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TR 2000
Service Manual
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TR Equipment TR 2000, TR 9650, TR 3000 Service Manual

Service manual
2016-1
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
Registered at Medical Products Agency, Sweden, as a MD Class 1 product, MDD 93/42EEC.
TR reserves the right to make design changes and/or improvements without notice.
Always study this manual carefully before operating the Shower Trolley.
Operating instructions and recommended maintenance procedures are explained in the following pages.
If you have any questions regarding the operation or
maintenance of your Shower Trolley and cannot nd the
answer in this manual, please contact us.
Head ofce
TR Equipment AB, Sweden Phone: +46 140 38 50 60 info@trequipment.se www.trequipment.com
Group Subsidiaries
TR Group Inc, US, Phone: +1 (800) 752 6900 TR Equipment Ltd, UK, Phone: +44 (0) 844 335 8386 TRanspoRehaMed GmbH, Germany, Phone: +49 (0) 212 645850-0
Only qualied staff who are trained and certied and who can understand all operating and safety procedures may
operate and service this equipment.
The Trolley is designed for years of trouble free operation, with proper use and maintenance.
Hygiene Equipment
2
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
Designed for People
Hygiene Equipment Designed for People
Table of Content
Spare Part Lists 4
Version produced from 2007 and TR 9650 Mod. 12 4
Versions produced before 2007 13
Pedal spare kit 22
TR 3000 and TR9650, Footpedal assembly 25
Techical Information 26
TR 3000/9650 (-2006) - Circuit board 26
TR 3000/9650 (2007-) - Circuit board 27
TR 3000/9650 (-2006) - Battery charger 28
TR 3000 (2007 - 2013) / TR 9650 (2007 - 2011) - Battery charger 29
TR 9650 (2012 -) - Magcode Battery charger 30
Trouble Shooting instructions 31
Operating Instructions 32
Version produced from 2007 33
Versions produced before 2007 35
Electrical trouble shooting TR 3000/9650 37
Service Instructions 38
TR 2000 (-2006) - Bleeding the hydraulic jack 38
TR 2000 (2007-) - Bleeding the hydraulic jack 39
TR 2000 (2007-) - Remove hydraulic pump for lling of oil 40
TR 2000 (2007-) - Replacing hydraulic pump 43
TR 2000 (2007-) - Change the plastic cover and sledge 45
TR 2000 (-2006) - Change the metal cover and sledge 46
TR 3000 (-2006) - Change the metal cover and sledge 47
TR 3000 (2007-) - Change the plastic cover and sledge 48
TR 3000 (2007-) - Instruction how to change the Drivebelt 49
TR 9650 - Test instruction for auto stop mechanism on the lift 51
TR 9650 - Assemble the drive belt 52
TR 3000 / TR 9650 (-200408) - Changing the belt micro switch 56
TR 3000 / 9650 (-2006) - Adjust the drivebelt tension mechanism 57
TR 2000 - Instruction how to remove the stretcher part from the base 58
TR 2000/3000 - Rethreading bed tilt cable 59
TR 3000 - Instruction how to change the drivebelt (2007-) 61
TR 9650 - Installing the spacer kit 63
Adapting the TR 9650 with a hand control 67
TR 2000/3000 - Replacing the tilt gas springs 68
TR 9650/TR 3000 - Instruction, retrot with magnetic charger connection 70
TR 9650 - Instruction how to replace the cover 72
TR 2000/3000 - Assembly instructions - Raised chassis set 75
Hygiene Equipment
3
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
Product Description Art no
TR 2000 Hydraulic shower trolley, standard, L = 1900 mm 0522010
TR 2000-S Hydraulic shower trolley, pediatric, L = 1600 mm 0522015
TR 2000-L Hydraulic shower trolley, long, L = 2100 mm 0522016
TR 3000 Battery operated shower trolley, standard, L = 1900 mm 0522000
TR 3000-S Battery operated shower trolley, pediatric, L = 1600 mm 0522005
TR 3000-L Battery operated shower trolley, long, L = 2100 mm 0522006
TR 9651 Lift base combi. Battery operated, height adjustable for chair and/or stretcher. Incl battery charger. 0541020
TR 9651-S Lift base with narrow legs for chair only. Battery operated, height adjustable. Incl battery charger. 0541025
TR 9654 Stretcher with solid seat, pillow and safety belts. 0541098-04
TR 9655 Chair with hygiene seat, armsupports and safety belts. 0541099
