Trianco TRO Evolution 20 Heat Only Outdoor, TRO Evolution 30 Heat Only Outdoor, TRO Evolution 40 Heat Only Outdoor Installation And Operating Instructions Manual

INSTALLATION AND OPERATING

INSTRUCTIONS

TRO EVOLUTION HEAT ONLY

OUTDOOR

page -1-

Index

1.- PRESENTATION ........................................................................................................................................................................................................................ 4

2.- DESCRIPTION OF COMPONENTS .................................................................................................................................................................................5

3.- CONTROL ELEMENTS...........................................................................................................................................................................................................6

4.- INSTALLATION INSTRUCTIONS .........................................................................................................................................................................................7

4.1.- L

4.2.- H

4.3.- C

4.4.- E

4.5.- O

4.6.- C

4.7.- D

4.8.- P

4.9.- F

5.- COMBUSTION PRODUCT REMOVAL........................................................................................................................................................................ 11

5.1.- H

5.2.- V

6.- PIPE CONNECTIONS ......................................................................................................................................................................................................... 14

6.1.- H

7.- OPERATION............................................................................................................................................................................................................................ 18

7.1.- B

7.2.- T

7.3.- F

7.4.- R

8.- SAFETY CUT-OUTS................................................................................................................................................................................................................ 18

8.1.- E

8.2.- L

8.3.- B

9.- SHUTTING DOWN THE BOILER...................................................................................................................................................................................... 19

10.- START-UP............................................................................................................................................................................................................................... 19

11.- FIRST START-UP ................................................................................................................................................................................................................... 19

12.- DELIVERY OF THE SYSTEM ............................................................................................................................................................................................ 20

13.- BOILER MAINTENANCE................................................................................................................................................................................................. 20

13.1.- C

13.2.- B

13.3.- A

13.4.- C

14.- TECHNICAL DATA............................................................................................................................................................................................................. 23

15.- ELECTRICAL DIAGRAM................................................................................................................................................................................................. 24

16.- DIAGRAMS AND MEASUREMENTS.......................................................................................................................................................................... 25

17.- BURNER ................................................................................................................................................................................................................................. 26

17.1.- A

17.2.- B

17.3.- A

17.4.- P

17.5.- C

17.6.- C

17.7.- O

17.8.- P

17.9.- O

17.10.- T

17.11.- O

17.12.- R

17.13.- O

17.14.- E

17.15.- Q

17.16.- B

18.- FAILURES ............................................................................................................................................................................................................................... 33

18.1.- B

18.2.- B

18.3.- B

OCATION

YDRAULIC INSTALLATION

ONDENSATION PIPE

LECTRICAL CONNECTION

IL INSTALLATION

OMBUSTION PRODUCTS EXHAUSTION

RAINING THE BOILER

RECAUTIONS FOR PREVENTING NOISE DURING OPERATION

ILLING AND BLEEDING THE INSTALLATION

ORIZONTAL COMBUSTION PRODUCT REMOVAL

ERTICAL COMBUSTION PRODUCT REMOVAL

YDRAULIC KIT OD (OPTIONAL

OILER FUNCTIONING

EST SWITCH

ROST PROTECTION

OOM THERMOSTAT CONNECTION

XCESSIVE TEMPERATURE SAFETY CUT-OUTS (THERMOSTAT

OW PRESSURE CUT-OUT

URNER CUT-OUT

................................................................................................................................................................................................................................... 7

.........................................................................................................................................................................................................7

.................................................................................................................................................................................................................8

.......................................................................................................................................................................................................8

....................................................................................................................................................................................................................... 9

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)......................................................................................................................................................................................... 15

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..................................................................................................................................................................................................................... 19

LEANING THE BOILER

OILER WATER CHARACTERISTICS

NTI-FROST PROTECTION

ONDENSATE DRAIN-OFF

SSEMBLY

............................................................................................................................................................................................................................... 26

URNER START-UP

DJUSTING THE COMBUSTION CONDITIONS

RIMARY AIR ADJUSTMENT

OMBUSTION LINE ADJUSTMENT

ORRECT POSITION OF ELECTRODES

IL PRESSURE ADJUSTMENT

IPE OPERATION

IL SUPPLY PIPING DIAGRAMS

ECHNICAL SPECIFICATIONS

PERATING CURVES

ECOMMENDED NOZZLE AND PUMP PRESSURE

IL FLOW VERSUS NOZZLE AND PUMP PRESSURE

LECTRICAL CONNECTION DIAGRAM

UICK CONNECTOR

URNER CONTROL OPERATING SEQUENCE

URNER ERROR CODE

OILER FAILURES

OILER SECURITY THERMOSTAT

.......................................................................................................................................................................................................... 20

........................................................................................................................................................................................ 21

...................................................................................................................................................................................................... 21

.................................................................................................................................................................................................... 22

.................................................................................................................................................................................................................. 26

...................................................................................................................................................................... 26

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............................................................................................................................................................ 30

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:................................................................................................................................................................................................................... 33

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............................................................................................................................................ 10

TS) ......................................................................................................................................... 18

page -2-

18.4.- C

IRCULATING PUMP ALARMS

19.- SPARE PARTS LIST.............................................................................................................................................................................................................. 36

B

URNER

.............................................................................................................................................................................................................................................. 36

B

OILER

................................................................................................................................................................................................................................................ 36

E

LECTRIC BOARD

20.- WARRANTY CONDITIONS ...........................................................................................................................

