TriangleTube Prestige Supplement - Type 5 MCBA Control Application Manual

Page 1
WARNING
This document is intended to be used by a factory trained and qualified heating contractor or service technician only. Read all instructions within this document and within the PRESTIGE Boiler Installation and Maintenance Manual, before pro­ceeding. It is recommended to follow the procedures in the steps given, skipping or missing procedural steps could result in severe personal injury, death or sub­stantial property damage.
Revised 5/29/2008
2008-12 Prestige Control Appl. Supl.
Page 2
Table of Contents
roduct and Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
P
Operating Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Entering MCBA Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Revising Application Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Domestic Hot Water (DHW) Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Domestic Hot Water Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Central Heating (CH) Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Central Heating Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
Trouble Shooting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Parameter Worksheet and Recorded Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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Product and Safety Information
IMPORTANT INFORMATION - READ BEFORE PROCEEDING
WARNING
This document is intended to be used by a factory trained and qualified heating contractor or service technician only. Read all instructions within this doc­ument and within the PRESTIGE Boiler Installation and Maintenance Manual, before proceeding. It is recommended to follow the procedures in the steps given, skipping or missing procedural steps could result in severe personal injury, death or substantial property damage.
DEFINITIONS
The following terms are used throughout this manual to bring attention to the presence of potential hazards or to important information concerning the product.
DANGER
Indicates the presence of a hazardous situation which, if ignored, will result in death, serious injury or substantial property damage.
WARNING
Indicates a potentially hazardous situation which, if ignored, can result in death, serious injury or sub­stantial property damage.
CAUTION
Indicates a potentially hazardous situation which, if ignored, may result in minor injury or substantial property damage.
NOTICE
Indicates special instructions on installation, opera­tion or maintenance, which are important to the equipment but not related to personal injury hazards.
BEST PRACTICES
Indicates recommendations made by Triangle Tube for the installers which will help to ensure optimum operation and longevity of the equipment.
NOTICE
Triangle Tube reserves the right to modify the technical specifications and components of its product without prior notice.
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OPERATING INFORMATION
The Prestige Boiler is controlled by the MCBA Control Module, which is an electronic microprocessor controller.
he MCBA offers many control options, which may be
T
djusted for various applications to achieve optimum
a boiler efficiency and operation.
The MCBA Control Module has the ability to sense the boiler supply and return water temperatures, the flue gas temperature, the outdoor temperature, and the domestic water temperature in a SMART/TR Series Indirect Water Heater with the optional IDWH Sensor Kit PSRKIT22. The MCBA uses this information to regulate the boiler’s on/off operation and to modulate the firing rate of the boiler to closely match the required demand.
ENTERING MCBA ACCESS CODE
The installer must enter the MCBA Access Code to adjust the advanced parameter settings of the MCBA. The Access Code can be entered as follows:
1. Press the MODE button until the display shows
STBY
.
2. Press and hold the MODE and STEP buttons together for 2 to 3 seconds until the display shows
CODE
.
3. Press the STEP button once and the display will
show
C_
XX
where
ber.
4. Press the “+” or “–“ buttons to change the number
displayed to read “–“ button to rapidly change the number.
5. When the display reads ton to save the Access Code. The display should flash to indicate that the Access Code was saved.
After the Access Code has been entered, the advanced parameters can be accessed by pressing the MODE
button until the display shows
shows appropriate parameter. The display should follow the fol­lowing sequence:
PARA
, press the STEP button to reach the
Press STEP once-
Press STEP
Press STEP x3 -
Press STEP
x2 -
x4 -
XX
C_54
1140 2_01 3_01 4186
represents a random num-
. Press and hold the “+” or
C_54
, press the STORE but-
PARA
. Once the display
ress STEP x5 -
P
ress STEP x6 -
P
After Parameter 4, the display will show P followed by the parameter number. Once a particular parameter is
eached, the display will change to show the current set-
r ting of that parameter.
NOTICE
The actual parameter values displayed on the dis­play may vary depending on the application, but the sequence will always occur in the order shown.
Changing a Parameter Setting
1. Use the “+” or “–“ button to change the parameter set­ting.
2. Press the STORE button to save the change. The display should flash to indicate that the change was saved.
3. Press the RESET button to leave the Access Code mode.
WARNING
If a parameter setting is changed but the STORE but­ton is not pressed to save the setting, the MCBA will automatically store the setting after 15 minutes. Ensure all parameters are at their factory settings or appropriately revised for the application prior to commissioning the boiler. Failure to comply could result in erratic or unreliable operation of the Prestige boiler.