TR 9650 Chair Lift, Battery operated, height adjustable with chair. Including battery charger and safety belts. 0542000
TR 9650 Stretcher Lift, Battery operated, height adjustable with stretcher. Including battery charger and safety belts. 0542010
TR 9650 Combi Lift, Battery operated, height adjustable with chair. Including battery charger and safety belts. 0542020
Designed for People
Hygiene Equipment Designed for People
4
Spare part list
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
Versions produced from January 2007
Please specify serial no. and article no. when contacting TR Equipment TR 2000 Art. no. 0522010, -15, -16 TR 3000 Art. no. 0522000, -05, -06 TR 9651 Art. no. 0541020, -25 TR 9654 Art. no. 0541098 TR 9655 Art. no. 0541099 TR 9650 Chair Lift Art. no. 0542000 TR 9650 Stretcher Lift Art. no. 0542010 TR 9650 Combi Lift Art. no. 0542020 TR 9650 Stretcher Side parts Art. no. 0542030
TR 2000/3000/9650
5
Shower trolleys and Mobile Bath Lift System
TR 2000 - Hydraulic shower trolley
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
TR 2000/3000/9650
6
Shower trolleys and Mobile Bath Lift System
TR 3000 - Battery operated shower trolley
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
TR 2000/3000/9650
7
Shower trolleys and Mobile Bath Lift System
TR 9650 - Mobile patient combilift
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
TR 2000/3000/9650
8
Shower trolleys and Mobile Bath Lift System
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
124
113
116
117
118
125
112
110
109
108
107
105
106
108
107
TR 2000/3000/9650
9
Shower trolleys and Mobile Bath Lift System
115
118
114
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
108
112
108
113
104
117
115
109
107
106
110
121, 122, 123
111
Hygiene Equipment
10
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
When ordering spare parts please specify model and serial number, see label on the shower trolley/patient lift.
Designed for People
Hygiene Equipment Designed for People
Mobile patient­combilift
1 1 2419640 Motor complete
2 741 8124 Drivebelt 9651
13 13 3418126 Sliding washer
14 14 7418581 Shims
15 3419223 Attachment wheel
16 850125 Rubber hand grip
18 18 819030 Battery
32 850260 Spring
33 3418373 Hinge for armsupport
34 7119253-03 Protection pad gray
35 7119251-03 Solid seat ABS gray
36 7123623-03 Stretcher pad ABS gray
37 7418323 Safety belt lock L=1600 chest
Shower trolley Art. No. Description
2 7418618 Drivebelt 3000
12 850268 Gasspring
15 3418684 Wire
16 850260 Spring
32 850263 Knob
34 7330385 Mattress 1900 grey
7330385-02 Mattress 1900 blue
7330385-03 Mattress 1900 yellow
7330385-04 Mattress 1600 grey
7330385-05 Mattress 1600 blue
7330385-06 Mattress 1600 yellow
7330385-07 Mattress 2100 gray
35 7419488 Pillow grey
7419488-04 Pillow blue
7419488-07 Pillow yellow
Please, order two sets of no.37 drainage and no.38 plug with each shower trolley mattress.
37 829392 Drainage
38 7419488-03 Pillow grey with belt loops
38 829391 Plug
39 7419241 Belt for pillow
39 820818-4224 Flexi drain hose
820818-4224­25
3418682 Drainage hose (per meter)
40 850266 Wire wheel
41 7119252-03 Hygiene seat ABS gray
42 7418320-02 Safety belt, legs
43 7418320 Safety belt lock, chair legs
Flexidrain hose L=2.5 m
TR 2000/3000/9650
11
Shower trolleys and Mobile Bath Lift System
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
Mobile patient combilift
44 7219254-03 Backrest ABS gray on arm
49 819310 Emergency button
50 819312 Switch, emergency
51 850160 Fender chrome
53 3219643 Cover for hinge, armsupport
72 7228378 Gray cover 9651
72 7229592 Gray cover 9651-S
73 73 850510 Castor 100 mm brake
74 74 850514
77 77 7329677 Wire charging
78 78 7329676 Wire set micro switch
80 80 3330035 Pedal metal plate
81 81 7329582 Pedal plastic
82 82 819430 Switch
83 83 819432 Rubber (switch)
84 84 819434 DC jack
85 85 819351 Circuit board
90 90 7429578 Fender front left
91 91 7429578-02 Fender front right
92 92 7429579 Fender back left
93 93 7429579-02 Fender back right
Shower trolley Art. No. Description
60 7418606 PVC plate 1900
60 7418606-02 PVC plate 1600
61 7419058 Hydraulic jack
62 3118491 Siderail 1900
3118491-02 Siderail 1600
64 6419692 Linkarm
68 850258 Spring