.............................................................................................................................................................................................................................. 37

.............................................................................................................................................................................................. 34

¡ERROR! MARCADOR NO DEFINIDO.

page -3-

1.- PRESENTATION

Thank you for choosing a TRIANCO heating boiler. You have chosen a boiler that, with a suitable hydraulic installation and using oil for fuel, will provide the ideal level of comfort for your home.

This manual forms an essential part of the product and it must be given to the user. Read the warnings and recommendations in the manual carefully, as they contain important information on the safety, use and maintenance of the installation.

These boilers must be installed by qualified personnel only, in accordance with the legislation in force and following the manufacturer's instructions.

The start-up of these boilers and any maintenance operations must only be carried out by Official Technical Assistance Services of TRIANCO.

Incorrect installation of these boilers could result in damage to people, animals or property, and the manufacturer will hold no liability in such cases.

TRIANCO informs all parties concerned that, in compliance with section 1 of the first additional provision of Law 11/1997, the responsibility for delivering packaging waste or used packaging for its proper environmental management will be that of the final owner of the product (Article 18.1 Royal Decree 782/1998). At the end of its useful life, the product must be taken to a selected collection point for electrical and electronic equipment or must be returned to the distributor at the time of purchasing a new equivalent appliance. For more detailed information on the collection schemes available, contact either the collection facilities of the local authority or the distributor where the purchase was made.

page -4-

2.- DESCRIPTION OF COMPONENTS

1. Blow-off valve.

2. Domestic sealed oil burner.

3. Bulb-holder sheath.

4. Automatic air bleed valve.

3

4

5. INOX Condenser output diam. 100.

6. Automatic air bleed valve.

7. Condensate siphon.

8. Cast body.

5

6

2

7

8

1

page -5-

3.- CONTROL ELEMENTS

Temperature and pressure meter (9):

It indicates the water pressure and temperature in the boiler.

Control thermostat (10):

With this we can select the operating temperature of the central heating, stopping the burner when the boiler temperature is equal to that selected or keeping it going when it is less.

Test switch (11):

It makes it possible to demand heating regardless of the signal from the thermostat.

Master switch (12):

This lets us turn the boiler on and off by pressing the "O/I" switch.

Blocked due to temperature pilot light (13):

When lit, it indicates that the boiler operation has been blocked due to excessive temperature (higher than 110ºC).

Boiler safety thermostat (14):

This is a cut-out mechanism to ensure the boiler temperature does not exceed 110ºC.

page -6-

4.- INSTALLATION INSTRUCTIONS

This boiler is suitable for heating water to a temperature below boiling point at atmospheric pressure. It must be connected to a heating installation and/or a domestic hot water distribution network, which must always be compatible with its performance and power.

This appliance must only be used for the purpose for which it has been expressly designed. Any other use is considered unsuitable and therefore hazardous. The manufacturer shall not be considered liable under any circumstances for damage caused by unsuitable, erroneous or irrational use.

Remove all the packaging and check the contents are complete. In case of doubt, do not use the boiler. Contact your supplier. Keep the packaging elements out of reach of children, as they can be dangerous.

When you no longer wish to use the boiler, disable the parts that could represent a potential hazard.

The boiler must be installed by personnel authorised in accordance with the applicable regulations and standards in force. However, the following recommendations must be complied with when installing the boiler:

4.1.- Location

The TRO Evolution Heat Only Outdoor boiler must be installed taking into account the following guidelines:

- It must be placed on a solid, level base which can bear the weight of the boiler, even

when it is full of water.

- It can be installed either against a building or in an open area at a distance from the

building.

-

The relevant instructions must be followed for the correct installation of the flue outlet.

- Maintain the

the components and maintenance operations.

-

The boiler must be positioned in such a way that does not obstruct the air inlets.

minimum distances from any obstacle which may hinder the access to

4.2.- Hydraulic Installation

The hydraulic installation must be made by qualified personnel. The applicable installation legislation is to be complied with, and the following recommendations should also be taken into account:

-

The inside of the installation piping should be thoroughly cleaned before switching on the boiler.

-

We recommend inserting cut-off valves between the installation piping and the boiler to simplify maintenance tasks.

-

Fill the siphon with water before starting up the unit, to prevent fumes coming out of it.

page -7-

-

The condensation pipe should lead to a drain outlet, as the Evolution boiler is a

condensation boiler and a large amount of water may be generated. This connection should be made in accordance with the regulations for draining off condensation water to the drain network.

-

Drain valves and suitable devices for correctly bleeding the air from the circuit during the boiler filling stage should be fitted.

-

Install all the necessary safety elements (expansion vessel, safety valve, etc.) to comply with the applicable regulations for the installation.

-

The boiler is equipped with a standard 12 litre closed expansion vessel in the TRO

Evolution 20 Heat Only Outdoor model and a 14 litre vessel in the TRO Evolution 30 Heat Only Outdoor and TRO Evolution 40 Heat Only Outdoor models

volume of the hydraulic circuit, it may be necessary to install an additional expansion vessel consistent with this volume.

WARNING: In order to avoid damage to the boiler, antifreeze fluid must be added to the water of the heating circuit. If the boiler is to be out of use for long periods of time, we recommend draining all the water and leaving it empty.

Depending on the total

.

4.3.- Condensation pipe

The condensation pipe should lead to a drain outlet, as the TRO Evolution Heat Only Outdoor

boiler is a condensation boiler and a large amount of water may be generated. This connection should be made in accordance with the regulations for draining off condensation water to the drain network and the following recommendations must be complied:

-

The length of the pipes should be as short as possible. The sections external to the boiler should not exceed 3 m so as to reduce the risk of freezing.

- They must have a minimum inclination to the outside of 3º from the boiler.

