Trion Modular Filterpac Media Air Cleaner User Manual

Engineered Solutions for Clean Air
There are certain things you expect from an air purification system.
Virtually a perfect fit for your specific application... effectiveness... availability ... simplicity of operation. Back all these fea­tures up with substantial product and application expertise, superb technical services, and unconditional support anywhere, anytime, and you’ve got the first name in purification systems: Trion.
Since 1947, Trion has been effectively cleaning indoor air for clients as demand­ing as the United States Navy nuclear submarine fleet and providing quality products that serve a broad range of applications in the commercial and industrial markets. With T rion ’s solutions, you have the industry’s most advanced and specialized air cleaning systems to eliminate your toughest air purification problems.
Designed with versatility in mind, the Modular FilterP ac can be used anywhere for high efficiency filtration.
How It Works
Media air cleaners draw pollutants from the air through a first stage pre-filter to capture large particulate. This extends the life of the primary media filter, which uses a combination of technologies
Pre-Filter
Dirty Air
Main Filter
Media Air Cleaning
including: straining, impaction, intercep­tion, and diffusion to strip submicron particles from the air. Adsorption after-filters may also be incorporated to eliminate or reduce odors.
Clean Air
2
AIR FLOW
AIR FLOW
Configures to your Application
The Modular FilterP ac offers one of the widest, most efficient media filter options in the market. The building-block design allows for versatility in a wide variety of industrial manufacturing operations and design configurations to provide varying degrees of filtration efficiencies in applications such as:
Healthcare Facilities
Semiconductor Manufacturing
Electronics Assembly
Food Processing
Commercial HVAC
Automotive Paint Booths
Features
• Modular cabinets
• Hinged side access door
• Numerous filter options
• Hot dipped galvanized finish
• Unitary mounting rails
Benefits
• Flexible system design
• Quick, easy access to filters
• Tailored to suit your application
• Zinc coating for a more durable finish than painted steel
• Eliminates field assembly of modules, facilitates installation
• Fits most common filter requirements
3
Bag Filter
Bag filters are generally deep in the direction of air flow, which helps reduce pressure drop and handle higher loading over a wide range of efficiencies. Bag media may consist of micro fiberglass, polyester or other synthetic fibers. In Trion products, bags are successfully used in multi-stage filtration to prolong main filter life, which in turn reduces maintenance costs.
HEPA Filter
High Efficiency Particulate Air (HEP A) fil­ters are 99.97% efficient in removing par­ticles 0.3 micron and larger . HEP A filters utilize spun-hooked glass fiber rolled into a paper-like material. This material is pleated to increase the fiber surface area and bonded (or potted) into a frame. Hot melt is used to hold the pleats far enough apart to allow air to flow between them.
The life of a HEPA filter depends on the ambient conditions and maintenance of the pre-filters. Since airflow capacity de­creases and static pressure increases over time, HEPA filters actually become more efficient as the filter loads.
4
Pleated Media
Pleated (extended surface) filters provide more surface area than conventional filters due to the fore and aft pattern of the pleat. An increase in surface area results in increased contaminant holding capacity and service life while reducing energy costs.
A variety of media compositions, efficien­cies and operating temperature ranges are available. Both natural and synthetic materials are used in the make-up of the media: cellulose materials, fiberglass and blends of cotton and polyester.
Depending on the air cleaner and the ap­plication, the pleated filter may be the primary filter or the second stage of a multi-stage unit.
Adsorber Filters
Unlike particulate filters, odors in the form of undesirable gases and vapors are most commonly removed from the air stream by the process of adsorption that is en­hanced by multi-faceted porous surfaces of certain materials. Filter trays in a vee­bank configuration of activated carbon or optional potassium permanganate pellets effectively facilitate the adsorption of these odor and gas contaminants.
5
Top View Side View Inlet View
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1. All dimensions in inches
2. Module height dimensions include 3” rails
3. Module weight determined without filters
4. Gas/Odor Filter weight includes 76-84# carbon/1000 CFM; consult factory for weights including Potassium Permanganate trays.
6
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To determine the system performance
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3 HP
5 HP @ 1750 RPM
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2000 MODULE
3000 MODULE
4000 MODULE
6000 & 8000 MODULE BELT DRIVE
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BELT DRIVE
DIRECT DRIVE
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900 RPM
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VOLUME (CFM'S
7
Specifications
Installation Airflow
Pre-Filters
Suspension or platform mounting Right-to-left (standard). Consult factory for left-to-right.
2” aluminum mesh 2” metal mesh 4” 25% pleated 4” 65% pleated
Primary Filters
12” mini-pleat rigid filter with header (65%, 95% or 98%) 18” deep pocket bag filter (65% or 95%) 22” deep pocket bag filter (65% or 95%) 30” deep pocket bag filter (65% or 95%)
Filter Access Filter Tracks Sealant
Options
Latched doors with stainless steel hinges and closed cell neoprene gasketing Extruded aluminum with woven pile steel Silicone compound on metal components
Motor starter (120/60/1, 208-230/60/1, 460/60/3, 575/60/3) Magnehelic gauge kit (field or factory mounted) Inlet plenum (consult factory) Discharge grill (2-way adjustable; available on 6000 & 8000 CFM modules only)
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Trion Inc.
101 McNeill Road Sanford, NC 27330, USA
Phone: 800-884-0002 Fax: 800-458-2379 www.trioninc.com email: sales@trioninc.com
Trion, Ltd.
The Cavendish Centre Winnall Close Winchester, Hampshire, SO23 0LB, UK
Phone: +44 (0) 1962 840465 Fax: +44 (0) 1962 828619 www.trion.co.uk email: info@trion.co.uk
Trion Deutschland GmbH
Boschstr. 60 D - 50171 Kerpen
Phone: +49 (0) 2237 922-103 Fax: +49 (0) 2237 922-104 email: info@trion-deutschland.de
Fedders International Air Conditioning
A-30, Chintels House, Kailash Colony New Delhi India 110048
Phone: 91 11 5173 0730 Fax: 91 11 5173 0743
Fedders International, Inc.
128 Joo Seng Road #05-01 DP Computers Building Singapore 368 356
Phone: (65) 6286 0995 Fax: (65) 6286 0859
Fedders International
No. 728 Fuzhou Road Rm. 3002-3005 Raffles City Office Tower Shanghai, P.R. China, 200001
Phone: (86-21) 6340 3232 Fax: (86-21) 6340 3867/6340 3868
Form No. 02-001-2M ©2003 Trion Inc. 4/04
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