Tripp Lite APSINT612 User Manual

Owner’s Manual

Reliable Emergency Backup Power

Congratulations! You’ve purchased the most advanced, feature-rich Inverter/Charger designed as an alternative energy source during utility power failures. Tripp Lite APS Inverter/Chargers keep your equipment constantly up and productive through all utility power problems (blackouts, brownouts and high voltages) by inverting DC power from user-supplied batteries into AC power. Built-in surge suppression provides an additional level of equipment protection. When utility power is present, APS Inverter/Chargers automatically pass through power to your equipment while simultaneously recharging your connected battery bank. APS Inverter/Chargers are the quiet alternative to gas generators during emergency backup applications—with no fumes, fuel or noise to deal with! You get AC electricity anywhere and anytime you need it.

Better for Your Equipment Premium Protection Levels

• Built-In Surge Protection

• Automatic Overload Protection

Ideal Output for All Loads (including computers)

• Frequency-Controlled Output

• Fast Load Switching

Better for Your Batteries Faster Battery Recharge

• High-Amp, 3-Stage Battery Charger (adjustable)

Critical Battery Protection

• High-Efficiency DC-to-AC Inversion

Better for You Simple, Maintenance-Free Operation

• Multi-Function Lights & Switches

• Moisture-Resistant Construction*

Specifications/Warranty 2

Safety Instructions 3

Feature Identification 4

Operation 5

Configuration 6

Battery Selection 7

Mounting 8

Battery Connection 9

AC Input/Output Connection 10

Service/Maintenance 10

Troubleshooting 11

PowerVerter

APSINT612 (V. 3.0)

DC-to-AC Inverter/Charger

Input Output

Invert: 12 VDC 230V, 50 Hz. AC Charge: 230V, 50 Hz. AC 12 VDC

1111 W. 35th Street, Chicago, IL 60609 USA

Customer Support: (773) 869-1212

www.tripplite.com

* Inverter/Chargers are moisture-resistant, not waterproof.

Contents

Specifications

Note on Labeling

Two symbols are used on the APS labels.

V~: AC Voltage : DC Voltage

Limited Warranty

Tripp Lite warrants its Inverter/Chargers to be free from defects in materials and workmanship for a period of one year (except for outside of U.S.A., Canada and Mexico—120 days) from the date of retail purchase by end user

Tripp Lite’s obligation under this warranty is limited to repairing or replacing (at its sole option) any such defective products. To obtain service under this warranty you must obtain a Returned Material Authorization (RMA) number from Tripp Lite or an authorized Tripp Lite service center.Products must be returned to Tripp Lite or an authorized Tripp Lite service center with transportation charges prepaid and must be accompanied by a brief description of the problem encountered and proof of date and place of purchase. This warranty does not apply to equipment which has been damaged by accident, negligence or misapplication or has been altered or modified in any way, including opening of the unit’s casing for any reason. This warranty applies only to the original purchaser who must have properly registered the product within 10 days of retail purchase.

EXCEPT AS PROVIDED HEREIN, TRIPP LITE MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states do not permit limitation or exclusion of implied warranties; therefore, the aforesaid limitation(s) or exclusion(s) may not apply to the purchaser.

EXCEPT AS PROVIDED ABOVE, IN NO EVENT WILL TRIPP LITE BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. Specifically, Tripp Lite is not liable for any costs, such as lost profits or revenue, loss of equipment, loss of use of equipment, loss of software, loss of data, costs of substitutes, claims by third par ties, or otherwise.

Tripp Lite has a policy of continuous improvement. Specifications are subject to change without notice.

Inverter/Charger DC Volt: 12

Wire Gauge

Watts 6 4 2 0 00 (2/0)

500 4.8 m (15 ft) 7.6 m (25 ft) 11.9 m (39 ft) 18.9 m (62 ft) 24.1 m (79 ft)

700 3.4 m (11 ft) 5.5 m (18 ft) 8.5 m (28 ft) 13.4 m (44 ft) 17.1 m (56 ft)

Minimum Recommended Cable Sizing Charts

†

Use in conjunction with DC wiring connection instructions in the Battery Connection section.

† NOTE: Acceptable power is directly related to cable length (i.e. - the shorter the cable, the better the performance)

MODEL NUMBER: APSINT612

AC Input Connection: Detachable Input Cord

INVERTER

Output Volts (Nominal): 230 VAC, ± 5%

Output Frequency (Nominal): 50 Hz, ± 0.5%

Efficiency: 88% to 94%, depending on load and temperature

Continuous Power (@ 20 C): 600

OverPower™ Peak Surge Power:* 900

Double Boost™ Peak Surge Power:* 1200

DC Input Volts (Nominal): 12 VDC

DC Input Voltage Range: 10-15 VDC

Minimum DC Fuse Rating: 100 A

DC Input Current @ Nominal V DC Full Load: 56 A

BATTERY CHARGER

Input Volts (Nominal): 230 VAC

Charging Capacity DC: 20 A

Acceptance Volts VDC Selectable (Wet**/Gel): 14.4 V (14.2 V)

Float Volts VDC (w/gel): 13.3 V (13.6 V)

Input Current AC (Maximum): 2.2 A

LINE VAC OPERATION

Minimum Input Volts (Transfer to Battery): Selectable 144,** 163, 182 or 201 VAC

Maximum Input Volts (Transfer to Battery): Selectable 259** or 278 VAC

Input Frequency (Nominal): 50 Hz, ±10%

Total Input AC Current (Continuous, Charger at Maximum): 4.8 A

Maximum Output Current (Continuous): 2.6 A

* OverPower duration (up to 1 hour). DoubleBoost duration (up to 10 seconds). Actual duration depends on battery age, battery charge level and ambient temperature. ** Factory setting. The policy of Tripp Lite is one of continuous improvement. Specifications are subject to change without notice.

