Tri-Star HDCB-2424i Installation Manual

INSTALLATIONANDOPERATINGINSTRUCTIONS

Heavy Duty Gas Char-Broilers

MODELS: HDCB-2424i, HDCB-2436i, HDCB-2448i, HDCB-24 60i, HDCB-247 2i

&

Heavy Duty Charrock Gas Broilers

MODELS: HDCRB-2424i, HDCRB-2436i, HDCRB-2448i, HDCRB-2460i, HDCRB-2472i

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or Parts, this information is required.

Model Number Serial Number Date Purchased

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, or servicing this equipment.

WARNING: Instructions must be posted in a prominent location. All safety precautions must be taken in the event the user smells gas. Safety information can be obtained from your local gas supplier.

P/N 8822211 09/26/13

APW Wyott MANUFACTURING

DALLAS: CHEYENNE: 1307 N. Watters Rd #180 • Allen, TX • 75013 1938 Wyott Dr • Cheyenne, WY • 82007

Local: (972) 908-6100 Local: (307) 634-5801 Toll Free: (800) 431-2745 Toll Free: (800) 752-0863 Parts/Service Fax: (214) 565-0976 Parts/Service Fax: (214) 565-0976

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TABLE OF CONTENTS:

ITEM PAGE ITEM PAGE

Safety Precautions ............................................ 3 Cleaning/Maintenance ...................................... 13

General Installation Instructions ........................ 4 Service/Repair ................................................... 14

Specifications & Dimensions ............................. 5 Troubleshooting Guide ..................................... 14

Conversion ....................................................... 9 Replacement Parts Lists & Exploded Views ...... 15

Lighting Instructions ......................................... 10 Warranty ............................................................ 22

Operating Instructions ....................................... 12

CAUTION: These models are designed, built, and sold for commercial use. If these models are positioned so the general public can use the equipment, make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that anyone using the equipment will use it correctly and not injure themselves or harm the equipment.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servic ing this equipment.

WARNING: For your safety do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Keep the area free and clear of combustibles. (See ANZI Z83. 14B, 1991).

NOTICE: Instructions to be followed if anyone smells gas should be posted in a prominent place. These may be obtained from the gas supplier.

GAS PRESSURE

The appliance and it’s individual shutoff valve (to be supplied by user) must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi (3.45 kPa). NOTE: Gas shutoff valve is supplied on CE models.

The appliance must be isolated from the gas supply piping system by closing it’s individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.45 kPa).

WARNING: A factory authorized agent should handle all maintenance and repair. Before doing any maintenance or repair, contact APW Wyott

Congratulations on your purchase of APW Wyott commercial cooking equipment. APW Wyott takes pride in the design and quality of our products. When used as intended and with proper care and maintenance, you will experience years of reliable operation from this equipment. T o ensure best results, it is important that you read and follow the instructions in this manual carefully .

PLA

LOCATION OF DATA

The data plate is located on the right side panel

TE

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IMMEDIATELY INSPECT FOR SHIPPING DAMAGE

All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received damaged, either apparent or concealed, a claim must be made with the delivering carrier.

A) Apparent damage or loss must be noted on the freight bill at the time of delivery. It must then be

signed by the carrier representative (Driver). If this is not done, the carrier may refuse the claim. The carrier can supply the necessary forms.

B) Concealed damage or loss if not apparent until after equipment is uncrated, a request for

inspection must be made to the carrier within 15 days. The carrier should arrange an inspection. Be certain to hold all contents and packaging material.

Installation and start-up should be performed by a qualified installer who thoroughly read, understands and follows these instruction.

If you have questions concerning the installation, operation, maintenance or service of this product, write Technical Service Department APW Wyott, 1307 N Watters Rd # 180, Allen, TX 75013

SAFETY PRECAUTIONS

DANGER: This symbol warns of imminent hazard which will result in serious injury or death.

WARNING: This symbol refers to a potential hazard or unsafe practice, which

could result in serious injury or death.

CAUTION: This symbol refers to a potential hazard or unsafe practice, which may result in or moderate injury or product or property damage.

NOTICE: This symbol refers to information that needs special attention or must be fully understood even though not dangerous.

NOTICE: This product is intended for commercial use only. Not for household use.

CAUTION: These models are designed, built, and sold for commercial use. If these models are positioned so the general public can use the equipment make sure that cautions, warnings, and operating instructions are clearly posted near each unit so that anyone using the equipment will use it correctly and not injure themselves or harm the equipment.

WARNING: Improper installation, operation, service or maintenance can cause property damage, injury or death. Read and understand these instructions thoroughly before positioning, installing, maintaining or servicing this equipment.

NOTICE: Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its NFPA96 latest edition that local codes are “Authority Having Jurisdiction” when it comes to requirement for installation of equipment. Therefore, installation should comply with all local codes.

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GENERAL INSTALLATION INSTRUCTIONS

Ensure gas supply and gas type, as shown on unit nameplate agree. Unit installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the National

Gas Installation Code, CSA-B149.1, or the Propane Installation Code, CSA-B149.2 as applicable and in accordance with local codes.

