Triple S Ace 20BA Instruction Book

Ace 20BA Auto Scrubber
The contents of this manual are based on the latest product information available at the time of publication. Triple S reserves the right to make changes or improvements to its machines without notice.
For new manuals write to: Triple S
2 Executive Park Drive Billerica, MA 01862
or download the most recent version of the manuals from our website:
www.triple-s.com
Carefully inspect all components to ensure that there is no concealed freight damage. If such damage is discovered, file a “CONCEALED DAMAGE REPORT” immediately with the delivering carrier.
FOR YOUR CONVENIENCE, RECORD THE FOLLOWING IMPORTANT INFORMATION:
SERIAL NUMBER
DATE PURCHASED
Page 1 of 38
SAFETY INSTRUCTIONS
1) You must have training in the operation of the machine before using it. READ THE INSTRUCTION BOOK. If you do not understand any instruction, ask your supervisor.
2) Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine.
3) Read the labels carefully on the machine. Do not cover them for any reason and replace them if damaged.
4) Do not operate this machine unless it is completely assembled and inspect the machine carefully before operation.
5) Pay close attention to other people and especially children while operating this machine.
6) Be a careful driver and do not strike shelving or scaffolding, especially where there is a danger of falling objects.
7) Machines can cause an explosion when operated near flammable materials and vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials.
8) In case of fire, use a powder extinguisher. Do not use water.
9) Do not use this machine as a means of transport.
10) Do not use acid solutions that could damage the machine or flooring.
11) Adjust your speed to the conditions of the floor.
12) Do not turn the machine on an incline. Do not stop and leave the machine on a ramp or incline.
13) During any maintenance operation disconnect the power supply from the machine.
14) Lead acid batteries generate gases that can cause an explosion. Read the instruction manual supplied with the battery charger. Keep sparks and flames away from batteries. NO SMOKING. Charge the batteries only in an area with good ventilation.
15) Do not use a charger if the power cord is damaged or a charger that is not matched to the machine.
16) Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put tools or other metal across the battery terminals, or on the top of the batteries.
17) Maintenance and repairs must be performed by authorized Service Centers only.
18) Keep the electrical parts of the machine dry. Do not wash the machine with direct water jets or high pressure, or with corrosive material. For storage, keep the machine in a dry location.
19) Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the area you are cleaning.
20) Do not reach under shrouds with fingers, hands, or toes when machine is running.
Page 2 of 38
SYMBOLS USED ON THE AUTOMATIC SCRUBBER
Water Valve Indicator
Brush Drive Motor Control Switch
Vacuum Motor Control Switch
Squeegee Lift Lever Indicator
Battery Charge Indicator
Water Flow Control Indicator
Page 3 of 38
MACHINE PREPARATION
1) UNPACKING THE MACHINE
a) Take off the outer
packaging.
b) The machine is fastened to
the pallet with wooden wedges that block the wheels. Remove tie down straps.
c) Using a ramp, pull the
machine off the pallet.
2) BATTERY INSTALLATION
a) Remove the squeegee hose
from the recovery tank.
b) Remove the vacuum cover
by rotating it counterclockwise.
c) Remove recovery tank by
lifting tank by lift chain at the back of the tank and the drain hose at the front of the tank.
Remove
Lift Chain
Drain Hose Lift Point
Pull
Backwards
Remove
Page 4 of 38
BATTERY INSTALLATION (Cont.)
d) Place the batteries in the
battery compartment.
e) Connect the battery
connector to the machine connector
f) Replace the recovery tank
and reassemble the vacuum cover and squeegee hose.
MACHINE PREPARATION
Machine Connector
Battery Connector
3) BATTERY CHARGE LEVEL
INDICATOR
The battery indicator is digital with 4 display levels and a flashing one. The numbers, which appear on the display, show the approximate charge level. 4 represents a full charge and 0 represents discharged and the batteries must be recharged.
NOTE: The brush motor automatically switches off after the battery indicator light begins to flash. You will be able run the vacuum motor and finish drying any wet areas.
Battery Charge Indicator
Page 5 of 38
MACHINE PREPARATION
4) SQUEEGEE ASSEMBLY INSTALLATION
The squeegee is assembled to the machine by lifting the locking latches and sliding the squeegee assembly onto the 2 posts at the rear of the squeegee swing arm. Push on the locking latches down. Lower the squeegee and install vacuum hose over vacuum outlet on squeegee assembly. The hose should be located to the rear of the lifting cable.
5) ADJUSTING SQUEEGEE HEIGHT
The height from floor to squeegee should be adjusted based on blade wear. Rotate the adjusting knobs counter-clockwise to lower squeegee and clockwise to lift it.
NOTE: Rotate the right and left adjusting knobs until the squeegee is positioned parallel to the floor.