- The diameter of the external pipe of the boiler should be greater than 30mm so as to

reduce the risk of freezing.

- The condensation drainage pipe must be resistant to the acids of the condensation

agents. Plastic materials used in water drainage are suitable, whereas copper or steel piping should not be used.

4.4.- Electrical Connection

The boiler is equipped for connection at 230 V~, 50 Hz to terminals L and N of terminal strip J1 (see “Electrical Diagram”). This appliance must be earthed. The 5 poles male power supply connector is in the documentation bag. This connector has also two terminals prepared for connecting the room thermostat (see wiring diagram).

page -8-

4.5.- Oil installation

The TRO Evolution Heat Only Outdoor boiler is supplied with a Domestic gas-oil burner (see model in Technical Characteristics). To install the oil line, proceed in accordance with the burner instructions enclosed with this manual (see Burner section). The oil line installation and start-up of the burner must be carried out by qualified, authorised personnel.

4.6.- Combustion products exhaustion

The installation of exhaustion of the products of combustion has to be carried out by qualified personnel staff and it will fulfill the requirements demanded in the legislation and effective regulatory schemes.

The TRO Evolution Heat Only Outdoor boilers are oil-fired boilers, and the combustion products are therefore removed through an outlet pipe. It is recommended that the position of the outside exhaust duct is as shown in the figures and in the table below:

Terminal position

A Directly below an opening, air brick, opening window etc. 600

B Horizontally to an opening, air brick, opening window etc. 600

C Below a gutter, eaves or balcony with protection 75

D Below a gutter or balcony without protection 600

E From vertical sanitary pipework 300

F From an external or internal corner or surface or boundary alongside a terminal

G Above ground or balcony level 300

H From a surface or boundary facing terminal 600

J From a terminal facing a terminal 1200

K Vertically from terminal on the same wall 1500

L Horizontally from terminal on the same wall 750

horizontal flue

Balanced

mm

300

page -9-

Besides this figures and the table above the following recommendations must be complied with when installing the boiler:

- Terminals should be positioned to avoid products of combustion accumulating in

stagnant pockets around the building, or entering into buildings.

- If the lowest part of the terminal is less than 2m above the ground, balcony, flat roof

or other place to which any person has access, the terminal must be protected by a stainless steel guard.

- Notwithstanding the dimensions given in the diagram and table, a terminal should

not be sited closer than 300mm to combustible material.

- Flue gases have a tendency to plume and in certain weather conditions a white

plume of condensation will be discharged from the flue outlet which could be regarded as a nuisance, for example, near security lighting.

- There should be no restriction preventing the clearance of combustion products

from the terminal.

- Where a flue is terminated less than 600mm away from a projection above it and

the projection consists of plastic or has a combustible or painted surface, then a heat shield of at least 750mm wide should be fitted to protect these surfaces.

NOTE: All accessories used for combustion product removal and air intake should be those supplied by TRIANCO.

4.7.- Draining the boiler

The boiler is emptied by opening the drain tap located in the rear of the boiler. A flexible hose must be attached to this tap to direct it to a water outlet. After draining the boiler, the valve must be closed and the flexible tube removed.

4.8.- Precautions for preventing noise during operation

Ensure the flow and return pipes are not touching each other, or insulate them to prevent any vibration noise. The boiler must be correctly seated on its base and levelled. Before startup, make sure that the boiler and the system have been properly bled.

4.9.- Filling and bleeding the installation

To fill the installation, open the fill valve until the manometer shows a pressure of 1 - 1.5 bars. The circuit should be filled slowly and with the automatic air bleed valve cap loose, to let the air out of the installation. The air should also be bled from the rest of the installation using the air bleed valves provided. Close the fill valve after filling.

CAUTION: Switching on the boiler with no water inside could result in serious damage.

page -10-

5.- COMBUSTION PRODUCT REMOVAL

The combustion product exhaust ducts must be installed by qualified personnel and must comply with current legislation and standards.

The maximum length of pipe that can be installed is 12 metres (TRO Evolution 40 Heat Only Outdoor) and 15 metres (TRO Evolution 20/30 Heat Only Outdoor). Each elbow of 90°, or two of 45°, reduces the available length by 1 metre, and 1 metre of horizontal pipe represents 2 metres of vertical pipe.

It is recommended that the flue gases outlet pipe be fitted slightly upwardly-inclined 2º to 3º thus preventing water and condensate projections from being ejected outside.

CAUTION: The air intake holes provided in the upper part of the door must not be obstructed at any time.

5.1.- Horizontal combustion product removal

The TRO Evolution Heat Only Outdoor boiler comes equipped with a 45º horizontal outlet terminal which can be placed on each of the sides or on the back of the boiler for removing fumes.

RIGHT

EXIT

REAR

EXIT

LEFT

EXIT

page -11-

The steps for correctly modifying the position of the flue outlet are listed below:

NOTE: Fit the pipe with a slight upwards incline of around 2º - 3º, to prevent any water or condensation from dripping out.

page -12-

5.2.- Vertical combustion product removal

The combustion products exhaustion can be carried out through vertical pipe of Ø100 mm.

CAUTION: The flue terminal must not be conducted to the wall to avoid condensates.

page -13-

6.- PIPE CONNECTIONS

The heating outlet and the hetaing return of the TRO Evolution Heat Only Outdoor boiler can be conducted optionally for either side of the boiler. through the pre-cut openings provided (see "Diagrams and Measurements"), when the boiler is instaleed against the building (see pictures Nº4a and 4c). For “free standing” installations the pipework can be conducted trough the precut openings provided in the base of the enclosure (See picture Nº4b). In this way the boiler can adapt to installations site needs. The boiler is equipped with ¾” female connections for the heating outlet and return.

