Triner Scale TS60-1010 User Manual

ASSEMBLY GUIDE

TS60-1010 Platform Scale

Series 2

V 2.0

Assembly Guide TS60-1010 Platform Scale

1

TABLE OF CONTENTS

OVERVIEW

General Specifications ................................................................................................................1

Cautions and Disclaimers...........................................................................................................1

Contents of Kit ............................................................................................................................1

Tools Required For Assembly....................................................................................................2

Time Required to Assemble .......................................................................................................2

ASSEMBLING THE SCALE

1) Attach the Six Feet to the Load Cells ..................................................................................3

2) Place Side Rails Onto Wood Blocks and Position as Required ........................................3

3) Loosely Bolt the First Weighing Deck Onto the Side Rails...............................................3

4) Route the Six Load Cell Cables Out the Left Side Rail Cable Exit Hole.........................4

5) Loosely Bolt the Second Weighing Deck Onto the Side Rails...........................................4

6) Securely Bolt Down the Entire Weighing Deck/Side Rails Assembly..............................4

7) Attach and Securely Fasten the Two Guard Rails.............................................................5

8) Connect All Load Cell Cables Into the Junction Box Terminals .....................................5

9) Connect the Digital Indicator Cable Lead Into the Junction Box Terminal...................5

10) Mount the Junction Box.......................................................................................................5

11) Attach the Ramps to the Weighing Base ............................................................................6

12) Adjust the Load Cell Feet to Assure the Weighing Deck is Level and Stable.................6

13) Connect the Digital Indicator and Check Operation of Scale ..........................................6

14) Bolt Down Both Ramps to the Concrete Floor ..................................................................7

15) Bolt Down the Four Deck Top Access Panels ....................................................................7

16) Bolt Down the Indicator Stand to the Concrete Floor ......................................................7

© Triner Scale & Mfg. Co., Inc. All rights reserved.

Cannot be copied in whole or part without permission.

Assembly Guide TS60-1010 Platform Scale

Triner Scale Model TS60-1010 Series 2 Platform Scale

OVERVIEW

General Specifications

• Platform Size:
10' (L) x 10' (W) x 8.5" (H)

• Ramps: 49" (L) x 10' (W) x 8.5" (H)

• Capacity: 60,000 lb x 20 lb

• Six Premium Alloy Steel Nickel Plated Loadcells

• Loadcells Are Rated IP67, Suitable for Typical Outdoor Environments

• Loadcell Capacity is 2 times the Scale Capacity

• Built in Overload Protection

• NEMA 4x Stainless Steel Watertight Junction Box

Cautions and Disclaimers
Heavy Components:

Use caution when handling heavy components, as they can cause injury.

Forklift Safety:

Use of a forklift is required during scale assembly. It is the user’s responsibility to observe and
practice forklift safety rules.

Electrical Safety:

Wiring connections are required during assembly. It is the user’s responsibility to observe and
practice electrical safety rules.

Not Responsible For Any Personal or Property Damage:
Correct assembly and correct use of the scale is the user’s responsibility. Triner Scale is not
responsible for any personal or property damage incurred during assembly of the scale, or during
use of the scale.

Contents of Kit

2) Side Rail Beams

6) Load Cell Feet

2) Weighing Deck Modules

4) Top Deck Access Panels

2) Ramps

1) Indicator Stand

1) Digital Indicator

1) Junction Box

1) Connecting Cable for Digital Indicator

4) ¾” Concrete Bolts

4) ½” Concrete Bolts
Assembly Bolts
Misc. Wooden Blocks

Assembly Guide TS60-1010 Platform Scale

Tools Required For Assembly

Forklift
Impact Wrench
19mm Socket Wrench
30mm Socket Wrench
5 lb Rubber Mallet
Long pry bar
5/16” Allen wrench
Standard Size Flat Head Screw Driver
Small Flat Head Screw Driver
Hammer Drill: ¾” bit & ½” bit
Adjustable Wrench or 27mm Wrench

Time Required to Assemble

4-5 hours

Assembly Guide TS60-1010 Platform Scale

ASSEMBLING THE SCALE

1) Attach the Six Feet to the Load Cells

Locate the 2 Side Rails and the 6 load cell feet. Screw the feet into each of the 6 load cell
locations on the underside of the Side Rails. Do not screw the feet all the way in; leave
approx. 1” of exposed thread. Screw in the middle foot of each rail further than the two
end feet, leaving approx. ¼” or less of exposed threads.