Vacuum Outlet
Locking Latches
Height Adjusting Knobs
6) ADJUSTING SQUEEGEE INCLINATION
During operation the rear squeegee blade is most efficient when bent backwards roughly 3/16
ths
to 5/16
ths
of an inch along its entire length. To increase the blade bending in the center of the squeegee, tilt the squeegee body backward by turning the adjuster knob counter-clockwise. Conversely, turn the adjuster knob clockwise to increase the bending at the outside edges of squeegee blade.
Inclination Adjusting Knob
Page 6 of 38
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MACHINE PREPARATION
7) RECOVERY TANK
Open the lid and confirm the following connections are secure:
a) The vacuum cover is securely attached.
Align the notches and rotate the cover clockwise to close. The vacuum hose must also be attached.
b) Confirm that the squeegee hose is properly
connected.
c) Confirm that the drain hose plug, which is
located at the front of the machine, is closed.
8) SOLUTION WATER
Fill the solution tank with clean water at a temperature not higher than 50°C / 122°F. Add the proper concentration of liquid detergent by following the manufacturer instructions. Excess foam in the recovery tank can damage the vacuum motor, so use only the minimum amount of detergent necessary. Reassemble the cover.
WARNING! Always use low foaming
detergent. Adding antifoam liquid into the recovery tank before cleaning will also help prevent foaming.
NEVER USE ACID, BLEACH or AMMONIA
Vacuum Cove
Squeegee Hose
Solution Tank Fill Opening
9) BRUSH INSTALLATION
a) Lift the brush base by depressing the foot
level at the rear of the machine.
b) Place the brushes under the base. Align
the brush lugs with the holes in the brush plate. Insert the brushes into the plate and turn each brush so the lugs are pushed toward their retaining springs, until locked. The photo shows the directions to rotate the brushes to lock them into operating position.
Page 7 of 38
MACHINE PREPARATION
10) SPLASH GUARD INSTALLATION
a) Wrap splash guard around the brush deck
base.
b) Place band clamp over the front band
clamp stud.
c) Pull band clamp around brush deck base
and place band clamp spring over rear band clamp stud.
d) Repeat process on opposite side of brush
deck base.
Splash Guard
Front Band Clamp Stud
Rear Band Clamp Stud
Band Clamp Spring
Page 8 of 38
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MACHINE OPERATION
1) Connect machine connector to the battery
connector.
2) Turn on the brush motor switch. Battery
charge indicator will illuminate indicating the charge level of the batteries. If the indicator is flashing the batteries need to be charged. Please note that the scrubbing brushes will not rotate until the hand switch lever is engaged.
3) Turn on the water solenoid valve switch.
4) Turn on the vacuum motor switch.
5) Adjust the flow rate of the cleaning solution
with lever. Moving the solution flow control lever downward increase the flow rate and raising the lever decreases the flow rate. There should be enough solution to wet the floor uniformly, but not so much that the water gets past the splash guard. Remember that the correct solution quantity depends on the type of floor, the dirt level and the scrubbing speed.
6) Release and raise the brush base lift lever to
lower the brush base.
7) Lower the squeegee using the squeegee lift
lever.
Machine Connecto
Battery Connecto
Water Solenoid Switch
Vacuum Motor Switch
Squeegee Lift Leve
Solution Flow Control Lever
Battery Charge Indicator
Solution Tank Drain Hose
Brush Motor Switch
Brush Base Lift Leve
Page 9 of 38
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MACHINE OPERATION
8) SCRUBBING This machine is equipped with brush assist propulsion. Depress the handle switch lever. The scrub brushes will begin to rotate and solution will begin to flow. During the first few yards of operation, check that the quantity of the cleaning solution is sufficient to wet the floor and that the squeegee dries the floor surface.
WARNING! Always lift the squeegee when moving backwards.
9) OVER FILL PROTECTION The machine is equipped with a float that stops the vacuum exhaust air flow when the recovery tank is full. Vacuum motor does not stop operating but the vacuum exhaust air flow rate is greatly reduced. When this occurs, empty the recovery tank by removing the drain plug on the drain hose and then empty the recovery tank.
WARNING! Use gloves for protection
from contact with dangerous solutions.
Handle Switch Leve
Float
Drain Plug
Page 10 of 38
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UPON COMPLETION OF MACHINE USE
After finishing your work and before any type of maintenance is done, it is necessary to do the following:
1) Close the water valve by raising the solution
flow control lever.
2) Raise the brush base by stepping down
locking the brush base lift lever. To lock the lever move your foot to the right while the lever is pressed down.
3) Lift the squeegee by raising the squeegee lift
lever and locking it by moving the lever to the left.
WARNING! The squeegee blades can be damaged if the squeegee is not raised during storage or transport.
4) Switch off the water solenoid valve switch.
5) Switch off the brush motor switch.
6) Switch off the vacuum motor switch.
7) Transport the machine to the location where
the recovery tank should be emptied.
