TREX TB75, TW145, TW145D, TW200D User Manual
Electric Vehicle / Boat Winch
User Manual
[Revision 3.0 August 2018]
READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY,
PROPERTY DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. •
Products covered by this manual may vary in appearance, assembly, inclusions, specifications, description and
packaging.
E&OE ©2018 Trex
Electric Vehicle / Boat Winch
It is vital that you read and understand
General Personal Safety
General Equipment Use and Care
Safety
Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or
equipment or property damage if not understood or followed. Safety messages have the following symbols:
You WILL be KILLED or
SERIOUSLY INJURED if you
do not follow instructions.
this user manual before using the product,
including safety warnings, and any
assembly and operating instructions.
Keep the manual for future reference.
Safety precautions and recommendations
detailed here must be fully understood
and followed to reduce the risk of injury,
fire, explosion, electrical hazard, and/or
property damage.
Safety information presented here is
generic in nature – some advice may not
be applicable to every product. The term
"equipment" refers to the product, be it
electrical mains powered, battery powered
or combustion engine powered.
• Before Use - If you are not familiar with
the safe operation/handling of the
equipment, or are in any way unsure of
any aspect of suitability or correct use
for your application, you should
complete training conducted by a
person or organization qualified in safe
use and operation of this equipment,
including fuel/electrical handling and
safety.
• Do NOT operate the equipment in
flammable or explosive environments,
such as in the presence of flammable
liquids, gases or dust. The equipment
may create sparks or heat that may
ignite flammable substances.
• Keep clear of moving parts.
• Equipment may be a potential source of
electric shock or injury if misused.
• Do NOT operate the equipment if it is
damaged, malfunctioning or is in an
excessively worn state.
• Do NOT allow others to use the
equipment unless they have read this
manual and are adequately trained.
• Keep packaging away from children risk of suffocation! Operators must use
the equipment correctly. When using
the equipment, consider conditions and
pay due care to persons and property.
General Work Area Safety
• Work areas should be clean and well it.
• Do not operate the equipment if
bystanders, animals etc are within
operating range of the equipment or the
general work area.
• If devices are provided for connecting
dust extraction / collection facilities,
ensure these are connected and used
properly. Dust collection can reduce
dust-related hazards.
You CAN be KILLED or
SERIOUSLY INJURED if you
do not follow instructions.
• Wear appropriate protective equipment
when operating, servicing, or when in
the operating area of the equipment to
help protect from eye and ear injury,
poisoning, burns, cutting and crush
injuries. Protective equipment such as
safety goggles, respirators, non-slip
safety footwear, hard hat, hearing
protection etc should be used for
appropriate equipment / conditions.
Other people nearby should also wear
appropriate personal protective
equipment. Do not wear loose clothing
or jewellery, which can be caught in
moving parts. Keep hair and clothing
away from the equipment.
• Stay alert and use common sense
when operating the equipment. Do not
over-reach. Always maintain secure
footing and balance.
• Do not use the equipment if tired or
under the influence of drugs, alcohol or
medication.
• This equipment is not intended for use
by persons with reduced physical,
sensory or mental capabilities.
General Fuel Safety
• Petrol/fuel/gasoline is extremely
flammable – keep clear of naked flames
or other ignition sources.
• Do not spill fuel. If you spill fuel, wipe it
off the equipment immediately – if fuel
gets on your clothing, change clothing.
• Do NOT smoke near f uel or when
refuelling.
• Always shut off the engine before
refuelling.
• Do NOT ref uel a hot engine.
• Open the fuel cap carefully to allow any
pressure build-up in the tank to release
slowly.
• Always refuel in well ventilated areas.
• Always check for f uel leakage. If fuel
leakage is found, do not start or run the
engine until all leaks are fixed.
General Carbon-Monoxide Safety
• Using a combustion engine indoors
CAN K ILL IN MINUTES. Engine
exhaust contains carbon-monoxide – a
poison you cannot smell or see.
• Use combustion engines OUTSIDE
only, and far away from windows, doors
and vents.
You CAN be INJURED if you
do not follow instructions or
equipment damage may occur.
• The equipment is designed for
domestic use only.
• Handle the equipment safely and
carefully.
• Before use, inspect the equipment for
misalignment or binding of moving
parts, loose components, damage or
any other condition that may affect its
operation. If damaged, have the
equipment repaired by an authorised
service centre or technician before use.