NOTICE
Once a parameter setting has been revised and stored, pressing the STEP setting of the next parameter without showing
P_
XX
. To avoid confusion, It is advisable to contin­ue pressing the STEP button until Parameter 46 is reached. The next press of the STEP cause the display to roll over to Parameter 1. Continue pressing the STEP button until the next parameter to be adjusted is reached and revise the setting.
P_10 P_11
tc......
E
button will display the
button will
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REVISING APPLICATION SETTINGS
The following sections in this manual cover the various parameters that can be changed to accommodate the particular application. The first section covers the parameters related to the production of domestic hot water. The next section covers the parameters related to space heating.
he installer should record each parameter revision
T using the worksheet located in the back of the manual. Prior to changing any parameters, the installer should determine which parameters need to be changed to meet the requirements of the application. It may be nec­essary to change multiple parameters in order to meet those requirements.
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DOMESTIC HOT WATER (DHW) PARAMETERS
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DOMESTIC HOT WATER (DHW) APPLICATIONS
DHW APPLICATION SELECTION
(PARAMETER 2)
The Prestige Boiler provides a domestic hot water (DHW) priority feature, which will block a heating call when a domestic hot water call is present. The length of time that a domestic call has priority over a heating call can be set with Parameter 43. A domestic call can be sent from either an Aquastat or an NTC sensor in the Indirect Water Heater. The type of domestic call signal can be changed with Parameter 46. During a domestic call, the DHW circulator will be enabled and the boiler setpoint will be set to the DHW setpoint. The boiler set­point for a domestic call is calculated by adding Parameters 1 & 21. The central heating (CH) circulator will be disabled from providing water to the space heat­ing system during a domestic call.
The boiler response to a domestic hot water call can be changed with Parameter 2. Parameter 2 provides 4 dif­ferent modes of domestic hot water operation.
DHW Application Selection Options (Parameter 2)
DHW Call Disabled (Parameter 2 = 00)
The boiler will not respond to a domestic call from an Indirect Water Heater. Both the burner and DHW circu­lator will remain off during a domestic call. The boiler will continue to respond to a call for heat from the heating system.
DHW Call Enabled – Factory Setting (Parameter 2 = 01)
The boiler will respond to a domestic call from an Indirect Water Heater. Both the burner and DHW circulator will operate during a domestic call. A domestic call has pri­ority over a heating system call for heat. The boiler set­point will be set to the DHW setpoint and the DHW cir­culator will run. The CH circulator will be off.
Burner Disabled, DHW Pump Continuous (Parameter 2 = 02)
The burner will not respond to a domestic call from an Indirect Water Heater. The DHW circulator will run con­tinuously tinue to respond to a call for heat from the heating system.
Burner Enabled, DHW Pump Continuous (Parameter 2 = 03)
The boiler will respond to a domestic call from an Indirect W tic call. The DHW circulator will run continuously, even during a heating call. A domestic call has priority over a heating system call for heat. The boiler setpoint will be set to the DHW setpoint.
, even during a heating call. The boiler will con-
ater Heater. The burner will operate during a domes-
The CH circulator will be of
f.
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DANGER
hen selecting continuous DHW circulator opera-
W tion, the installer should install a thermostatic mixing valve on the outlet of the Indirect Water Heater to pre­vent a potential scalding hazard. Failure to comply could result in a scalding hazard causing severe per­sonal injury, death, or substantial property damage.
NOTICE
When selecting continuous DHW circulator opera­tion, the DHW circulator will have priority over the CH circulator which will prevent the CH circulator from operating during a heating call.
Parameter 2 Adjustment
To change Parameter 2, press the MODE button until the
PARA
display shows reach Parameter 2. Press the “+” or “–“ button to change the setting of Parameter 2 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
A shortcut can also change Parameter 2 and disable a domestic call. Press and hold the “–“ key for approxi­mately 2 seconds while in STBY mode. Releasing the
“–“ key when the DHW function of the boiler. To enable the DHW func­tion, press and hold the “–“ key while in STBY mode and
release when the display shows represents the DHW setpoint.
NOTICE
dOFF
. Press the STEP button twice to
is shown on the display will disable
2_
XXX
where
XXX
BOILER SETPOINT FOR DHW CALL (PARAMETER 1 & 21)
he boiler setpoint for a domestic call is calculated by
T
dding Parameters 1 & 21. The maximum boiler set-
a point is 194°F. The factory settings result in a boiler set­point of 186°F (140°F + 46°F) for a domestic call.
DHW Setting (Parameter 1)
Setpoint Value Addition for DHW (Parameter 21)
If Parameter 1 is set below 134°F, it is recommended that Parameter 21 be increased to maintain a high boil­er setpoint during a domestic call. A low boiler setpoint will adversely affect the Indirect Water Heater perform­ance and can lead to longer domestic calls.
