Tripp Lite HCRK-INT User Manual

Owner’s Manual

Medical-Grade Mobile

Power Retrofit Kit

Model #: HCRK-INT

Kit Includes: Power Supply Module, Battery Module, Remote User Interface (RUI),

PowerAlert Data-Saving Software, Mounting Hardware and Cables.

Fully tested, certified and complaint with:

• IEC 60601-1 • CAN/CSA-C22.2 No. 601.1-M90 • IEC 62040-1 by

Important Safety Instructions

Mounting

Connection / Start-Up

Operation

Features

Troubleshooting

Storage & Service

Safety & Regulatory Statements

Warranty

1111 W. 35th Street, Chicago, IL 60609 USA

+1 773 869 1234 • www.tripplite.com

Important Safety Instructions

Tripp Lite’s Medical-Grade, Mobile Power Retrofit Kit includes two modules: a Power Supply Module and a Battery Module. When the two modules are connected (and attached to a remote user interface), they provide AC power for a variety of equipment on mobile medical carts. The following instructions refer to the kit as a single unit as well as its component parts.

SAVE THESE INSTRUCTIONS

This manual contains instructions and warnings that should be followed during the installation, operation and storage of all Tripp Lite Medical-Grade, Mobile Power Retrofit Kits. Failure to heed these warnings will void your warranty.

Power Supply Module & Battery Module Location Warnings

• Your Power Supply Module incorporates fusing only in the ungrounded phase conductor. IEC 60601-1 certified Power Supply Modules must be used only in health care facilities on grounded systems where conditions of maintenance and supervision ensure that only qualified persons will service the electrical distribution system.

• Install your Power Supply Module and Battery Module indoors, away from excess moisture or heat, dust or direct sunlight and conductive contaminants.

• Although the Power Supply Module is designed to support computer equipment, do not install it in direct contact with magnetic storage media, as this may result in data corruption.

• Your Power Supply Module and Battery Module are not suitable for use in the presence of a flammable anaesthetic mixture with air, oxygen or nitrous oxide.

• For best performance, keep the indoor temperature between 32º F and 104º F (0º C and 40º C).

• Leave adequate space around all sides of the Power Supply Module and Battery Module for proper ventilation.

Power Supply Module Connection Warnings

• Do not operate the Power Supply Module without connecting it to a Battery Module and the Remote User Interface (RUI). The Power Supply Module will not operate (with or without utility power) until the Battery Module and RUI are connected.

• Do not allow objects to contact the Power Supply Module’s two DC input terminals. Do not short or bridge these terminals together. Serious personal injury or property damage could result.

• Connect your Power Supply Module directly to a properly grounded AC power outlet. Do not plug the Power Supply Module into itself; this will damage the unit.

• Do not modify the Power Supply Module’s input connector, and do not use an adapter that would eliminate the Power Supply Module’s ground connection.

• Any power cord connected to the AC input connector must have a hospital-grade plug.

• Connect a maximum of one power cord to the AC input connector. Do not use additional extension cords to connect the Power Supply Module to an AC outlet.

• If the Power Supply Module receives power from a motor-powered AC generator, the generator must provide clean, filtered, computer-grade output.

Equipment Connection Warnings

• Do not use with life support appliances if a malfunction or failure could cause failure or significantly alter the performance of the life-support device. Do not use in the presence of a flammable anesthetic mixture with air, oxygen or nitrous oxide.

• The Power Supply Module is designed to accept connection of equipment mounted on the same mobile cart. Connecting equipment which is not mounted on the same cart as the Power Supply Module could pose a safety hazard.

• Do not connect surge suppressors or extension cords to the output of your Power Supply Module. This may damage the Power Supply Module and will void the surge suppressor and Power Supply Module warranties.

Important Safety Instructions continued

Battery Module Warnings

• Do not allow objects to contact the Battery Module’s two DC input terminals. Do not short or bridge

these terminals together. Serious personal injury or property damage could result.

• It is normal for sparks to occur when connecting the Battery Module to the Power Supply Module.

• Due to the possibility of dangerous arcing, do not unplug the Battery Module from the Power Supply

Module while the Power Supply Module is operating from battery power (whenever the cart is mobile and the Power Supply Module is not plugged into a live utility wall outlet).

• Your Battery Module does not require routine maintenance. Do not open your Battery Module for any

reason. There are no user-serviceable parts inside. The batteries in the Battery Module will eventually wear out and be unable to provide adequate backup times. Internal battery replacement must be performed by factory authorized service personnel. Because batteries present a risk of electrical shock and burn from high short-circuit current, service personnel should observe proper precautions. Unplug the Battery Module before performing battery replacement. Do not short or bridge battery terminals with any object. Use tools with insulated handles. Remove metal objects such as watches and rings before working with batteries. Do not open batteries. Replace batteries only with sealed lead-acid batteries of the same number, type, voltage and amp-hour capacity. Contact Tripp Lite for details.

• Tripp Lite offers additional replacement Battery Modules (model #: BP12V82). Contact Tripp Lite

for details.

