Triumph A9508184, A9508186, A9508178, A9500747 Instructions Manual

Accessory Fitting Instructions
Pannier Kit
Kit number Models Affected
A9508184
A9500747
Tiger XR, Tiger XR Tiger XC
A and Tiger XCx,
Tiger 800, Tiger 800XC, Tiger 800 XR, Tiger 800 XR Tiger 800 XR
T, Tiger 800 XCA, Tiger 800 XRX LRH
To be used with
Pannier Mounting Kit
Kit number Models Affected
A9508186 Tiger XR, Tiger XR
Tiger XC
A and Tiger XCx,
Tiger 800, Tiger 800XC, Tiger 800 XR, Tiger 800 XR Tiger 800 XR
T, Tiger 800 XCA, Tiger 800 XRX LRH
or
Pannier Mounting Kit
Kit number Models Affected
A9508178 Tiger XR, Tiger XR
Tiger XC Tiger 800, Tiger 800XC, Tiger 800 XR, Tiger 800 XR Tiger 800 XR
A and Tiger XCx,
T, Tiger 800 XCA, Tiger 800 XRX LRH
T, Tiger XRx, Tiger XC ,
X, Tiger 800 XCX,
T, Tiger XRx, Tiger XC ,
X, Tiger 800 XCX,
T, Tiger XRx, Tiger XC ,
X, Tiger 800 XCX,
Thank you for choosing this Triumph genuine accessory kit. This accessory kit is the product of Triumph's use of proven engineering, exhaustive testing, and continuous striving for superior reliability, safety and performance.
Completely read all of these instructions before commencing the installation of the accessory kit in order to become thoroughly familiar with the kit’s features and the installation process.
These instructions should be considered a permanent part of your accessory kit, and should remain with it even if your accessory equipped motorcycle is subsequently sold.
Publication part number 9900777 issue 4 © Triumph Designs Ltd. 2017
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English
Parts supplied: A9508184, A9500747
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1. Pannier assembly, left hand 1 off 3. Reflector, red 2 off
2. Pannier assembly, right hand 1 off 4. Cleaning wipe (not shown) 1 off
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Parts supplied: A9508186, A9508178
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Tiger 800 Tiger 800XC
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(135mm)
24mm
7mm
24mm
7mm
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1. Pannier upper mount, front 2 off 11. Rocker arm, left hand 1 off
2. Pannier upper mount, rear 2 off 12. Rocker arm, right hand 1 off
3. Bolt, M8 x 80 mm 4 off 13. Cable cover 1 off
4. Nut, M8 6 off 14. Third mount end plug 2 off
5. Pannier cable 1 off 15. Pivot bolt 2 off
6. Pannier third mount, left hand 1 off 16. Moulded cap 2 off
7. Pannier third mount, right hand 1 off 17. Template 1 off
8. Bolt, M6 x 50 mm 4 off 18. Protective film 2 off
9. Washer, M6 4 off 19. Cleaning wipe (not shown) 1 off
10. Screw, M6 x 20 mm 4 off
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Warning
The accessory kits covered in this instruction are
Warning
Warning
Warning
Warning
designed for use on specific models of Triumph motorcycle. The accessory kits and the models applicable are listed at the start of the instruction. They should not be fitted to any other Triumph model or to any other manufacturer’s motorcycle. Fitting an accessory kit to a Triumph model not listed, or to any other manufacturer’s motorcycle, will affect the performance, stability and handling of the motorcycle. This may result in loss of motorcycle control and an accident.
Note:
Ensure that a relevant Triumph Service Manual is available for reference during the fitting of this accessory kit.
For Tiger 800 and Tiger 800XC models up to VIN 583614, a suitable hand-held power drill with a 7 mm diameter drill bit and a 24 mm diameter sheet metal punch are required to fit this kit.
Triumph offers a broad range of approved genuine accessories for your motorcycle. We cannot therefore cover all possible equipment variations in these instructions. For removal and installation of Triumph Genuine Accessories always refer to the instructions supplied with the respective accessory kit.
Always have Triumph approved parts, accessories and conversions fitted by a trained technician of an authorised Triumph dealer. The fitment of parts, accessories and conversions by a technician who is not of an authorised Triumph dealer may affect the handling, stability or other aspects of the motorcycle’s operation which may result in loss of motorcycle control and an accident.
Throughout this operation, ensure that the motorcycle is stabilised and adequately supported to prevent risk of injury from the motorcycle falling.
A torque wrench of known accurate calibration must be used when fitting this accessory kit. Failure to tighten any of the fasteners to the correct torque specification may affect motorcycle performance, handling and stability. This may result in loss of motorcycle control and an accident.
Installation of the Pannier Third Mounts and Pannier Cable
1. Position the motorcycle on a paddock stand.
2. Remove the rider’s seat, as described in the Owner’s Handbook.
Note:
For Tiger 800 and Tiger 800XC up to VIN 583614, continue from step 3.
For Tiger 800, Tiger 800XC, Tiger 800 XR, Tiger 800 XR Tiger 800 XC Tiger XR Tiger XCx from VIN 583615 continue from step 30.
Lock nuts can be reused, providing resistance can be felt when the locking portion passes over the thread of the bolt or stud.
Always use the correct replacement lock nut as recommended in the Triumph parts catalogue.
X, Tiger 800 XCX, Tiger 800 XRT,
A, Tiger 800 XRX LRH, Tiger XR,
T, Tiger XRx, Tiger XC, Tiger XCA and
If the engine has recently been running, the exhaust system will be hot. Before working on or near the exhaust system, allow sufficient time for the system to cool, as touching any part of a hot exhaust could cause burn injuries.
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3. Remove the diagnostic socket from its location
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on the battery tray moulding. Move the diagnostic socket and wiring harness away from the side of the battery tray moulding.
1. Diagnostic socket
2. Location, battery tray moulding
7. Carefully release the relay and wiring harness grommet from their location at the rear of the battery tray moulding.
1. Relay
2. Wiring harness grommet
3. Battery tray moulding
4. Remove the following components, as described in the Service Manual:
• Battery
•Rear light
• Silencer.
5. Remove the tool kit.
6. Detach the twelve-way alarm connector from the battery tray moulding and position aside.
1. Battery tray moulding
2. Twelve-way alarm connector
8. Remove the shouldered bolts and M6 x 20 mm screws securing the seat hook mouldings and remove the seat hook mouldings. Retain the seat hook mouldings and fixings for reuse.
1. Seat hook moulding (right hand shown)
2. Shouldered bolt (right hand shown)
3. Screw, M6 x 20 mm (right hand shown)
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9. Remove the four screws and washers securing
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1
Caution
24mm
7mm
24mm
7mm
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2
2
1
the battery tray moulding to the motorcycle frame. Note, one of the screws also retains the air intake duct. Discard the screws. Retain the washers for reuse.
11. Carefully lower the battery tray moulding to rest on the rear tyre.
1. Battery tray moulding
2. Screw (right hand shown)
3. Washer (right hand shown)
10. Remove the air intake duct.
1. Air intake duct
When cutting the left hand and right hand templates from the template sheet, always use the correct cutting tools and personal protection equipment. Failure to use these may result in personal injury.
Note:
The template provided is actual size. When cutting out the left hand and right hand images ensure the cut is made accurately along the outline.
12. Collect the template from the kit and carefully cut out the left hand template, upper image '1'.
1. Template '1', left hand
2. Template '2', right hand
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