The boiler is equipped with different removal panels on the rear, sides and top to gain access to the water connection, condensate pipe, components and do maintenance (see picture Nº2). Withdraw them removing carefully the stainless screws.

The steps for correctly connecting the heating outlet and return are listed below:

page -14-

6.1.- Hydraulic Kit OD (Optional)

A Hydraulic Kit OD may optionally be supplied together with the TRO Evolution Heat Only Outdoor boiler. This kit basically consists of a heating circuit pump, heating outlet and return

pipes, pressure switch and the expanssion vessel. For correct hydraulic installation, carefully follow the assembly and connection instructions enclosed with the kit.

The procedure for suitably connecting the Hydraulic KIT OD to the TRO Evolution Heat Only Outdoor boiler is as follows:

page -15-

page -16-

page -17-

7.- OPERATION

7.1.- Boiler functioning

Set the control thermostat and the room thermostat (if applicable) to the desired temperature. Move the main switch to the "I" position. The burner and the pump will begin to function until the installation reaches the pre-selected temperature of the control thermostat (or the room thermostat, if the unit has one). When the temperature in the installation drops below the selected boiler temperature, the burner will start up again, running the heating cycle.

7.2.- Test switch

The boiler is provided with a switch in order to makes possible to demand heating regardless of the signal from the thermostat.

7.3.- Frost protection

The TRO Evolution Heat Only Outdoor models are supplied with a factory fitted frost protection thermostat, located behind the electric panel inside the boiler. This thermostat is pre-wired to the boiler electrical system and factory set to 3ºC. This will function as long as the appliance remains plugged into the mains and the master switch is swichted on. Despite this function, and particularly in areas with very cold weather, we recommend taking precautions in order to prevent damage to the boiler. It is advisable to add anti-freeze to the water in the heating circuit. If the boiler is to be out of use for long periods of time, we recommend draining all the water and leaving it empty

.

7.4.- Room thermostat connection

The boiler has two terminals, Ls and Lr in the power supply connector, for connecting room thermostat or room chronothermostat (J1 see "Electrical Diagram”). This allows the heating mode for each circuit installed to be switched off according to the room temperature. To suitably connect them simply connect the thermostat to the terminal strip.

Installing a room thermostat will optimise the installation’s performance, adapting the heating to the requirements of your home and obtaining enhanced comfort. Also, if the thermostat allows the hours of functioning to be programmed (chronothermostat), it can adapt the heating system to the hours of use of the installation.

8.- SAFETY CUT-OUTS

The boiler has three types of safety cut-outs:

8.1.- Excessive temperature safety cut-outs (Thermostat TS)

This cut-out is indicated by the pilot light for blocking due to temperature. This occurs when the boiler exceeds a temperature of 110ºC. To restart, press the button on the safety thermostat after first removing the button cover.

page -18-

8.2.- Low pressure cut-out

If the Hydraulic Kit OD is installed, optional in the TRO Evolution Heat Only Outdoor models, this cut-out occurs when the boiler pressure drops to below 0.5 bar, preventing the boiler from functioning when the water is drained from the installation, due to either leakage or maintenance operations. This cut-out is indicated by the blocking pilot light. To unblock it, fill the installation again until a pressure of between 1 - 1.5 bar is indicated on the thermostat pressure gauge.

8.3.- Burner cut-out

This occurs as a result of an anomaly in the burner or in the fuel installation. To unblock it, press the illuminated button that lights up on the burner.

NOTE: If any of these cut-outs occur repeatedly, call your nearest official Technical Assistance Service.

9.- SHUTTING DOWN THE BOILER

To stop the boiler, simply turn the master switch to "O".

10.- START-UP

Before beginning the start-up process of the boiler, check that:

- The boiler is connected to the mains.

- The installation has been filled with water (the manometer should indicate a pressure of 1

- 5 bar).

- The fuel reaches the burner.

- The isolation valves are open, if there are any installed.

- The room thermostat is set to the desired temperature.

- The boiler room has effective and free ventilation (ventilation based on 0.5 dm2 minimum).

To start-up the boiler, position the main switch and the room thermostat to the desired temperature.

11.- FIRST START-UP

For the guarantee to be valid, the boiler must be started up for the first time by an official TRIANCO Technical Assistance Service. Before beginning the start-up process, the following

must be complied with:

- The boiler must be connected to the mains.

- The installation must have been filled with water (the manometer should indicate a pressure of 1 - 5 bar).

- The fuel must be reaching the burner at a pressure of no more than 0.5 bar.

page -19-

12.- DELIVERY OF THE SYSTEM

After the initial start-up, the Technical Assistance Service will explain to the user how the boiler functions, making any observations they consider relevant.

The installer is responsible for clearly explaining to the user the functioning of any control or regulation device forming part of the installation but not supplied with the boiler.

13.- BOILER MAINTENANCE

To maintain the boiler in perfect working order, a yearly service must be performed by personnel authorised by TRIANCO.

13.1.- Cleaning the boiler

To maintain the boiler in optimal operating conditions it is recommended that an annual cleaning be undertaken of the combustion chamber, the fume outlets and the condenser. A cleaning brush of a suitable size for cleaning the inside of the exhaust ducts is supplied with the boiler for this purpose. This brush is located at the rear of the boiler, beside the condenser.

The combustion chamber and exhaust ducts should not be cleaned using chemical products or hard steel brushes. After any cleaning operation has been carried out, it is

important to run several ignition cycles to check all the elements are functioning correctly.

