Triner Scale AWB-5K User Manual

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User’s Guide
Alley-Bar™ Livestock Scale
WEIGH BARS AND DIGITAL INDICATOR
WB-24 Weigh Bars TS-700 WB Digital Indicator
Guide version 1.3
Fits Triner and other popular model aluminum alleyways.
Alley-Bar™ Livestock Weighing System
Table of Contents
Digital Indicator Model TS-700 WB .................................................... 1
Overview ....................................................................................... 1
Digital Display/Readout................................................................. 1
Keypad Keys and Functions ......................................................... 1
Weigh Bars Model WB-24................................................................... 2
Overview....................................................................................... 2
Leveling Feet................................................................................. 2
Cables ........................................................................................... 2
Connect and Test the System ............................................................. 3
Digital Indicator Connections........................................................ 3
Connect and Test the Components............................................... 3
Connecting the Weigh Bars to the Digital Indicator ............. 3
Setting Up and Using the Scale.......................................................... 4
Setting Up the Weigh Bars............................................................ 4
Setting Up the Digital Indicator ..................................................... 4
Using the Scale............................................................................. 4
Battery Charging and Battery Operation ...................................... 4
USER’S GUIDE
Specifications...................................................................................... 5
System........................................................................................... 5
Weigh Bars ................................................................................... 5
Digital Indicator ............................................................................. 5
Dimensions ......................................................................................... 6
Trouble Shooting ................................................................................. 7
Warranty.............................................................................................. 8
© 2010 Triner Scale and Manufacturing Co., Inc. Specifications subject to change without notice.
Alley-Bar™ Livestock Weighing System
Digital Indicator
Backlit LCD Digital Display/Readout
USER’S GUIDE
1
Stainless Steel Enclosure NEMA 4X Washdown Rated
Lock Down Knob
Mounting Bracket
Weigh Bar Connections
Digital Display/Readout
Low Battery Icon ( ) Flashes to indicate the battery power is low.
After approximately 20 hours of continuous battery­powered operation, the low battery icon will flash for several minutes before the scale powers off.
0
Center of Zero Icon ( Displays when the scale is on zero.
Indicates there is no weight being registered in the scale’s electronics.
Stable Icon (
)
Displays when the scale is stable.
Indicates the scale is not fluctuating or drifting.
Gross, Net, Tare Gross: Indicates gross weight display mode.
Indicates the scale is displaying gross weight.
Net: Indicates net weight display mode.
Indicates a TARE weight has been established and the weight being displayed is the net weight (gross weight minus TARE weight)
Ta re: Indicates TARE weight mode.
Indicates a TARE weight has been established in the scale’s memory.
)
Keypad Keys
AC Adapter Connection
Connection for Optional Printer & PC Interface
Keypad Keys and Functions
ON/OFF Press and hold to power on & power off the unit.
HOLD Default Setting: automatic animal weight hold
The Automatic Animal Weight Hold setting will hold any unstable/fluctuating weight for a period of 5 seconds. After that, if the weight on the scale fluctuates more than 5 lbs (on a 5,000 lb capacity scale), the hold feature will automatically restart, then re-hold the new weight. This process will repeat if the weight on the scale continues to fluctuate more than 5 lbs.
NOTE: automatic animal weight hold deactivates the Hold key on the keypad.
Total Adds multiple weighings
With weight on the scale, press the Total key. Press the Total key after each new weight is on the scale. To view total weight and count, press the Print and Total key at the same time, To return to normal operation, press the Total key. To clear the Totals, press the Zero key, then the Print key.
kg/lb Selects lb or kg Weighing Units
Press the key to change weighing units.
Alley-Bar™ Livestock Weighing System
2
Keypad Keys and Functions (cont’d)
Gross Displays gross weight when tare weight has been added
Press to momentarily display gross weight.
Tare Enters a tare weight
To display the net weight in a container, place the empty container on the scale, and press the Tare key. Place the container and contents on the scale. Net weight will display.
Weigh Bars
Hot-dip Galvanized Carbon Steel Tubing
USER’S GUIDE
Zero Zeros out the indicated weight
Press to return the scale to no (zero) indicated weight.
Print
- Prints ticket (requires optional printer)
- Transmits ticket data to PC ( requires optional software & interface cable)
Press to print or transmit weigh ticket data.
