Tripp lite Modbuscard User Manual

Owner’s Manual
Programmable MODBUS Card
Model: MODBUSCARD
Introduction 2
Features 2
Configuration 2
Installation 6
Operation 6
Warranty and Product Registration 20
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Introduction
The MODBUSCARD provides a compatible SmartOnline® UPS system communication functionality with a PC by way of the MODBUS protocol.
Features
• Implements MODBUS protocol
• Provides MODBUS functions, including Read Coils, Discrete Inputs, Holding Registers, Input Registers, Write Single Coils and Write Single Registers
• Provides communication through RS-232, RS-485 or RS-422 interfaces
• Simultaneous communication through RS-232 and RS-485, or RS-232 and RS-422 connection interfaces
Configuration
MODBUS Device ID Configuration Switches (SW1)
A
RS-232 Port Configuration Switches (SW2)
B
RS-422/485 Port Configuration Switches (SW3)
C
RS-422/485 Communication Mode Switch (SW4)
D
Terminal Strip Connections for RS-232/422/485 Communication
E
Diagnostic LEDs
F
D
C
A
B
F
E
2
Configuration
Communication Terminal Strip Wiring Pinouts
MODBUSCARD Communication Terminal Pinout
RS-232 RS-485
GND Rx Tx GND T- T+
8 7 6 5 4 3 2 1
GND R- R+ T- T+
RS-422
For RS-232 connection, use terminals 6 (Tx), 7 (Rx), 8 (G).
For RS-485, use terminals 1 (T+), 2 (T-), 5 (G) for half-duplex communication.
For RS-422, use terminals 1 (T+), 2 (T-), 3 (R+), 4 (R-), 5 (G) for full-duplex communication.
Note: The communication methods chosen must have its configuration dip switches set prior to installing the MODBUSCARD into the UPS systems accessory slot.
Device ID Configuration
Every MODBUS device needs to be set to a specific ID in order to be recognized by the system monitoring its MODBUS communication. Each switch of SW1 has a specific value assigned to it. The MODBUSCARD supports device IDs from 0-255, starting from the Least Significant Bit (LSB) to the Most Significant Bit (MSB). See Device ID Switch Values (Figure A).
Figure A: Device ID Switch Values (SW1)
3
Configuration
Figure B: Device ID Configuration Examples
Configuration of RS-232 Port
Use SW2 to configure the RS-232 interface.
Pin Function
6 Card TxD - transfer data to PC 7 Card RxD - receive data from PC 8 GND
Function Switch Value
SW-1 SW-2
ON/OFF
Baud-Rate
Parity Check
Protocol
OFF OFF MODBUS OFF ON ON MODBUS ON SW2-1 SW2-2 OFF OFF 2400 (Default) ON OFF 4800 OFF ON 9600 ON ON 19200
SW2-3
SW2-4
SW2-5 SW2-6 OFF OFF MODBUS Protocol (Default) ON OFF Regular Protocol OFF ON 3-Phase Protocol SW2-7 Reserved SW2-8 Reserved
OFF Disable Parity Check (Default) ON Enable Parity Check OFF Even Parity (Default) ON Odd Parity
4
Configuration
Configuration of RS-422/485 Port
Use SW3 to configure the RS-422/485 interface.
Pin Function
1 Card D+ (T+) 2 Card D- (T-) 3 Card R+ 4 Card R-
Switch Setting Function
SW4
Function Switch Value
Baud-Rate
Parity Check
Protocol
Termination Resistor
RS-485 Enable RS-485 RS-422 Enable RS-422
SW3-1 SW3-2 OFF OFF 2400 (Default)
ON OFF 4800 OFF ON 9600 ON ON 19200
SW3-3
SW3-4
SW3-5 SW3-6 OFF OFF MODBUS Protocol (Default) ON OFF Regular Protocol OFF ON 3-Phase Protocol
SW3-7
SW3-8
OFF Disable Parity Check (Default) ON Enable Parity Check OFF Even Parity (Default) ON Odd Parity
OFF Disable RS-485/422 Termination Resistor (Default) ON Enable RS-485/422 Termination Resistor OFF Disable RS-422 Termination Resistor (Default) ON Enable RS-422 Termination Resistor
5
Installation
The MODBUSCARD should be installed in the accessory slot of a compatible SmartOnline UPS system.
Note: Prior to installing the card into the UPS, all configuration switches should be set to the values required by the UPS and your PC communication ports.
1. Remove the screws securing the blank cover plate from the UPS and set them aside.
2. Detach the communication terminal connector from the MODBUSCARD.
3. Slide the configured MODBUSCARD into the UPS accessory slot
4. With the screws that were removed in step 1, attach the compatible cover plate that came with MODBUSCARD to the accessory slot mounting points.
5. Re-insert the wired terminal strip connector into the MODBUSCARD port.
6. The MODBUSCARD’s red LED will flash to indicate the UPS is connected and ready for communication.
7. The user will need to supply the means of communication on the PC side via RS-232, RS-422, or RS-485, as well as the appropriate monitoring software.
Operation
LED Indicators
LED Status Description
RED
GREEN Illuminated (0.2 seconds) Receiving PC request
OFF UPS disconnected Flashing (1 second) UPS connected
Discrete Inputs (Range 0x0100 - 0x012F, Read Function 0x02)
The Read Discrete Inputs function code is used to read 1-2000 contiguous status of Discrete Inputs in a remote device. The starting address and number of inputs is specified by the request Protocol Data Unit. Addresses start at 0 and Discrete Inputs numbered 1-16 would address as 0-15.
Description Address Value 0 Value 1
Alarm Temperature 0x0100 OK Over Temperature Alarm Input Bad 0x0101 OK Input Bad Alarm Output Bad 0x0102 OK Output Bad Alarm Overload 0x0103 OK Overload Alarm Bypass Bad 0x0104 OK Bypass Bad Alarm Output Off 0x0105 Output On Output Off Alarm UPS Shutdown 0x0106 OK Shutdown Alarm Charger Failure 0x0107 OK Charger Failure Alarm System Off 0x0108 System On System Off Alarm Fan Failure 0x0109 OK Fan Failure Alarm Fuse Failure 0x010A OK Fuse Failure Alarm General Fault 0x010B OK General Fault Alarm Awaiting Power 0x010C OK Awaiting Power Alarm Shutdown Pending 0x010D OK Shutdown Pending Alarm Shutdown Imminent 0x010E OK Shutdown Imminent Buzzer Status 0x010F Silence Alarm Economy Mode 0x0110 No Ye s Alarm Inverter Bad 0x0111 OK Inverter Bad Emergency Power Off 0x0112 Off On Buzzer State 0x0113 Disable Enable Battery Ground Fault 0x0114 OK Battery Ground Fault Reserved 0x0115 Reserved 0x0116
6
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