Triner Scale 600-ESeries Installation / Setup / Operation Manual
600-E Series
Digital Baggage Scales
Installation / Setup / Operation Manual
Revision 2.1
February 18, 2003
2003 Triner Scale & Mfg. Co., Inc.
Contents subject to change without notice.
Triner Scale
8411 Hacks Cross Road
Olive Branch, MS 38654
Tel (800) 238-0152
E-mail: info@trinerscale.com
Web: www.trinerscale.com
i
TABLE OF CONTENTS
Page
Chapter 1: Introduction To The 600E Digital Baggage Scale ........................................................ 1-1
Chapter 2: Installation ................................................................................................................... 2-1
2.1 Parts List...................................................................................................................... 2-1
2.2 Scale Base Installation (Standard Style)...................................................................... 2-1
2.3 Scale Base Installation (Full Well Style) ...................................................................... 2-3
2.4 Scale Base Installation (Low Profile Style) .................................................................. 2-4
2.5 Digital Display and Keypad Installation........................................................................ 2-5
2.6 Load Cell Connections................................................................................................. 2-9
2.7 Connecting Serial Printer, Remote Display or Computer............................................. 2-9
2.8 Connecting the Power Supply ..................................................................................... 2-9
Chapter 3: Configuration ............................................................................................................... 3-1
3.1 Configuration Overview ............................................................................................... 3-1
3.2 Setup (“F”) Menu ......................................................................................................... 3-1
3.2.1 Entering the Setup Menu ................................................................................ 3-1
3.2.2 Navigating in the Setup Menu......................................................................... 3-1
3.2.3 Notes on the Setup Menu ............................................................................... 3-2
3.2.4 Exiting the Setup Menu................................................................................... 3-2
3.3 User (“A”) Menu........................................................................................................... 3-3
3.3.1 Entering the User Menu .................................................................................. 3-3
3.3.2 Navigating in the User Menu........................................................................... 3-3
3.3.3 Notes on the User Menu ................................................................................. 3-4
3.3.4 Exiting the User Menu..................................................................................... 3-4
Chapter 4: Setup Menu Descriptions and Procedures .................................................................. 4-1
4.1 Setup Menu Descriptions............................................................................................. 4-1
Chapter 5: User Menu Descriptions and Procedures .................................................................... 5-1
5.1 User Menu Descriptions .............................................................................................. 5-1
5.2 User Menu Procedures................................................................................................ 5-2
5.2.1 ID Number Entry (A8) ..................................................................................... 5-2
5.2.2 Line Feeds Entry (A9)..................................................................................... 5-2
Chapter 6: Calibration ................................................................................................................... 6-1
6.1 Calibration Overview.................................................................................................... 6-1
6.2 Zero Calibration (F16).................................................................................................. 6-1
6.3 Span Calibration (F17)................................................................................................. 6-1
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6.4 View Calibration Values (F18) ..................................................................................... 6-2
6.5 Key-in Zero Calibration Value (F19) ............................................................................ 6-2
6.6 Key-in Span Calibration Value (F20) ........................................................................... 6-3
Chapter 7: Operation..................................................................................................................... 7-1
7.1 Display......................................................................................................................... 7-1
7.1.1 Light Emitting Diode (LED) Display................................................................. 7-1
7.2 Remote Keyboard........................................................................................................ 7-1
7.2.1 Function Keys ................................................................................................. 7-2
7.3 General Scale Operation ............................................................................................. 7-2
7.3.1 Weighing an item ............................................................................................ 7-2
7.3.2 Accumulation Function.................................................................................... 7-2
Appendix A: Specifications............................................................................................................... A-1
Appendix B: Serial Port Information ................................................................................................. B-1
B.1 Serial Port Modes ........................................................................................................ B-1
B.1.1 Full Duplex Mode............................................................................................ B-1
B.1.1.1 Recognized Host Commands ......................................................... B-2
B.1.2 Print Ticket Mode............................................................................................ B-2
B.1.3 Simplex Mode ................................................................................................. B-3
Appendix C: Determining Proper Span Gain (F2) ............................................................................ C-1
C.1 Span Gain Overview.................................................................................................... C-1