Squeegee Lift Leve
Solution Flow Control Lever
Water Solenoid Switch
Vacuum Motor Switch
Solution Tank Drain Hose
Battery Charge Indicator
Brush Base Lift Leve
Brush Motor Switch
8) Remove the drain hose at the front of the
recovery tank.
9) Remove the drain plug and empty the
recovery tank.
WARNING! Use gloves for protection
from contact with dangerous solutions.
10) Remove the brushes or pad drivers and clean
them with clear water.
Drain Plug
Page 11 of 38
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DAILY MACHINE MAINTENANCE
CLEANING THE RECOVERY TANK
1) Empty the recovery tank by removing the drain
plug from the drain hose.
WARNING: Use gloves for protection from contact with dangerous solution.
Drain Plug
2) Lift the cover of the recovery tank.
3) Take off the vacuum cover by rotating it
counter clockwise.
4) Remove the filter and its housing.
5) Rinse the tank with clean water.
CLEANING THE VACUUM FILTER
6) Lift the cover.
7) Take off the vacuum cover by rotating it
counter clockwise.
8) Remove the filter and its housing.
9) Use clear water to clean the walls and the
bottom of the filter.
10) Remove the filter and its housing.
11) Wash all components thoroughly.
12) Reassemble repeating the above operations
in reverse.
Vacuum Cove
Squeegee Hose
Page 12 of 38
DAILY MACHINE MAINTENANCE
CLEANING THE SQUEEGEE
To obtain the best drying results, keep the squeegee clean. To clean the squeegee it is necessary to:
13) Remove the vacuum hose from the
squeegee.
14) Lift locking latches. Remove the squeegee
assembly by pulling rearward.
15) Clean the inside of the squeegee thoroughly.
16) Clean the squeegee blades thoroughly.
17) Reassemble.
Vacuum Outlet
Locking Latches
REPLACING THE SQUEEGEE BLADES
Check the squeegee blades for wear and if necessary, change them. To replace the squeegee blades:
18) Remove the squeegee vacuum hose from its
port.
19) Lift locking latches and pull squeegee
assembly rearward.
20) Release the band clamps by lifting the band
clamp latch.
21) Remove squeegee blades.
22) Rotate or replace the blades. Please note
that the squeegee has 4 useable edges so you may be able to rotate squeegee blades.
23) To reassemble the squeegee, repeat the
above operations in reverse.
Band Clamp Latch
Squeegee Blade
Band Clamp
Band Clamp Latch
Squeegee Blade
Band Clamp
Page 13 of 38
DAILY MACHINE MAINTENANCE
BRUSH / PAD DRIVER REMOVAL
24) Lift the brush base by depressing the foot
level at the rear of the machine.
25) The photo shows the directions to rotate the
brushes to unlock them from the auto scrubber. Clean the brushes with clear water.
Page 14 of 38
WEEKLY MACHINE MAINTENANCE
CLEANING THE SQUEEGEE HOSE
To obtain the best drying results, keep the squeegee hose clean. To clean the squeegee hose it is necessary to:
1) Take off the vacuum hose from its vacuum
port on the squeegee.
2) Remove the other end of the vacuum hose
from the recovery tank.
3) Wash the inner part of the hose with clean
water.
4) Reassemble.
WARNING: Do not wash the hose that
goes from the vacuum motor to the
vacuum cover.
SOLUTION TANK CLEANING
5) Remove the fill cap from the solution tank.
6) Rinse with clear water.
7) Remove the solution tank drain hose and cap
at rear of machine and empty the solution tank.
WARNING: Use gloves for protection
from contact with dangerous solution.
Do Not Wash Vacuum Cover Hose
Wash Squeegee Hose
Solution Tank Fill Opening
IN-LINE FILTER CLEANING
8) Drain solution tank.
9) Turn off solenoid valve.
10) Loosen set screw on in-line filter but do not
remove.
11) Pull rear hose rearward and separate in-line
filter into 2 pieces.
12) Remove the filter element and clean with
clear water.
13) Reassemble.
WARNING: Use gloves for protection
from contact with dangerous solution.
Page 15 of 38
In-Line Filter
Set Screw
Filter Element
WATER SOLENOID MAINTENANCE
In the event that the water solenoid begins to leak when turned off debris must be cleared at the valve seat. To gain access the water solenoid the scrub deck most be disassembled from the lifting arms. Remove the 3 bolts shown in the photo to release the scrub deck.
Remove
Water Solenoid
Remove
Remove
Page 16 of 38
TROUBLE SHOOTING GUIDE
1) INSUFFICIENT WATER TO THE BRUSHES
a) Make sure the solution flow control valve is open. b) Confirm that there is water in the solution tank. c) Make sure solution dispensing tubes are not clogged or
obstructed.
2) THE MACHINE DOES NOT CLEAN SATISFACTORILY
a) Check the condition of the brushes or pads and replace them if necessary. b) The brushes should be replaced when the bristles reach a length of 5/8 inches (15mm).