Screw legs into the permanently fastened nuts on the four corners of the unit and tighten by hand. Level the unit by turning the adjustment screw at the bottom of each leg. Do not slide unit with legs mounted, lift if necessary to move unit.

Pipe threading compound must be resistant to the action of liquefied petroleum gases. Caution: DO NOT use an open flame to check for leaks. Check all gas piping for leaks with a soap and

water solution before operating unit.

THESE UNITS ARE SUITABLE FOR INSTALLATION ON NON-COMBUSTIBLE SURFACES ONLY.

Noncombustible clearances: 0" sides (0 mm) 0" rear (0 mm) 4" floor (102mm)

Do not obstruct the flow of combustion and ventilation air, under the unit by the legs or behind the unit by the flue.

Adequate clearance for air openings into the combustion chamber is required. Do not place objects between the bottom of the unit and the counter top.

There must be adequate clearance for removal of the front panel. All major parts except the burners are removable thru the front if the gas line is disconnected.

Unit must have adequate clearances for servicing. (Sides = 0", Rear = 0", Floor = 4").

European Community Installation Instructions:

"THIS APPLIANCE MUST BE FITTED BY A COMPETENT PERSON. IN THE UK, CORGI REGISTERED INSTALLERS (INCLUDING THE REGIONS OF BRITISH GAS) UNDERTAKE TO WORK TO SAFE AND SATISFACTORY STANDARDS. THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH THE GAS SAFETY (INSTALLATION AND USE) REGULATIONS AND THE RELEVANT BUILDING REGULATIONS / IEE. REGULATIONS. DETAILED RECOMMENDATIONS ARE CONTAINED IN THE FOLLOWING BRITISH STANDARD CODES OF PRACTICE - BS 6172, BS 5440 PART 2, BS 6891"

"THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH THE RULES IN FORCE" "MUST BE INSTALLED IN A WELL VENTILATED AREA. Ventilation requirements ie. B.S. 5440."

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SPECIFICATIONS AND DIMENSIONS

MODEL

HDCB-2424i

HDCB-2436i

HDCB-2448i

HDCB-2460i

HDCB-2472i

HDCRB-2424i

HDCRB-2436i

HDCRB-2448i

HDCRB-2460i

HDCRB-2472i

22211240

WIDTH

IN.

(MM)

24"

(609.6)

36"

(914.4)

48"

(1219.2)

60"

(1524.0)

72"

(1828.8)

24"

(609.6)

36"

(914.4)

48"

(1219.2)

60"

(1524.0)

72"

(1828.8)

HDCB & HDCRB-2424i, 24" GAS CHAR BROILER

DEPTH

IN. (MM)

34.339" (872)

HEIGHT IN. (MM)

15.217" (386.5)

# OF

BURNERS

4

6

8

10

12

4

6

8

10

12

BTU/kW

BURNER

NATURAL

GAS

20,000

(5.86)

20,000

(5.86)

20,000

(5.86)

20,000

(5.86)

20,000

(5.86)

20,000

(5.86)

20,000

(5.86)

20,000

(5.86)

20,000

(5.86)

20,000

(5.86)

TOTAL

BTU/kW

HOUR

80,000

(23.4)

120,000

(35.2)

160,000

(46.9)

200,000

(58.6)

240,000

(70.3)

80,000

(23.4)

120,000

(35.2)

160,000

(46.9)

200,000

(58.6)

240,000

(70.3)

W.C

IN.

('Mbar')

5

(12.4)

5

(12.4)

5

(12.4)

5

(12.4)

5

(12.4)

5

(12.4)

5

(12.4)

5

(12.4)

5

(12.4)

5

(12.4)

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CONVERSION

 Instructions are for conversion from Natural Gas to Propane (L.P.) on all models HDCRB & HDCB.  The conversion should be done before connecting the unit to the gas supply.  Units are shipped from the factory equipped for use on natural gas. Orifices necessary for LP (propane)

are provided in a bag tied to the valve on the front panel.

1. Remove the knobs and front panel.

2. Remove the orifice fittings from the valve. Change the orifices to the size recommended for propane (L.P.).

3. Replace the orifice fittings into the valve.

 To change the regulator:

 Connect the regulator to the unit, connect gas and check for leaks. WARNING: Do not use an open

flame to check for leaks.

 Check the system pressure. With the front panel rem oved re move the pl ug

from the manifold.

 Place a fitting in the plug opening and connect a manometer.  For Natural gas the pressure in the manifold should be 5" water column or

12.4 millibar. For LP the pressure in the manifold should be 10" water Column

of 24.9 millibar.

 To adjust the pressure remove the brass cap and turn the white plastic part

inside the stem of the regulator. See picture regulator 8.

 Take a wide straight screw driver and place it in the two notches shown in picture regulator 7 turn

clockwise to increase pressure and counter-clockwise to reduce pressure. See picture regulator 8.

 Once the pressure has been adjusted replace the brass cap.  Note the blue cap on the regulator, this is the vent there are openings below the top rim. NEVER block

these openings your regulator will fail to operate correctly. On at least a monthly basis blow off any dust

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