• Prevent unintentional starting of the
equipment - ensure equipment and
power switches are in the OFF position
before connecting or moving
equipment. Do not carry equipment
with hands or fingers touching any
controls. Remove any tools or other
items that are not a part of the
equipment from it before starting or
switching on.
• Do not force the equipment. Use the
correct equipment for your application.
Equipment will perform better and be
safer when used within its design and
usage parameters.
• Use the equipment and accessories
etc. in accordance with these
instructions, considering working
conditions and the work to be
performed. Using the equipment for
operations different from those
intended could result in hazardous
situations.
• Always keep equipment components
(engines, hoses, handles, controls,
frames, housings, guards etc) and
accessories (cutting tools, nozzles, bits
etc) properly maintained. Keep the
equipment clean and, where
applicable, properly lubricated.
• Store the equipment out of reach of
children or untrained persons. To avoid
burns or fire hazards, let the equipment
cool completely before transporting or
storing. Never place or store the
equipment near flammable materials,
combustible gases or liquids etc.
• The equipment is not weather-proof,
and should not be stored in direct
sunlight, at high ambient temperatures
or locations that are damp or humid.
• Do not clean equipment with solvents,
flammable liquids or harsh abrasives.
• For specific equipment safety use and
care, see Equipment Safety.
E&OE ©2018 Trex 2
Electric Vehicle / Boat Winch
General Electrical Safety
General Electrical Safety
General Service Information
• Inspect electrical equipment, extension
cords, power bars, and electrical fittings
for damage or wear before each use.
Repair or replace damaged equipment
immediately.
• Ensure all power sources conform to
equipment voltage requirements and
are disconnected before connecting or
disconnecting equipment.
• When wiring electrically powered
equipment, follow all electrical and
safety code s.
• W herever possible, use a residual
current device (RCD).
• High voltage / high current power lines
may be present. Use extreme caution
to avoid contact or interference with
power lines. Electrical shock can be
fatal.
• Electrically grounded equipment must
have an approved cord and plug and be
connected to a grounded electrical
outlet.
• Do NOT bypass the ON/OFF switch
and operate equipment by connecting
and disconnecting the electrical cord.
• Do NOT use equipment that has
exposed wiring, damaged switches,
covers or guards.
• Do NOT use electrical equipment in wet
conditions or in damp locations.
• Do NOT use electrical cords to lift,
move or carry equipment.
• Do NOT coil or knot electrical cords,
and ensure electrical cords are not trip
hazards.
• The equipment must be serviced or
repaired at authorised service centres
by qualified personnel only.
• Replacement parts must be original
equipment manufacturer (OEM) to
ensure equipment safety is maintained.
• Do NOT attempt any maintenance or
repair work not described in this
manual.
• After use, the equipment and
components may still be hot – allow the
equipment to cool and disconnect
spark plugs and/or electrical power
sources and/or batteries from it before
making adjustments, changing
accessories or performing repair or
maintenance.
• Do NOT make adjustments while the
equipment is running.
• Perform service related activities in
suitable conditions, such as a
workshop.
• Replace worn, damaged or missing
warning/safety labels immediately.
E&OE ©2018 Trex 3
Electric Vehicle / Boat Winch
Flammable Material Hazard
Read User Manual
Use Hand Protection
Carbon-Monoxide Hazard
Electrocution / Electrical
Toxic Fumes / Dust Hazard
Explosive Material Hazard
Cutting / Amputation Hazard
Crush Hazard
Single Operator Only
Use Face Protection
Use Foot Protection
Use Eye / Ear / Head
Running Hazard
Diving Hazard
Adult Super vision Required
Skin Penetration / Puncture
Hot Surface Hazard
Flying Debris Hazard
Moving Parts Hazard
Safety Symbols
The product may have safety warning labels attached to it, explained below. Understand the symbols on
your product and their meanings. If any stickers become unreadable, unattached etc, replace them.
Flammable liquids, gases or
substances etc may present.
Avoid ignition sources and
open flames. Danger of fire.
Shock Hazard
High voltage or high current
electricity may be present or
required by the product. Take
due care when handling
electrical products, cables,
plugs and leads. Electrical
shock can be fatal.
The product may have blades,
edges or mechanical devices
that can cause severe crush
injury to fingers, limbs etc.
Take due care when handling
and using the product.
Read and fully understand
product safety warnings,
operation, procedures etc
before using the product.
Using the product or by-
products from use may
produce fumes, smoke or
particles that could be harmful
if inhaled. Wear appropriate
breathing protection and have
adequate ventilation.
