Tripp Lite BP User Manual

Owner’s Manual

BP Series

4U External Battery Pack

Not suitable for mobile applications.

1111 W. 35th Street, Chicago, IL 60609 USA

Customer Support: (773) 869-1234

www.tripplite.com

Important Safety Instructions

Rack Installation

Connection

Maintenance and Troubleshooting

Storage and Service

Warranty and Warranty Registration

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Warranty

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Important Safety Instructions

SAVE THESE INSTRUCTIONS

This manual contains instructions and warnings that should be followed during the installation, operation and storage of this product. Failure to heed these warnings will void your warranty and may lead to equipment damage, personal injury or death.

WARNING!

The included mounting shelves are not intended to support more than one battery pack. Do not attempt to stack multiple battery packs on a single set of mounting shelves. Do not attempt to install the battery pack in a 2-post rack. Failure to follow these warnings will create a risk of equipment damage and personal injury.

DANGER! LETHAL HIGH VOLTAGE HAZARD!

Potentially lethal high voltage exists within the battery pack, even when it is not connected to a UPS system. Internal battery removal/replacement should be performed by qualified electricians or service personnel only, following all the precautions listed in this manual and adhering to local electrical codes.

Location Warnings

• Install the battery pack indoors, away from excess moisture, humidity, temperature extremes, conductive contaminants, dust and direct sunlight.

• For best performance, keep the indoor temperature between 32º F and 104º F (0º C and 40º C).

• Leave adequate space around all sides of the battery pack for proper ventilation.

Installation Warnings

• Use caution when attempting to move or lift the battery pack. Because of the weight of the battery pack, two or more people should assist each other in lifting and installing it.

• The weight of the 4U external battery pack requires the internal batteries to be removed before installing the battery pack in a 4-post rack or rack enclosure. Read all installation instructions and warnings fully before proceeding with installation.

• The 4U battery pack is too heavy for 2-post rack installation. Do not attempt to install the 4U battery pack in a 2-post rack.

• The 4U battery pack should be mounted as low in the rack or rack enclosure as possible.

• Do not attempt to stack the 4U battery pack on top of the UPS power module.

• Suggested installation procedures apply to mounting the battery pack in common rack and rack enclosure types and may not be appropriate for all rack configurations. The installer must determine the fitness of hardware and procedures before installation.

UPS Connection Warnings

• Confirm that the battery pack and UPS system use the same DC voltage before connecting them together.

• Do not attempt to modify the battery connectors or cables, and do not attempt to use adapters of any kind.

• Do not connect or disconnect an external battery pack while the UPS system is operating on battery power, due to the possibility of dangerous arcing.

• When connecting multiple battery packs to a single UPS system, the battery packs should be approximately the same age, with the same level of wear.

• Small sparks may be produced when connecting or disconnecting external battery packs. This is normal.

• Always use the connector retention brackets to secure the battery pack connection. Do not attempt to operate the UPS system without the connector retention brackets.

Equipment Connection Warnings

• Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly affect its safety or effectiveness is not recommended. Do not use this equipment in the presence of a flammable anesthetic mixture with air, oxygen or nitrous oxide.

Battery Warnings

• The battery pack does not require routine maintenance. There are no user-serviceable parts inside.

• Due to the risk of injury from contact with potentially lethal high voltage, battery removal/replacement must be performed by qualified electricians or service personnel.

• Observe proper precautions during battery removal/replacement. Unplug the battery pack from the UPS system before removing/replacing batteries. Do not short or bridge battery terminals with any object. Use tools with insulated handles. Remove metal objects such as watches and rings before working with batteries. Do not open batteries or remove plastic battery sleeves. Replace batteries only with sealed lead-acid batteries of the same number, type, voltage and amp-hour capacity.

• The batteries are recyclable. Do not dispose of the batteries in a fire. Refer to local codes for disposal requirements, or in the USA only, refer to these sources for recycling information: 800-SAV-LEAD (800-728-5323), 800-8-BATTERY (800-822-8837) or www.rbrc.com.

