tricity bendix TBG640X, TBG640WH User Manual

Page 1
INSTRUCTION BOOKLET
GB
ELECTRIC HOB
TBG 640
Please read this instruction booklet before using the appliance
1
Page 2
Important Safety Information
You MUST read these warnings carefully before installing or using the hob. If you need assistance, contact our Customer Care Department on 08705 950950
Installation
This hob must be installed by qualified personnel,
according to the manufacturer’s instructions and to the relevant British Standards.
Any gas installation must be carried out by a
registered CORGI installer.
Remove all packaging before using the hob.
Ensure that the gas and electrical supply complies
with the type stated on the rating plate, located near the gas supply pipe.
Do not attempt to modify the hob in any way.
Child Safety
This hob is designed to be operated by adults. Do
not allow children to play near or with the hob.
The hob gets hot when it is in use.
Children should be kept away until it has cooled.
Children can also injure themselves by pulling pans
or pots off the hob.
During Use
This hob is intended for domestic cooking only. It is
not designed for commercial or industrial purposes.
When in use a gas cooking appliance will produce
heat and moisture in the room in which it has been installed. Ensure there is a continuous air supply, keeping air vents in good condition or installing a cooker hood with a venting hose.
When using the hob for a long period of time, the
ventilation should be improved, by opening a window or increasing the extractor speed.
Do not use this hob if it is in contact with water.
Do not operate the hob with wet hands.
Ensure the control knobs are in the ‘OFF’ position
when not in use.
When using other electrical appliances, ensure the
cable does not come into contact with the hot surfaces of the cooking appliance.
Unstable or misshapen pans should not be used
on the hob as unstable pans can cause an accident by tipping or spillage.
Never leave the hob unattended when cooking with
oil and fats.
Never use plastic or aluminium foil dishes on the
hob.
Perishable food, plastic items and areosols may
be affected by heat and should not be stored above or below the hob unit.
2
Service
This hob should only be repaired or serviced by an
authorised Service Engineer and only genuine approved spare parts should be used.
Environmental Information
After installation, please dispose of the packaging
with due regard to safety and the environment.
When disposing of an old appliance, make it
unusable, by cutting off the cable.
Keep this instruction book for future
reference and ensure it is passed on to any
new owner.
Guide to Use the instructions
The following symbols will be found in the text to guide you throughout the Instructions:
Safety Instructions
Step by step instructions for an operation
Hints and Tips
Enviromental information
The symbol on the product or on its packaging indicates that this product may not be treated as house­hold waste. Instead it shall be handed over to the applica­ble collection point for the recycling of electrical and electronic equipment. By ensuring this product is dis­posed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. For more detailed information about recycling of this product, please contact your local city office, your household waste disposal service or the shop where you purchased the product.
This appliance complies with the following
E.E.C. Directives: * 73/23 - 90/683 (Low VoltageDirective); * 93/68 (General Directives); * 89/336 (Electromagnetical Compatibility
Directive);
* 90/396 (Gas Appliances),
and subsequent modifications
Page 3
Contents
For the User
Important Safety Information 2
Description of the Hob 3
Operation 4
Maintenance and Cleaning 4
Something Not Working? 5
Service and Spare Parts 5
Customer Care Department 6
Guarantee Conditions 6
For the Installer
Engineers technical data 7
Important safety requirements 8
Installation 8
Building In 9
Electrical connections 11
Wiring diagram 12
Fault finding 12
Commissioning 14
Conversion from natural gas to LPG 15
Description of the Hob
3
2
1
4
1. Hob Top
2. Rapid Burner
3. Semi-rapid Burners
4. Auxiliary Burner
5. Control knob for back right burner (semi-rapid)
6. Control knob for back left burner (semi-rapid)
7. Control knob for front left burner (rapid)
8. Control knob for front right burner (auxiliary)
9. Electric Ignition Push Button
3
5
6
7
8
9
3
Page 4
Operation
Hob Burners
To light a burner:
push the electric ignition pushbutton which is marked
by a little spark;
at the same time turn the relevant control knob
anticlockwise to maximum position;
then adjust the flame as required.