For correct cleaning, the following recommendations should be carefully observed:

Cleaning the boiler body

- Open and remove the outer door of the boiler.

- Remove the burner by unscrewing the fixing nut on the top of the burner.

- Remove the combustion chamber door and the exhaust duct cover, unscrewing the six fixing nuts around them.

- Clean the exhaust ducts on the cast body, using the cleaning brush supplied with the boiler.

- Clean the boiler combustion chamber. We recommend using a soft brush for scrubbing the combustion chamber surfaces, and a blower to remove the flakes.

- After cleaning, replace the combustion chamber door, the exhaust duct cover, the burner and the outer door of the boiler.

Cleaning the condenser

- Open and remove the top cover of the boiler to access the condenser on the rear of the boiler body.

- Open the top cover of the condenser to access its exhaust ducts. To open this cover, release the two side closures, turn the locking plate anti-clockwise and pull the cover upwards to remove it.

- Remove the exhaust deflectors inside the exhaust outlets.

- Clean the exhaust ducts using the cleaning brush supplied with the boiler. Any scale will fall through the condensation drain and onto the lower condenser cover. It is advisable

page -20-

to pour water into the top of the condenser for a more effective cleaning. This water will be automatically discharged through the condensation drain.

- To clean the outer part of the condenser cylinder, remove the three screws and then remove the metal ring. Take out the seal and use the brush to clean it. Next, put the components back in place again and replace and tighten the three screws and the metal ring.

- If the lower condenser cover needs cleaning, remove the side cover of the boiler to access it. Firstly remove the bracket holding it in place and pull on it to open it. Then pull the lower cover down to open and clean it.

- After cleaning, replace the fume deflectors, the top condenser cover and the top outer cover of the boiler. Then put the cleaning brush back inside the boiler.

- The condensation siphon should be cleaned once a year. To do this, remove it and wash it in soapy water. Replace the siphon after cleaning.

Cleanning brush

13.2.- Boiler water characteristics

In areas with water hardness over 25-30ºF, treated water must be used in the heating installation to avoid any lime scale deposits on the boiler. It should be noted that even a few millimetres of scale will greatly reduce the boiler's heat conductivity, causing a major drop in performance.

Treated water must be used in the heating circuit in the following cases:

-

Very large circuits (containing a large amount of water).

- Frequent filling of the installation.

If repeated partial or total draining of the installation is necessary, we recommend filling it with treated water.

13.3.- Anti-frost protection

The TRO Evolution Heat Only Outdoor models are supplied with a factory fitted frost protection thermostat, located behind the electric panel inside the boiler. This thermostat is pre-wired to the boiler electrical system and factory set to 3ºC. This will function as long as the appliance remains plugged into the mains and the master switch is switched on. Despite

page -21-

this function, and particularly in areas with very cold weather, we recommend taking precautions in order to prevent damage to the boiler. It is advisable to add anti-freeze to the water in the heating circuit. If the boiler is to be out of use for long periods of time, we recommend draining all the water and leaving it empty.

13.4.- Condensate drain-off

The drain for boiler condensate must not be altered and must be kept clear of obstructions. Annual maintenance of the condensate trap is recommended to avoid obstructions that hinder the discharge.

If a neutralisation system is installed in the condensate drain, it is essential to conduct annual maintenance of the system, following the instructions of the manufacturer of the neutralisation system.

page -22-

14.- TECHNICAL DATA

TRO EVOLUTION HEAT ONLY OUTDOOR 20 30 40

Boiler type -

Condensation

Heating only

Rated heat output P

rated

kW 19 30 40

Useful heat output P4 kW 19,0 28,7 38,7

Useful heat output (30%) P1 kW 6,1 8,5 12,4

Seasonal space heating energy efficiency

ȠS

% 90 91 92

% (PCI) 96,55 97,96 97,29

Useful efficiency

Ƞ4

% (PCS) 91,04 92,38 91,74

% (PCI) 103,82 103,45 104,15

Useful efficiency (30%)

Ƞ1

% (PCS) 97,90 97,55 98,21

Auxiliary electricity consumption at full load el

Auxiliary electricity consumption at part load el

kW 0,226

max

kW 0,078

min

Auxiliary electricity consumption in standby mode PSB kW 0,001

Standby heat loss P

Emissions of nitrogen oxides NOx mg/kWh

kW 0,127 0,135 0,17

stby

92 118 119

Heating temperature adjustment ºC 0 - 85

Maximum safety temperature ºC 110

Maximum pressure for heating mode bar 3

Heating expansion vessel capacity Lts 12 14 14

Heating water volume Lts 14 19,2 23,2

Water pressure drop mbar 96 163 272

Fume temperature ºC 69 67 83

Volume on fume side m3 0,094 0,114 0,175

Maximum fume flow Kg/s 0,0085 0,0132 0,0186

Fume pressure drop mbar 0,20 0,20 0,21

Combustion chamber length mm 220 300 400

Combustion chamber type - Wet, with three flue runs

Burner adjustment type - ON/OFF

Electrical supply - ~220-230 V - 50 Hz - 200 W

Gross weight Kg 157 188 217

page -23-

15.- ELECTRICAL DIAGRAM

Q: Burner.

BC: Circulating pump

O/I: Main on/off switch.

TA: Room thermostat.

TC: Control thermostat (in boiler).

J1: Power supply connector.

J2: Components connector.

TS: Safety thermostat (in boiler).

tf3: 93º Anti-inertia thermostat

tAH: Antifrost thermostat.

(in boiler).

