Thank you for choosing this Triumph genuine accessory kit. This accessory kit is the product of Triumph's use of
proven engineering, exhaustive testing, and continuous striving for superior reliability, safety and performance.
Completely read all of these instructions before commencing the installation of the accessory kit in order to
become thoroughly familiar with the kit’s features and the installation process.
These instructions should be considered a permanent part of your accessory kit, and should remain with it even
if your accessory equipped motorcycle is subsequently sold.
1.Pannier upper mount, front2 off11.Rocker arm, left hand1 off
2.Pannier upper mount, rear2 off12.Rocker arm, right hand1 off
3.Bolt, M8 x 80 mm4 off13.Cable cover1 off
4.Nut, M86 off14.Third mount end plug2 off
5.Pannier cable1 off15.Pivot bolt2 off
6.Pannier third mount, left hand1 off16.Moulded cap2 off
7.Pannier third mount, right hand1 off17.Template1 off
8.Bolt, M6 x 50 mm4 off18. Protective film2 off
9.Washer, M64 off19. Cleaning wipe (not shown)1 off
10. Screw, M6 x 20 mm4 off
3 of 20
Page 4
Warning
The accessory kits covered in this instruction are
Warning
Warning
Warning
Warning
designed for use on specific models of Triumph
motorcycle. The accessory kits and the models
applicable are listed at the start of the instruction.
They should not be fitted to any other Triumph
model or to any other manufacturer’s motorcycle.
Fitting an accessory kit to a Triumph model not
listed, or to any other manufacturer’s motorcycle,
will affect the performance, stability and handling of
the motorcycle. This may result in loss of
motorcycle control and an accident.
Note:
•Ensure that a relevant Triumph Service Manual is
available for reference during the fitting of this
accessory kit.
•For Tiger 800 and Tiger 800XC models up to
VIN 583614, a suitable hand-held power drill with
a 7 mm diameter drill bit and a 24 mm diameter
sheet metal punch are required to fit this kit.
•Triumph offers a broad range of approved
genuine accessories for your motorcycle. We
cannot therefore cover all possible equipment
variations in these instructions. For removal and
installation of Triumph Genuine Accessories
always refer to the instructions supplied with the
respective accessory kit.
Always have Triumph approved parts, accessories
and conversions fitted by a trained technician of an
authorised Triumph dealer. The fitment of parts,
accessories and conversions by a technician who is
not of an authorised Triumph dealer may affect the
handling, stability or other aspects of the
motorcycle’s operation which may result in loss of
motorcycle control and an accident.
Throughout this operation, ensure that the
motorcycle is stabilised and adequately supported
to prevent risk of injury from the motorcycle falling.
A torque wrench of known accurate calibration
must be used when fitting this accessory kit. Failure
to tighten any of the fasteners to the correct
torque specification may affect motorcycle
performance, handling and stability. This may result
in loss of motorcycle control and an accident.
Installation of the Pannier Third Mounts and
Pannier Cable
1.Position the motorcycle on a paddock stand.
2.Remove the rider’s seat, as described in the
Owner’s Handbook.
Note:
•For Tiger 800 and Tiger 800XC up to VIN 583614,
continue from step 3.
•Lock nuts can be reused, providing resistance
can be felt when the locking portion passes over
the thread of the bolt or stud.
•Always use the correct replacement lock nut as
recommended in the Triumph parts catalogue.
X, Tiger 800 XCX, Tiger 800 XRT,
A, Tiger 800 XRX LRH, Tiger XR,
T, Tiger XRx, Tiger XC, Tiger XCAand
If the engine has recently been running, the
exhaust system will be hot. Before working on or
near the exhaust system, allow sufficient time for
the system to cool, as touching any part of a hot
exhaust could cause burn injuries.
4 of 20
Page 5
3.Remove the diagnostic socket from its location
2
1
2
1
2
1
3
2
1
3
on the battery tray moulding. Move the
diagnostic socket and wiring harness away from
the side of the battery tray moulding.
1. Diagnostic socket
2. Location, battery tray moulding
7.Carefully release the relay and wiring harness
grommet from their location at the rear of the
battery tray moulding.
1. Relay
2. Wiring harness grommet
3. Battery tray moulding
4.Remove the following components, as described
in the Service Manual:
• Battery
•Rear light
• Silencer.