• The Battery Module’s internal batteries are recyclable. Refer to local codes for disposal requirements, or

in the USA only call 1-800-SAV-LEAD or 1-800-8-BATTERY (1-800-8-228-8379) or visit www.rbrc.com for recycling information. Do not dispose of the batteries in a fire.

• If connecting a replacement Battery Module to the Power Supply Module, the Battery Module must have

the same voltage as the Power Supply Module. Use only Tripp Lite Battery Modules (model #: BP12V82) with the Power Supply Module.

Labeling Symbols

AC Voltage: V~

DC Voltage: V Electric Shock Hazard:

Neutral Fusing:

Mounting

WARNING!

Mount the Power Supply Module and Battery Module BEFORE connection.

The mounting brackets are only designed to support a Tripp Lite Power Supply Module and a single Battery Module. Do not mount or place any other devices on the mounting brackets. The mounting brackets will not support the additional weight and may fail.

Failure to follow these warnings may lead to product damage and/or risk of personal bodily harm.

The included mounting materials are designed to adapt the Mobile Power Retrofit Kit to fit most standard mobile medical cart configurations. See diagrams on the following pages to locate the mounting procedure that matches your specific cart configuration. The mounting procedures include:

• Mounting on a Center Pole

• Mounting on a Bottom Shelf (Replacing Existing Shelf)

• Mounting on a Bottom Shelf (Using Existing Shelf)

The user must determine the fitness of the mounting materials, hardware and procedures before mounting. If the materials, hardware or procedures are not suitable for your application, contact Tripp Lite for assistance.

Mounting continued

Mounting on a Center Pole

Power Supply Module & Battery Module Mounting

Attach the Power Supply Module to the mounting bracket using the included hardware.* Make sure the Power Supply Module is oriented as shown in the diagram, with its outlets facing up.

Attach included hardware to the bottom of the mounting bracket.** Fully tighten the screws. (NOTE: These screws are designed to protrude downward even when fully tightened in order to engage the cart’s legs in step 1B.)

* Four phillips-head screws (3/8 in. long, 10-32 size) and

four star washers (#10).

** Two phillips-head screws (1 in. long, 10-32 size).

Two fender washers (#10).

Using one or more assistants, lift the Power Supply Module/mounting bracket and place it around the cart's center pole as shown. (NOTE: Since the mounting bracket is designed to accommodate a wide variety of center pole sizes, attach the screw clamps as described in step 1C.) When lowering the mounting bracket into place, make sure that the screws on the bottom of the bracket engage the cart's legs in order to prevent the retrofit kit from rotating around the cart's center pole. To minimize rotation, make sure the side of the mounting bracket is perpendicular (90°) in relation to one of the cart's legs, as shown in the “Top View” diagram. Lift and readjust if needed.

The mounting bracket is designed to accommodate a wide variety of center pole sizes. To secure bracket to center pole, wrap the two included screw clamps around the cart's center pole and through the raised slots on the mounting bracket. Use a screwdriver to fully tighten clamps.

Using one or more assistants, lift the Battery Supply Module and attach it to the Power Supply Module/mounting bracket as shown using the mounting flanges and included hardware.*

* Four hex bolts (1-5/8 in. long, 5/16-18 size),

four hex nuts (5/16-18), four star washers (5/16) and four flat washers.

Top View

CENTER

POLE

MOUNTING BRACKET

LEG

90°

Mounting continued

Remote User Interface (RUI) Mounting

Mount the RUI to the top edge of the mounting bracket with included screws.

Or, if desired, use the included double-sided tape to secure the RUI to any flat surface on the cart. Read caution on page 6 concerning double-sided tape.

Mounting on a Bottom Shelf (Replacing Existing Shelf)

Note: The dimensions of the included replacement shelf are 22 inches x 17.26 inches [55.88 cm. x 43.84 cm.]

Power Supply Module & Battery Module Mounting

Lay cart on its side and remove existing shelf from bottom of cart.*

* The existing shelf is not required for mounting or

operation of Tripp Lite's Retrofit Kit. However, Tripp Lite's replacement shelf includes holes that will accept the blocks from the existing shelf (if desired).

Attach Power Supply Module to replacement mounting shelf with included hardware.* Make sure that the Power Supply Module's outlets are facing opposite of where you will mount the Battery Module in step 1D. NOTE: the mounting tray features identical mounting holes on each side, allowing Power Supply Module and Battery Module to be mounted on either side of the cart.

* Power Supply Hardware: four phillips-head screws

(3/8 in. long, 10-32 size) and four star washers (#10).

Attach replacement mounting shelf to bottom of

cart with included hardware.* To securely engage the cart's threaded holes, the included bolts must be screwed from the outside in (as shown). Access the cart's threaded holes by reaching inside the hollow crossbar that holds the cart's wheels.

* Mounting Tray Hardware: ten hex bolts (3/8 in. long

1/4-20 size) and 10 lock washers.

Stand cart upright. Attach Battery Module to replacement mounting shelf with included hardware.*

* Battery Module Hardware: four hex bolts (1-5/8 in. long

5/16-18 size), four hex nuts (5/16-18), four star washers (5/16) and four flat washers.

+ 11 hidden pages