Tripp Lite APSINT User Manual

Owner’s Manual

PowerVerter

APSX & APSINT Series

DC-to-AC Inverter/Chargers

Input Output

Invert: 12, 24 or 36 VDC 230V, 50 Hz. AC Charge: 230V, 50 Hz. AC 12, 24 or 36 VDC

Reliable Emergency Backup Power

Congratulations! You’ve purchased the most advanced, feature-rich Inverter/Charger designed as an alternative energy source during utility power failures. Tripp Lite APS Inverter/Chargers keep your equipment constantly up and productive through all utility power problems (blackouts, brownouts and high voltages) by inverting DC power from user-supplied batteries into AC power. Built-in surge suppression provides an additional level of equipment protection. When utility power is present, APS Inverter/Chargers automatically pass through power to your equipment while simultaneously recharging your connected battery bank. APS Inverter/Chargers are the quiet alternative to gas generators during emergency backup applications—with no fumes, fuel or noise to deal with! You get AC electricity anywhere and anytime you need it.

Better for Your Equipment Premium Protection Levels

• Built-In Isobar Surge Protection

• Automatic Overload Protection

1111 W. 35th Street, Chicago, IL 60609 USA

Customer Support: (773) 869-1212

www.tripplite.com

Ideal Output for All Loads (including computers)

• Frequency-Controlled Output

• Fast Load Switching

• Balanced Load Sharing

Better for Your Batteries Faster Battery Recharge

• High-Amp, 3-Stage Battery Charger (adjustable)

Critical Battery Protection

• Battery Charge Conserver (Load Sense)*

• High-Efficiency DC-to-AC Inversion

Better for You Simple, Maintenance-Free Operation

• Multi-Function Lights & Switches

• Dead Battery Startup

• Moisture-Resistant Construction**

Contents

Safety 2 Warranty 2 Feature Identification 3

Battery Connection 9 AC Input/Output Connection 10

Service/Maintenance/Troubleshooting 11 Operation 4 Configuration 5-6 Battery Selection 7 Mounting 8

* Available on all models except 750 and 1250 models. ** Inverter/Chargers are moisture-resistant, not waterproof.

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Important Safety Instructions

SAVE THESE INSTRUCTIONS!

This manual contains important instructions and warnings that should be followed during the installation, operation and storage of all Tripp Lite Inverter/Chargers.

Location Warnings

• Install your Inverter/Charger (whether for a mobile or stationary application) in a location or compartment that minimizes exposure to heat, dust, direct sunlight and moisture.

• Although your Inverter/Charger is moisture resistant, it is NOT waterproof. Flooding the unit with water will cause it to short circuit and could cause personal injury due to electric shock. Never immerse the unit, and avoid any area where standing water might accumulate. Mounting should be in the driest location available.

• Leave a minimum of 5cm clearance at front and back of the Inverter/Charger for proper ventilation. The heavier the load of connected equipment, the more heat will be generated by the unit.

• Do not install the Inverter/Charger directly near magnetic storage media, as this may result in data corruption.

• Do not install near flammable materials, fuel or chemicals.

Battery Connection Warnings

• Multiple battery systems must be comprised of batteries of identical voltage, age, amp-hour capacity and type.

• Because explosive hydrogen gas can accumulate near batteries if they are not kept well ventilated, your batteries should not be installed (whether for a mobile or stationary application) in a “dead air” compartment. Ideally, any compartment would have some ventilation to outside air.

• Sparks may result during final battery connection. Always observe proper polarity as batteries are connected.

• Do not allow objects to contact the two DC input terminals. Do not short or bridge these terminals together. Serious personal injury or property damage could result.

Equipment Connection Warnings

Do not use a Tripp Lite APS Inverter/Charger in life support or healthcare applications where a malfunction or failure of a Tripp Lite APS Inverter/Charger could cause failure of or significantly alter the performance of, a life support device or medical equipment.

• Corded models: Do not modify the Inverter/Charger’s plug or receptacle in a way that eliminates its ground connection. Do not use power adapters that will eliminate the plug’s ground connection.

• Connect your Inverter/Charger only to a properly grounded AC power outlet or hardwired source. Do not plug the unit into itself; this will damage the device and void your warranty.

• You may experience uneven performance results if you connect a surge suppressor, line conditioner or UPS system to the output of the Inverter/Charger.

Operation Warnings

• Your Inverter/Charger does not require routine maintenance. Do not open the device for any reason. There are no user serviceable parts inside.

• Potentially lethal voltages exist within the Inverter/Charger as long as the battery supply and/or AC input are connected. During any service work, the battery supply and AC input connection should therefore be disconnected.

• Do not connect or disconnect batteries while the Inverter/Charger is operating in either inverting or charging mode. Operating Mode Switch should be in the OFF position. Dangerous arcing may result.