C.2 Setting the initial value for span gain ........................................................................... C-1
C.3 Viewing the internal counts.......................................................................................... C-1
Appendix D: Displayed Error Codes................................................................................................. D-1
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LIST OF FIGURES
1-1 Standard Style....................................................................................................................... 1-1
1-2 Full Well Style........................................................................................................................ 1-2
1-3 Low Profile Style.................................................................................................................... 1-3
2-1 Bottom Of Scale (Shipping Screw) ........................................................................................ 2-1
2-2 Corner Detail ......................................................................................................................... 2-2
2-3 System Block Diagram .......................................................................................................... 2-2
2-4 Bottom Of Scale (Shipping Screw) ........................................................................................ 2-3
2-5 Corner Detail ......................................................................................................................... 2-3
2-6 Corner Detail ......................................................................................................................... 2-4
2-7 Display Cut Out Detail ........................................................................................................... 2-5
2-8 Display Cable Detail .............................................................................................................. 2-6
2-9 Keypad Cut Out Detail........................................................................................................... 2-7
2-10 Keypad Cable Detail.............................................................................................................. 2-8
2-11 Color Codes for Shielded Load Cell Cable............................................................................ 2-9
2-12 Pin Assignments for the Load Cell Port................................................................................. 2-9
2-13 Pin Assignments for the Summing Card................................................................................ 2-9
2-14 Pin Assignments for the DSUB9 serial port connector .......................................................... 2-10
3-1 Setup Menu Key Assignments .............................................................................................. 3-2
3-2 Setup Menu Chart ................................................................................................................. 3-2
3-3 User Menu Chart................................................................................................................... 3-4
5-1 User Menu Key Assignments ................................................................................................ 5-2
6-1 Setup Menu Key Assignments .............................................................................................. 6-1
7-1 600E LED Display Detail ....................................................................................................... 7-1
7-2 Function Keys Layout............................................................................................................ 7-2
B-1 Cable Diagram for Indicator to IBM PC ................................................................................. B-1
B-2 Consolidated Controls Demand Mode................................................................................... B-1
B-3 Print Ticket ............................................................................................................................ B-2
B-4 Cable Diagram for Indicator to Printer ................................................................................... B-2
B-5 Consolidated Controls Continuous Mode .............................................................................. B-3
LIST OF TABLES
2-1 Parts List ............................................................................................................................... 2-1
6-1 Calibration Value Table ......................................................................................................... 6-2
7-1 600E Annunciator Definitions ................................................................................................ 7-2
C-1 Minimum Recommended Span Gain Table........................................................................... C-2
Page 1-1
CHAPTER 1: INTRODUCTION TO THE 600E DIGITAL BAGGAGE SCALE
The 600E Series of Digital Baggage Scales are general-purpose scales used to weigh baggage
and freight of all sizes. They have dual remote digital displays and keypad. The displays and keypad are designed to be flush panel mounted to provide a stream lined finish.
This manual will cover three different styles, the Standard, Low Profile, and the Full Well versions.
Fig. 1-1
Standard Style
Page 1-2
Fig. 1-2
Full Well Style
Page 1-3
Fig. 1-3
Low Profile Style
Page 2-1
CHAPTER 2: INSTALLATION
2.1 PARTS LIST
PART
NUMBER
DESCRIPTION
600-E
QTY
600-FW
QTY
600-ELP
QTY
SC105
SCALE BASE
1 1 1
SSCOV
STAINLESS STEEL PLATFORM COVER
1 1 1
SSKICK
STAINLESS STEEL KICKPLATE
N/A
2
N/A
CMOD-1
SCALE CONTROL MODULE
1 1 1
FOOT02
2” DIA. LEVELING FEET WITH LOCKNUTS
4 4 N/A
FOOT03
3” LEVELING FOOT, CUSHION RUBBER MOUNT
N/A
N/A
4
DMOD-1
DIGITAL DISPLAY MODULES
2 2 2
KMOD-1
KEYPAD MODULE
1 1 1
DCBL-1
12’ DIGITAL DISPLAY CABLES
2 2 2
KCBL-1
12’ KEYPAD CABLE
1 1 1
WGSCR-1
WING SCREWS (LONG)
6 6 6
WGSCR-2
WING SCREWS (SHORT)
6 6 6
WDSCR-1
SCALE ANCHOR WOOD SCREWS (#12 x 4 PHL HD)
8
N/A
N/A
WDSCR-2
SCALE ANCHOR WOOD SCREWS (#8 x 1 PHL HD)
N/A
N/A
12
ABLT-1
¼ X 3” CONCRETE ANCHOR BOLT
N/A
8
N/A
RCBL-1
OPTIONAL DISPLAY RIBBON CABLE ADAPTER WITH
GROUND STRAP
2 2
2
RCBL-2
OPTIONAL KEYPAD RIBBON CABLE ADAPTER WITH
GROUND STRAP
1 1
1
LBKT
OPTIONAL “L” BRACKET
1 1 1
WDSCR-2
OPTIONAL “L” BRACKET WOOD SCREWS (#8 X 1 PHL
HD)
2 2 2
AC004
120-240 VAC INPUT, 12 VDC OUTPUT (800 Ma) AC
ADAPTER
1 1 1
Table 2-1: Parts List
2.2 Scale Base Installation (600-E Standard Style)
1. Remove the stainless steel platform cover by lifting it straight up. Remove the carton of
electronics and hardware wedged between the scale structures. Open the carton and
verify that all components are present.
2. Tilt the scale base on one of its edges to access the bottom of the scale. Remove the ¼”
shipping screw from the bottom of the scale (see fig. 2-1). If this screw is not removed
the scale will not operate correctly!.