Parameter 1 Adjustment
To change Parameter 1, press the MODE button until the
display shows reach Parameter 1. Press the “+” or “–“ button to change the setting of Parameter 1 to the desired setting. Press the ST indicate the setting has been stored.
ORE button and confirm that the display blinks to
PARA
. Press the STEP
button once to
This method of using the “–“ button to disable a domestic call will not disable the DHW circulator if it has already been placed in continuous operation. To change both burner and circulator operation, Parameter 2 must be changed in the P
ARA
mode.
Parameter 21
o change Parameter 21, requires entering the
T Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP Press the “+” or “–“ button to change the setting of Parameter 21 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
6
Adjustment
Access
button to reach Parameter 21.
Page 9
DHW OPERATING SIGNAL SELECTION (PARAMETER 46)
he type of domestic call signal can be changed with
T
arameter 46. Parameter 46 allows the selection of
P either an Aquastat or NTC Sensor as the signaling device for a domestic call.
DHW Operating Signal Selection Options (Parameter 46)
Prestige Excellence with NTC Sensor – Factory Setting (Parameter 46 = 02)
The domestic call is initiated from an NTC sensor in the Indirect Water Heater. The setpoint for domestic hot water in the Indirect Water Heater is set with Parameter
1. The domestic water temperature is monitored and compared to the domestic hot water setpoint to deter­mine if a domestic call is needed. The domestic water temperature can be monitored on the boiler display via item 3 of the INFO menu.
arameter 46 Adjustment
P
To change Parameter 46, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 46. Press the “+” or “–“ button to change the setting of Parameter 46 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
WARNING
Parameter 46 has multiple settings available in addi­tion to the settings listed. DO NOT set Parameter 46 to any setting other than those listed above. Failure to comply can result in erratic or unreliable opera­tion of the Prestige Boiler.
Prestige Solo with NTC Sensor (Parameter 46 = 12)
The domestic call is initiated from an NTC sensor in the Indirect Water Heater. The setpoint for domestic hot water in the Indirect Water Heater is set with Parameter
The domestic water temperature is monitored and
1. compared to the domestic hot water setpoint to deter­mine if a domestic call is needed. The domestic water temperature can be monitored on the boiler display via item 3 of the INFO menu.
Prestige Solo with Aquastat – Factory Setting (Parameter 46 = 13)
The domestic call is initiated from an aquastat in the Indirect Water Heater. The presence of a domestic call can be displayed on the boiler via item 3 of the INFO
menu. A
present. A reading of present.
reading of
-22
indicates no domestic call is
230
indicates a domestic call is
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DHW NTC SENSOR DIFFERENTIALS
(PARAMETER 38 & 39)
When an NTC sensor is selected for the DHW operating signal with Parameter 46, the on and off differentials can be adjusted with Parameters 38 & 39.
DHW “On” Differential (Parameter 38)
DHW “Off” Differential (Parameter 39)
DHW “On” Differential (Parameter 38)
The setpoint for domestic hot water in the Indirect Water Heater is set with Parameter 1. Parameter 38 sets the domestic hot water storage temperature low limit. A domestic call is initiated when the domestic hot water tem­perature goes below Parameter 1 minus Parameter 38.
A low setting of Parameter 38 will result in a quick burn­er response to any domestic hot water draw from the Indirect Water Heater. A high setting of Parameter 38 will result in a delayed burner response to any domestic hot water draw from the Indirect W
DANGER
ater Heater
.
DHW “Off” Differential
Parameter 39)
(
he setpoint for domestic hot water in the Indirect Water
T Heater is set with Parameter 1. Parameter 39 sets the domestic hot water storage temperature high limit. A domestic call will end when the domestic hot water tem­perature goes above Parameter 1 plus Parameter 39.
A low setting of Parameter 39 will result in a minimal overshoot of the domestic hot water setpoint. A high set­ting of Parameter 39 will result in an extended burner cycle in response to a domestic hot water draw from the Indirect Water Heater. This extended burner cycle will result in a final domestic hot water storage temperature that is much higher than desired.
DANGER
The DHW “Off” Differential setting of Parameter 39 greatly affects the production of domestic hot water. A high setting of Parameter 38 could result in an excessive domestic hot water storage temperature resulting in a potential scald hazard. It is strongly recommended that the installer utilize a thermostat­ic mixing valve on the hot water outlet of the Indirect Water Heater. Failure to comply could result in severe personal injury, death, or substantial proper­ty damage.
Parameter 38 Adjustment
To change Parameter 38, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 38. Press the “+” or “–“ button to change the setting of Parameter 38 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
The DHW “On” Differential setting of Parameter 38 greatly affects the production of domestic hot water. A low setting of Parameter 38 could result in a rapid response to a domestic hot water demand resulting in a potential scald hazard. It is strongly recom mended that the installer utilize a thermostatic mix ing valve on the hot water outlet of the Indirect Water Heater sonal injury
. Failure to comply could result in severe per
, death, or substantial property damage.