Limited Warranty

Tripp Lite warrants its Inverter/Chargers to be free from defects in materials and workmanship for a period of one year (except for outside of U.S.A., Canada and Mexico—120 days) from the date of retail purchase by end user Tripp Lite’s obligation under this warranty is limited to repairing or replacing (at its sole option) any such defective products.To obtain service under this warranty you must obtain a Returned Material Authorization (RMA) number from Tripp Lite or an authorized

Tripp Lite service center.Products must be returned to Tripp Lite or an authorized Tripp Lite service center with transportation charges prepaid and must be accompanied by a brief description of the problem encountered and proof of date and place of purchase. This warranty does not apply to equipment which has been damaged by accident, negligence or misapplication or has been altered or modified in any way, including opening of the unit’s casing for any reason. This warranty applies only to the original purchaser who must have properly registered the product within 10 days of retail purchase.

EXCEPT AS PROVIDED HEREIN, TRIPP LITE MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Some states do not permit limitation or exclusion of implied warranties; therefore, the aforesaid limitation(s) or exclusion(s) may not apply to the purchaser.

EXCEPT AS PROVIDED ABOVE, IN NO EVENT WILL TRIPP LITE BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. Specifically, Tripp Lite is not liable for any costs, such as lost profits or revenue, loss of equipment, loss of use of equipment, loss of software, loss of data, costs of substitutes, claims by third parties, or otherwise.

Tripp Lite has a policy of continuous improvement. Specifications are subject to change without notice.

Feature Identification

Identify the premium features on your specific model and quickly locate instructions on how to maximize their use.

Configuration DIP Switches: optimize Inverter/Charger

operation depending on your application. See Configuration Section for setting instructions.

Operating Mode Switch: controls Inverter/Charger operation.

The “AUTO/REMOTE” setting ensures your equipment receives constant, uninterrupted AC power. It also enables the Inverter/Charger to be remotely monitored and controlled with an optional remote module (Tripp Lite model APSRM4, sold separately). The “CHARGE ONLY” setting allows your batteries to return to full charge faster by turning the inverter off which halts battery discharging. See Operation Section for setting instructions.

Operation Indicator Lights: intuitive “traffic light” signals

show whether the Inverter/Charger is operating from AC line power or DC battery power. It also warns you if the connected equipment load is too high. See Operation Section for instructions on reading indicator lights.

Battery Indicator Lights: intuitive “traffic light” signals show

approximate charge level of your battery. See Operation Section for instructions on reading indicator lights.

DC Power Terminals: connect to your battery terminals. See

Battery Connection Section for connection instructions.

AC Output Receptacles (not on hardwire models): IEC-320

output receptacle(s) allow you to connect equipment that you would normally plug into a utility outlet. Select models also include a Universal AC Output Adapter which allows you to connect equipment with a wide variety of plug styles.

AC Input Receptacle (not on hardwire models): IEC-320

input receptacle connects the Inverter/Charger to any source of utility or generator-supplied AC power when used with a usersupplied cable with country-specific plug.

Hardwire AC Input/Output Terminal Strip (not on corded

models): securely connects the Inverter/Charger to facility or

vehicle electrical system. See Input/Output Connection Section for connection instructions.

Resettable Circuit Breaker: protects your Inverter/Charger

against damage due to overload. See Operation Section for resetting instructions.

Remote Control Module Connector: allows remote monitoring

and control with an optional module (Tripp Lite model APSRM4, sold separately). See remote module owner’s manual for connection instructions.

Battery Charge Conserver (Load Sense) Control (available on select models): conserves battery power by setting the

low-load level at which the Inverter/Charger’s inverter automatically shuts off. See Configuration Section for setting instructions.

Main Ground Lug: properly grounds the Inverter/Charger to

earth ground or to vehicle or boat grounding system. See Battery Connection Section for connection instructions.

Thermostatically-Controlled Cooling Fan: quiet, efficient fan

regulates internal temperature and prolongs equipment service life. Fan runs intermittently depending on temperature and load.

Hardwire AC Input/Output Cover Plate Dead Battery Startup Feature (for all models, internal, not

shown): internal circuitry allows you to start up the

Inverter/Charger even with a dead battery connected to the unit. As long as the Inverter/Charger is connected to a live utility- or generator-supplied AC power source, the Inverter/Charger will pass through AC power to connected equipment and charge connected batteries.

1 24 3

Front View (750 & 1250 Corded Model)

24 3

Rear Mounted, Not Shown

“FOR USE WITH COPPER WIRE ONLY”

HOT IN

NEUTRAL IN

GROUND IN

GROUND OUT

HOT OUT

NEUTRAL OUT

8 14

10 1113

1013

Front View (2012, 2424 & 3636 Hardwire Models).