69 3319018 Pedal bracket
70 7229591 Gray cover 3000
71 7228379 Gray cover 2000
Castor 75 mm straight steering
0522030 Castors set for raising
850512 Castor 125 mm brake
850516
86 3328404 Pedal arm 2000
87 3428405 Pedal plate 2000
88 7429583 Pedal plate cover 2000
103 831210-0630 Pinbolt
741 8 1 16 Drivebelt top roller
741 8 1 13 Top roller axle
Castor 100 mm straight steering
TR 2000/3000/9650
12
Shower trolleys and Mobile Bath Lift System
833160-8016D Top roller axle screw
7429678 Cable DC Jack
3330036 Pedalbracket Lift
3418482 Column Jacket steering
4 3118210 Armsupport Right
6 3118210-02 Armsupport Left
0541225 Battery charger
819141 US plug type A
819140 Euro plug type C
819142 UK plug type G
819230 Capacitor
0529002
0529001
0541226
104 7331128 Fender front Chairlift Mod 12
105 7331129 Fender front Combi/Stretcherlift Mod 12
106 7228380 Gray Cover Lift Mod 12
107 851760 Castor 100 mm brake Mod 12
108 8 51761 Castor 100 mm straight steering Mod 12
851762 Castor 75 mm brake Linea
109 7429578 Fender back left Mod 12
110 7429578-02 Fender back right Mod 12
111 850161 Protection emergency stop Mod 12
112 7119252-04 Seat PUR Gray Mod 12
113 7119252-05 Plug for seat PUR Gray Mod 12
114 7219254-04 Backrest PUR Gray Mod 12
115 200103 Protection pad Gray chair Mod 12
116 200104 Protection pad Gray combi/stretcher Mod 12
117 3231041 Armsupport right Mod 12
118 3231041-02 Armsupport left Mod 12
121 819148
122 819149
123 819150 Port Cover Magcode
124 0542030-02 Sidepart PUR grey left side, Mod. 12
125 0542030-03 Sidepart PUR grey right side, Mod. 12
Pedal spare part kit TR 2000 produced after January 2007
Pedal spare part kit TR 2000 produced before January 2007
Batterycharger Magcode Mod 12 On TR 3000 from serial no: 1401-21704
Power Port 24 V Magcode (mounted in chassi)
Power Clip 24 V Magcode (connector mounted on charger)
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
13
Spare part list
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
Versions produced before January 2007
Please specify serial no. when ordering spare parts TR 2000 Art. no. 0521005, -06 TR 3000 Art. no. 0521001, -02 TR 9651 Art. no. 0541005, -06 TR 9671 Art. no. 0541007
TR 2000/3000/9650
14
Shower trolleys and Mobile Bath Lift System
TR 2000 - Hydraulic shower trolley
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
TR 2000/3000/9650
15
Shower trolleys and Mobile Bath Lift System
TR 3000 - Battery operated shower trolley
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
16
TR 9651
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
17
TR 9751
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
18
TR 9654 and TR 9655
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
Hygiene Equipment
19
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
When ordering spare parts please specify model and serial number, see label on the shower trolley/patient lift.
Designed for People
Hygiene Equipment Designed for People
Mobile patient combilift
1 1 2419640 Motor complete
2 741 8124 Drivebelt TR 9651
2 7319716 Drivebelt TR 9751
3 3 3418751 Castor with brake, left
5 5 850135 Twincastor
6 3418128 Bumper guard
7 7 842013-0102 Spring washer
8 8 843501-0010 Seeger ring
9 9 3418710 Straight steering lever
10 10 819024 Foot control pad
11 11 819046 Rubber grommet
12 7418181 Rubber spats
13 13 3418126 Sliding washer
14 14 7418581 Shims
15 3419223 Attachment wheel
16 850125 Rubber hand grip
17 6321280-03 Slipguard L=118 mm
17 6321280-02 Slipguard L=358 mm
17 17 6321280 Slipguard L=233 mm
18 18 819030 Battery
21 21 0530012 Labels
22 22 0530063-02 Circuit board kit 1993-2004
22 22 819350-02 Circuit board from Oct 04
26 26 819316 Springing cap
Shower trolley Art. No. Description
2 7418618 Drivebelt TR 3000
3418751-02 Castor with brake, right
842012-4012 Washer (spacer)
12 850268 Gasspring
15 3418684 Wire
16 850260 Spring
17 6321280-04 Slipguard L=118 mm Left
17 6321280-05 Slipgurad L=118 mm Right
29 29 819355 Low battery light
Hygiene Equipment
20
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
When ordering spare parts please specify model and serial number, see label on the shower trolley/patient lift.