3) THE SQUEEGEE DOES NOT DRY THE FLOOR WELL
a) Check that the squeegee blades are clean. b) Adjust the inclination of the squeegee. c) Confirm the vacuum hose is correctly fitted into its port in the recovery tank and free from
Solution Flow Control Lever
obstructions. d) Replace the squeegee blades if worn. e) Check that the vacuum motor switch is on. f) Check the squeegee height adjustment (see "MACHINE PREPARATION" section).
4) EXCESSIVE FOAM PRODUCTION
a) Check that a low foaming detergent has been used. If required, add a small quantity of
defoamer liquid to the recovery tank. More foam is generated when a floor is lightly
soiled. Use less detergent if this is the case.
Page 17 of 38
Brush Deck Assembly Drawing 1
Page 18 of 38
Drawing 1
PART NUMBER DESCRIPTION & SPECIFICATION QTY NOTE
840302 Brush Base Idler Arm Adj uster 1 EPOXY PAINT 840904 Carbon Brush 2 841102 Wheel Bushing 2 BRASS 842003 Hose Clamp 1 SS 842004 Hose Clamp 4 SS 842006 Clamp - Band 2 SS 842303 Base Cover 1 EPOXY PAINT 843302 Fitting Barbed 1 843306 Fitting Barbed 2 843307 Fitting 1 843605 Splash Guard 1 845003 Key - Motor Shaft 1 845201 Brush Motor 1 845604 Solenoid Valve Mount 1 ZINC 846904 Pulley 1 ZINC 848402 Stud Screw 1 SS 849003 Tubing 1 849010 Tubing 1 849401 Solenoid Valve 1 849701 Wheel 2 849801 Thrust Washer 1 ZINC 880550 Adjuster - Bolt 1 ZINC 881150 Bushing 1 881151 Bushing 1 ZINC 887350 Ring 2 ZINC 888336 Spring 2 ZINC 888342 Spring 1 ZINC 920653 M6 Nyloc Hex Nut Zinc 2 ZINC 920658 Nut Flange M5 Zinc 6 ZINC 924032 M5 Nyloc Hex Nut Zinc 9 ZINC 924033 NyLoc Hex Nut M8 Zinc 6 ZINC 924055 Lock Nut M10 1 ZINC 964103 Hex Bolt-Full M8x45 Zinc 2 ZINC 964116 Hex Bolt M6x20 Zinc 3 ZINC 964225 Hex Bolt M5X20 Zinc 2 ZINC 964239 Hex Bolt M8x25 Zinc 4 ZINC 964335 Hex Bolt M5X16 Zinc 9 ZINC 964423 Hex Bolt M6X12 Zinc 2 ZINC 980064 M10 Washer Flat Zinc 1 ZINC 980665 M6 Flat Washer Zinc 6 ZINC 980672 M6 Lock Washer Zinc 3 ZINC 980679 M8 Washer Flat Zinc 10 ZINC 980684 M8 Washers Flat L Zinc 4 ZINC 980685 M5 Washer Flat Zinc 18 ZINC
Page 19 of 38
Brush Base Assembly Drawing 2
Page 20 of 38
Drawing 2
PART NUMBER DESCRIPTION & SPECIFICATION QTY NOTE
840303 Idler Arm 1 EPOXY PAINT 841101 Bushing 1 841301 Brush Base Deck 1 EPOXY PAINT 844301 Bearing Hub 1 ZINC 844302 Bearing Hub 1 ZINC 845102 Brush Base Dual Lift Link 1 EPOXY PAINT 845103 Brush Base Lift Link 1 EPOXY PAINT 846001 Pipe 2 846401 Left Spring Retaining Plate 1 ZINC 846402 Right Spring Retaining Plate 1 ZINC 846602 Plate 1 ZINC 846902 Brush Clutch Pulley 1 846903 Brush Clutch Pulley 1 846905 Idler Pulley 2 ZINC 847301 Reataining Ring 50 mm 4 847701 Brush Pulley Shaft 2 BLACK OXIDE 848201 Bearing Spacer 2 ZINC 848204 Spacer 2 ZINC 848301 Brush Retaining Spring 2 ZINC 881352 Brush Drive Belt 1 885950 Pad Driver 10 Inch 2 902033 Bearing 6 920647 Hex Nut M20 Zinc 2 ZINC 920653 M6 Nyloc Hex Nut Zinc 4 ZINC 924033 NyLoc Hex Nut M8 Zinc 3 ZINC 924068 Hex Nut M10 Thin Zinc 1 ZINC 964001 Hex Bolt M8x12 2 ZINC 964003 Screw Flat Head Torx Drive M8x45 1 ZINC 964084 Hex Bolt-Full M8X50 Zinc 1 ZINC 964111 Hex Bolt M10X25 Zinc 1 ZINC 964116 Hex Bolt M6x20 Zinc 4 ZINC 964246 Hex Bolt M8x35 Zinc 1 ZINC 980058 Washer Star Lock M8 2 ZINC 980503 M8 Washer XL Flat Zinc 2 ZINC 980665 M6 Flat Washer Zinc 8 ZINC 980666 Spring Washer M8x18 2 980667 Washer M20x39 Flat Zinc 1 ZINC 980668 Washer - Wide M16x56x3Thk 1 980679 M8 Washer Flat Zinc 2 ZINC 980684 M8 Washers Flat L Zinc 2 ZINC