If the burner does not ignite, turn the control knob to zero, and try again. To ensure maximum burner efficiency, you should only use pots and pans with a flat bottom fitting the size of the burner used (see table).
Burner minimum maximum
diameter diameter
Large (rapid) 180 mm. 260 mm. Medium (semi-rapid) 120 mm. 220 mm. Small (Auxiliary) 80 mm. 160 mm.
If you use a saucepan which is smaller than the recommended size, the flame will spread beyond the bottom of the vessel, causing the handle to overheat.
As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid simmering.
Take care when frying food in hot oil or fat, as the overheated splashes could easily ignite.
If the control knobs become difficult to turn, please contact your local Electrolux Service Centre.
Maintenance and Cleaning
The Burners
Before any maintenance or cleaning can be carried out, you must DISCONNECT the hob from the electricity supply.
The hob is best cleaned whilst it is still warm, as spillage can be removed more easily than if it is left to cool.
The Hob Top
Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little washing up liquid has been added. Avoid the use of the following:
- household detergent and bleaches;
- impregnated pads unsuitable for non-stick saucepans;
- steel wool pads;
- bath/sink stain removers. Should the hob top become heavily soiled, it is recommended that a cleaning product such as Hob Brite or Bar Keepers Friend is used.
The burner caps and crowns can be removed for cleaning. Wash the burner caps and crowns using hot soapy water, and remove marks with a mild paste cleaner. A well moistened soap impregnated steel wool pad can be used with caution, if the marks are particularly difficult to remove. After cleaning, be sure to wipe dry with a soft cloth.
Pan Supports
The pan supports are dishwasher proof. If washing them by hand, take care when drying them as the enamelling process occasionally leaves rough edges. If necessay, remove stubborn stains using a paste cleaner.
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Page 5
Something Not Working?
If the hob is not working correctly, please carry out the following checks before contacting your local Service Force Centre.
IMPORTANT: installation, a charge will be made even if the appliance is under guarantee.
If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or
SYMPTOM
There is no spark when lighting the gas
The gas ring burns unevenly
If after all these checks, your hob still does not opera­te correctly, contact your local Service Force Centre.
Please note that it will be necessary to provide
proof of purchase for any in-guarantee service calls.
SOLUTION
Check that the unit is plugged in and the electrical supply is switched on
Check that the RCCB has not tripped (if fitted)
Check the mains fuse has not blown
Check the burner cap and crown have been
replaced correctly, e.g. after cleaning.
Check the main jet is not blocked and the burner
crown is clear of food particles.
Check the burner cap and crown have been replaced correctly, e.g. after cleaning.
In-guarantee customers should ensure that the above checks have been made as the engineer will make a charge if the fault is not a mechanical or electrical breakdown.
Service and Spare Parts
In the event of your appliance requiring service, or if you wish to purchase spare parts, please contact your local Electrolux Service Force Centre by telephoning:
0870 5 929929
Your telephone call will be automatically routed to the Service Force Centre covering your post code area.
For the address of your local Service Force Centre and further information about Service Force, please visit the website at www.serviceforce.co.uk
Before calling out an engineer, please ensure you have read the details under the heading “Something Not Working.”
When you contact the Service Force Centre you will need to give the following details:
1. Your name, address and post code
2. Your telephone number
3. Clear and concise details of the fault
4. The model and serial number of the appliance (found on the rating plate)
5. The purchase date
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Page 6
Customer Care Department
For general enquiries concerning your appliance, contact our Customer Care Department by letter or telephone as follows:
Major Appliances Customer Care Tricity Bendix
Major Appliances
Addington Way Luton Bedfordshire LU4 9QQ Tel: 08705-950950*
* calls to this number may be recorded for training purposes
Guarantee Conditions
Tricity Bendix Standard Guarantee Conditions
We, Tricity Bendix, undertake that if, within 12 months of the date of the purchase, this Tricity Bendix appliance or any part thereof is proved to be defective by any reason only of faulty workmanship or materials, we will, at our option, repair or replace the same FREE OF ANY CHARGE for labour, materials or carriage on condition that: * The appliance has been correctly installed and used
only on the gas and electricity supply stated on the rating plate.