Rack Installation

Read Important Safety Instructions Section Before Installation

Note: The user must determine the fitness of hardware and procedures before mounting. If hardware and procedures are not suitable for the application, contact the manufacturer of the rack or rack enclosure for assistance. The procedures described in this manual are for common rack and rack enclosure types and may not be appropriate for all applications.

Internal Battery Removal

DANGER! LETHAL HIGH VOLTAGE HAZARD!

Potentially lethal high voltage exists within the battery pack, even when it is not connected to a UPS system. Internal battery removal/replacement should be performed by qualified electricians or service personnel only, following all local electrical codes and the precautions listed in this manual.

Due to the weight of the 4U external battery pack, Tripp Lite recommends disconnecting and removing the internal batteries from the battery pack prior to rack installation. After the battery pack has been installed in the rack, the batteries must be reinserted and reconnected before connecting the battery pack to the UPS system. The battery removal process will be reversed during battery insertion, so taking notes during removal may be helpful.

Unscrew and remove Battery Pack Front Panel and Battery Cover Plate

Disconnect Internal Batteries (4 Sets of Red/Black Connectors)

Remove Internal Batteries (Slide From Battery Pack Cabinet)

4-Post Rack Mounting

WARNING!

The included mounting shelves will not support more than one battery pack. Do not attempt to stack multiple battery packs on a single set of mounting shelves. Do not attempt to install the battery pack in a 2-post rack. Failure to follow these warnings will create a risk of equipment damage and personal injury.

The 4U battery pack includes the hardware needed for mounting in a 4-post rack or rack enclosure, including an adjustable rackmount shelf kit that provides additional support (required). Note: The 4U battery pack should be mounted below the UPS system power module, as low in the rack as possible.

Connect the two segments of each shelf using the included screws and nuts . Leave the screws slightly loose so the shelves can be adjusted in the next step.

Adjust each shelf to fit the rack, then mount the shelves in the lowest available space of the rack with the screws, nuts and washers provided . The support ledges should face inward. Tighten the screws that connect the shelf segments .

Attach the mounting brackets to the forward mounting holes of the battery pack cabinet with the screws provided . The mounting bracket “ears” should face forward.

With the help of one or more assistants, lift the battery pack cabinet and slide it onto the mounting shelves. Attach the battery pack cabinet to the rack by inserting the appropriate hardware

through the mounting bracket

“ears” and into the rack rails.

Internal Battery Insertion

Rack Installation

(continued)

Insert Internal Batteries (Slide Into Battery Pack Cabinet)

Connect 4 Sets of Red/Black Internal Battery Connectors (Connect Black to Black and Red to Red.)

Restore Battery Cover Plate and Battery Pack Front Panel (Screw Into Place)

8 9

Connection

The rear panel of the 4U battery pack includes two polarized Anderson connectors with removable retention brackets attached over the connector openings. The included detachable battery pack cable includes two polarized Anderson connectors . One of the battery pack cable connectors fits into one of the connectors on the battery pack rear panel and the other connector fits into the external battery pack connector at the rear panel of the UPS system power module (or at the rear panel of an additional daisy-chained battery pack).

UPS Power Module Connection

Remove the retention brackets from the UPS system power module's external battery pack connector and one of the battery pack's rear panel connectors .

Insert one end of the detachable power cable into each connector. (See the UPS manual for the external battery connector description and location.)

Attach the retention brackets to the right of each connector, using the preexisting holes set to the right of the original bracket position.

Additional Battery Pack Connection (Daisy-Chaining)

Connect multiple battery packs to a single UPS system by connecting the first battery pack to the UPS system power module's external battery connector, then daisy-chaining the others by linking a connector on the second battery pack to a connector on the first, a connector on the third to a connector on the second and so on. Secure each connector with the included connector retention bracket, following the procedure outlined in the UPS Power Module Connection section.

Note: When daisy-chaining multiple battery packs, they should be identical models of similar age and level of wear. Multiple battery packs provide longer runtimes, but also require longer recharge times.

Warning: Always use the connector retention brackets to secure the battery pack connections. Do not attempt to operate the UPS system without the connector retention brackets.

Maintenance and Troubleshooting

Maintenance

The battery pack does not require maintenance, but it should be kept dry at all times. Avoid installation in locations with high heat and/or humidity. The battery pack should be kept fully charged by being connected to an active UPS system, not left in a depleted condition. Batteries left in a discharged state for an extended period will suffer a permanent loss of capacity.