Important Safety Instructions

SAVE THESE INSTRUCTIONS!

This manual contains important instructions and warnings that should be followed during the installation, operation and storage of all Tripp Lite Inverter/Chargers.

Location Warnings

• Install your Inverter/Charger (whether for a mobile or stationary application) in a location or compartment that minimizes exposure to heat, dust, direct sunlight and moisture.

• Although your Inverter/Charger is moisture resistant, it is NOT waterproof. Flooding the unit with water will cause it to short circuit and could cause personal injury due to electric shock. Never immerse the unit, and avoid any area where standing water might accumulate. Mounting should be in the driest location available.

• Leave a minimum of 5 cm (2") clearance at front and back of the Inverter/Charger for proper ventilation. The heavier the load of connected equipment, the more heat will be generated by the unit.

• Do not install the Inverter/Charger directly near magnetic storage media, as this may result in data corruption.

• Do not install near flammable materials, fuel or chemicals.

Battery Connection Warnings

• The Inverter/Charger will not operate (with or without utility power) until batteries are connected.

• Multiple battery systems must be comprised of batteries of identical voltage, age, amp-hour capacity and type.

• Because explosive hydrogen gas can accumulate near batteries if they are not kept well ventilated, your batteries should not be installed (whether for a mobile or stationary application) in a “dead air” compartment. Ideally, any compartment would have some ventilation to outside air.

• Sparks may result during final battery connection. Always observe proper polarity as batteries are connected.

• Do not allow objects to contact the two DC input terminals. Do not short or bridge these terminals together. Serious personal injury or property damage could result.

Equipment Connection Warnings

Do not use a Tripp Lite APS Inverter/Charger in life support or healthcare applications where a malfunction or failure of a Tripp Lite APS Inverter/Charger could cause failure of or significantly alter the performance of, a life support device or medical equipment.

• Do not modify the Inverter/Charger’s plug or receptacle in a way that eliminates its ground connection. Do not use power adapters that will eliminate the plug’s ground connection.

• Connect your Inverter/Charger only to a properly grounded AC power outlet. Do not plug the unit into itself; this will damage the device and void your warranty.

• You may experience uneven performance results if you connect a surge suppressor, line conditioner or UPS system to the output of the Inverter/Charger.

Operation Warnings

• Your Inverter/Charger does not require routine maintenance. Do not open the device for any reason. There are no user serviceable parts inside.

• Potentially lethal voltages exist within the Inverter/Charger as long as the battery supply and/or AC input are connected. During any service work, the battery supply and AC input connection should therefore be disconnected.

• Do not connect or disconnect batteries while the Inverter/Charger is operating in either inverting or charging mode. Operating Mode Switch should be in the OFF position. Dangerous arcing may result.

Feature Identification

Identify the premium features on your specific model and quickly locate instructions on how to maximize their use.

Configuration DIP Switches: optimize Inverter/Charger operation depending on your application. See page 6 for setting instructions.

Operating Mode Switch: controls Inverter/Charger operation. The “AUTO/REMOTE” setting ensures your equipment receives constant, uninterrupted AC power. It also enables the Inverter/Charger to be remotely monitored and controlled with an optional remote module (Tripp Lite model APSRM2, sold separately). The “CHARGE ONLY” setting allows your batteries to return to full charge faster by turning the inverter off which halts battery discharging. See page 5 for setting instructions.

Operation Indicator Lights: intuitive “traffic light” signals show whether the Inverter/Charger is operating from AC line power or DC battery power. It also warns you if the connected equipment load is too high. See page 5 for instructions on reading indicator lights.

Battery Indicator Lights: intuitive “traffic light” signals show approximate charge level of your battery. See page 5 for instructions on reading indicator lights.

DC Power Terminals: connect to your battery terminals. See page 9 for connection instructions.

AC Output Receptacles: allow you to connect equipment that would normally be plugged into a utility outlet. A universal adapter, included, allows you to connect a wide variety of plug styles to the NEMA receptacle. See page 10 for connection instructions.

AC Input Receptacle: connects the Inverter/Charger to any source of utility- or generator-supplied AC power. See page 10 for connection instructions.

Resettable Circuit Breakers: protect your Inverter/Charger against damage due to overload. See page 5 for resetting instructions.

Remote Control Module Connector: allows remote monitoring and control with an optional module (Tripp Lite model APSRM2, sold separately). See remote module owner’s manual for connection instructions.

Main Ground Lug: properly grounds the Inverter/Charger to earth ground or to vehicle or boat grounding system. See page 9 for connection instructions.

Multi-Speed Cooling Fan: quiet, efficient fan prolongs equipment service life.

Front View (APSINT612)

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