Parameter 39 Adjustment
To change Parameter 39, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
-
PARA
-
-
8
. Press the STEP Press the “+” or “–“ button to change the setting of Parameter 39 to the desired setting. Press the ST button and confirm that the display blinks to indicate the setting has been stored.
button to reach Parameter 39.
ORE
Page 11
DHW NTC SENSOR ERROR CODES
Two error codes are possible when an NTC sensor is selected for the DHW operating signal with Parameter
6.
4
If a short circuit is detected across the Indirect Water Heater sensor terminals of the Prestige, a soft lockout will occur. This lockout will be indicated by a boiler sta-
9
tus code of Check the sensor wiring for a possible short circuit. Verify the resistance of NTC Sensor.
If an open circuit is detected across the Indirect Water Heater sensor terminals of the Prestige, a soft lockout will occur. This lockout will be indicated by a boiler sta-
tus code of Check sensor wiring for continuity and proper termina­tion at Prestige terminal strip. Verify the resistance of NTC Sensor.
NOTICE
, with an alternating error code of
9
, with an alternating error code of
b_33
b_38
DHW CIRCULATOR POST PUMP TIME PERIOD (PARAMETER 33)
At the completion of a domestic call, the DHW circulator will continue to operate for a time period set by
arameter 33.
P
DHW Circulator Post Pump Time (Parameter 33)
.
The post pump feature allows the heat remaining in the boiler to be sent to the Indirect Water Heater, thus pre­venting overheating in low temperature space heating applications.
DANGER
.
When adjusting the DHW circulator post pump time, it is strongly recommended that the installer utilize a thermostatic mixing valve on the hot water outlet of the Indirect Water Heater. Failure to comply could result in severe personal injury, death, or sub­stantial property damage.
During a soft lockout, the burner function is blocked from both domestic and heating calls. The CH cir­culator will continue to operate during a heating call. Both error codes will automatically reset once the condition has been corrected.
FROST / FREEZE PROTECTION OF INDIRECT WATER HEATER
This feature is only available when an NTC sensor is selected for the DHW operating signal with Parameter
46. If the domestic hot water temperature falls to 38°F, the burner and DHW circulator will operate. The burner will operate at its minimum input and the circulator will operate until the domestic hot water temperature reach­es 50°F. At that point, the burner and circulator will be turned of domestic hot water function has been disabled with Parameter 2.
f. This feature is always active even if the
Parameter 33 Adjustment
o change Parameter 33, requires entering the Access
T Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 33. Press the “+” or “–“ button to change the setting of Parameter 33 to the desired setting. Press the ST button and confirm that the display blinks to indicate the setting has been stored.
NOTICE
The parameter setting is multiplied by 10.2 seconds to reach the actual post pump time. For example, the factory setting of 3 results in a post pump time of 30.6 seconds.
9
ORE
Page 12
DHW CALL BLOCKING TIME
(PARAMETER 41)
fter the completion of a domestic call, a time delay peri-
A
d before responding to the next DHW call can be set
o with Parameter 41.
DHW TO CH CALL BLOCKING TIME (PARAMETER 42)
After the completion of a domestic call, a time delay period before responding to a heating call can be set with Parameter 42.
DHW Call Blocking Time (Parameter 41)
During the DHW call blocking time, the burner will not respond to a domestic call. The DHW circulator will con­tinue to operate for a domestic call. This blocking time has no affect on heating calls. This DHW call blocking feature prevents short cycling of the burner and extends the life of the burner components.
NOTICE
A long DHW call blocking time could adversely affect the production of domestic hot water.
Parameter 41 Adjustment
DHW to CH Call Blocking Time (Parameter 42)
During the DHW to CH call blocking time, the burner will not respond to a heating call. The CH circulator will con­tinue to operate for a heating call. This blocking time has no affect on domestic calls. This blocking time in con­junction with the DHW post circulator feature may prevent overheating of a low temperature heating system.
If the DHW to CH call blocking time is set to (Factory Setting) and the boiler is receiving both domes­tic and heating calls. At the completion of the domestic call, the burner will continue to fire to maintain the CH setpoint and the CH circulator will operate.
NOTICE
00
To change Parameter 41, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 41. Press the “+” or “–“ button to change the setting of Parameter 41 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
NOTICE
The parameter setting is multiplied by 10.2 seconds to reach the actual DHW call blocking time. For example, a setting of 3 results in a DHW call block­ing time of 30.6 seconds.
A long DHW to CH call blocking time could adverse­ly affect the production of heat and the comfort level of the occupants.