885955-58 10 Inch Scrub Pad 2
Page 21 of 38
Main Frame Assembly Drawing 3
Page 22 of 38
Drawing 3
PART NUMBER DESCRIPTION & SPECIFICATION QTY NOTE
840301 Brush Deck Lift Idler Arm 1 ZINC 840306 Brush Deck Lift Arm ASM 1 ZINC 841105 Bushing 2 BRASS 842003 Hose Clamp 2 SS 842005 Clamp Bar 1 SS 842306 Pedal Cover 1 842701 Metal Disc 1 ZINC 843202 Main Frame Weldment 1 EPOXY PAINT 843314 In Line Filter Outer Housing 1 843315 In Line Filter Inner Housing 1 843316 In Line Filter Element 1 843602 Splash Guard 1 843801 Grommet 1 845801 O-Ring 21.2x2.65 1 847001 Brush Lift - Pivot Bloc k 6 847704 Wheel Shaft 1 ZINC 848211 Wheel Spacer 2 ZINC 848302 Spring 1 ZINC 849001 Tubing 1 849002 Tubing 1 849703 Castor 2 849704 Main Wheel 2 920648 M12 Nyloc Hex Nut Zinc 3 ZINC 920649 Hex Nut M8 Zinc 4 ZINC 920653 M6 Nyloc Hex Nut Zinc 6 ZINC 924033 NyLoc Hex Nut M8 Zinc 7 ZINC 964007 Hex Bolt M8X40 Zinc 1 ZINC 964083 Hex Bolt M8X30 Zinc 2 ZINC 964182 Screw M4x10 Pan Head Zinc 4 ZINC 964209 Hex Bolt M6X16 Zinc 4 ZINC 964230 Hex Bolt M12x65 Zinc 1 ZINC 964400 Flat Head Soc Hex Screw M6x16 Zinc 1 ZINC 964415 Hex Bolt M6x45 Zinc 6 ZINC 964437 Screw - SHCS M8x40 Zinc 2 ZINC 964442 Slotted Set Screw Cone Point M3x6 1 BLACK OXIDE 980043 Washer Flat M12 5 ZINC 980501 M6x22 OD Washer Flat Zinc 2 ZINC 980665 M6 Flat Washer Zinc 12 ZINC 980670 M6 External Lock Washer Zinc 2 ZINC 980671 M6 Washer Flat XL Zinc 2 ZINC 980672 M6 Lock Washer Zinc 2 ZINC 980676 M8 Washer - Plastic 2 980679 M8 Washer Flat Zinc 8 ZINC 980684 M8 Washers Flat L Zinc 5 ZINC
Page 23 of 38
Squeegee Arm Assembly Drawing 4
Page 24 of 38
Drawing 4
PART NUMBER DESCRIPTION & SPECIFICATION QTY NOTE
840304 Squeegee Link Arm W el dment 1 EPOXY PAINT 840501 Squeegee Adjuster Bolt ASM 1 ZINC 841103 Wheel Bushing 2 842404 Squeegee Lift Cable 1 842405 Squeegee Lift Cable 2 845001 Adjustment Knob 3 845601 Squeegee Mount Base 1 ZINC 845602 Squeegee Mount Base Pivot 1 ZINC 846701 Squeegee Attachment Pin 2 ZINC 847302 Retaining Ring 20mm x 1.2mm THK 2 BLACK OXIDE 847303 Retaining Ring 15mm x 1.0mm THK 2 BLACK OXIDE 847305 Squeegee Lift Ring 2 ZINC 847403 Rod End Male M12 Zinc 1 ZINC 847702 Squeegee Adjuster Front Shaft 1 ZINC 847703 Squeegee Adjuster Rear Shaft 1 ZI NC 848302 Spring 1 ZINC 848303 Spring - Squeegee Adjust 2 ZINC 848401 Squeegee Wheel Adjust i ng S tud 2 SS 848501 Wheel Strut Upright 2 ZINC 849702 Wheel 2 887341 E-Ring 9 mm ID 2 BLACK OXIDE 920615 Hex Nut M5 Zinc 2 ZINC 920648 M12 Nyloc Hex Nut Zinc 1 ZINC 920649 Hex Nut M8 Zinc 3 ZINC 920650 Hex Nut M12 Zinc 1 ZINC 920653 M6 Nyloc Hex Nut Zinc 4 ZINC 924033 NyLoc Hex Nut M8 Zinc 1 ZINC 964005 Flat Head Soc Hex Screw M8X25 3 ZINC 964116 Hex Bolt M6x20 Zinc 2 ZINC 964220 M6x45 Flat Hd Phil Zinc 2 ZINC 964243 Hex Bolt M12x100 Lg Zinc 1 ZINC 980043 Washer Flat M12 4 ZINC 980671 M6 Washer Flat XL Zinc 2 ZINC 980679 M8 Washer Flat Zinc 4 ZINC 980685 M5 Washer Flat Zinc 2 ZINC
Page 25 of 38
Squeegee Assembly Drawing 5
Page 26 of 38
Drawing 5
PART NUMBER DESCRIPTION & SPECIFICATION QTY NOTE