* The appliance has been used for normal domestic
purposes only, and in accordance with the manufacturer's instructions.
* The appliance has not been serviced, maintained,
repaired, taken apart or tampered with by any person not authorised by us.
* All service work under this guarantee must be
undertaken by a Tricity Bendix Service Force Centre.
* Any appliance or defective part replaced shall
become the Company's property.
* This guarantee is in addition to your statutory and
other legal rights. Home visits are made between 8.30am and 5.30pm Monday to Friday. Visit may be available outside these hours, in which case a premium will be charged.
Exclusions
This guarantee does not cover:
* Damage or calls resulting from transportation,
improper use or neglect, the replacement of any light
bulbs or removable parts of glass or plastic. * Costs incurred for calls to put right an appliance
6
which is improperly installed or calls to appliance outside the United Kingdom.
* Appliances found to be in use within a commercial or
similar environment, plus those which are the subject of rental agreements.
* Products of Tricity Bendix manufacture which are not
marketed by Tricity Bendix.
European Guarantee
If you should move to another country within Europe then your guarantee moves with you to your new home subject to the following qualifications: * The guarantee starts from the date you first
purchased your product.
* The guarantee is for the same period and to the same
extent for labour and parts as exist in the new country of use for this brand or range of products.
* This guarantee relates to you and cannot be
transferred to another user.
* Your new home is within the European Community
(EC) or European Free Trade Area.
* The product is installed and used in accordance with
our instructions and is only used domestically, i.e. a normal household
* The gas type and the gas supply pressure comply
with the specification given in the rating label
* The product is installed taking into account
regulations in your new country. Before you move, please contact your nearest Customer Care centre, listed below, to give them details of your new home. They will then ensure that the local Service Organisation is aware of your move and able to look after you and your appliances. France Senlis +33 (0) 3 44 62 29 29 Germany Nürnberg +49 (0) 800 234 7378 Italy Pordenone +39 (0) 432 394 700 Sweden Stockholm +46 (0) 8 6725390 UK Luton + 44 (0) 8705 950 950 Ireland Dublin +353 (0)1 40907528
Page 7
Instructions for the Installer
Engineers technical data
Overall dimensions
Width 580 mm. Depth 500 mm. Height (Above worktop) 8 mm.
Cut out dimensions
Width 550 mm. Depth 470 mm. Thickness 30 mm.
Supply connections
Gas:
RC 1/2 inch (1/2 inch male) Rear right hand corner
Electric:
230V 50Hz supply, 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse.
Ignition HT Spark
Spark Generator Ispra Control's BF 50046 - 230V 0.6 YA T 120
Spark Gap Fixed
Rear Left Burner (semi rapid)
Heat Input 2.0 kW (6824 BTU/HR)
Front Left Burner (rapid)
Heat Input 3.0 kW Natural Gas (10236 BTU/HR)
2.8 kW L.P.G. (9554 BTU/HR)
Rear Right Burner (semi rapid)
Heat Input 2.0 kW (6824 BTU/HR)
Front Right Burner (auxiliary)
Heat Input 1.0 kW (3412 BTU/HR)
BURNER RAPID SEMI-RAPID AUXILIARY
GAS
TYPE OF
20 mbar
NATURAL GAS
LPG GAS
28-30/37 mbar
CHARACTERISTICS
3
VALUE = 37.78 MJ/m
VALUE = 49.92 MJ/Kg
3
Ws - 50.7 MJ/ m
POSITION MAX MIN MAX MIN MAX MIN
NOMINAL THERMAL
POWER kW 3.0 0.65 2.0 0.45 1.0 0.33
NOMINAL FLOW RATE m3/h 0.286 0.062 0.190 0.043 0.095 0.031
NOZZLE REFERENCE 1 19 Adjust. 96 Adjust. 70 Adjust.