Parameter 42 Adjustment
To change Parameter 42, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 42. Press the “+” or “–“ button to change the setting of Parameter 42 to the desired setting. Press the ST button and confirm that the display blinks to indicate the setting has been stored.
NOTICE
The parameter setting is multiplied by 10.2 seconds to reach the actual DHW to CH call blocking time. For example, a setting of 3 results in a DHW to CH call blocking time of 30.6 seconds.
ORE
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Page 13
DHW PRIORITY TIMEOUT
(PARAMETER 43)
he length of time that a domestic call has priority over
T
heating call can be set with Parameter 43.
a
DHW Priority Timeout (Parameter 43)
The boiler provides a domestic hot water priority feature, which will block a heating call when a domestic hot water
call is present. A DHW priority timeout setting of (Factory Setting) will not limit the length of a domestic call. A domestic call will always have priority over a heating call.
A DHW priority timeout setting above 00will limit the length of a domestic call when both domestic and heat­ing calls are present. Once the DHW priority timeout setting has been reached, priority will shift to the heating call. If both calls continue, the priority will switch back to the domestic call after reaching the DHW priority timeout setting.
00
NOTICE
A short DHW priority setting could lead to excessive switching between domestic and heating calls. This excessive switching could adversely affect the pro­duction of heat and domestic hot water.
Parameter 43 Adjustment
To change Parameter 43, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 43. Press the “+” or “–“ button to change the setting of Parameter 43 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
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CENTRAL HEATING (CH) PARAMETERS
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CENTRAL HEATING (CH) APPLICATIONS
The Prestige Boiler provides an outdoor reset feature, which will lower the central heating (CH) setpoint as the outdoor temperature rises. This allows the boiler output to more closely match the actual heat load requirements and thus improve efficiency. A heating call can be sent from a Room Thermostat (Factory Setting), the outdoor temperature sensor, or an external control system. During a heating call, the domestic hot water (DHW) cir­culator will be disabled from providing water to the Indirect Water Heater. The CH circulator will be enabled and the boiler setpoint will be set to the CH setpoint.
. Constant CH Demand (Parameter 45 = 01)
2
The heating call is continuous.
a. Outdoor Reset
he CH Setpoint will vary between the CH
T Maximum Boiler Operating Setpoint (Parameter
) and the CH Minimum Boiler Operating
4 Setpoint (Parameter 10) when an Outdoor Temperature Sensor is connected to the boiler. Additional features include:
CH Application Selection (Parameter 3)
Frost Protection (Parameter 13)
CH CONFIGURATION OPTIONS
The following outline lists the CH configuration options that are available.
1. Room Thermostat (Parameter 45 = 00)
The heating call is initiated from a switched dry contact such as a room thermostat or zone panel.
a. Fixed CH Setpoint
The CH Setpoint is set to the CH Maximum Boiler Operating Setpoint (Parameter 4) when an Outdoor Temperature Sensor is not connect­ed to the boiler. Additional features include:
CH Application Selection (Parameter 3)
CH Circulator Post Pump Time (Parameter 32)
CH Call Blocking Time (Parameter 40)
b. Outdoor Reset
The CH Setpoint will vary between the CH Maximum Boiler Operating Setpoint (Parameter
4) and the CH Minimum Boiler Operating Setpoint (Parameter 10) when an Outdoor Temperature Sensor is connected to the boiler. Additional features include:
CH Block Temperature (Parameter 18)
Parallel Shift Feature (Parameter 20)
CH Circulator Post Pump Time (Parameter 32)
3. 0-10 VDC Analog Signal (Parameter 45 = 02 or
03)
The heating call is initiated from an external modu­lating boiler controller. The CH Maximum Boiler Operating Setpoint (Parameter 4) limits the water supply temperature from the boiler. Additional fea­tures include:
CH Application Selection (Parameter 3)
CH Circulator Post Pump Time (Parameter 32)
CH Call Blocking Time (Parameter 40)
CH Application Selection (Parameter 3)
Frost Protection (Parameter 13)
Boost Feature (Parameter 19)
CH Circulator Post Pump T
CH Call Blocking T
ime (Parameter 40)
ime (Parameter 32)
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CH APPLICATION SELECTION
(PARAMETER 3)
he boiler response to a heating call can be changed
T
ith Parameter 3. Parameter 3 provides 4 different
w modes of central heating operation.
CH Application Selection Options (Parameter 3)
CH Call Disabled (Parameter 3 = 00)
arameter 3 Adjustment
P
To change Parameter 3, press the MODE button until the
display shows
arameter 3. Press the “+” or “–“ button to change the
P setting of Parameter 3 to the desired setting. Press the STORE button and confirm that the display blinks to indi­cate the setting has been stored.