The internal batteries in the battery pack will eventually wear out and be unable to provide adequate backup runtime. The internal batteries should only be replaced by factory authorized service personnel. Tripp Lite offers a convenient exchange program that allows North American customers to exchange worn-out battery packs for fully functional replacements at a price comparable to the cost of internal battery replacement. For more information, call Tripp Lite at (773) 869-1234.

Troubleshooting

There is a fuse array inside the battery pack. If a heavy overload or short circuit is encountered, a fuse will open (blow). A battery pack with a blown fuse will not deliver output voltage at any load (it will not function). Fuse replacement must be performed by qualified electricians or service personnel. Fuses must be replaced with fuses of the same number and type. Contact Tripp Lite Customer Support for additional information.

Storage and Service

Storage

Disconnect the battery pack before storage. If the battery pack will be stored for an extended period, recharge it fully every three months by connecting it to a compatible UPS system for at least 12 hours. (The UPS system must be connected to live AC power in order to recharge the battery pack.)

Service

Before returning the battery pack for service, follow these steps:

1. Review the instructions in this manual to ensure that the service problem does not originate from a misreading of the instructions.

2. If the problem continues, do not contact or return the battery pack to the dealer. Instead, call Tripp Lite at (773) 869-1233. A service technician will ask for the battery pack's model number, serial number and purchase date and will attempt to correct the problem over the phone.

3. If the problem requires service, the technician will issue a Returned Material Authorization (RMA) number, which is required for service. The technician can also arrange to send proper packaging if required. Securely pack the unit to avoid damage during shipping. Do not use Styrofoam beads. Any damages (direct, indirect, special, incidental or consequential) incurred during shipment to Tripp Lite or an authorized Tripp Lite service center are not covered under warranty. Items shipped to Tripp Lite or an authorized Tripp Lite service center must have transportation charges prepaid. Mark the RMA number on the outside of the package. If the battery pack is within the warranty period, enclose a copy of the sales receipt. Return the unit for service using an insured carrier to the address supplied by the service technician.

Warranty and Warranty Registration

2-Year Limited Warranty

Seller warrants this product, if used in accordance with all applicable instructions, to be free from original defects in material and workmanship for a period of 2 years from the date of initial purchase. If the product should prove defective in material or workmanship within that period, Seller will repair or replace the product, in its sole discretion.

THIS WARRANTY DOES NOT APPLY TO NORMAL WEAR OR TO DAMAGE RESULTING FROM ACCIDENT, MISUSE, ABUSE OR NEGLECT. SELLER MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY EXPRESSLY SET FORTH HEREIN. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ALL IMPLIED WARRANTIES, INCLUDING ALL WARRANTIES OF MERCHANTABILITY OR FITNESS, ARE LIMITED IN DURATION TO THE WARRANTY PERIOD SET FORTH ABOVE; AND THIS WARRANTY EXPRESSLY EXCLUDES ALL INCIDENTAL AND CONSEQUENTIAL DAMAGES. (Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may have other rights which vary from jurisdiction to jurisdiction).

WARNING: The individual user should take care to determine prior to use whether this device is suitable, adequate or safe for the use intended. Since individual applications are subject to great variation, the manufacturer makes no representation or warranty as to the suitability or fitness of these devices for any specific application.

Warranty Registration

Visit www.tripplite.com/warranty today to register the warranty for your new Tripp Lite product. You'll be automatically entered into a drawing for a chance to win a FREE Tripp Lite product!* * No purchase necessary.Void where prohibited. Some restrictions apply. See Web site for details.

Regulatory Compliance Identification Numbers

For the purpose of regulatory compliance certifications and identification, your Tripp Lite product has been assigned a unique series number.The series number can be found on the product nameplate label, along with all required approval markings and information. When requesting compliance information for this product, always refer to the series number. The series number should not be confused with the marking name or model number of the product.

Tripp Lite has a policy of continuous improvement. Product specifications are subject to change without notice.

Note on Labeling

Two symbols are used on the label: V~ AC Voltage V DC Voltage

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