Designed for People
Hygiene Equipment Designed for People
Mobile patient combilift
31 31 819352 Wire set one switch
31 31 819352-02 Wire set two switches
31 31 6319638 Bracket for switches
32 850260 Spring
33 3418373 Hinge for armsupport
34 7119253-03 Protection pad gray
35 7119251-03 Solid seat ABS gray
36 7123623-03 Stretcher pad ABS gray
37 7418323 Safety belt lock L=1600 stretcher
38 7419488-03 Pillow grey with belt loops
39 7419241 Belt for pillow
41 7119252-03 Hygiene seat ABS gray
42 7418320-02 Safety belt chair chest
43 7418320 Safety belt lock chair legs
44 7219254-03 Backrest ABS gray on arm
45 41 819302 Relay 24 V
46 42 819318 Charging socket
Shower trolley Art. No. Description
32 850263 Knob
34 7330385 Mattress 1900 gray
7330385-02 Mattress 1900 blue
7330385-03 Mattress 1900 yellow
7330385-04 Mattress 1600 gray
7330385-05 Mattress 1600 blue
7330385-06 Mattress 1600 yellow
7330385-07 Mattress 2100 gray
35 7419488 Pillow grey
7419488-04 Pillow blue
7419488-07 Pillow yellow
37 829392 Drainage
38 829391 Plug
39 820818-4224 Flexidrain hose
40 850266 Wire wheel
819099 Charging plug
Please, order two sets of no.37 drainage and no.38 plug with each shower trolley mattress.
49 819310 Emergency button
Hygiene Equipment
21
TR 2000/3000/9650
Shower trolleys and Mobile Bath Lift System
When ordering spare parts please specify model and serial number, see label on the shower trolley/patient lift.
Designed for People
Hygiene Equipment Designed for People
Mobile patient combilift
50 819312 Switch, emergency
53 3219643 Cover for hinge, armsupport
55 55 3118065 Bottom cover TR 3000/TR 9651
56 3325519 Topcover TR 9651
64 64 6419692 Linkarm
68 68 850258 Spring
69 69 3319018 Pedal bracket
76 76 859034 Rubber to pedal
79 7320417 Hydraulic jack
103 103 831210-0630 Pinbolt
105 3319028 Pedal
Shower Trolley Art. No. Description
54 3325521 Topcover TR 3000
57 3219689 Topcover TR 2000
58 3219690 Bottom cover TR 2000
60 7418606 PVC plate 1900
60 7418606-02 PVC plate 1600
61 7419058 Hydraulic jack
62 3118491 Siderail 1900
75 3319028-02 Pedal
819139 Secondary Charge Plug
850134 Twincastor with brake 75 mm
3319028-02 Pedal (short
0541222 Battery charger (pl 819099)
819141 US plug type A
819140 Euro plug type C
819142 UK plug type G
TR 2000/3000/9650
22
Pedal spare part kit for TR 2000 produced before Januart 2007
Shower trolleys and Mobile Bath Lift System
Pos. Name Art. No. Quantity
64 Linkarm (länkarm) 6419692 2 pcs.
68 Spring (fjäder) 850258 1 pc.
69 Pedal bracket (fäste) 3319018 1 pc.
103 Pinbolt (pinnbult) 831210-0630 3 pcs.
Screw (skruv) 833300-6030 1 pc.
Screw (skruv) 831050-6035 1 pc.
Nut (mutter) 841031-4006 2 pcs.
Pin (saxpinne) 843810-1220 3 pcs.
Washer nylon (bricka) 850179 2 pcs.
Washer ss (bricka) 842041-0064 7 pcs.
75 Pedal (pedal kort) 3319028-02 1 pc.
76 Rubber (gummi) 859034 1 pc.
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
TR 2000/3000/9650
23
Pedal spare part kit for TR 2000 produced after January 2007
Shower trolleys and Mobile Bath Lift System
Pos. Name Art. No. Quantity
64 Linkarm (länkarm) 6419692 2 pcs.
68 Spring (fjäder) 850258 1 pc.
69 Pedal bracket (fäste) 3319018 1 pc.
103 Pinbolt (pinnbult) 831210-0630 3 pcs.
Screw (skruv) 833300-6030 1 pc.
Screw (skruv) 831050-6035 1 pc.
Nut (mutter) 841031-4006 2 pcs.
Pin (saxpinne) 843810-1220 3 pcs.
Washer nylon (bricka) 850179 2 pcs.
Pedal (pedal kort) 3319028-02 1 pc.
Washer ss (bricka) 842041-0064 9 pcs.
86 Pedal arm 3328404 1 pc.
87 Pedal plate 3428405 1 pc.
88 Pedal plate cover 7429583 1 pc.
Spacer washer (bricka) 850189 2 pcs.
Screw (skruv) 831680-8020 1 pc.
Nut (mutter) 841011-4008 1 pc.
Tape 5952 (tejp) 850227 0,1 m
Hygiene Equipment Designed for People
Hygiene Equipment Designed for People
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