The product must be operated
by a single person only. More
than one person operating the
product may introduce
additional hazards.
Wear appropriate hand
protection and take due care
as the product or use of the
product may present hand
hazards.
Combustible liquids, gases or
substances etc may be
present. Avoid ignition sources
and open flames. Danger of
explosion.
Wear appropriate f ull-face
protection and take due care
as the product or use of the
product may present face and
eye hazards.
Do not use the product in
confined areas or without
adequate ventilation. Carbon-
monoxide poisoning can be
fatal.
The product may have blades,
edges or mechanical devices
that can cause severe cut
injury to fingers, limbs etc.
Take due care when handling
and using the product.
Wear appropriate foot
protection and take due care
as the product or use of the
product may present foot
hazards.
Wear appropriate eye and / or
product or use of the product
may present eye, hearing and
objects that can cause severe
injury to fingers, limbs, blood
Protection
ear and / or head protection
and take due care as the
head hazards.
Hazard
The product may produce
pressure, emit liquids or
etc. Take due care when
handling and using the
product.
E&OE ©2018 Trex 4
Do not run on or near the
product as doing so may
present a fall hazard.
Do not dive into the product as
doing so may present a neck /
head injury hazard.
Be aware that the product may
produce high temperatures
and hot surfaces that can
cause burn injuries.
Be aware that the product or
use of the product may
present hazards produced by
flying debris. Wear appropriate
clothing and protectiove
devices.
Always supervise children and
other users of a product to
prevent drowning or injury.
Be aware that the product
contains or uses mechanical
devices that move or rotate.
Always wait for moving parts
to stop fully before handling
the product, adjusting,
maintenence etc.
Electric Vehicle / Boat Winch
Carbon-Monoxide Hazard
Pull Hazard
Slope / Fall Injury Hazard
"Slam Dunk" Warning
Electrocution / Electrical
Electrocution / Electrical
Power Line Electrocution
"Kick-Back" Hazard
Winch Operator Position
Winch Lift Hazard
Cable Hazard
Winch Cable Hazard
Winch Hook Hazard
Flash / Blinding Hazard
Laser Hazard
Corrosive Substance Hazard
Explosion Hazard
Do not use the product in
confined areas or without
adequate ventilation. Carbon-
monoxide poisoning can be
fatal.
Shock Hazard - Outdoor
High voltage or high current
electricity may be present or
required by the product. Do
NOT use in rain, damp or wet
conditions. E lectric al shock
can be fatal.
Hazard
Do NOT stand between winch
and load. Do NOT use winch
to move people.
Be aware that the product
contains or uses mechanical
devices that can pull in objects
and can cause severe injury to
fingers, limbs etc. Take due
care when handling and using
the product.
Shock Hazard - Disconnect
High voltage or high cur rent
electricity may be present or
required by the product.
Always disconnect the product
from the electrical supply
before handling the product,
adjusting, maintenence etc.
Do NOT LIFT load vertically.
Use machine to PULL only.
Be aware that using the
product on sloping surfaces or
in slippery conditions may
present additional dangers
from falls and contact with
blades, moving parts, hot
surfaces etc.
Hazard
High voltage / high current
power lines may be present.
Use extreme caution to avoid
contact or interference with
power lines. Electrical shock
can be fatal.
Ensure that load bearing cable
is not kinked or knotted.
Do NOT attempt "slam dunk"
maneouvres as this may result
in severe injury due to falling,
product breakage or collapse
etc.
High level of "kick-back"
hazard that can cause the
machine to suddenly rotate
towards operator. Kick-back
injury can be fatal.
Ensure that there is a
minimum number of cable
coils on winching mechanism.
Carry hook to load – do NOT
throw or run.
The product may contain
substances that can explode
under certain conditions or
misuse. Take due care when
handling and using the
product.
Wear appropriate eye
protection for welding. Direct
exposure to weld arcs may
cause permanent eye injury.
Laser may be in use – do NOT
look directly at laser, or allow
others to.
The product may contain
corrosive substances that can
harm or otherwise cause
damage. Take due care when
handling and using the
product.
E&OE ©2018 Trex 5
Electric Vehicle / Boat Winch
Equipment Safety
Winches are high-load pulling equipment with exposed cables, rollers etc that can cause serious
injury if not used correctly or without taking proper safety precautions. It is extremely important
that you read and fully understand the information in this section and all other safety warnings /
recommendations and usage instructions before using the equipment. • People with pacemakers
should consult their physician before using this product. Operation of electrical equipment in close proximity
to a pacemaker could cause interference or failure of the pacemaker. • The responsibility for safe
installation and operation of the winch and prevention of personal injury and/or property damage
rests with you, the operator. There is no substitute for the use of good judgement and caution in
operating a winch.
Operator
• If you are untrained in the use of a winch, it is highly recommended that you be trained/instructed by a
suitably qualified or experienced user before using the machine.
• The responsibility for safe installation and operation of the winch, and the prevention of personal injury
and property damage ultimately rests with you, the operator. There is no substitute for the use of good
judgement and caution when operating a winch.
• Always keep hands and fingers away from moving parts of the winch when applying or releasing a load.
Remain clear of the cable and hook when pulling a load. Do not stand in line of the cable, as it could
whip violently should it break. Always use the "hand saver" bar, if applicable, when guiding the cable in
or out.
• Be sure to read and understand all instructions and safety precautions in the user manual for the object
you will winch. Make sure to attach the hook to the manufacturer's recommended pulling point.
Clothing and Protective Equipment – All Operators and Assistants
• Always wear impact-resistent safety goggles, protective gloves and steel cap boots. A full face shield is
recommended.
Work Area Safety
• Always examine the winch for cracks, deformation, damage and the cable for fraying, corrosion, broken
strands and any other condition that may affect the safe operation of the winch. Do not use the winch
even if minor damage is seen. A frayed or damaged cable should be replaced immediately. Use only
factory-approved cables of the same load capacity, diameter and length.
• Never lift people or hoist loads over people. Do not lift items vertically. The winch is design for horizontal
movement only.
• Keep children away from work area. Do not allow children to handle or use the winch.
• Never allow any person to be close to the winch when it is being loaded. keep away from the winch at
least 2m during the winching operation, and always stand to the side during winching – NEVER behind
the winch.
• It recommended to lay a heavy blanket over the winch cable near the hook end when pulling loads. If
cable failure occurs, the cloth will act as a damper and help prevent the rope from lashing out.
• Be sure the winch is mounted on a vehicle or other suitable object before operation.
• When mounting the winch on a vehicle or trailer, make sure to allow sufficient space for the winch hand
crank (if equipped) to be turned a full 360 degrees.
• The winch is designed for mounting on flat surfaces only. Do not mount the winch on a curved surface.
• Do not alter or weld any part of the winch. Such alterations may weaken the structural integrity of the
winch and will void warranty.
Operational Safety
• Do NOT exceed the maximum rated load capacity for the winch.
E&OE ©2018 Trex 6
Electric Vehicle / Boat Winch
• Do not attempt to prolonged pulls at heavy loads. This winch is designed for intermittent use only, and
should not be used in a constant duty application. The duration of the pulling job should be kept as short
as possible. If the winch motor gets very hot, stop the winching operation and let it cool down for several
minutes. Never pull for more than one minute continuously at or near the rated load.
• Do not cross over or under the cable when the winch is being loaded.
• When winching from a vehicle, ensure that all applicable vehicle brakes are engaged (parking brake etc)
and that the wheels are chocked. The vehicle engine should be running during winch operation. If
considerable winching is being performed with the engine turned off, the battery may be too depleted to
restart the engine.
• Avoid continuous pulling from extreme angles as this will cause the winch cable to gather on one end of
the drum. Uneven layering of the cable on the drum when pulling it will cause serious damage to the
winch and cable. It can be corrected by securing the load, releasing tension in the cable, spooling out
cable, then repositioning the cable to the opposite end of the drum and the puilling in again.
• Ensure that the input voltage between the motor terminals is 12VDC in order to reach the rated pull
capacity. Note that maximum rated pull capacity is achieved by the first layer of cable around the drum.
• Never hook the winch cable back to itself as it may damage the cable. Take your time when rigging and
include a reasonable factor for safety. Improper rigging can result in damage to vehicle and equipment. It
can also cause injury.It is better to use a sling or strap around the object to be tied to.
• When moving a load, take up any slack in the cable before winching and always ensure that the load is
properly and safely hooked up to the winch.
• Do not move the vehicle to assist the winch, as it could overload both the cable and winch.
• Never release the free spool clutch (if equipped) when there is a load on the winch.
• After use, release the load.
•
For loads OVER 50% rated load capacity, it is recommended to use a pulley block and double line
configuration (see image below). This reduces the load on the winch and the strain on the cable by
approximately 50%.
E&OE ©2018 Trex 7
Loading...