Operation

Switch Modes

After configuring, mounting and connecting your Inverter/Charger, you are able to operate it by switching between the following operating modes as appropriate to your situation:

AUTO/REMOTE: Switch to this mode when you need constant, uninterrupted AC power for connected appliances and equipment. The Inverter/Charger will continue to supply AC power to connected equipment and to charge your connected batteries while utilityor generator-supplied AC power is present. Since the inverter is ON (but in Standby) in this mode, it will automatically switch to your battery system to supply AC power to connected equipment in the absence of a utility/generator source or in over/under voltage situations. “AUTO/REMOTE” also enables an optional remote control module (Tripp Lite model APSRM4, sold separately) to function when connected to the unit.

CHARGE ONLY: Switch to this mode when you are not using connected appliances and equipment in order to conserve battery power by disabling the inverter. The Inverter/Charger will continue to supply AC power to connected equipment and charge connected batteries while utility- or generator-supplied AC power is present. However, since the inverter is OFF in this mode, it WILL NOT supply AC power to connected equipment in the absence of a utility/generator source or in over/under voltage situations.

OFF: Switch to this mode to shut down the Inverter/Charger completely, preventing the inverter from drawing power from the batteries, and preventing utility AC from passing through to connected equipment or charging the batteries. Use this switch to automatically reset the unit if it shuts down due to overload or overheating. First remove the excessive load or allow the unit to sufficiently cool (applicable to your situation). Switch to “OFF”, then back to “AUTO/REMOTE” or “CHARGE ONLY” as desired. If unit fails to reset, remove more load or allow unit to cool further and retry. Use an optional remote control module (Tripp Lite model APSRM4, sold separately) to reset unit due to overload only.

Indicator Lights

Your Inverter/Charger (as well as an optional Tripp Lite Remote Control Module, sold separately) is equipped with a simple, intuitive, user-friendly set of indicator lights. These easily-remembered “traffic light” signals will allow you, shortly after first use, to tell at a glance the charge condition of your batteries, as well as ascertain operating details and fault conditions.

LINE Green Indicator: If the operating mode switch is set to “AUTO/REMOTE,” this light will ILLUMINATE CONTINUOUSLY when your connected equipment is receiving continuous AC power supplied from a utility/generator source.

If the operating mode switch is set to “CHARGE ONLY,” this light will FLASH to alert you that the unit’s inverter is OFF and will NOT supply AC power in the absence of a utility/generator source or in over/under voltage situations.

INV (Inverting) Yellow Indicator: This light will ILLUMINATE CONTINUOUSLY whenever connected equipment is receiving battery-supplied, inverted AC power (in the absence of a utility/generator source or in over/under voltage situations). This light will be off when AC power is supplying the load. This light will FLASH to alert you if the load is less than the Battery Charge Conserver (Load Sense) setting.

LOAD Red Indicator: This red light will ILLUMINATE CONTINUOUSLY whenever the inverter is functioning and the power demanded by connected appliances and equipment exceeds 100% of load capacity. The light will FLASH to alert you when the inverter shuts down due to a severe overload or overheating. If this happens, turn the operating mode switch “OFF”; remove the overload and let the unit cool. You may then turn the operating mode switch to either “AUTO/REMOTE” or “CHARGE ONLY” after it has adequately cooled. This light will be off when AC power is supplying the load.

BATTERY Indicator Lights: These three lights will illuminate in several sequences to show the approximate charge level of your connected battery bank and alert you to two fault conditions:

Approximate Battery Charge Level*

Indicator Illuminated Battery Capacity

Green 91%–Full

Green & Yellow 81%–90%

Yellow 61%–80%

Yellow & Red 41%–60%

Red 21%–40%

All three lights off 1%–20%

Flashing red 0% (Inverter

(Charging/Discharging)

2 3

shutdown)

* Charge levels listed are approximate. Actual conditions vary depending on battery condition and load.

Fault Condition

Indicator Illuminated Fault Condition

All three lights Excessive discharge

flash slowly* (Inverter shutdown) All three lights Overcharge (Charger

flash quickly** shutdown)

*Approximately ½ second on, ½ second off. See Troubleshooting section. ** Approximately ¼ second on, ¼ second off. May also indicate a battery charger fault exists. See Troubleshooting section.

Resetting Your Inverter/Charger to Restore AC Power

Your Inverter/Charger may cease supplying AC power or DC charging power in order to protect itself from overload or to protect your electrical system. To restore normal functioning:

Overload Reset: Switch operating mode switch to “OFF” and remove some of the connected electrical load (ie: turn off some of the AC devices drawing power which may have caused the overload of the unit). Wait one minute, then switch operating mode switch back to either “AUTO/REMOTE” or “CHARGE ONLY.”

Output Circuit Breaker Reset: Alternatively, check output circuit breaker(s) on the unit’s front panel. If tripped, remove some of the electrical load, then wait one minute to allow components to cool before resetting the circuit breaker. See Troubleshooting for other possible reasons AC output may be absent.

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