A shortcut can also change Parameter 3 and disable a heating call. Press and hold the “+“ key for approxi­mately 2 seconds while in STBY mode. Releasing the
“+“ key when the CH function of the boiler. To enable the CH function, press and hold the “+“ key while in STBY mode and
release when the display shows resents the CH setpoint.
PARA
C0ff
. Press the STEP button to reach
is shown on the display will disable
3
XXX
where
XXX
rep
-
The boiler will not respond to a heating call. Both the burner and CH circulator will remain off during a heating call. The boiler freeze protection feature will always be active even if CH call is disabled. The boiler will contin­ue to respond to a domestic call from an Indirect Water Heater.
CH Call Enabled – Factory Setting (Parameter 3 = 01)
The boiler will respond to a heating call. Both the burn­er and CH circulator will operate during a heating call. A domestic call has priority over a heating system call for heat. The boiler setpoint will be set to the CH setpoint and the CH circulator will run. The DHW circulator will be off.
Burner Disabled, CH Pump Continuous (Parameter 3 = 02)
The burner will not respond to a heating call. The CH cir­culator will run continuously, even during a domestic call. The boiler freeze protection feature will always be active even if the burner is disabled. The boiler will continue to respond to a domestic call from an Indirect Water Heater.
NOTICE
This method of using the “+“ button to disable a heating call will not disable the CH circulator if it has already been placed in continuous operation. To change both burner and circulator operation, Parameter 3 must be changed in the PARA mode.
Burner Enabled, CH Pump Continuous (Parameter 3 = 03)
The burner will respond to a heating call. The burner will operate during a heating call. The CH circulator will run continuously
domestic call has priority over a heating system call for
A heat. The boiler setpoint will be set to the CH setpoint. The DHW circulator will be of
, but will be disabled during a domestic call.
f.
14
Page 17
BOILER SETPOINT FOR CH CALL
(PARAMETERS 4,10,11,12)
he boiler setpoint for a heating call can be fixed or vary
T
ith the outdoor temperature. If the application requires
w a constant supply temperature from the boiler, the out­door temperature sensor should not be connected to the boiler. If an outdoor temperature sensor is connected to the boiler, the outdoor reset function is automatically enabled and will vary the CH setpoint with the change in outdoor temperature. The outdoor reset function has no affect on the DHW setpoint during a domestic call.
CH Maximum Boiler Operating Setpoint (Parameter 4)
H Reset Curve Coldest Day
C (Parameter 11)
This parameter is not applicable if an outdoor sensor is not connected to the boiler. When an outdoor temperature sensor is connected, the CH Reset Curve Coldest Day is the coldest design temperature of the heating system.
CH Reset Curve Warmest Day (Parameter 12)
If an outdoor temperature sensor is not connected to the boiler, the boiler setpoint for a heating call will be set to the CH Maximum Boiler Operating Setpoint. If an out­door temperature sensor is connected, the CH Maximum Boiler Operating Setpoint becomes the boiler setpoint on the CH Reset Curve Coldest Day. The out­door temperature can be monitored on the boiler display via item 4 of the INFO menu.
CH Minimum Boiler Operating Setpoint
(Parameter 10)
This parameter is not applicable if an outdoor sensor is not connected to the boiler. When an outdoor tempera­ture sensor is connected, the CH Minimum Boiler Operating Setpoint becomes the boiler setpoint on the CH Reset Curve Warmest Day.
This parameter is not applicable if an outdoor sensor is not connected to the boiler. When an outdoor temperature sensor is connected, the CH Reset Curve Warmest Day is the warmest design temperature of the heating system.
Parameter 4 Adjustment
To change Parameter 4, press the MODE button until the
display shows Parameter 4. Press the “+” or “–“ button to change the setting of Parameter 4 to the desired setting. Press the STORE button and confirm that the display blinks to indi­cate the setting has been stored.
Parameter 10 Adjustment
To change Parameter 10, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 10. Press the “+” or “–“ button to change the setting of Parameter 10 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
PARA
. Press the STEP button to reach
15
Page 18
arameter 11 Adjustment
P
To change Parameter 11, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 11. Press the “+” or “–“ button to change the setting of Parameter 11 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
Parameter 12 Adjustment
To change Parameter 12, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 12. Press the “+” or “–“ button to change the setting of Parameter 12 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
16
Page 19
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emperature Limits
17
Page 20
CH OPERATING SIGNAL SELECTION
(PARAMETER 45)
he type of heating call signal can be changed with
T
arameter 45. The boiler can be set to operate with a
P constant CH demand or a heating call can be initiated from a room thermostat or an analog 0 – 10 VDC signal from an external control system.