Sealed Polyurethane End Caps
Internally Mounted Nuts For Bolting To Brackets
Connectors With Attached Protective Cover Caps
Leveling Feet
The WB-24 weigh bars feature adjustable feet at each end of the bar. This enables side to side and front to back adjustment when setting up the system.
NOTE Be sure that the feet are not screwed all the way into the bar, as this will result in inaccurate weighing.
Protective Cover Caps
When the cables are disconnected from the weigh bars, be sure to replace the protective cover caps to cover the weigh bar cable sockets.
Height-adjustable Feet With Mounting Holes
Detachable 20 ft. Cables
Cables
Each weigh bar is equipped with a 20’ cable for connecting to the TS-700 WB digital indicator.
The cables have quick-connect plugs for connecting to the weigh bars and digital indicator.
CAUTION The following situations can result in damage to the cables, connections, and/or digital indicator:
• Animals stepping on or pulling cables
• Animals biting cables
• Workers stepping on or pulling cables
• Equipment dropping on cables.
Arrange the cables in a way as to avoid these types of situations and resulting damages to the system.
Alley-Bar™ Livestock Weighing System
Digital Indicator Connections
Digital Indicator
USER’S GUIDE
3
Weigh Bar Cable Sockets
Connect & Test the Components
Before fully installing the scale, test the system to assure that no damage occurred during shipping.
CONNECT THE COMPONENTS
1) Place all the components near to each other. Place the weigh bars close together so that weight can be placed on both bars at the same time.
2) Connect the AC adapter jack to the digital indicator, then plug into a 110 VAC outlet.
3) Connect the weigh bar cables to the weigh bars.
4) Connect the weigh bar cables to the digital indicator. The cables can be connected to either of the two sockets.
RS-232 Port
- Optional Printer
- Optional PC Interface
AC Adapter Socket with Cover Cap
POWER UP THE SCALE
Press and hold the ON key located on the front of the digital indicator.
NOTE Keep the indicator plugged in to 110 VAC unless operating with the battery. The indicator must be plugged in to 110 VAC for 18+ hours to fully charge the battery.
TEST THE SCALE
With the bars close together, stand on both bars and confirm that the weight displayed is accurate.
Stand on each bar individually and confirm that the weight displayed is accurate.
After testing, disconnect the system and proceed with installation in the desired location.
Alley-Bar™ Livestock Weighing System
4
USER’S GUIDE
Setting Up the Weigh Bars
FOUNDATION
The weigh bars require a flat, solid foundation on which to sit. Typically, a concrete pad is preferable.
ALLEYWAY APPLICATIONS
Be sure that no equipment or objects prevent downward movement of the weigh bars.
Do not drop equipment on the load bars, as this may damage the load cells.
1) Place the weigh bars in the desired location.
2) Bolt the aluminum alleyway/platform to the weigh bars.
3) Adjust the levelling feet as needed, making sure that the set up is stable, and does not rock from corner to corner.
4) If desired, anchor the weigh bar feet to the flooring/concrete pad.
CAUTION Never weld any installation attached to the load
!
bars. Damage to the scale’s electronics can result.
WEIGH BAR CABLES
It is important to route the weigh bar cables in a way that protects them from damage, and from being pulled accidentally by animals or workers.
Care should be taken to assure that there is slack in the cables where connections are made to the digital indicator.
Setting Up the Digital Indicator
The indicator should be secured by bolting the mounting bracket to a post or panel. It should not be located near the ground where it can be kicked by an animal or worker.
Using the Scale
110 VAC POWER
When not operating on battery power, it is recommended that the indicator be plugged into 110 VAC to maintain a full charge in the battery.
NOTE Avoid connecting to 110 VAC with an overly long extension cord, as it will result in inconsistent voltage to the scale.
BATTERY OPERATION
The built in rechargeable battery will provide 20+ hours of continuous operation when fully charged.
The battery must be charged for 18+ hours in order to be fully charged.
AUTO OFF
To conserve power, the digital indicator automatically powers off after 10 minutes of non-use.
AUTOMATIC ZEROING
The scale will automatically zero out any weight that is on the weigh bars when the scale powers on.
AUTOMATIC ANIMAL WEIGHT HOLD
By factory default, the Hold feature on the TS-700 WB indicator is set for animal weight hold.
NOTE See the “Keypad Keys and Functions” section on page 1 for additional information on the scale’s operation.