840701 Squeegee Blade Front 1 840702 Squeegee Blade Rear 1 841304 Squeegee Attachment Block 2 ZINC 842001 Band Clamp-Rear 1 SS 842002 Band Clamp-Front 1 SS 843201 Squeegee Frame Weldment 1 EPOXY PAINT 843311 Filler - Squeegee 2 845104 Latch ASM 2 ZINC 845105 Squeegee Attachment Bloc k Latch 2 ZINC 881145 Wheel Bushing 2 BRAS S 889742 Wheel 45 Dia 2 920649 Hex Nut M8 Zinc 2 ZINC 924033 NyLoc Hex Nut M8 Zinc 2 ZINC 925009 Roll Pin M5.5x12 SS 1 SS 930012 Revit M4x8 Lg Oval Head Semi-Tubular 4 964004 Hex Set Screw M6X8 2 BLACK OXIDE 964103 Hex Bolt-Full M8x45 Zinc 2 ZINC 964209 Hex Bolt M6X16 Zinc 2 ZINC 964232 Hex Bolt M6x25 Zinc 4 ZINC 980665 M6 Flat Washer Zinc 6 ZINC 980672 M6 Lock Washer Zinc 4 ZINC 980679 M8 Washer Flat Zinc 4 ZINC 980681 Washer M4 Flat Zinc 4 ZINC 980684 M8 Washers Flat L Zinc 2 ZINC
Page 27 of 38
Solution Tank Assembly Drawing 6
Page 28 of 38
Drawing 6
PART NUMBER DESCRIPTION & SPECIFICATION QTY NOTE
841302 Rear Battery Bracket 1 ZINC 841303 Side Battery Bracket 1 ZINC 842003 Hose Clamp 2 SS 842705 Sound Deadener 1 843308 Fitting Barbed 1 843309 Fitting Barbed 1 843310 Filter Basket 1 843401 Battery Plastic Gasket 1 843402 Side Battery Gasket 1 843406 Conical Tank Gasket 1 844702 Fitting 1 845106 Brush Deck Lift Latch 1 EPOXY PAINT 845107 Lever - Valve 1 ZINC 845111 Water Control Label 1 845113 Squeegee Lift Label 1 846403 Plate Wire Retai ning 3 846603 Water Valve Lim it Plate 1 847401 Rod - Connecting 1 ZINC 848302 Spring 1 ZINC 848601 Solution Tank 1 849007 Drain Tubing - Solution Tank 1 849402 Valve 1 882440 Hook 1 SS 885044 Knob 1 886852 Cap 1 920615 Hex Nut M5 Zinc 1 ZINC 924051 M5 Retaining Nut 1 ZINC 925008 Cotter Pin M2x10 1 SS 964127 Screw M4X8 Pan Head Zinc 1 ZINC 964224 M5.5X16 Pan Head Plastite Screw 4 ZINC 964228 M3x9.5 Pan Head Plastite Screw 6 ZINC 964231 ST M4.2X12 Pan HD PL Zinc 2 ZINC 964398 Hex Bolt Full-THD M6x25 SS 1 SS 964423 Hex Bolt M6X12 Zinc 2 ZINC 964435 Hex Bolt M8x90 Zinc 4 ZINC 980060 Plastic Washer M5 1 980504 M6x30 OD Washer Flat Plastic 2 980665 M6 Flat Washer Zinc 2 ZINC 980671 M6 Washer Flat XL Zinc 4 ZINC 980672 M6 Lock Washer Zinc 2 ZINC 980679 M8 Washer Flat Zinc 1 ZINC 980680 Lock Washer M4 Zinc 1 ZINC 980682 M3 Waher Flat Zinc 6 ZINC 980684 M8 Washers Flat L Zinc 4 ZINC 980685 M5 Washer Flat Zinc 1 ZINC 980702 M4 Large Flat Washer Zinc 1 ZINC
Page 29 of 38
Recovery Tank Assembly Drawing 7
Page 30 of 38
Drawing 7
PART NUMBER DESCRIPTION & SPECIFICATION QTY NOTE
842007 Hose Clamp 1 842304 Recovery Tank Cover 1 842305 Solution Tank Cover 1 842403 Chain 2 SS 842410 Chain For Lift 1 843405 Tank Gasket 1 844101 Recovery Tank Vacuum Hose 1 844102 Squeegee Vacuum Hose 1 844103 Drain Hose 1 845110 Recovery Tank Cover Label 1 845131 Label For Lifting 1 846801 Plug - Solution Tank Fill 1 847304 Ring - Filter Holder 1 848101 Sleevee 2 848102 Sleeve For Lift 1 848608 Recovery Tank 1 849004 Tubing 1 882440 Hook 1 SS 882442 Vacuum Outlet Port 1 883343 Filter Basket 1 883344 Float 1 883441 Gasket 1 883442 Gasket 1 883446 Gasket 1 886841 Filter Cover 1 887440 Float Rod 1 SS 888551 Splash Protector 1 924045 M5 Nyloc Hex Nut Stainless 2 SS 925603 Cotter Pin M2x20 2 SS 964063 FLHD Screw Ph Drive SS 4.2x13 4 SS 964105 Oval HD PHL Screw M5x25 SS 2 SS 964231 ST4.2X13 Pan HD PL Zinc 2 ZINC 964438 Screw M5x16 Pan Head Zinc 4 ZINC 980060 Plastic Washer M5 2 980502 M5 x 15OD Flat Washer Zinc 4 ZINC 980675 M6 Flat Washer Stainless 2 SS 980704 M5 Washer Flat SS 2 SS
S611A Hose Clamp 45mm 3 SS
Page 31 of 38
Vacuum Assembly Drawing 8
Page 32 of 38
Drawing 8
PART NUMBER DESCRIPTION & SPECIFICATION QTY NOTE