5.Remove the tool kit.
6.Detach the twelve-way alarm connector from the
battery tray moulding and position aside.
1. Battery tray moulding
2. Twelve-way alarm connector
8.Remove the shouldered bolts and M6 x 20 mm
screws securing the seat hook mouldings and
remove the seat hook mouldings. Retain the seat
hook mouldings and fixings for reuse.
1. Seat hook moulding (right hand shown)
2. Shouldered bolt (right hand shown)
3. Screw, M6 x 20 mm (right hand shown)
5 of 20
Page 6
9.Remove the four screws and washers securing
2
1
2
3
3
1
Caution
24mm
7mm
24mm
7mm
1
2
2
1
the battery tray moulding to the motorcycle
frame. Note, one of the screws also retains the
air intake duct. Discard the screws. Retain the
washers for reuse.
11.Carefully lower the battery tray moulding to rest
on the rear tyre.
1. Battery tray moulding
2. Screw (right hand shown)
3. Washer (right hand shown)
10. Remove the air intake duct.
1. Air intake duct
When cutting the left hand and right hand
templates from the template sheet, always use the
correct cutting tools and personal protection
equipment. Failure to use these may result in
personal injury.
Note:
•The template provided is actual size. When
cutting out the left hand and right hand images
ensure the cut is made accurately along the
outline.
12.Collect the template from the kit and carefully
cut out the left hand template, upper image '1'.
1. Template '1', left hand
2. Template '2', right hand
6 of 20
Page 7
13. Position the left hand template to the left hand
2
1
3
2
1
2
3
Warning
Warning
Caution
outer edge of the battery tray moulding, as
shown. Secure the template to the battery tray
moulding using a suitable adhesive masking tape
(not supplied in the kit).
1. Battery tray moulding
2. Template '1', left hand
3. Adhesive tape
When drilling the battery tray moulding take
extreme care not to allow the drill bit to come into
contact with any part of the motorcycle tyre. Any
damage to the tyre could result in unexpected
deflation, leading to loss of motorcycle control and
an accident.
Before drilling or cutting any holes in the battery
tray moulding ensure all wiring harnesses and
electrical connectors are moved away from the area
on the battery tray moulding which is to be drilled
or cut. Failure to move the wiring harnesses or
electrical connectors away from the drilling or
cutting area could result in damage to a wiring
harness or electrical connector and cause a
hazardous electrical problem. This could give rise to
a dangerous riding condition resulting in a fire, loss
of motorcycle control and an accident.
14. Carefully mark the centre of the 7 mm and
24 mm holes indicated on the template.
1. Template
2. Hole, 7 mm
3. Hole, 24 mm
15.Note the position of the 24 mm hole, remove and
discard the template.
16. Repeat steps 12 to 15 for the right hand template
'2' on the right hand side of the battery tray
moulding.
Care must be taken when drilling or cutting any
holes in the battery tray moulding. Damage to the
battery tray moulding may result from inadequate
care while drilling or cutting any holes rendering the
battery tray moulding unfit for further use and
requiring replacement.
17.Using the markings as a guide carefully drill two
7 mm holes on the left hand side of the battery
tray moulding and one 7 mm hole in the right
hand side of the battery tray moulding.
7 of 20
Page 8
18. Using the markings provided carefully drill
2
1
3
2
1
2
3
3
2
1
3
suitable size pilot holes for the 24 mm sheet
metal punch.
19. Using the sheet metal punch carefully cut the
24 mm hole in the left hand and right hand side
of the battery tray moulding.
20. Remove any burrs from around all drilled/cut
holes which may have resulted from the drilling/
cutting process.
1. Battery tray moulding
2. Hole, 7 mm (left hand shown)
3. Hole, 24 mm (left hand shown)
23. Using the four M6 x 20 mm screws from the kit,
together with the original washers secure the
battery tray moulding and air intake duct to the
motorcycle frame. Tighten the fixings to 6Nm.
1. Battery tray moulding
2. Screw, M6 x 20 mm (right hand shown)
3. Washer (right hand shown)
24. Refit the seat hook mouldings and secure with
the original shouldered bolts and M6 x 20 mm
screws. Tighten the fixings to 5Nm.
21.Carefully refit the battery tray moulding into
position.