PT: Temp blocking pilot light.

page -24-

16.- DIAGRAMS AND MEASUREMENTS

SH

RC

SH

VS

LG

both sides

500

190

L

250

81

155 130

IC

2 pre-cut holes

943

ø52mm in

3 pre-cut holes ø80mm

536

93

80

86

820

686

LG

686

673

SC

in base of boiler

105105

IC: Heating outlet

RC: Heating return

VS: Pressure valve pipework

SH: Fume exhaust duct, Ø100.

SC: Condensate disposal pipe

LG: Fuel pipes

145145

LG

MODEL IC, RC L

TRO EVOLUTION 20

HEAT ONLY OUTDOOR

TRO EVOLUTION 30

HEAT ONLY OUTDOOR

TRO EVOLUTION 40

HEAT ONLY OUTDOOR

3/4”F 900

3/4”F 1000

3/4”F 1100

page -25-

17.- BURNER

17.1.- Assembly

Secure the burner support to the boiler. then fix the burner to the support. This will allow the correct tilt of the flame tube towards the combustion chamber. Fit the intake and return pipes.

17.2.- Burner start-up

First place a manometer and a vacuum gauge and prepare the combustion analyser.

The "Domestic" burner is equipped with a self-extracting pump to enable fuel intake from a tank installed at a lower level than the burner, providing that the pressure difference measured with the vacuum gauge at the pump does not exceed 0.4 bar (30 cmHg).

Make sure there is fuel in the tank, that the oil valves are open and that voltage is reaching the burner. Turn on the master switch. Unscrew the air bleed screw (manometer point). Then, when the valve opens, remove the photocell sensor and move it towards a light source until the oil comes out. Disconnect the burner and screw the bleed screw back in.

17.3.- Adjusting the combustion conditions

As each particular installation has a different combustion circuit, it is essential to adjust the combustion conditions of each boiler. In order for the guarantee to be valid, the burner must be adjusted by an official TRIANCO Technical Assistance Service.

Observe the flame. If there is insufficient combustion air, it will be dark in colour and will produce smoke, rapidly obstructing the flue outlet.

On the contrary, if there is an excess of combustion air, the flame will be whitish or bluishwhite in colour. This will reduce the performance of the boiler and it will fail to comply with anti-pollution standards, and the excess air may also hinder the ignition process.

The flame should be orange in colour.

If the shape of the boiler makes it difficult or impossible to observe the flame, the combustion air flow can be regulated by observing the smoke coming out of the flue. If the smoke is dark in colour, more air will need to be provided to the burner, or if it is a very whitish colour, the air in the burner will need to be decreased until no smoke at all is observed.

If you have a device for determining the composition of the combustion gases, this will be the best guide for flame adjustment. If not, simply follow the above indications.

To adjust the air and burner line conditions, carefully follow the instructions given below.

page -26-

17.4.- Primary air adjustment

BL

RL

-

3 m m

0 1

2/3 m m

3 m m

To adjust the primary combustion air, turn

0

10

the screw using a 6 mm. Allen key, as shown in the diagram. Turn it clockwise to increase the airflow, and anticlockwise to decrease it.

17.5.- Combustion line adjustment

To adjust the combustion line, loosen the combustion line blocking screw "BL". Turn the line regulator "RL" clockwise to increase the airflow and anticlockwise to decrease it. After adjustment, tighten the combustion line blocking screw "BL".

+

17.6.- Correct position of electrodes

To ensure correct ignition of the "Domestic" burner, the measurements shown in the diagram must be observed. Also ensure the electrode fixing screws have been screwed in place before replacing the flame tube.

page -27-

DANFOSS

2 pipes connection

: Screw

(A)

fitted

.

3

5

4

2

7

6

1

17.7.- Oil pressure adjustment

To adjust the oil pump pressure, turn the screw (1) clockwise to increase the pressure, and anticlockwise to decrease it.

1 - Pressure adjustment.

2 – Vacuum gauge point.

3 - Valve.

4 - Manometer point.

5 - Nozzle outlet.

6 - Return.

7 - Intake.

17.8.- Pipe operation

According to the oil feeding system selected for the burner, double pipe or single pipe, it is necessary to update the oil pump. The screw (A), identified in the below drawing, is fitted or not according to the selected double pipe or single pipe feeding system.

DANFOSS - MOD. BFP 21 L3

1 pipe connection: Screw (A) NOT fitted

Nota: The screw is supplied in the bag with the documentation

page -28-

17.9.- Oil supply piping diagrams

H

The diagrams and tables below correspond to installations without reductions and with a perfect hydraulic seal. It is recommended to use copper pipes. A pressure drop of 0.4 bar (30 cmHg) must not be exceeded (reading via a vacuum gauge).

Intake installation

(m) ∅int 8 mm. ∅int 10 mm.

0.0 25 60

0.5 21 50

1.0 18 44

Intake installation

H Pipe length

Charging installation

H

17.10.- Technical specifications

MODEL D-3 D-4

1.5 15 38

2.0 12 26

2.5 10 26

3.0 8 20

3.5 6 16

Charging installation

H Pipe length

(m) ∅int 8 mm. ∅int 10 mm.