840305 Lever Arm Weldment 1 ZINC 840805 Bracket-Weldment 1 EPOXY PAINT 841104 Bushing 2 BRASS 841305 Lever Bracket 1 ZINC 842014 Hose Clamp 50mm 1 SS 842702 Vacuum Motor Sound Deadener 1 842703 Vacuum Motor Sound Deadener 1 842704 Sound Deadener 1 843801 Grommet 1 843901 Connector Handle 1 844104 Vacuum Exhaust Hose 1 845002 Lever Arm Knob 1 ZINC 845202 24VDC Vacuum Motor - SIX 1 845603 Muffler 1 847405 Rod - Connecting 1 ZINC 911441 Connector Male 50A 1 911442 Connector Female 50A 1 911531 Hose Clamp 1 920033 M4 Hexagon Lock Nut 4 ZINC 920653 M6 Nyloc Hex Nut Zinc 6 ZINC 924063 Hex Nut M6 Zinc 4 ZINC 962332 ST M6.3X22 Pan Head Zinc 2 ZI NC 964116 Hex Bolt M6x20 Zinc 3 ZINC 964176 Hex Bolt M6X30 Zinc 2 ZINC 964421 Screw M4x25 Pan HD PL Zinc 2 ZINC 964422 Screw M4x20 Pan HD PL Zinc 2 ZINC 964423 Hex Bolt M6X12 Zinc 5 ZINC 980501 M6x22 OD Washer Flat Zinc 2 ZINC 980665 M6 Flat Washer Zinc 18 ZINC 980671 M6 Washer Flat XL Zinc 2 ZINC 980672 M6 Lock Washer Zinc 6 ZINC 980681 Washer M4 Flat Zinc 4 ZINC
Page 33 of 38
Switch Box Assembly Drawing 9
Page 34 of 38
Drawing 9
PART NUMBER DESCRIPTION & SPECIFICATION QTY NOTE
841306 Bezel - Rocker Switch 4 842301 Cover Upper Switch Box 1 842302 Cover Lower Switch Box 1 842307 Cover - Rocker Switch 4 843801 Grommet 1 844001 Fuse Holder 1 845101 Scrubber Lever - Switch Box 2 845115 Switch Box label 1 845122 Switch Box Latch 2 847501 Traction & Vacuum Motor Relay 1 911172 Rocker Switch Green 3 911308 Battery Check Card 1 911419 Brush Motor Relay 1 911421 Battery Charge Numberic Indicat or 1 911424 Fuse 30Amp 1 911427 Microswitch 1 911431 Fuse 3Amp 1 911440 Jumper Wire 1 911443 Fuse 50Amp 1 920615 Hex Nut M5 Zinc 12 ZINC 924081 Hex Nut M2 Zinc 8 ZINC 964182 Screw M4x10 Pan Head Zinc 2 ZINC 964228 M3 x9.5 Pan Head Plastite Screw 6 ZINC 964229 M6.0x32 Pan Head Plastite Screw 2 ZINC 964237 Set Screw Socket M5X30 Zinc 4 ZINC 964238 Plastite Screw M6x45 Pan HD PL Zinc 2 ZINC 964436 Flat HD PHL Screw M2x8 Zinc 8 ZINC 980043 Washer Flat M12 2 ZINC 980502 M5 x 15OD Flat Washer Zinc 8 ZINC 980685 M5 Washer Flat Zinc 8 ZINC 980687 Special Washer 4 980703 M2 Flat Washer Zinc 8 ZINC 980705 Spring Lock Washer M2 Zinc 8 ZINC
Page 35 of 38
Electrical Schematic Drawing 10
Page 36 of 38
Drawing 10
PART NUMBER DESCRIPTION & SPECIFICATION QTY
844505 Wire Harness 1 844506 Wire Harness 1 844507 Wire Harness 1 844508 Wire Harness 1 844509 Wire Harness 1 844510 Wire Harness 1 844511 Wire Harness 1 844512 Wire Harness 1 844513 Wire Harness 1 844514 Wire Harness 1 844515 Wire Harness 1 844516 Wire Harness 1 844517 Wire Harness 1 844518 Wire Harness 1 844519 Wire Harness 1 844520 Wire Harness 1 844521 Wire Harness 1 844522 Wire Harness 1 844523 Wire Harness 1 844526 Wire Harness 1 844527 Wire Harness 1 844528 Wire Harness 1 844529 Wire Harness 1 844530 2 Cables black-red and connector 50A 1 844531 2 Cables black-red and connector 50A 1 845201 Brush Motor 1 845202 24VDC Vacuum Motor - SIX 1 847501 Traction & Vacuum Motor Relay 1 849401 Solenoid Valve 1 911172 Rocker Switch Green 3 911308 Battery Check Card 1 911401 Capacitor 470nF-250V 1 911402 Resistor 220 Ohm 1 911419 Brush Motor Relay 1 911421 Battery Charge Numberic Indicator 1 911424 Fuse 30Amp 1 911427 Microswitch 1 911431 Fuse 3Amp 1 911440 Jumper Wire 1 911443 Fuse 50Amp 1 911490 Butt Connector 6.0mm Yellow 2 911491 Spade Connector Famale Ins 6.3x5.0mm Yellow 2