22. Refit the air intake duct. Ensure the air duct
locates correctly on the air box.
1. Seat hook moulding (right hand shown)
2. Shouldered bolt (right hand shown)
3. Screw, M6 x 20 mm (right hand shown)
8 of 20
Page 9
25. Refit the relay block and cable grommet to the
2
1
2
1
3
1
2
CGON
2
1
4
battery tray moulding.
30. Support the silencer and loosen its fixing. Raise
the silencer up and tighten its fixing to 15 Nm.
1. Relay
2. Grommet, wiring harness
26. Refit the diagnostic socket to the battery tray
moulding.
27. Fit the twelve-way alarm connector to the new
7 mm hole drilled on the left hand side of the
battery tray moulding, as shown.
1. Battery tray moulding
2. Twelve-way alarm connector
3. 7 mm drilled hole
28. Refit the following components, as described in
the Service Manual:
• Battery
• Rear light (do not refit the rear rack at this
stage)
• Silencer.
29. Refit the tool kit.
1. Silencer mounting bracket fixing
2. Nut
31. Remove the front four blanking plugs from the
underside of the rear subframe, as shown. Retain
the blanking plugs if the motorcycle is to be
returned to its original condition.
1. Subframe
2. Blanking plugs
Note:
•Read the warning notices printed on the cleaning
wipe packet in the fitting kit.
9 of 20
Page 10
32. Using the cleaning wipe provided, clean the areas
1
1
3 mm
2
1
2
1
3
on both the left and right hand sides of the rear
subframe shown in grey below.
1. Area to be cleaned (right hand shown, left hand similar)
33. Take a self-adhesive protective film from the kit.
Peel approximately 15 mm of the backing paper
away from one end of the protective film. Locate
the protective film against the right hand side of
the rear subframe, positioned as shown below.
37. Repeat steps 33 to 36 for the left hand side of
the rear subframe.
38. Fit the end plugs provided into the pannier third
mounts as shown.
1. Pannier third mount
2. End plug
39. Fit the moulded caps into the clevis section of
the left and right hand pannier third mounts,
ensuring the moulded caps locate correctly in
the hole provided in the clevis.
1. Protective film position (right hand shown, left hand
similar)
34. When aligned correctly, carefully press the
exposed area of film onto the rear subframe.
35. Gradually peel away the backing paper from the
protective film, pressing the areas of exposed
film to the contours of the rear subframe until
the protective film is fully applied.
36. Use a soft, lint free cloth to press the protective
film firmly on to the rear subframe, removing air
pockets where necessary.
1. Pannier third mount (left hand shown)
2. Clevis section
3. Moulded cap
40. Collect the pannier cable from the kit.
10 of 20
Page 11
41. Feed the end of the pannier cable with the
2
1
4
3
2
1
3
4
2
1
3
2
1
3
curved metal tubing, over the main wiring
harness in the battery tray moulding and
through the large hole on the left hand side of
the battery tray moulding.
1. Battery tray moulding
2. Large hole
3. Pannier cable
4. Curved metal tubing
42. Whilst offering the left hand pannier third mount
to the motorcycle rear subframe, route the
pannier cable through the wire guide on the
pannier third mount.
43. Secure the left hand pannier third mount to the
motorcycle rear subframe using two M6 x 50 mm
bolts and M6 washers, in the orientation shown.
Tighten the bolts to 12 Nm.
1. Left hand pannier third mount
2. Bolt, M6 x 50 mm
3. Washer, M6
44. Locate the outer cable into the bracket on the
left hand third mount, ensuring the washer is
positioned as shown below.
1. Subframe
2. Left hand pannier third mount
3. Wire guide
4. Pannier cable
1. Pannier cable
2. Washer
3. Bracket, pannier third mount
11 of 20
Page 12
Warning
When locating the rocker arm into the clevis section
2
1
3
4
Rear of the
Motorcycle
2
1
3
Front of the
Motorcycle
of the third mount, ensure that the cable is
correctly located into the slot on the rocker arm. If
the cable is not correctly located it can be bent and
permanently damaged during rocker arm fitment
which will cause incorrect cable function. Incorrect
cable function may cause the motorcycle to become
unstable leading to loss of control and an accident.
45. Fit the end of the cable into the left hand rocker
arm, with the wheel of the rocker arm facing
towards the rear of the motorcycle and locate
the rocker arm into the clevis section of the third
mount, as shown below.