Fig. 2-1: Bottom of Scale (Shipping Screw)
Page 2-2
3. Remove the locknuts from the four (4) Leveling Feet. Thread the leveling feet all the way
into the nuts welded in all four (4) corners of the scale lower frame (see fig. 2-2). Once
the leveling feet are installed thread the locknuts back onto the top side of the leveling
feet (hand tight).
Fig. 2-2: Corner Detail
4. Before beginning installation into the counter it is recommended to perform an initial
check of the scale system. Set the scale base on the floor, level the scale and plug all
components into the control module. All the ports on the control module and cables are
clearly marked (see fig. 2-3 for System Block Diagram). Place stainless steel platter
back onto the scale. Turn the scale on with the on/off switch located on the remote
keypad.
CONTROL MODULE
TRINER MODEL 600-E BAGGAGE SCALE - SYSTEM BLOCK DIAGRAM
Power Supply
KEYPAD MODULE
DISPLAY MODULE #1
DISPLAY MODULE #2
LOAD CELL CABLE, 15 ft LONG
1. Load Cell Cable terminated by 14-pin Centronics Male.
NOTES:
2. Keypad Cable terminated both ends by 9-pin DSUB Male.
KEYPAD CABLE, 12 ft LONG
DISPLAY CABLE (x 2), 12 ft LONG
3. Display Cables terminated at control box end by 9-pin DSUB Male
and terminated at display module end by 9-pin DSUB Female.
LOAD CELL
M
F
M
F
F
M
M
F
M
M
F
F
F
M
F
To
optional
serial
cable.
120-240 VAC
12 VDC, 800 mA
Fig. 2-3: System Block Diagram
5. Remove the stainless steel top and disconnect all cables from the control module. Place
the scale base in the location provided (bag well).
6. Center the frame in the bag well opening. Adjust the leveling legs so that the scale base
Page 2-3
is approximately ½” above the opening and so that the scale is in a level position.
Tighten the locknuts on the leveling feet.
7. Use the Scale Anchor Holes at each corner (see fig. 2-2) to secure the scale base in
place with the eight (8) wood screws provided.
8. The scale base must be grounded with the lead attached to the top frame. The center
screw on an electrical outlet or a metal conduit is usually suitable. Leave some slack in
the wire. Do not pull the wire tight because it can negatively affect weighing
performance.
2.3 Scale Base Installation (600-E Full Well Style)
1. Remove the stainless steel platform cover by lifting it straight up. Remove the carton of
electronics and hardware wedged between the scale structures. Open the carton and
verify that all components are present (see table 2-1).
2. Tilt the scale base on one of its edges to access the bottom of the scale. Remove the ¼”
shipping screw from the bottom of the scale (see fig. 2-4). If this screw is not removed
the scale will not operate correctly.
Fig. 2-4: Bottom of Scale (Shipping Screw)
3. Remove the locknuts from the four (4) Leveling Feet. Thread the leveling feet all the way
into the nuts welded in all four (4) corners of the scale lower frame (see fig. 2-5). Once
the leveling feet are installed thread the locknuts back onto the top side of the leveling
feet (hand tight).
Fig. 2-5: Corner Detail
4. Before beginning installation into the counter it is recommended to perform an initial
check of the scale system. Set the scale base on the floor, level the scale and plug all
components into the control module. All the ports on the control module and cables are
clearly marked (see fig. 2-3 for System Block Diagram). Place stainless steel platter
Page 2-4
back onto the scale. Turn the scale on with the on/off switch located on the remote
keypad.
5. Remove the stainless steel top and disconnect all cables from the control module. Place
the scale base in the location provided (between ticket counters).
6. Center the frame in the opening. Adjust the leveling legs so that the scale base is in a
level position. Tighten the locknuts on the leveling feet.
7. Use the Scale Anchor Holes at each side of the lower frame (see fig. 2-5) to secure the
scale base in place with the eight (8) anchor bolts provided.
8. Attach the kick plates to the front and rear side of the lower frame. The kick plates attach
with Velcro so that they can be easily positioned and compensate for varying height and
level conditions.
9. The scale base must be grounded with the lead attached to the top frame. The center
screw on an electrical outlet or a metal conduit is usually suitable. Leave some slack in
the wire. Do not pull the wire tight because it can negatively affect weighing
performance.
2.4 Scale Base Installation (600-E Low Profile Style)
1. Remove the stainless steel platform cover by lifting it straight up. Remove the carton(s)
of electronics and verify that all components are present (see table 2-1).
2. Locate the four (4) Leveling Feet. Thread the leveling feet all the way into the threaded
load cell holes in all four (4) corners of the scale frame (see fig. 2-6).
Fig. 2-6: Corner Detail
3. Before beginning installation into the counter it is recommended to perform an initial
check of the scale system. Set the scale base on the floor, level the scale and plug all
components into the control module. All the ports on the control module and cables are
clearly marked (see fig. 2-3 for System Block Diagram). Place stainless steel platter
back onto the scale. Turn the scale on with the on/off switch located on the remote
keypad.
4. Remove the stainless steel top and disconnect all cables from the control module. Place
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