NOTE: After the scale assembly is complete, the 4 corner feet are adjusted first, then the
2 middle feet are adjusted down as needed to solidly contact the floor.

2) Place Side Rails Onto Wood Blocks and Position as Required

SYNOPSIS:
The Left Side Rail and Right Side Rail are forklifted into position, resting temporarily on
the wooden blocks that shipped with the palletized components. The weighing platforms
will also rest on the wooden blocks during the assembly process.

Place four wooden blocks into position where each side rail will be placed. Forklift the
side rails into position, resting it on top of the blocks. Position the side rails parallel to
each other. Space the rails 10’ 4” apart, allowing room for the two 10 ft. wide weighing
platforms to be placed between the rails.

Center the rails on the blocks to assure that the rails will be stable and that the weighing
decks will also be well supported by the blocks during assembly.

NOTE: The side rails are not interchangeable. Be sure to position them correctly.
Refer to Fig. 1b for placement guidance.

3) Loosely Bolt the First Weighing Deck Onto the Side Rails

SYNOPSIS:
The first of the two weighing decks is forklifted into position and loosely bolted into
place.

IMPORTANT!
Before beginning with assembly of the scale, thoroughly read and
understand this Assembly Guide.

Review the illustration Figures 1a and 1b in the Appendix section.
Become familiar with the basic configuration of the weighing deck and
the identifying markings on the components.

All figures containing the supporting illustrations and photos are
located in the Appendix section in the back of this guide.

Assembly Guide TS60-1010 Platform Scale

Forklift Weighing Deck #1 into position between the rails, and gently lower the deck
down onto the wooden blocks. Be sure to accurately line up the front edge of the deck to
the front edge of both side rails.

Loosely bolt the weighing deck to the side rails.

NOTE: Only use short bolts when bolting next to a load cell!
Refer to Fig. 1c.

4) Route the Six Load Cell Cables Out the Left Side Rail Cable Exit Hole

SYNOPSIS:
Load cell cables in the Left Side Rail are fed out the cable exit hole. Load cell cables in
the Right Side Rail are routed across the rear beam of the first weighing deck, and fed
out through the Left Side Rail able exit hole.

a) Route the Cables in Left Side Rail Out the Cable Exit Hole

Unbundle the three load cell cables in the rail. Route the cables under the rail’s top plates
and feed the cables out the exit hole located in the center of the rail’s outside wall.

b) Route the Cables in the Right Side Rail Over to, and Through the Left Side Rail
Cable Exit Hole

Unbundle the three load cell cables in the rail. Route the cables under the rail’s top plates
and out the cable exit hole, then across the rear beam of the first weighing deck, being
sure to feed the cables through the three cable guides on the beam.

Feed all six cables out the cable exit hole on the outside wall of the Left Side Rail.

NOTE: All cables need to have a 20” to 30” length protruding from the exit hole to allow
for making connections into the junction box.

5) Loosely Bolt the Second Weighing Deck Onto the Side Rails

SYNOPSIS:
The second weighing deck is forklifted into position and loosely bolted into place

Forklift the second weighing deck into position, with the top deck slightly overlapping
the rear beam of the first weighing deck in order to mate up the bolt holes.

Loosely bolt the weighing deck onto the side rails.

NOTE: Only use short bolts when bolting next to a load cell!
Refer to Fig. 1c.

6) Securely Bolt Down the Entire Weighing Deck/Side Rails Assembly

Tighten down all bolts connecting the side rails to the weighing decks. Before fully
tightening any bolts, lightly tighten the bolts located at far ends of the rails, and work