46. Fit a shouldered bolt from the kit, with the head
of the bolt towards the front of the motorcycle,
to retain the rocker arm to the clevis of the left
hand third mount. Fit an M8 nut from the kit to
secure the shouldered bolt. Tighten the nut to
20 Nm.
1. Clevis, pannier third mount
2. Rocker arm
3. Shouldered bolt
1. Pannier cable
2. Rocker arm
3. Wheel, rocker arm
4. Pannier third mount
47. Feed the opposite end of the pannier cable
through the large hole on the right hand side of
the battery tray moulding.
48. Repeat steps 42 to 46 for the right hand side of
the motorcycle.
12 of 20
Page 13
Installation of the Upper Mounts
1
2
2
2
2
1
1
2
1
Note:
•For Tiger 800 and Tiger 800XC up to VIN 583614,
the rear rack has been removed during
installation of the pannier third mounts,
therefore continue from step 2.
•For Tiger 800, Tiger 800XC, Tiger 800 XR,
Tiger 800 XR
Tiger 800 XC
Tiger XRx, Tiger XC and Tiger XCx from
VIN 583615 continue from step 1.
1.Remove the four fixings, retain for reuse and
remove the rear rack moulding.
X, Tiger 800 XCX, Tiger 800 XRT,
A, Tiger 800 XRX LRH, Tiger XR,
2.Remove the two nuts and bolts and remove the
two left hand pannier mounting plates.
• Retain the plates for reuse
• Retain the bolts for reuse if the motorcycle is
to be returned to its original condition
• Discard the nuts.
1. Bolts/nuts (nuts not shown)
2. Pannier mounting plates
1. Rear rack
2. Fixings
Note:
•The front upper pannier mounts are identified by
an 'F' on the underside face, as shown.
1. Front upper pannier mount
2. 'F' marking
13 of 20
Page 14
3.Assemble a front pannier upper mount with a
2
1
3
2
1
1
3
Warning
2
1
3
4
pannier mounting plate and M8 x 80 mm bolt, in
the orientation shown below.
1. Front pannier upper mount
2. Pannier mounting plate
3. Bolt, M8 x 80 mm
4.Fit the front pannier upper mount to the side
panel on the left hand side of the motorcycle, in
the orientation shown and retain with an M8 nut
from the kit. Tighten the nut to 20 Nm.
Pannier Cable Adjustment
Cable adjustment must be carried out with the
panniers empty.
Adjustment of the pannier cable with the panniers
loaded will cause an incorrect adjustment to be set.
Riding the motorcycle with panniers fitted and the
cable incorrectly adjusted may cause the
motorcycle to become unstable leading to loss of
control and an accident.
1.Check that the motorcycle is in an upright
position on a paddock stand or the centre stand
(if fitted).
2.Mount the panniers as described on page 17.
3.From inside the battery tray moulding, slide the
rubber sleeve along the pannier cable to expose
the cable adjuster and lock nut.
1. Front pannier upper mount
2. Bolt, M8 x 80 mm
3. Nut, M8
5.Repeat steps 3 and 4 for the rear pannier upper
mount.
6.Repeat steps 2 to 5 for the right hand side of the
motorcycle.
7.Refit the rear rack moulding and tighten the
fixings to 3Nm.
1. Pannier cable
2. Rubber sleeve
3. Cable adjuster
4. Lock nut
4.Loosen the pannier cable lock nut.
14 of 20
Page 15
5.Push the left hand pannier inwards towards the
2
1
1
3
2
1
1
3
Warning
2
1
motorcycle, as far as it will go, until the left hand
rocker arm contacts the top of the moulded cap
in the clevis, as shown.
1. Rocker arm
2. Moulded cap
3. Clevis
6.While holding the left hand pannier in the
position described in step 5, turn the adjuster
section of the pannier cable so that the right
hand rocker arm is pushed outwards, away from
the motorcycle, until it contacts the bottom of
the moulded cap in the clevis, as shown below.
This action will cause the right hand pannier to
be pushed outwards, away from the motorcycle.
8.Slide the rubber sleeve to cover the cable
adjuster.
9.Check that the panniers are free to move
smoothly and are unobstructed. Rectify if
necessary.