CH Operating Signal Selection Options (Parameter 45)
Room Thermostat - Factory Setting (Parameter 45 = 00)
The heating call is initiated from a switched dry contact such as a room thermostat or zone panel.
arameter 45 Adjustment
P
To change Parameter 45, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 45. Press the “+” or “–“ button to change the setting of Parameter 45 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
WARNING
Parameter 45 has multiple settings available in addition to the settings listed. DO NOT set Parameter 45 to any setting other than those listed above. Failure to comply can result in erratic or unreliable operation of the Prestige Boiler.
Constant CH Demand (Parameter 45 = 01)
The heating call is continuous but can be blocked with Parameter 18.
0 – 10 VDC Analog Signal on Prestige (Parameter 45 = 02)
The heating call is initiated from an external modulating boiler controller wired directly to the boiler.
0 – 10 VDC Analog Signal on AM-4 (Parameter 45 = 03)
The heating call is initiated from an external modulating boiler controller wired to an
AM-4 interface module.
18
Page 21
FROST PROTECTION SETPOINT (PARAMETER 13)
he Frost Protection Feature is available when the out-
T
oor temperature sensor is connected to the boiler.
d
Frost Protection Setpoint (Parameter 13)
When the outdoor temperature falls below the setting of this parameter, the CH circulator will be enabled if there are no heating or domestic calls. This feature is always active and cannot be disabled.
Parameter 13 Adjustment
To change Parameter 13, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 13. Press the “+” or “–“ button to change the setting of Parameter 13 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
NOTICE
he Frost Protection Feature is based on the outdoor
T temperature and is in addition to the Freeze Protection Feature that is based on the boiler temperature.
The Freeze Protection Feature will operate the CH circulator if the boiler temperature falls to 46°F. The burner will operate at its minimum input if the boiler temperature continues to fall to 38°F. The burner and CH circulator will be disabled once the boiler temperature reaches 50°F. This feature is always active even if the heating function has been disabled with Parameter 3.
19
Page 22
CH BLOCK TEMPERATURE SETTING
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110
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(PARAMETER 18)
his boiler shutdown feature is available when a con-
T
tant CH demand is selected for the CH operating signal
s with Parameter 45.
CH Block Temperature Setting (Parameter 18)
When a constant CH demand is selected for the CH operating signal with Parameter 45, a continuous heat­ing call is generated. The heating call will end when the boiler CH setpoint falls below the temperature set by this parameter. The heating call will resume when the boiler CH setpoint rises above the temperature set by this parameter.
arameter 18 Adjustment
P
To change Parameter 18, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 18. Press the “+” or “–“ button to change the setting of Parameter 18 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
NOTICE
The factory setting of 32°F is the OFF position. The boiler will operate with a continuous heating call.
Fig. 3: Setting the Block Temperature Set Point
20
Page 23
BOOST FEATURE SETTING
40
60
80
100
120
140
160
180
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(PARAMETER 19)
he Boost Feature is available when a room thermostat
T
s selected for the CH operating signal with Parameter
i 45 and an outdoor temperature sensor is connected to the boiler. This feature can be used to compensate for a low outdoor reset schedule or to provide a quicker morning recovery.
nce the call for heat has ended, the CH setpoint will
O decrease by 2°F per minute until the original CH setpoint is reached. If a call for heat occurs while the CH setpoint is decreasing, the boiler will operate at the current CH setpoint. The Boost Feature will still be active and will raise the CH setpoint by 18°F if the call for heat in not satisfied in the time period set by this parameter.
Parameter 19 Adjustment
Boost Feature Setting (Parameter 19)
If a call for heat is not satisfied in the time period set by this parameter, the CH setpoint will be raised by 18°F. The CH setpoint will continue to be raised by 18°F for each time period that the call for heat is not satisfied until the CH Maximum Boiler Operating Setpoint (Parameter
4) is reached.
To change Parameter 19, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 19. Press the “+” or “–“ button to change the setting of Parameter 19 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
NOTICE
The factory setting of 00 is the OFF position. The Boost Feature will not be active.
Fig. 4: Setting the Boost Feature Parameter
21
Page 24
PARALLEL SHIFT VALUE (PARAMETER 20)
The Parallel Shift Feature is available when a constant CH demand is selected for the CH operating signal with Parameter 45.
Parallel Shift Value (Parameter 20)
When a constant CH demand is selected for the CH operating signal with Parameter 45, a continuous heat­ing call is generated. The outdoor reset function will cal­culate the CH setpoint based on the settings of Parameters 4,10,11,12. If the room thermostat terminals are open, the CH setpoint will decrease by the setting of this parameter. When the room thermostat terminals are closed, the CH setpoint will return to the setpoint calcu­lated by the outdoor reset function.
Parameter 20 Adjustment
To change Parameter 20, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
Press the “+” or “–“ button to change the setting of Parameter 20 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
The factory setting of 00°F is the OFF position. The CH setpoint will not decrease if the room thermostat terminals are open.
Press the STEP button to reach Parameter 20.
NOTICE
CH CIRCULATOR POST PUMP TIME PERIOD (PARAMETER 32)
At the completion of a heating call, the CH circulator will continue to operate for a time period set by Parameter
2.
3
CH Circulator Post Pump Time (Parameter 32)
The post pump feature allows the heat remaining in the boiler to be sent to the heating system, which will improve the overall efficiency of the system.
NOTICE
A minimum setting of 00 results in a CH circulator post pump time of 10 seconds. The 10 second CH circulator post pump cycle can not be disabled and the system should be designed to allow for this water flow.
Parameter 32 Adjustment
To change Parameter 32, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 32. Press the “+” or “–“ button to change the setting of Parameter 32 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
22
Page 25
CH CALL BLOCKING TIME (PARAMETER 40)
fter the completion of a heating call, a time delay peri-
A
d before responding to the next CH call can be set with
o Parameter 40.
CH Call Blocking Time (Parameter 40)
During the CH call blocking time, the burner will not respond to a heating call. The CH circulator will contin­ue to operate for a heating call. This blocking time has no affect on domestic calls. This CH call blocking fea­ture prevents short cycling of the burner and extends the life of the burner components.
arameter 40 Adjustment
P
To change Parameter 40, requires entering the Access Code as outlined on page 2. After entering the Access Code, press the MODE button until the display shows
PARA
. Press the STEP button to reach Parameter 40. Press the “+” or “–“ button to change the setting of Parameter 40 to the desired setting. Press the STORE button and confirm that the display blinks to indicate the setting has been stored.
NOTICE
The parameter setting is multiplied by 10.2 seconds to reach the actual CH call blocking time. For exam­ple, a setting of 3 results in a CH call blocking time of 30.6 seconds.
23
Page 26
TROUBLESHOOTING INFORMATION
Last Hard Lockout Error Code
Status Code of the boiler when the e
rror occurred.
Supply Water Temperature when t
he error occurred. Return Water Temperature when the error occured.
1 2 3 4
STEP
S
TEP
STEP
STEP
Key:
Display
Description of parameters
Domestic Hot Water Temperature w
hen the error occurred.
6
STEP
O
utdoor Temperature when the
e
rror occurred.
5
S
TEP
Status Code Description
After the Access Code has been entered, pressing the
ODE button can access additional menu items. This
M
dditional inforamtion can be useful for troubleshooting
a the boiler. The display should follow the following sequence:
Press MODE once-
Press MODE x2 -
Press MODE x3 -
Press MODE x4 -
Press MODE x5 -
Press MODE x6 -
Press MODE x7 -
Etc......
The
FAN
menu will display the speed of the fan, which
indicates the units firing rate. The
used. The that occured and the conditions the boiler was in when it occured.
Fan Speed
To display the speed of the fan, press the MODE button
until the display shows display the fan RPM. The fan speed will vary between 1900 RPM (Low Fire) and 5300 RPM (High Fire) depending on boiler load.
Last Error Code
ERRO
STBY PARA INFO FAN CONN ERRO STBY
CONN
menu will display the last error code
FAN
. Press the STEP button to
menu is not
Item 1 displays the Last Hard Lockout Code. Consult the Prestige Installation & Maintenance Manual or Troubleshooting Guide for Error Code descriptions.
Item 2 displays the mode the boiler was operating in when the error occurred.
0 Standby, No Boiler Demand
1 Fan Pre/Post Purge 2 Ignition
3 Burner on for CH Demand
4 Burner on for DHW Demand
5 Air Flow Check
6 Setpoint Reached, Burner Off
7 CH Post Pump 8 DHW Post Pump
9 Burner Blocked
If the user has pressed the RESET button and cleared
the last error code, accessing the retrieve it. To display the last error code, press the
MODE button until the display shows STEP button to display the last error code and addition­al information as follows:
ERRO
ERRO
menu can
. Press the
Temperature of the
Item 3 displays the Supply W boiler when the error occurred.
Item 4 displays the Return Water Temperature of the boiler when the error occurred.
Item 5 will indicate the presence of a domestic call if an
aquastat is used in the Indirect Water Heater. If displayed, a domestic call was not present when the
error occured. If present when the error occurred. Item 5 displays the actual Domestic Water Temperature of the Indirect Water Heater if the optional IDWH sensor kit is installed.
Item 6 displays the Outdoor occurred.
24
230
is displayed, a domestic call was
ater
emperature when the error
T
-22
is
Page 27
PARAMETER WORKSHEET
25
Page 28
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