0.5 10 20

1.0 20 40

1.5 40 80

2.0 60 100

Minimum consumption Kg/h

Maximum consumption Kg/h

Minimum power kW

Maximum power kW

Fuel

mm2/s at 20ºC Kerosene 28 Sec

Motor power at 2800 r.p.m. W

Adjustment type

Electric current

Weight Kg

Preheater

1,5 2,3

3 4,65

17,7 27,2

35,5 55,2

Gas oil 35 Sec max. Viscosity 6

90-110

On/Off

220 V - 50 Hz

12.5

YES

page -29-

11.8

23.72

47.44

35.58

59.3 Kw

17.11.- Operating curves

mmH2O

OVERPRESSURE / FLOW

15

10

D-3

5

1

10200

2 3 4 5

20400 30600 40800 51000

D-4

Kg/h

Kcal/h

17.12.- Recommended nozzle and pump pressure

TRO Evolution Heat Only Outdoor boilers are supplied with the burner fitted, with their corresponding nozzle and with the standard pre-adjustment. The following table shows the nozzles and adjustments for each particular model:

MODEL Nozzle

Burner

pressure

(bar)

Air

adjustment

Line

adjustment

TRO EVOLUTION 20

HEAT ONLY

0,45 80º H 10 7 1

OUTDOOR

TRO EVOLUTION 30

HEAT ONLY

0,65 60º H 10 3,5 1

OUTDOOR

TRO EVOLUTION 40

HEAT ONLY

1,00 45º H 9 3,5 1

OUTDOOR

17.13.- Oil flow versus nozzle and pump pressure

Nozzle

GPH

9 bar 10 bar 9 bar 10 bar

0,45 1,58 1,67 1,4 1,5

0,65 2,29 2,42 2,02 2,17

1,00 3,53 3,72 3,12 3,35

Oil

Kg/h

Kerosene

Kg/h

page -30-

17.14.- Electrical connection diagram

5 6 8 10 11 12 3

TS

Ph

1 2

TC: Control thermostat (in boiler).

TS: Safety thermostat (in boiler).

F: Fuse.

LB: Pilot light.

FR: Photocell.

TR: Transformer.

MB: Motor pump.

MB

F

4

Brown

EV2

TR

EV1

∼

TC

7

Black

TP

LB

RP

Blue

Preheater

EV: Valve.

RP: Preheater element.

Ph: Phase.

FR

N

N: Neutral.

TP: Preheater thermostat.

17.15.- Quick connector

To connect and disconnect the red oil intake tube to the nozzle, proceed as follows:

-

Press the connector ring in the direction of the arrow, pulling on the red tube at the same

time.

PUSH

RING

QUIC K C ONNE CT F ITT ING

RED PIPE

OIL

page -31-

17.16.- Burner control operating sequence

The burner's LMO14 control box has a reset button "EK", which is the key element for resetting the burner control and activating/deactivating the diagnostic functions.

The multi-colour LED on the reset button is the indicator for visual diagnosis. The "EK" button and the LED are located under the transparent cover of the reset button. During normal functioning, the various operating statuses are indicated in the form of colour codes (see the colour code table below). During ignition, the indication is as shown in the following table:

Reset button

If the button is on, press to reset. If the button stays on, call the Technical Assistance Service.

page -32-

18.- FAILURES

Drain the installation and the boiler

(the automatic air drain valve cap

This section provides a list of the most common burner and boiler failures.

18.1.- Burner error code

We have already mentioned that the burner is equipped with a cut-out system, indicated by the reset button light. It may cut out accidentally, and in this case the steady red light on this button will come on. You may unblock it by pressing the button for approx. 1 second. When the burner is blocked and the steady red light is on, visual failure diagnosis may be activated, in accordance with the error code table. To enter visual failure diagnosis mode, hold down the reset button for at least three seconds.

Error code table Red flashing LED code

“AL” on term. 10

Possible cause

Flashes 2 times On No flame established when ignition safety

time ends.

- Fuel valves defective or dirty

- Flame detector defective or dirty

- Burner maladjustment, no fuel

- Ignition unit defective Flashes 4 times On External light during burner ignition Flashes 7 times On Excessive flame loss during functioning

(limited number of repetitions)

- Fuel valves defective or dirty

- Flame detector defective or dirty

- Burner maladjustment Flashes 8 times On Supervision of fuel pre-heater time Flashes 10 times On Cabling fault or internal failure, output

contacts, other failures

During the failure diagnosis time, the control outputs are disabled and the burner remains off.

To exit failure diagnosis and activate the burner again, reset the burner control. Hold down the reset button for approx. 1 second (<3 s).

18.2.- Boiler failures:

FAILURE CAUSE SOLUTION

RADIATOR

DOES NOT

- The pump is not turning Unblock the pump

- Air in hydraulic circuit

HEAT UP

must always be loose)

- Burner badly adjusted Adjust it correctly

EXCESSIVE

NOISE

- Flue not correctly sealed Eliminate any leaks

- Flame unstable Examine the burner

- Flue not insulated Suitably insulate it

page -33-

18.3.- Boiler Security Thermostat

Boiler temperature security thermostat (TS)

If the boiler goes into safety lockout due to overheating of the boiler (TS), reset by pressing the appropriate button on the thermostat. To access the buttons, unscrew the black cap.

18.4.-

Circulating pump alarms

The high efficiency pumps include a Led (light) which displays their status.

PUMP LIGHT

It is lit green

It flashes green

It flashes red/gree n

Flashes red

Light off

DESCRIPTION STATUS CAUSE SOLUTION

The pump is functioning

Standby mode

(PWM version)

The is ready for service but is not functioning

The pump is out of order

There is no power supply

The pump operates according to its setting

The pump is in standby mode

The pump will start up again automatically once the error has been solved

The pump is stopped (blocked)

The electrical system is not receiving power supply

Standard functioning

1. Low voltage

U<160 V or Excess voltage U>253 V

2. Excess temperature

of the module: the temperature of the motor is too high The pump does not start up automatically.