10. Fit the cable cover provided into the battery tray
moulding. The pegs on the cable cover locate into
the small holes in the battery tray moulding.
1. Battery tray moulding
2. Cable cover
When the panniers are fitted, do not ride the
motorcycle with the pannier third mount and/or
pannier cable removed or incorrectly adjusted.
Riding the motorcycle with the pannier third mount
and/or pannier cable removed or incorrectly
adjusted may cause the motorcycle to become
unstable leading to loss of motorcycle control and
an accident.
1. Rocker arm
2. Moulded cap
3. Clevis
7.When correctly adjusted, hold the adjuster
section of the cable and tighten the cable lock
nut to 2.5 Nm.
11.Refit the rider’s seat, as described in the Owner’s
Handbook.
12.Remove the motorcycle from the paddock stand
or centre stand (if fitted).
Note:
•Re-check the pannier cable adjustment and
operation at each service as recommended in the
'Maintenance and Adjustment' section of the
Owner’s Handbook.
15 of 20
Page 16
Models Fitted with Rear Side Reflectors
Caution
Notice
Notice
1
1
When fitting self-adhesive parts care must be taken
to ensure positioning is correct and accurate. Once
the adhesive has been attached to the mounting
surface, there is no satisfactory method of removal
or re-positioning if incorrectly aligned. Initial
bonding is instant, full bonding is achieved after
72 hours.
Failure to fit a reflector to each pannier as shown
may contravene the law of your country, state or
territory. This will render the motorcycle illegal for
road use where such laws apply. Always fit
reflectors as shown.
Do not fit a reflector to each pannier in Japan as
this will contravene Japanese law and render the
motorcycle illegal for road use.
1.Using the cleaning wipe provided, clean the area
of both panniers prior to fastening each
reflector, as shown below.
1. Cleaning area
2.Peel the protective film from the back of each
reflector.
3.Fit one reflector to each pannier, in the position
shown, ensuring the surface of the pannier is
clean and free from grease.
•Read the warning notices printed on the cleaning
wipe packet.
•The surface to which the reflector is affixed must
be clean and dry to ensure that the adhesive has
a sound base to adhere to. Use the cleaning wipe
supplied for this purpose.
1. Reflector
16 of 20
Page 17
Lock Barrel Fitment
Warning
2
3
4
1
1
2
4
To install each pannier:
Note:
•Once fitted the lock barrel cannot be removed.
1.Take a lock barrel and key (supplied with the
motorcycle), insert the key into the barrel and
push the barrel into position in the pannier until
it clicks into place.
Note:
•The lock barrel will only fit one way.
2.Check the operation of the lock barrel.
3.Turn the key to the locked position and remove
the key.
4.Fit a lock barrel to the remaining pannier in the
same manner.
Mounting the Panniers
The two panniers fitted to this motorcycle are
designed to be fitted as a pair. Never ride the
motorcycle with only one pannier installed. Riding
the motorcycle with one pannier installed may
cause the motorcycle to become unstable leading to
loss of control and an accident.
Note:
•The same procedure can be followed to remove
and mount the left hand or the right hand
panniers.
•The pannier is marked in three positions around
the lock barrel. To lock, open or release the
panniers, the key slot must align with the
corresponding symbols around the barrel as
shown.
1. Key slot (shown in the LOCK position)
2. Lock position symbol
3. Unlock position symbol
4. Release position symbol
1.Insert the key into the lock. Turn the key to the
RELEASE position and lift the carrying handle to
its fully raised position.
1. Lock
2. Carrying handle
2.Position the pannier to the motorcycle and
engage the fixed hooks of the pannier with the
pannier mounting points.
17 of 20
Page 18
3.Ensure that the third mount rocker arm fits into
2
1
1
2
4
Caution
2
3
4
1
1
2
4
the locating cup moulded into the front of the
pannier.
1. Rocker arm (left hand shown)
2. Locating cup
4.Lock the pannier to the pannier mountings by
pressing the carrying handle to the fully closed
position whilst turning the key to the LOCK
position. Remove the key.
Pannier Operation
1. Key slot (shown in the LOCK position)
2. Lock position symbol
3. Unlock position symbol
4. Release position symbol
1.To unlock and open the pannier, insert the key
and turn it to the UNLOCK position, then press
down on the latch plate. The lid can then be
opened.
To remove each pannier:
Note:
•The same procedure can be followed to remove
and mount the left hand or the right hand
panniers.
1. Lock
2. Latch plate
The pannier lid has two latch positions; the first
1. Lock
2. Carrying handle
1.To unlock and remove the pannier from the
pannier mountings, turn the key to the RELEASE
position and lift the carrying handle to its fully
raised position. Lift the pannier free from the
pannier mountings.
latch position acts as a safety catch. Always ensure
the pannier lid is fully closed on to the second latch
position, as the pannier will not fully seal on the first
latch position. Riding the motorcycle with the
pannier lid in this position may allow water or dust
ingress into the pannier, causing damage to the
pannier contents.
18 of 20
Page 19
Note:
Caution
Warning
Warning
Warning
Warning
Warning
•Due to the effective nature of the pannier lid
seal, reasonable force may be required to close
the lid to the second latch position.
2.To close and lock the pannier, close the lid until
the second 'click' is heard. Turn the key to the
LOCK position and remove it.
When loading or unloading the panniers while the
panniers are fitted to the motorcycle, avoid applying
load to the pannier lids. Applying load to the pannier
lids while the panniers are fitted to the motorcycle
may subject the pannier lid retaining straps to
excessive forces, causing damage to the pannier
and pannier lid retaining straps.
In all cases, loads must be evenly distributed on
both sides of the motorcycle. Uneven loading may
cause instability, loss of control and an accident.
The maximum safe load for each pannier is 5 kg
(11 lbs). Never exceed this loading limit as this may
cause the motorcycle to become unstable leading to
loss of control and an accident.
Incorrect loading may result in an unsafe riding
condition leading to loss of motorcycle control and
an accident.
Always ensure any loads carried are evenly
distributed on both sides of the motorcycle. Ensure
that the load is correctly secured such that it will
not move around while the motorcycle is in motion.
Evenly distribute the load within each pannier. Pack
heavy items at the bottom and on the inboard side
of the pannier.
Always check the load security regularly (though
not while the motorcycle is in motion) and ensure
that the load does not extend beyond the rear of
the motorcycle. Never exceed the maximum vehicle
loading weight. Refer to the Owner’s Handbook for
the maximum loading weight specification.
This maximum loading weight is made up from the
combined weight of the rider, passenger, any
accessories fitted and any load carried.
For models that have adjustable suspension
settings, ensure that front and rear spring preload
and damping settings are suitable for the loading
condition of the motorcycle. Refer to the Owner’s
Handbook.
Note the maximum permissible payload for the
panniers is stated on a label inside the pannier.
The two panniers fitted to this motorcycle are linked
by a cable link mechanism to enhance stability. This
cable link mechanism allows a small amount of
sideways pannier movement, independently of the
motorcycle.
Do not remove or adjust the cable link mechanism
(except as described on page 14 of this instruction)
as motorcycle stability will be affected. Riding the
motorcycle with the cable link mechanism removed
or incorrectly adjusted may cause the motorcycle to
become unstable leading to loss of control and an
accident.
After fitting the accessory kit the motorcycle will
exhibit new handling characteristics. Operate the
motorcycle in a safe area free from traffic to gain
familiarity with any new handling characteristics.
Operation of the motorcycle when not familiar with
any new handling characteristics may result in loss
of motorcycle control and an accident.
19 of 20
Page 20
Warning
Never ride an accessory-equipped motorcycle at
Warning
Warning
speeds above 80 mph (130 km/h).
The presence of accessories will cause changes in
the stability and handling of the motorcycle. Failure
to allow for changes in motorcycle stability may lead
to loss of control or an accident.
Remember that the 80 mph (130 km/h) limit will be
reduced by the fitting of non-approved accessories,
incorrect loading, worn tyres, overall motorcycle
condition and poor road or weather conditions.
The motorcycle must not be operated above the
legal road speed limit except in closed-course
conditions.
Only operate this Triumph motorcycle at high speed
in closed-course, on-road competition or on closedcourse racetracks. High-speed operation should
only be attempted by riders who have been
instructed in the techniques necessary for high
speed riding and are familiar with the motorcycle’s
characteristics in all conditions.
High-speed operation in any other circumstances is
dangerous and will lead to loss of motorcycle
control and an accident.
20 of 20
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