CARE AND MAINTENANCE
Care should be taken to remove any obstructions that may prevent downward movement of the weigh bars, such as rocks, accumulated dirt, or even ice build up.
If necessary, the scale can be cleaned using gently flowing water and mild soap.
NOTE Do not pressure wash the weigh bars or digital indicator, as doing so can damage the scale’s electronics.
NOTE Never expose an uncovered electrical connection to water, as doing so can damage the scale’s electronics.
During periods of non-use, the indicator should be kept in a cool, dry location. If necessary, detach the indicator from the weigh bars and move it to such a location. Place protective cover caps over the weigh bar cable connector sockets.
Alley-Bar™ Livestock Weighing System
SPECIFICATIONS
5
System Specifications
STANDARD CAPACITY
5,000 lb x 1 lb
NOTE If specified by the purchaser, the scale’s capacity and divisions may be different than the standard configuration, i.e., 2,500 lb x 0.5 lb
MAIN COMPONENTS
- TS-700 WB digital indicator and AC adapter
- Two WB-24 weigh bars
- Two 20’ connecting cables
WB-24 Weigh Bar Specifications
CONSTRUCTION
- Carbon steel tube
- High grade hot-dip galvanized finish
LOAD CELLS
- 350 ohm, two per weigh bar
- Overload protection 200%
- Operating temperature 14˚F to 104˚F
- NTEP approved
TS-700 WB Digital Indicator Specifications
GENERAL
- NEMA 4X washdown stainless steel enclosure
- Operating temperature 14˚F to 104˚F
- Connection port for optional printer
- AC adapter included, 12 VDC 800 mA
- Tilt adjustable bracket included
- NTEP approved for 5,000 divisions
KEYS
- ON/OFF
- Hold
- Total
- kg/lb
- Gross
- Tare
- Zero
- Print
BATTERY
- 6 volt
- Built in
- Rechargeable
- 20+ continuous hours of operation on full charge under typical operating conditions
DISPLAY
- Back lit LCD
- 6 digits
- Low battery (
- Tare
- Gross
- Net
- Center of zero (
- Stable (
- lb
- kg
)
0
)
)
Alley-Bar™ Livestock Weighing System
DIMENSIONS
6
WB-24 Weigh Bar Dimensions TS-700 WB Digital Indicator Dimensions
End View
3 1/2” to 4 1/4”
Top View
4”
2 3/8”
6 1/4”
6 1/4” diameter height-adjustable feet
Internally mounted 3/8” nut, #13 thread
Front View
8 1/2”
Side View
ON
Hold Total kg/lb Gross
OFF
7 7/8”
5 3/4”
Tare Zero Print
www.trinerscale.com
2 1/4”
24.25”
22”
1 1/2”
Feet have easily accessed mounting holes. Cable length is 20 ft.
2 3/4”
Alley-Bar™ Livestock Weighing System
TROUBLE SHOOTING
Issue Recommendations
Recharge the battery. Plug the indicator into 110 VAC for 18+ Low battery icon (
) flashes.
hours (using the included AC adapter). When not operating under battery power, it is recommended that the indicator remains plugged in to 110 VAC. This will keep a full charge in the battery.
7
Indicator displays a weight after the animal has left the scale.
Weight reads out lower at one end of the weighing platform than the other end.
Indicator displays six small “u” characters. Scale is overloaded. Remove weight from scale.
Indicator displays six small “n” characters. Scale is underloaded. Power off, then power on the scale.
Displayed weight continually drifts. Inspect the weigh bar cables for damage, such as flat spot(s),
Check for mechanical binding in the overall equipment set up, such as restraining chains on squeeze chute, platform rubbing against walls, or similar.
Check weighing platform area for build up of mud or manure.
Press the Zero key to zero out the scale.
Check for any type of mechanical binding or impingement of the weigh bar that is displaying the lower weight. Check underneath the weigh bar for any obstructions. Make sure that the weigh bar feet are not screwed in so far as to restrict downward movement of the weigh bar.
Inspect the weigh bar cables for damage, such as flat spot(s), split outer sheath, sharp kinks, looseness of cable connections, etc. If damaged, the cable must be replaced.
If the problem persists, contact Triner Scale Tech Support.
split outer sheath, sharp kinks, looseness at weigh bar connection, etc. If damaged, the cable must be replaced.
If the problem persists, contact Triner Scale Tech Support.