1. The pump is not

connected to the power supply

2. The LED is faulty 2. Check if

3. The electrical system

is faulty

1. Check the power supply 195 V<U<253 V

2. Check the room temperature and that of the fluid

Change the pump. Please contact your nearest official technical assistance service to have it replaced

1. Check the connection of the cable

the pump works

3. Change the Pump. Change the ump. Please contact your nearest official technical assistance service to have it replaced

page -34-

19.- SPARE PARTS LIST

Burner

19

20

21

18

17

12

16

15

14

10

11

13

9

8

7

6

5

25

24

23

22

Pos. Code Description

1

CTOR000006 Straight connector

2

CTOE000054 Line adjustment

3

SEPO001256 Line cover

4

CQUE000156 Photocell Siemens (30/40) CQUE000050 Photocell Brahma rojo (20)

5

CQUE000149 Photocell suport

6

CQUE000124 Valve coil cable Danfoss

7

CQUE000089 Valve coil Danfoss

8

CQUE000088 Oil pump Danfoss

9

CTOR000007 Elbow connector

10

CQUE000004 Motor pump coupling

11

CQUE000102 Motor

12

CQUE000019 Set of electrodes

13

CTOE000065 Counter thread

14

CQUE000191 Oil hose

15

CQUE000169 Transformer

16

CQUE000129 Control box plugs

17

CQUE000159 Transformer

18

CELC000409 3 poles female plug

19

CQUE000173 Flange seal

20

SCON000766 Flange

26

27

29

30

31

28

32

33

34

Pos. Code Description

21

SCON000391 Flame tube (30) SCON000291 Flame tube (40) SCON000296 Flame tube (20)

22

CTOR000025 Screw DIN-7982 3,9x13

23

SEPO001237 Air adjustment plate (20/30) SEPO001250 Air adjustment plate (40)

24

CTOE000064 Air adjustment screw

25

CQUE000151 Air adjustment plate

26

SEPO001255 Air adjustment support

27

CQUE000044 Fan

28

SEPO001254 Motor support

29

CQUE000155 Turbulator disc (20/30) CQUE000013 Turbulator disc (40)

30

CQUE000077 Nozzle OD-H 0,65 60º CQUE000193 Nozzle OD-H 1,00 45º CQUE000192 Nozzle OD-H 0,45 80º

31

CQUE000061 Preheater

32

CQUE000027 Preheater cable

33

CTOE000063 Burner line D4

34

CFER000187 Cable gland

35

CFER000074 Cable gland

4

3

2

1

35

page -35-

Boiler

13

21

10

12

11

10

8

14

15

16

17

18

19

20

9

8

7

22

23

24

67

5

2

134

25

page -36-

Electric Board

43

26

27

42

28

41

29

40

30

31

32

33

34

35

36

37

38

39

Pos. Code Description

1

SEPO002265 Door

2

RQUEEVO040 Burner 20 ODT RQUEEVO041 Burner 30 ODT RQUEEVO042 Burner 40 ODT

3

REVO000000 Boiler body 20 ODT REVO000001 Boiler body 30 ODT REVO000002 Boiler body 40 ODT

4

RCON000933 Left side 20 RCON000939 Left side 30 RCON000942 Left side 40

5

CFER000245 Shutter plug D32

6

CFER000244 Washer nylon M5

7

CTOR000060 Screw. INOX DIN.7985 M5x16

8

RCON000937 Bottom cover

9

CFER000192 Shutter plug D52

10

RCON000936 Fume cover

11

SEPO002291 Bottom rear side

12

RCON000938 Rear side

13

RCON000931 Guard

14

CGAS000365 45º fume terminal

15

CGAS000366 Black fume seal

16

CFER000058 Cleanning brush

17

CGAS000364 Extensible adapter

18

RCON000932 Condenser

19

SCHA011378 Rear rigidity

20

SCHA011377 Rigidity

21

RCON000935 Top cover 20 ODT

Pos. Code Description

RCON000941 Top cover 30 ODT RCON000944 Top cover 40 ODT

22

SEPO002272 Cover of electric board

23

RELEEVO012 Electrical main board

24

RCON000934 Right side 20 RCON000940 Right side 30 RCON000943 Right side 40

25

CFER000202 Key for bolt

26

CELC000410 3 pole male plug

27

CELC000415 Burner cable

28

CFER000062 Gland D22

29

CELC000034 93º Anti-inertia thermostat

30

RCON000946 Circuti board

31

CELC000407 5 pole female plug

32

RCON000945 Buck

33

CELC000022 Safety thermostat

34

SEPO002271 Panel

35

CELC000039 Red switch

36

CELC000011 Main switch

37

CELC000060 Test switch

38

CELC000099 Black rotary knob

39

CELC000084 Termohydrometre

40

SCHA011396 Knob support

41

CELC000007 Control thermostat

42

CELC000408 5 poles male plug

43

CELC000411 Antifreeze thermostat

page -37-

NOTES:

..........................................................................................................................................................................................................

page -39-

NOTES:

..........................................................................................................................................................................................................

page -40-

TR ENGINEERING LTD

Thorncliffe, Chapeltown,

Sheffield, S35 22PH

Tel: (0114) 2572300

Fax: (0114) 25714199

www.trianco.co.uk

Copyright in this brochure and the drawings and illustrations contained within are vested in TR Engineering

Ltd and neither the brochure or any part thereof may be reproduced without prior writen consent.

TR Engineering’s policy is one of conitnous reserarch and development. This may necessitate alterations to

this specification. Instructions correct at time of going to print.

*CDOC001620*

CDOC001620

04/17

Trianco TRO Evolution 20 Heat Only Outdoor, TRO Evolution 30 Heat Only Outdoor, TRO Evolution 40 Heat Only Outdoor Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual