Triner Scale 600-E User Manual

600-E Series

Digital Baggage Scales

Installation / Setup / Operation Manual

Revision 2.3

June 5, 2006

 2003 Triner Scale & Mfg. Co., Inc.

Contents subject to change without notice.

Triner Scale 8411 Hacks Cross Road Olive Branch, MS 38654-4010 (662) 890-2385 (800) 238-0152 Fax (662) 890-2386 E-mail: info@trinerscale.com Web: www.trinerscale.com

TABLE OF CONTENTS

Page

Chapter 1: Introduction To The 600E Digital Baggage Scale ......................................................... 1-1

Chapter 2: Installation ..................................................................................................................... 2-1

2.1 Parts List ....................................................................................................................... 2-1

2.2 Scale Base Installation (Standard Style)....................................................................... 2-1

2.3 Scale Base Installation (Full Well Style) ....................................................................... 2-3

2.4 Scale Base Installation (Low Profile Style) ................................................................... 2-4

2.5 Digital Display and Keypad Installation......................................................................... 2-5

2.6 Load Cell Connections .................................................................................................. 2-9

2.7 Connecting Serial Printer, Remote Display or Computer ............................................. 2-9

2.8 Connecting the Power Supply....................................................................................... 2-9

Chapter 3: Configuration ................................................................................................................. 3-1

3.1 Configuration Overview................................................................................................. 3-1

3.2 Setup (“F”) Menu ........................................................................................................... 3-1

3.3 User (“A”) Menu............................................................................................................. 3-3

Chapter 4: Setup Menu Descriptions and Procedures ................................................................... 4-1

4.1 Setup Menu Descriptions .............................................................................................. 4-1

Chapter 5: User Menu Descriptions and Procedures ..................................................................... 5-1

5.1 User Menu Descriptions................................................................................................ 5-1

5.2 User Menu Procedures ................................................................................................. 5-2

Chapter 6: Calibration ..................................................................................................................... 6-1

6.1 Calibration Overview ..................................................................................................... 6-1

6.2 Zero Calibration (F16) ................................................................................................... 6-1

6.3 Span Calibration (F17) .................................................................................................. 6-1

3.2.1 Entering the Setup Menu ................................................................................. 3-1

3.2.2 Navigating in the Setup Menu .......................................................................... 3-1

3.2.3 Notes on the Setup Menu ................................................................................ 3-2

3.2.4 Exiting the Setup Menu .................................................................................... 3-2

3.3.1 Entering the User Menu ................................................................................... 3-3

3.3.2 Navigating in the User Menu............................................................................ 3-3

3.3.3 Notes on the User Menu .................................................................................. 3-4

3.3.4 Exiting the User Menu...................................................................................... 3-4

5.2.1 ID Number Entry (A8)....................................................................................... 5-2

5.2.2 Line Feeds Entry (A9) ...................................................................................... 5-2

6.4 View Calibration Values (F18)....................................................................................... 6-2

6.5 Key-in Zero Calibration Value (F19) ............................................................................. 6-2

6.6 Key-in Span Calibration Value (F20) ............................................................................ 6-3

Chapter 7: Operation....................................................................................................................... 7-1

7.1 Display........................................................................................................................... 7-1

7.2 Remote Keyboard ......................................................................................................... 7-1

7.3 General Scale Operation............................................................................................... 7-2

7.1.1 Light Emitting Diode (LED) Display.................................................................. 7-1

7.2.1 Function Keys................................................................................................... 7-2

7.3.1 Weighing an item.............................................................................................. 7-2

7.3.2 Accumulation Function..................................................................................... 7-2

Appendix A: Specifications ................................................................................................................ A-1

Appendix B: Serial Port Information................................................................................................... B-1

B.1 Serial Port Modes.......................................................................................................... B-1

B.1.1 Full Duplex Mode ............................................................................................. B-1

B.1.1.1 Recognized Host Commands .......................................................... B-2

B.1.2 Print Ticket Mode ............................................................................................. B-2

B.1.3 Simplex Mode................................................................................................... B-3

Appendix C: Determining Proper Span Gain (F2) ............................................................................. C-1

C.1 Span Gain Overview ..................................................................................................... C-1

C.2 Setting the initial value for span gain ............................................................................ C-1

C.3 Viewing the internal counts ........................................................................................... C-1

Appendix D: Displayed Error Codes.................................................................................................. D-1

LIST OF FIGURES

1-1 Standard Style......................................................................................................................... 1-1

1-2 Detail View - Standard Style ................................................................................................... 1-2

1-3 Low Profile Style ..................................................................................................................... 1-3

1-4 Full Well Style ......................................................................................................................... 1-4

2-1 Bottom Of Scale (Shipping Screw) ......................................................................................... 2-1

2-2 Corner Detail ........................................................................................................................... 2-2

2-3 System Block Diagram............................................................................................................ 2-2

2-4 Bottom Of Scale (Shipping Screw) ......................................................................................... 2-3

2-5 Corner Detail ........................................................................................................................... 2-3

2-6 Corner Detail ........................................................................................................................... 2-4

2-7 Display Cut Out Detail............................................................................................................. 2-5

2-8 Display Cable Detail................................................................................................................ 2-6

2-9 Keypad Cut Out Detail ............................................................................................................ 2-7

2-10 Keypad Cable Detail ............................................................................................................... 2-8

2-11 Color Codes for Shielded Load Cell Cable ............................................................................. 2-9

2-12 Pin Assignments for the Load Cell Port .................................................................................. 2-9

2-13 Pin Assignments for the Summing Card................................................................................. 2-9

2-14 Pin Assignments for the DSUB9 serial port connector ........................................................... 2-10

3-1 Setup Menu Key Assignments................................................................................................ 3-2

3-2 Setup Menu Chart ................................................................................................................... 3-2

3-3 User Menu Chart..................................................................................................................... 3-4

5-1 User Menu Key Assignments.................................................................................................. 5-2

6-1 Setup Menu Key Assignments................................................................................................ 6-1

7-1 600E LED Display Detail......................................................................................................... 7-1

7-2 Function Keys Layout ............................................................................................................. 7-2

B-1 Cable Diagram for Indicator to IBM PC .................................................................................. B-1

B-2 Consolidated Controls Demand Mode.................................................................................... B-1

B-3 Print Ticket .............................................................................................................................. B-2

B-4 Cable Diagram for Indicator to Printer .................................................................................... B-2

B-5 Consolidated Controls Continuous Mode ............................................................................... B-3

LIST OF TABLES

2-1 Parts List ................................................................................................................................. 2-1

6-1 Calibration Value Table........................................................................................................... 6-2

7-1 600E Annunciator Definitions.................................................................................................. 7-2

C-1 Minimum Recommended Span Gain Table............................................................................ C-2

iii

CHAPTER 1: INTRODUCTION TO THE 600E DIGITAL BAGGAGE SCALE

The 600E Series of Digital Baggage Scales are general-purpose scales used to weigh baggage and freight of all sizes. They have dual remote digital displays and keypad. The displays and keypad are designed to be flush panel mounted to provide a stream lined finish.

This manual will cover three different styles, the Standard, Low Profile, and the Full Well versions.

Fig. 1-1

Standard Style

Page 1-1

Fig. 1-2

Detail View - Standard Style

Page 1-2

Fig. 1-3

Low Profile Style

Page 1-3

Fig. 1-4

Full Well Style

Page 1-4

CHAPTER 2: INSTALLATION

2.1 PARTS LIST

PART

NUMBER SC105 SCALE BASE 1 1 1 SSCOV STAINLESS STEEL PLATFORM COVER 1 1 1 SSKICK STAINLESS STEEL KICKPLATE N/A 2 N/A CMOD-1 SCALE CONTROL MODULE 1 1 1 FOOT02 2” DIA. LEVELING FEET WITH LOCKNUTS 4 4 N/A FOOT03 3” LEVELING FOOT, CUSHION RUBBER MOUNT WITH ¼-20

JAM NUT DMOD-1 DIGITAL DISPLAY MODULES 2 2 2 KMOD-1 KEYPAD MODULE 1 1 1 DCBL-1 12’ DIGITAL DISPLAY CABLES 2 2 2 KCBL-1 12’ KEYPAD CABLE 1 1 1 WGSCR-1 WING SCREWS (LONG) 6 6 6 WGSCR-2 WING SCREWS (SHORT) 6 6 6 WDSCR-1 SCALE ANCHOR WOOD SCREWS (#12 x 4 PHL HD) 8 N/A N/A WDSCR-2 SCALE ANCHOR WOOD SCREWS (#8 x 1 PHL HD) N/A N/A 12 ABLT-1 ¼ X 3” CONCRETE ANCHOR BOLT N/A 8 N/A RCBL-1 OPTIONAL DISPLAY RIBBON CABLE ADAPTER WITH

GROUND STRAP RCBL-2 OPTIONAL KEYPAD RIBBON CABLE ADAPTER WITH

GROUND STRAP LBKT OPTIONAL “L” BRACKET 1 1 1 WDSCR-2 OPTIONAL “L” BRACKET WOOD SCREWS (#8 X 1 PHL HD) 2 2 2 AC004 120-240 VAC INPUT, 12 VDC OUTPUT (800 Ma) AC

ADAPTER

DESCRIPTION 600-E

QTY

N/A N/A 4

1 1 1

600-FW

QTY

600-ELP

QTY

Table 2-1: Parts List

2.2 Scale Base Installation (600-E Standard Style)

1. Remove the stainless steel platform cover by lifting it straight up. Remove the carton of electronics and hardware wedged between the scale structures. Open the carton and verify that all components are present.