911495 Spade Connector male Ins 6.3x5.0m m Yellow 2 68000154 Cable Bridge 1 72500008 Diode IN4007 6
Page 37 of 38
WARRANTY POLICY
TRIPLE S LIMITED WARRANTY
The Triple S Ace 20BA has been manufactured, tested and inspected in accordance with specific engineering requirements. This machine is WARRANTED to be free from defects in workmanship and materials for periods as follows from the date of purchase.
Ten (10) Years Parts, One (1) Year Labor – Polyethylene Components Five (5) Years Parts, One (1) Year Labor – Main Frame Two (2) Years Parts, One (1) Year Labor – Brush Drive Motors One (1) Year Parts & Labor – All other components unless excluded below
Travel time for warranty repair is authorized for a period of ninety (90) days following the date of sale to the end user, with a maximum of three (3) hours per claim.
This warranty extends to the original user/purchaser and only when used, operated and maintained in accordance with Triple S Operating and Maintenance instructions.
This warranty does not apply to certain wear parts and accessories of the machine such as electrical cords, carbon motor brushes, floor brushes, belts, hoses, tools, squeegee blades, etc., nor does it apply to damage or failure caused by improper use, abuse or neglect. Warranty credit of return parts including motors, pumps, etc., is subject to incoming inspection of those items.
To secure repair under this warranty, the following procedure should be taken:
1. After the expiration of the ninety (90) day travel time warranty period, the customer is responsible for warranty travel payment for the inoperative machine or warranted parts must be delivered to the authorized dealer with shipping and delivery charges prepaid. If unable to locate the Dealer, you may contact Triple S at the address listed herein for the location of the nearest Triple S repair center or agent or for other instructions pertaining to your warranty difficulty.
2. Upon compliance with the above warranty procedure, all warranted repairs will be completed at no additional charge or cost to the user.
3. Only Triple S or its authorized dealers and agents may make no charge warranty repairs on this product. All others do so at their own risk.
This warranty limits Triple S liability to the repair of the product and/or warranted parts replacement and does not include incidental or consequential damages arising from the use of a Triple S machine whether defective or not.
BATTERY WARRANTY
In addition to the terms above, any original equipment Triple S battery which becomes unserviceable under normal use within a period of ninety (90) days from the date of sale to the original user will be repaired or replaced with one of equal specification at our option, F.O.B. any authorized Triple S sales or service branch, with no charge to user, except transportation costs. After the expiration of the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user with a new battery of equal specification on a twelve (12) month pro rata basis from the date of purchase. Adjustments will be determined using the then current list price, plus transportation costs. Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER.
This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser/user.
04/2008 Page 38 of 38 PN 845632
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