1/100 mm
NOMINAL THERMAL POWER kW 2.8 0.65 2.0 0.45 1.0 0.33
NOMINAL FLOW RATE g/h 202 47 144 32 72 24
NOZZLE REFERENCE 86 40 71 32 50 28
1/100 mm
Burner Dia. Tap By-pass
1/100 mm
Auxiliary 28
Semi-rapid 32
Rapid 40 Aeration adjustment none
(large) (medium) (small)
CLASS APPLIANCE: 3
APPLIANCE CATEGORY: II2H3+
APPLIANCE GAS SUPPLY: Natural gas G20 / 20mbar
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Page 8
Important safety requirements
650mm
650 mm
400 mm
400 mm
100 mm
50 mm
50 mm
55 mm
600 mm
This hob must be installed in accordance with the Gas Safety (Installation and Use) Regulations (Current Edition) and the IEE Wiring Regulations (Current Edition). Detailed recommendations are contained in the following British Standards Codes Of Practice: B.S. 6172/ B.S. 5440, Part 2 and B.S. 6891 Current Editions. The hob should not be installed in a bed sitting room with a volume of less than 20 m3. If it is installed in a room of volume less than 5 m3 an air vent of effective area of 110 cm2 is required. If it is installed in a room of volume between 5 m3 and 10 m3 an air vent of effective area of 50 cm2 is required, while if the volume exceeds 11 m3 no air vent is required. However, if the room has a door which opens directly to the outside no air vent is required even if the volu­me is between 5 m3 and 11 m3. If there are other fuel burning appliances in the same room, B.S. 5440 Part 2 Current Edition, should be consulted to determine the requisite air vent requirements.
FITTING THE GAS HOB
WITHOUT A COOKER HOOD ABOVE
FITTING THE GAS HOB
WITH A COOKER HOOD ABOVE
FO 0812
Location
The hob may be located in a kitchen, a kitchen/diner or bed sitting room, but not in a bathroom, shower room or garage. Before making the cut out in the worktop ensure that the edges of the hob that are to be near either a side or rear wall have a minimum distance of 55 mm. between the edge of the hob and the wall. The minimum distance combustible material can be fitted above the hob is 400 mm. If it is fitted below 400 mm. a space of 50 mm. must be allowed from the edges of the hob. The minimum distance combustible material can be fitted directly above the hob is 700 mm. A minimum distance of 100 mm. must be left between the side edges of the hob and any adjacent cabinets or walls.
Installation
FO 0813
IMPORTANT
This hob must be installed by qualified personnel to the relevant British Standards.
Any gas installation must be carried out by a registered CORGI installer.
The manufacturer will not accept liability, should the above instructions or any of the other safety instructions incorporated in this book be ignored.
8
WHEN THE HOB IS FIRST INSTALLED
Once the hob has been installed, it is important to remove any protective materials, which were put on in the factory.
On the end of the shaft, which includes the GJ 1/2" threaded elbow, adjustment is fixed so that the washer is fitted between the components as shown in the diagram. Screw the parts together without using excessive force.
Page 9
Gas Connection
Connection to the gas supply should be with either rigid or semi-rigid pipe, i.e. steel or copper. The connection should be suitable for connecting to RC 1/2 (1/2 BSP male thread). When the final connection has been made, it is essential that a thorough leak test is carried out on the hob and installation. Ensure that the main connection pipe does not exert any strain on the hob.
FO 0264
FO 0814
A)End of shaft with nut B)Washer C)Elbow
It is important to install the elbow correctly, with the shoulder on the end of the thread, fitted to the hob connecting pipe. Failure to ensure the correct assembly will cau­se leakage of gas.
Cut Out Size
The dimensions of the cut-out are given in the diagram.
Building In
Building over a cupboard or drawer
If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob on the underside of the work surface. It is also recommended to carry out the electrical connection to the hob as shown in diagrams 1 and
2.
Rectangular cut-out size for hob
470
30
550
Dimensions are given in mm.
FO 2098
ON/OFF SWITCH
FLEX OUTLET
1
Building over a kitchen unit with door
Proper arrangements must be taken in designing the furniture unit, in order to avoid any contact with the bottom of the hob which can be heated when it is operated. The recommended solution is shown in diagram 3. The panel fitted under the hob ("a") should be easily removable to allow easy access if technical assistance is needed. The space behind the kitchen unit ("b") can be used for connections.
ON/OFF SWITCH
FLEX OUTLET
FO 0764
Dimensions are given in mm.
2
FO 0763
60
FO 1013
3
30
a
b
20 min
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Page 10
Fitting the Hob into the worktop
Carry out the building in of the hob as follows:
put the seals supplied with the hob, on the
The edge of the hob forms a double seal which prevents the ingress of liquids.
edges of the cut out, taking care that the seals meet without overlapping;
place the hob in the cut out, taking care that it is centred;
fix the hob with the relevant fixing clamps and screws, as shown in the diagram. When the screws have been tightened, the excess seal can be removed.
a
FO 0199
a) Sealing gasket
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Page 11
Electrical Connections
THIS HOB MUST BE EARTHED.
Any electrical work required to install this hob should be carried out by a qualified electrician or competent person, in accordance with the current regulations.
Electrical Requirements
Any permanent electrical installation must comply with the latest I.E.E. Regulations and local Electricity Board regulations. For your own safety this should be undertaken by a qualified electrician, e.g. your local Electricity Board, or a contractor who is on the roll of the National Inspection Council for Electrical Installation Contracting (NICEIC).
Electrical Connections
This hob is designed to be connected to a 230 V 50 Hz AC electrical supply. Before switching on, make sure the electricity supply voltage is the same as that indicated on the hob rating plate. The rating plate is located on the bottom of the hob. A copy is attached on the back cover of this book.
Upon completion there must be no cut, or stray strands of wire present and the cable clamp must be secure over the outer sheath.
A cut off plug inserted into a 13 amp socket is a serious safety (shock) hazard. Ensure that the cut off plug is disposed of safely.
Permanent Connection
In the case of a permanent connection, it is necessary that you install a double pole switch between the hob and the electricity supply (mains), with a minimum gap of 3 mm between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations. The switch must not break the yellow and green earth cable at any point.
Ensure that the hob supply cable does not come into contact with surfaces with temperatures higher than 50 deg. C.
The hob is supplied with a 3 core flexible supply cable. This has to be provided with a proper plug, able to support the load marked on the identification plate. To connect the plug to the cable, follow the recommendation given in diagram aside. The plug has to be fitted in a proper socket. In the event of having to change the fuse, a 3amp ASTA approved (BS 1362) fuse must be used. Should the plug need to be replaced for any reason, the wires in the mains lead are coloured in accordance with the following code:
Green and Yellow - Earth Blue - Neutral Brown - Live
— Connect the green and yellow (earth) wire to the
terminal in the plug which is marked with the
letter 'E' or the earth symbol or coloured green and yellow.
— Connect the blue (neutral) wire to the terminal in
the plug which is marked with the letter 'N' or coloured black.
— Connect the brown (live) wire to the terminal in
the plug which is marked with the letter 'L' or coloured red.
Supply cable replacement
The cable used to connect the hob to the electrical supply must comply to the specifications given below.
Min. size Cable/flexMin. size Cable/flex
Min. size Cable/flex
Min. size Cable/flexMin. size Cable/flex
0.75 mm
The manufacturer declines any liability should these safety measures not be observed.
2
Cable / flex typeCable / flex type
Cable / flex type
Cable / flex typeCable / flex type
H05 V2V2-F (T90) 3 A
Earth (yellow/green)Earth (yellow/green)
Earth (yellow/green)
Earth (yellow/green)Earth (yellow/green)
FuseFuse
Fuse
FuseFuse
NeutralNeutral
Neutral
NeutralNeutral
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Page 12
Wiring diagram
L
A
N
0
220/240
B
1
2
3
4
Fault finding
Preliminary Electrical Systems Check
Brown
Brown
Blue
Blue
Green Yellow
Green Yellow
START
Isolate appliance and carry out: A: Earth Continuity check.
NO
YES
A. IGNITOR SWITCH
B. IGNITOR UNIT
PLUG (with cover removed)
Earth Wire Green/Yellow
Neutral Wire Blue
Carry out: C: Polarity check.
( )
FUSE
Carry out: D: Resistance to Earth check.
SOCKET
(face view)
( )
E
N
Electricity supply should now be satisfactory.
L
Has inlet fuse blown?
NO YES
Inlet wiring
faulty.
Rectify any
fault.
Isolate appliance and carry out: B: Insulation check. Rectify any fault including replacing fuses as necessary.
A. EARTH CONTINUITY CHECK - Appliance must be electrically disconnected - meter set on (Ohms) x 1 scale and adjust zero if necessary.
a) Test leads from any appliance earth point to earth
pin on plug. Resistance should be less than 0.1 (Ohm), check all earth wires for continuity and all contacts are clean and tight.
B. INSULATION CHECK - Appliance electrically disconnected, all switches ON.
a) meter set on Ω (Ohms) x 1 scale.
Test leads from L to N in appliance terminal block. If meter reads «0» then there is a short circuit.
b) meter set on (Ohm) x 100 scale.
Repeat test with leads from L to E. If meter reads less than ∞ (infinity) there is a fault.
NOTE - Should it be found that the fuse has failed but no fault is indicated - a detailed continuity check (i.e. by disconnecting and checking each component) is required to trace the faulty component. It is possible that a fault could occur as a result of local burning/arcing but no fault could be found under test. However a detailed visual inspection should reveal evidence of burning around the fault.
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Page 13
Ignition System / Gas Ignition
Ignitor does not spark
NO
Check plug top fuse and replace if necessary
Check polarity and earth continuity of supply point
Check earth continuity of appliance
Check continuity from 'N' on the mains connector block and "O" on the ignitor unit
YES
Check continuity from the tip of each electrode to the terminals 1 to 4 on the ignitor unit
Check gas supply at burner
Light burner manually
Check by pass simmer adjusted
Check position of the electrode
Check fitting of burners
Check continuity from 'L' on the mains connector block and the taps ignition switches
Check continuity from ignition switches connector to ignitor unit
Check for breaks in the insulation of the HT leads
Change the taps ignition switches
Change the ignitor unit
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Page 14
Commissioning
When the hob has been fully installed it will be necessary to check the minimum flame setting. To do this, follow the procedure below.
- Turn the gas tap to the MAX position and ignite.
- Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times. If the flame is unstable or is extinguished follow the procedure below.
Procedure:
Re-ignite the burner and set to MIN.
Remove the control knob. To adjust, use a thin bladed screwdriver and turn the adjustment screw (see diagram) until the flame is steady and does not extinguish, when the knob is turned from MIN to MAX. Repeat this procedure for all burners.
Pressure Testing
Remove left hand pan support and front left burner cap and crown.
Fit manometer tube over the injector.
Turn on the burner gas supply and ignite another burner.
The pressure reading should be nominally 20mbar and must be between 17 mbar and 25mbar.
Turn off the burner supplies.
Minimum adjustment screw
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Page 15
Conversion from Natural Gas to LPG
It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted. The gas rate is adjusted to suit.
Method
Ensure that the gas taps are in the 'OFF' position
Isolate the hob from the electrical supply
Remove all pan supports, burner caps, rings, crowns and control knobs.
With the aid of a 7mm box spanner the burner injectors can then be unscrewed and replaced by the appropriate LPG injectors.
To adjust the gas rate
With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw. Upon completion affix the replacement rating plate on the under side of the hob.
IMPORTANT
The replacement/conversion of the gas hob should only be undertaken by a competent person.
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Page 16
Major Appliances Customer Care Tricity Bendix
Major Appliances
Addington Way Luton Bedfordshire LU4 9QQ Tel: 08705-950950*
* calls to this number may be recorded for training purposes
Grafiche MDM - Forlì
The Electrolux Group. The world’s No.1 choice.
The Electrolux Group is the world’s largest producer of powered appliances for kitchen, cleaning and outdoor use. More than 55 million Electrolux Group products (such as refrigerators, cookers, washing machines, vacuum cleaners, chain saws and lawn mowers) are sold each year to a value of approx. USD 14 billion in more than 150 countries around the world.
35673-5102 11/05
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