Scale turns off on its own. The indicator has a power conservation feature, set to automatically
power off the scale after 10 minutes of non-use. If your needs require a different setting, call Triner Tech Support.
Display is erratic. The battery may be fully depleted. If so, this condition can cause
erratic displays even if the digital indicator is plugged into 110 VAC.
Power off the indicator and fully charge the battery for 18+ hours.
Inspect the weigh bar cables for damage, such as flat spot(s), split outer sheath, sharp kinks, looseness at weigh bar connection, etc. If damaged, the cable must be replaced.
If the problem persists, contact Triner Scale Tech Support.
Triner Scale Toll-free Tech Support: (800) 238-0152
Alley-Bar™ Livestock Weighing System
8
TRINER SCALE & MFG. CO.
WARRANTY
LIMITED WARRANTY
What is Covered
Scale product enclosed with this limited warranty statement that the product, if purchased and used in the United States, conforms to the manufacturer’s specifications and will be free from defects in workmanship and materials for a period of one (1) year from the date of original purchase.
What Triner Scale Will Do to Correct Problems:
during the warranty period, please call Triner Scale at (800) 238-0152 for warranty repair instructions and return authorization. Triner Scale will, at its option, repair or replace on an exchange basis the defective unit as follows:
PARTS New or comparable rebuilt parts in exchange for defective parts for one (1) year after original purchase.
LABOR Carry-In or mail in service for 90 days from the date of original purchase. Labor and shipping cost after the 90 day period will be charged to you.
If you are authorized by Triner Scale to ship the product to Triner Scale for repair, it is your responsibility to securely package the product in its original container or an equivalent and provide proof of the date of original purchase. You will be responsible for shipping costs to Triner Scale repair facility. When warranty service involves the exchange of the product or a part, the exchanged product may be new or previously repaired to the Triner Scale standard of quality. Exchange or replacement products or parts assume the remaining warranty period of the product covered by this limited warranty.
What this Warranty Does Not Cover
Triner Scale is not responsible for warranty service should the Triner Scale label or logo or the serial number be removed or the product fail to be properly maintained or fail to function properly as a result of misuse, abuse, improper installation, neglect, improper shipping, damage caused by disasters such as fire, flood, and lightning, improper electrical current, interaction with non-Triner Scale products, or service other than a Triner Scale Authorized Service. Packaging and shipping costs incurred in presenting your Triner Scale product for warranty service are your responsibility. If a claimed defect cannot be identified or reproduced in service, you will be held responsible for costs incurred.
: Triner Scale & Mfg. Co. Inc. warrants to the first end user customer of the Triner
Should your Triner Scale product prove defective
: This warranty covers only consumer use in the United States.
THE WARRANTY AND REMEDY PROVIDED ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. SOME LAWS DO NOT ALLOW THE EXCLUSION OF IMPLIED WARRANTIES. IF THESE LAWS APPLY, THEN ALL EXPRESS AND IMPLIED WARRANTIES ARE LIMITED TO THE WARRANTY PERIOD IDENTIFIED ABOVE. UNLESS STATED HEREIN, ANY STATEMENTS OR REPRESENTATIONS MADE BY ANY OTHER PERSON OR FIRM ARE VOID. EXPECT AS PROVIDED IN THIS WRITTEN WARRANTY, NEITHER TRINER SCALE & MFG. CO. INC. NOR ITS AFFILIATES SHALL BE LIABLE FOR ANY LOSS, INCONVENIENCE, OR DAMAGE, INCLUDING DIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, RESULTING FROM THE USE OR INABILITY TO USE THE TRINER SCALE PRODUCT, WHETHER RESULTING FROM BREACH OF WARRANTY OR ANY OTHER LEGAL THEORY.
No terms, condition, understanding, or agreements, purporting to modify the terms of this warranty shall have any legal effect unless made in writing and signed by a corporate officer of the seller. This warranty gives you specific legal rights, and you my have other rights which vary from jurisdiction to jurisdiction.
Triner Scale & Manufacturing Company Inc.
8411 Hacks Cross Road Olive Branch, MS 38654-4010 Tel (662) 890-2385 Fax (662) 890-2386
Triner Scale and Manufacturing Company, Inc.
8411 Hacks Cross Road Olive Branch, MS 38654
Tel: (662) 890-2385 Fax: (662) 890-2386
Toll Free: (800) 238-0152
Email: info@trinerscale.com
www.trinerscale.com
“Accurate Around the World Since 1897”
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