Trion 600M User Manual

Air Boss MP 600M

Vertical Air Flow Mist Precipitator

Installation

Operation

Service

Please read these instructions carefully for
trouble free operation and to get the most out of
your purchase. For further information
concerning this project, contact your local Trion
representative.

Phone: [phone] • Fax: [phone] • Email: [e-mail]

101 McNeill Road • Sanford, NC 27330

www.trioninc.com

Manual Part No. 153632-001 • June 2002

DESCRIPTION

The Trion MP 600M air cleaner is designed to capture
machine tool fluids, metal dust and smoke for clean air
filtration. It can be mounted to a wall, frame, platform, or
directly on the machine tool. Mist, dust, and smoke are
drawn from each machine through an external duct into
the air cleaner. A self-draining Impinger removes the
heavy mist and droplets (including water soluble fluids),
and the remaining contaminates are captured by the pre­filter and the primary filter. Clean air is returned to the
plant through the vertical discharge. The air cleaner
operates at 95-99.97% efficiency at the rated 600 CFM
airflow.

NEW UNIT INSPECTION

At the time the unit is received, all shipping containers
and their contents should be examined for damage. Any
damage occurring in shipment must be immediately
reported to the carrier, an inspection report completed
and a claim filed at the receiving point. The unit cabinet
is shipped completely assembled

POSITION AIR CLEANER CABINET

To reduce weight for ease in handling, remove the pre­filters, main filters and place them safely aside. Position
the cabinet in the designated location giving
consideration to following points:

(a) Provide sufficient clearance in front of the

access doors for mechanical filter replacement.
A minimum of 26” is required (see figure 2).

(b) Level the cabinet to assure proper drainage from

the drain pan.

(c) Unless specific design features have been

prearranged, the direction of air flow through th
e cabinet may be from any side or upward
through the bottom. When the filters are
reinstalled, the directional arrows on the filters
must concur with airflow through the cabinet. If
mist suppressors have been specified, they are
to be installed on the air entering side of the unit.

After the cabinet has been properly located, it may be
secured into place at the mounting pads either by bolting
or welding.

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Figure 1 - MP 600M High Static

SPECIFICATIONS STANDARD OPTIONAL MP600M and High Static

MP 600M

Voltage 115 208-230 208-230/460 575 115/230
Phase 1 1 3 3 1
HZ 60 60 60 60 60
AMPS 17 9.4-8.5 4.9-4.6/2.3 1.9 8.0-4.0
Motor ½ hp 1 ½ hp 1 ½ hp 1 ½ hp ½ hp
CFM 600 600 600 600 600
Shipping Weight 175 lbs 225 lbs. 225 lbs. 225 lbs. 225 lbs.

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Figure 2 – Dimension and Access Data

GENERAL SAFETY INFORMATION

WARNING: RISK OF ELECTRIC SHOCK

These serving instructions are for use by qualified
personnel only, To reduce the risk of electric shock, do
not perform any servicing other than that contained in
the operating instructions unless you are qualified to do
so.

1. Read this manual thoroughly before beginning
the installation of this unit.

2. Conference to all local ordinances associated
with building codes and electrical codes is
required prior to beginning installation of this
unit. Authorities having jurisdiction should be
consulted before installation is made. If there are
no local codes, the installation should conform to
the National Electrical Code.

CAUTION:

The weight of the air cleaner is 150 lbs. Any mounting
arrangement must be able to support this weight. Failure
to determine if mounting is sufficient may result in
damage or injury within the area.

INSTALLATION

Prior to beginning installation, select the location for the
air cleaner. The air cleaner should be located as close to
the contaminant source as possible. The air enters the
air cleaner from the bottom (or specified side with inlet
plenum as viewed from the access door side) and
discharges vertically through the grille in the cabinet top
panel. Do not obstruct the air flow from the unit. Maintain
at least 18 inches (45 cm) clearance above the unit.

MOUNTING

WALL OR VERTICAL SUPPORT MOUNTED

1. Four (4) tapped holes are provided in the
cabinet back. Bars may be mounted to the
cabinet with existing hard ware. The MP600M
can then be mounted to the wall or vertical
support stand (not provided) with 3/8” hardware
(not provided).

2. The inlet plenum is equipped with a ½” half
coupling to connect drain piping. Plumbing
should be routed to the collection point to
facilitate drainage.

3. Affix duct(s) or elbow fitting(s) or flex hose(s) to
the inlet plenum flange collar using hose clamps
or other similar connection method. (Clamps,
elbows and/or duct are not provided).

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CAUTION:

When using flex duct connections with other than
straight runs of duct, 45 degree elbows should be used
to connect ducting to flanged collars to maximize air
flow.

ENCLOSED MACHINING CENTER DIRECT MOUNT

1. When mounting directly to an enclosed
machining center ensure there is 53” (135 cm)
clearance above the enclosure and structure
integrity is sufficient to support the MP 600M.

2. Open the filter access door and remove all the
filtering elements. Set these components aside
until the installation is complete.

3. Prepare an outlet opening on the top of he
enclosed machining center (8” minimum to 20”
maximum diameter opening).

4. Center the MP600M over opening and secure to
the enclosure with self-drilling/self-tapping
screws or other similar method in accordance
with local codes. No additional duct connections
or drain plumbing is required on this type of
installation.

ARM ASSEMBLY (OPTIONAL) MOUNTING

Mount the arm assembly(s) to the arm connection collar
on the inlet plenum in accordance with the mounting
instructions provided in the arm assembly kit.

TRAPEZE MOUNT

1. Four (4) through holes are provided in the inlet
plenum bottom flange to which two (2) mounting
channels are affixed with 3/8” hardware (not
provided).

2. The MP600M can be suspended from overhead
with chains or 3/8” diameter (minimum) rods (not
provided).

3. The inlet plenum is equipped with a ½” half
coupler to connect drain piping. Plumbing should
be routed to the collection point to facilitate
drainage (P – trap not Required).

4. Affix duct(s) or elbow fitting(s) or flex hose(s) to
the inlet plenum flange collar using hose clamps
or other similar connection method (not
provided).

MINI-HELIC GAUGE (Optional Mounting)

1. Gauge may be mounted directly on MP600M
unit or may be remotely mounted for improved
visibility.

2. Gauge may be connected to measure entire
system static pressure or only pressure drop
across filter section.

3. All hardware, components and detailed
installation instructions are included in gauge kit
option.

Figure 3 - MP 600M Wall Mounted with 8” Arm Assembly and Drain Pipe

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