2. Tilt the scale base on one of its edges to access the bottom of the scale. Remove the ¼” shipping screw from the bottom of the scale (see fig. 2-1). If this screw is not removed the scale will not operate correctly!

Fig. 2-1: Bottom of Scale (Shipping Screw)

Page 2-1

3. Remove the locknuts from the four (4) Leveling Feet. Thread the leveling feet all the way into the nuts welded in all four (4) corners of the scale lower frame (see fig. 2-2). Once the leveling feet are installed thread the locknuts back onto the top side of the leveling feet (hand tight).

Fig. 2-2: Corner Detail

4. Before beginning installation into the counter it is recommended to perform an initial check of the scale system. Set the scale base on the floor, level the scale and plug all components into the control module. All the ports on the control module and cables are clearly marked (see fig. 2-3 for System Block Diagram). Place stainless steel platter back onto the scale. Turn the scale on with the on/off switch located on the remote keypad.

LOAD CELL CABLE, 15 ft LONG

Power Supply

120-240 VAC

12 VDC, 800 mA

DISPLAY MODULE #1

CONTROL MODULE

To optional serial cable.

LOAD CELL

KEYPAD CABLE, 12 ft LONG

DISPLAY MODULE #2

KEYPAD MODULE

DISPLAY CABLE (x 2), 12 ft LONG

NOTES:

1. Load Cell Cable terminated by 14-pin Centronics Male.

2. Keypad Cable terminated both ends by 9-pin DSUB Male.

3. Display Cables terminated at control box end by 9-pin DSUB Male and terminated at display module end by 9-pin DSUB Female.

Fig. 2-3: System Block Diagram

5. Remove the stainless steel top and disconnect all cables from the control module. Place the scale base in the location provided (bag well).

Page 2-2

6. Center the frame in the bag well opening. Adjust the leveling legs so that the scale base is approximately ½” above the opening and so that the scale is in a level position. Tighten the locknuts on the leveling feet.

7. Use the Scale Anchor Holes at each corner (see fig. 2-2) to secure the scale base in place with the eight (8) wood screws provided.

8. The scale base must be grounded screw on an electrical outlet or a metal conduit is usually suitable. Leave some slack in the wire. Do not pull the wire tight because it can negatively affect weighing performance.

2.3 Scale Base Installation (600-E Full Well Style)

2. Tilt the scale base on one of its edges to access the bottom of the scale. Remove the ¼” shipping screw from the bottom of the scale (see fig. 2-4). If this screw is not removed the scale will not operate correctly

with the lead attached to the top frame. The center

Fig. 2-4: Bottom of Scale (Shipping Screw)

3. Remove the locknuts from the four (4) Leveling Feet. Thread the leveling feet all the way into the nuts welded in all four (4) corners of the scale lower frame (see fig. 2-5). Once the leveling feet are installed thread the locknuts back onto the top side of the leveling feet (hand tight).

Fig. 2-5: Corner Detail

Page 2-3

clearly marked (see fig. 2-3 for System Block Diagram). Place stainless steel platter back onto the scale. Turn the scale on with the on/off switch located on the remote keypad.

5. Remove the stainless steel top and disconnect all cables from the control module. Place the scale base in the location provided (between ticket counters).

6. Center the frame in the opening. Adjust the leveling legs so that the scale base is in a level position. Tighten the locknuts on the leveling feet.

7. Use the Scale Anchor Holes at each side of the lower frame (see fig. 2-5) to secure the scale base in place with the eight (8) anchor bolts provided.

8. Attach the kick plates to the front and rear side of the lower frame. The kick plates attach with Velcro so that they can be easily positioned and compensate for varying height and level conditions.

9. The scale base must be grounded

with the lead attached to the top frame. The center screw on an electrical outlet or a metal conduit is usually suitable. Leave some slack in the wire. Do not pull the wire tight because it can negatively affect weighing performance.

2.4 Scale Base Installation (600-E Low Profile Style)

1. Remove the stainless steel platform cover by lifting it straight up. Remove the carton(s) of electronics and verify that all components are present (see table 2-1).

2. Locate the four (4) Leveling Feet. Remove the ¼-20 jam nuts. Thread the leveling feet all the way into the threaded load cell holes in all four (4) corners of the scale frame (see

fig. 2-6).

Fig. 2-6: Corner Detail

Page 2-4

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Triner Scale 600-E User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual