Trenton TCM 036 Installation Manual

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PRODUCT DATA &

05/14/12

SPECIFICATIONS

TCM-LINE AIR COOLED

CONDENSERS

R404A

R22

R507

R134a

R407C

R410A

Electrical Power: 208-230/1/60, 208-230/3/60, 460/1/60, 460/3/60, 575/1/60, 575/3/60

Bulletin T50-TCM-PDI-3

1087821

Latest product updates and further information at www.trentonrefrigeration.com

CONTENTS

Page

Nomenclature....................................... 2

Features & Options.............................. 2

Capacity Data...................................... 3 - 4

Electrical Data (Standard Motors)........ 5

General Specications......................... 6 - 7

Wiring Diagrams (Standard Motors)..... 8 - 12

Sound Data (Standard Motors)............ 13

EC Motors

About EC Motors................................. 14

Power Consumption............................ 14

Comparative Sound Data.................... 15

Electrical Data ..................................... 16

Wiring Diagrams ................................. 17 - 18

Page

Dimensional Data (All Models)........... 23 - 26

Receiver Options............................... 27 - 28

Condenser Theory .............................. 29

Glossary of Terms.............................. 29 - 30

Condenser Selection.......................... 31 - 32

Low Ambient Operation...................... 33 - 37

Installation.......................................... 38 - 41

Generic Service Parts........................ 42

Warranty.............................................. 43

Project Information.............................. 43

EC Motor Application Data................... 19 - 22

“As Built” Service Parts List............. BACK

Brand Name:

T50-TCM-PDI-3

- 2 -

05/14/12

T = Trenton

Product name

CM = Medium Sized Condenser

NOMENCLATURE

T CM 095 - T3 A - A 2 4 V

Application

V = Vertical Air Discharge H = Horizontal Air Discharge

Nominal Tons (R404A, 25°F TD, 60Hz)

Voltage

S2 = 208-230/1/60 T3 = 208-230/3/60 S4 = 460/1/60 T4 = 460/3/60 S5 = 575/1/60 T5 = 575/3/60 S6 = 200-220/1/50

T7 = 200-220/3/50 S7 = 380-400/1/50 T9 = 380-400/3/50

STANDARD FEATURES INCLUDE

• Horizontal or Vertical Air Discharge

• Heavy Gauge Galvanized Steel Cabinet

• ThermoSpan

failures on tube sheet

• Internally Enhanced Tubing with Enhanced Fin optimizes coil performance

• Energy Efcient PSC and 3 Phase Fan Motors with Internal Overload Protection

Coil Design eliminates tube

Fans Deep

Fans Wide

1 = Inline; 2 = Double Wide

Motor

A = 1075 RPM, 3/4 HP Motor E = ECM Motor

Design version

• Quiet ‘Swept Wing’ Fan Blade

• Fan Sections Individually Bafed with

Clean-out Panels

• Zinc Plated Huck Bolts

• Heavy Duty 24” Legs

• Double fan wide models have Two Equal

Circuits

• Control Circuit Voltage – 230 V

• Unit shipped with Nitrogen Holding Charge

• Multiple Refrigeration Circuits

• Ambient or Pressure Fan Cycling Control with

Contactor

• Johnson P66 Variable Fan Speed Control

• Efcient Variable Speed EC Motors

• Individual Fan Motor Fusing

• Non-Fused Disconnect

• Receiver with or without Heater and Insulation

OPTIONAL FEATURES

• Adjustable Flooded Head Pressure Control

(factory mounted if ordered with receiver option)

• Optional Fin Materials and Coatings

• Voltages Available for 60Hz or 50Hz

• Extended 48” Leg Kit with Cross Bracing

• Horizontal Conguration

• Optional Fin Materials

• Optional Coil Coatings

CAPACITY DATA -

T50-TCM-PDI-3

- 3 -

05/14/12

R404A

TCM 60Hz

SINGLE ROW MODELS

MODEL

NUMBER

TCM009 10 1 x 1 TCM010 12 1 x 1 TCM011 10 1 x 1 TCM012 12 1 x 1 TCM013 8 1 x 2 TCM014 10 1 x 2 TCM016 12 1 x 2 TCM017 8 1 x 2 TCM018 10 1 x 2 TCM020 12 1 x 2 TCM021 8 1 x 2 TCM022 10 1 x 2 TCM024 12 1 x 2 TCM025 8 1 x 3 TCM028 10 1 x 3 TCM030 12 1 x 3 TCM032 8 1 x 3 TCM033 10 1 x 3 TCM035 12 1 x 3 TCM037 8 1 x 4 TCM039 10 1 x 4 TCM041 12 1 x 4 TCM043 8 1 x 4 TCM045 10 1 x 4 TCM048 12 1 x 4

FPI FAN CONFIG.

TOTAL HEAT OF REJECTION MBH (KW)

TEMPERATURE DIFFERENCE (TD)

1 °F 10 °F 15 °F 20 °F 25 °F

(0.56 °C) (5.56 °C) (8.3 °C) (11.1 °C) (13.89 °C)

4.40 44.0 66.0 88.0 110.0

1.3 12.9 19.3 25.8 32.2

4.77 47.7 71.5 95.3 119.1

1.4 14.0 21.0 27.9 34.9

5.30 53.0 79.5 106.0 132.5

1.6 15.5 23.3 31.1 38.8

5.70 57.0 85.4 113.9 142.4

1.7 16.7 25.0 33.4 41.7

6.22 62.2 93.2 124.3 155.4

1.8 18.2 27.3 36.4 45.5

6.91 69.1 103.67 138.2 172.8

2.0 20.3 30.4 40.5 50.6

7.65 76.5 114.73 153.0 191.2

2.2 22.4 33.6 44.8 56.0

8.20 82.0 123.0 163.9 204.9

2.4 24.0 36.0 48.0 60.1

8.80 88.0 132.0 176.0 220.0

2.6 25.8 38.7 51.6 64.5

9.45 94.5 141.7 188.9 236.2

2.8 27.7 41.5 55.4 69.2

10.21 102.1 153.1 204.2 255.2

3.0 29.9 44.9 59.8 74.8

10.60 106.0 159.0 212.0 265.0

3.1 31.1 46.6 62.1 77.7

11.34 113.4 170.1 226.8 283.6

3.3 33.2 49.9 66.5 83.1

12.19 121.9 182.8 243.7 304.6

3.6 35.7 53.6 71.4 89.3

13.34 133.4 200.1 266.8 333.5

3.9 39.1 58.6 78.2 97.7

14.30 143.0 214.5 285.9 357.4

4.2 41.9 62.9 83.8 104.8

15.12 151.2 226.8 302.5 378.1

4.4 44.3 66.5 88.6 110.8

15.84 158.4 237.6 316.9 396.1

4.6 46.4 69.6 92.9 116.1

16.80 168.0 252.0 336.1 420.1

4.9 49.2 73.9 98.5 123.1

17.54 175.4 263.2 350.9 438.6

5.1 51.4 77.1 102.8 128.5

18.68 186.8 280.1 373.5 466.9

5.5 54.7 82.1 109.5 136.8

19.69 196.9 295.4 393.8 492.3

5.8 57.7 86.6 115.4 144.3

20.60 206.0 309.0 411.9 514.9

6.0 60.4 90.5 120.7 150.9

21.78 217.8 326.7 435.5 544.4

6.4 63.8 95.7 127.6 159.6

22.89 228.9 343.3 457.7 572.1

6.7 67.1 100.6 134.1 167.7

R404A

MAX. NO. OF FEEDS

8 0.5500 8 0.5957 8 0.6625

8 0.7120 10 0.6216 10 0.6911 10 0.7649

16 0.5123 16 0.5500 16 0.5904

16 0.6380

16 0.6625

16 0.7089

24 0.5077 24 0.5558 24 0.5957 21 0.7201 21 0.7544 21 0.8001 24 0.7310 24 0.7781 24 0.8204 32 0.6437 32 0.6805 32 0.7152

PER FEED

MBH @ 1 °F TD

NOTES:

(1) Above capacity data based on 0oF subcooling and at sea level. (2) TD = Condensing temperature - ambient temperature. (3) For High Altitude applications apply the following correction factors: 0.94 for 2000 feet,

0.88 for 4000 feet and 0.81 for 6000 feet. (4) For 50 HZ capacity multiply by 0.92. (No derate necessary when using EC motors)

R407C

R22

R507

R134a

R410A

Correction Factors for Other Refrigerants

Use

R404A

TD (Condensing dew point temperature - ambient temperature)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

(4)

0.67 0.69 0.72 0.73 0.75 0.77 0.78 0.80 0.81 0.82 0.83 0.84 0.85 0.86 0.86 0.87

Values Multiplied By:

1.02

1.00

0.97

1.02

CAPACITY DATA -

T50-TCM-PDI-3

- 4 -

05/14/12

TCM 60Hz

MODEL

NUMBER

TCM 034 8 2 x 2 TCM 036 10 2 x 2 TCM 040 12 2 x 2 TCM 042 8 2 x 2 TCM 044 10 2 x 2 TCM 047 12 2 x 2 TCM 051 8 2 x 3 TCM 056 10 2 x 3 TCM 060 12 2 x 3 TCM 063 8 2 x 3 TCM 066 10 2 x 3 TCM 070 12 2 x 3 TCM 073 8 2 x 4 TCM 078 10 2 x 4 TCM 082 12 2 x 4 TCM 086 8 2 x 4 TCM 090 10 2 x 4

TCM 095 12 2 x 4

FPI FAN CONFIG.

DOUBLE ROW MODELS

TOTAL HEAT OF REJECTION MBH (KW)

TEMPERATURE DIFFERENCE (TD)

1 °F 10 °F 15 °F 20 °F 25 °F

(0.56 °C) (5.56 °C) (8.3 °C) (11.1 °C) (13.89 °C)

16.39 163.9 245.9 327.9 409.9

4.8 48.0 72.1 96.1 120.1

17.60 176.0 264.0 352.0 440.0

5.2 51.6 77.4 103.2 128.9

18.89 188.9 283.4 377.9 472.3

5.5 55.4 83.1 110.7 138.4

20.42 204.2 306.2 408.3 510.4

6.0 59.8 89.8 119.7 149.6

21.20 212.0 318.0 424.0 530.0

6.2 62.1 93.2 124.3 155.3

22.68 226.8 340.3 453.7 567.1

6.6 66.5 99.7 133.0 166.2

24.37 243.7 365.6 487.4 609.3

7.1 71.4 107.1 142.9 178.6

26.68 266.8 400.2 533.6 667.0

7.8 78.2 117.3 156.4 195.5

28.59 285.9 428.9 571.9 714.9

8.4 83.8 125.7 167.6 209.5

30.25 302.5 453.7 604.9 756.1

8.9 88.6 133.0 177.3 221.6

31.69 316.9 475.3 633.7 792.1

9.3 92.9 139.3 185.7 232.2

33.61 336.1 504.1 672.1 840.2

9.8 98.5 147.7 197.0 246.2

35.09 350.9 526.3 701.8 877.2

10.3 102.8 154.2 205.7 257.1

37.35 373.5 560.3 747.0 933.8

10.9 109.5 164.2 218.9 273.7

39.38 393.8 590.7 787.6 984.5

11.5 115.4 173.1 230.8 288.5

41.19 411.9 617.9 823.9 1029.8

12.1 120.7 181.1 241.5 301.8

43.55 435.5 653.3 871.1 1088.9

12.8 127.6 191.5 255.3 319.1

45.77 457.7 686.6 915.4 1144.3

13.4

134.1 201.2 268.3 335.4

R404A

MAX. NO. OF FEEDS

32 0.5123 32 0.5500 32 0.5904 32 0.6380 32 0.6625 32 0.7089 48 0.5077 48 0.5558 48 0.5957 42 0.7201 42 0.7544 42 0.8001 48 0.7310 48 0.7781 48 0.8204

64 0.6437

64 0.6805

64 0.7152

PER FEED

MBH @ 1 °F TD

Correction Factors for Other Refrigerants

Use

R404A

TD (Condensing dew point temperature - ambient temperature)

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

(4)

R407C

R22

R507

R134a

R410A

NOTES:

0.88 for 4000 feet and 0.81 for 6000 feet. (4) For 50 HZ capacity multiply by 0.92. (No derate necessary when using EC motors)

0.67 0.69 0.72 0.73 0.75 0.77 0.78 0.80 0.81 0.82 0.83 0.84 0.85 0.86 0.86 0.87

Values Multiplied By:

1.02

1.00

0.97

1.02

ELECTRICAL DATA

T50-TCM-PDI-3

- 5 -

05/14/12

TCM 60Hz

SINGLE ROW MODELS

208-230/3/60 460/3/60 575/3/60 208-230/1/60 460/1/60 575/1/60

MODEL

TCM 009 1 2.3 2.9 15 1.2 1.4 15 0.9 1.1 15 3.6 4.5 15 1.7 2.1 15 1.4 1.8 15 TCM 010 1 2.3 2.9 15 1.2 1.4 15 0.9 1.1 15 3.6 4.5 15 1.7 2.1 15 1.4 1.8 15 TCM 011 1 2.3 2.9 15 1.2 1.4 15 0.9 1.1 15 3.6 4.5 15 1.7 2.1 15 1.4 1.8 15 TCM 012 1 2.3 2.9 15 1.2 1.4 15 0.9 1.1 15 3.6 4.5 15 1.7 2.1 15 1.4 1.8 15 TCM 013 2 4.6 5.2 15 2.3 2.6 15 1.8 2.0 15 7.2 8.1 15 3.4 3.8 15 2.8 3.2 15 TCM 014 2 4.6 5.2 15 2.3 2.6 15 1.8 2.0 15 7.2 8.1 15 3.4 3.8 15 2.8 3.2 15 TCM 016 2 4.6 5.2 15 2.3 2.6 15 1.8 2.0 15 7.2 8.1 15 3.4 3.8 15 2.8 3.2 15 TCM 017 2 4.6 5.2 15 2.3 2.6 15 1.8 2.0 15 7.2 8.1 15 3.4 3.8 15 2.8 3.2 15 TCM 018 2 4.6 5.2 15 2.3 2.6 15 1.8 2.0 15 7.2 8.1 15 3.4 3.8 15 2.8 3.2 15 TCM 020 2 4.6 5.2 15 2.3 2.6 15 1.8 2.0 15 7.2 8.1 15 3.4 3.8 15 2.8 3.2 15 TCM 021 2 4.6 5.2 15 2.3 2.6 15 1.8 2.0 15 7.2 8.1 15 3.4 3.8 15 2.8 3.2 15 TCM 022 2 4.6 5.2 15 2.3 2.6 15 1.8 2.0 15 7.2 8.1 15 3.4 3.8 15 2.8 3.2 15

TCM 024 2 4.6 5.2 15 2.3 2.6 15 1.8 2.0 15 7.2 8.1 15 3.4 3.8 15 2.8 3.2 15 TCM 025 3 6.9 7.5 15 3.5 3.7 15 2.7 2.9 15 10.8 15.1 20 5.1 5.5 15 4.2 4.6 15 TCM 028 3 6.9 7.5 15 3.5 3.7 15 2.7 2.9 15 10.8 15.1 20 5.1 5.5 15 4.2 4.6 15 TCM 030 3 6.9 7.5 15 3.5 3.7 15 2.7 2.9 15 10.8 15.1 20 5.1 5.5 15 4.2 4.6 15 TCM 032 3 6.9 7.5 15 3.5 3.7 15 2.7 2.9 15 10.8 15.1 20 5.1 5.5 15 4.2 4.6 15 TCM 033 3 6.9 7.5 15 3.5 3.7 15 2.7 2.9 15 10.8 15.1 20 5.1 5.5 15 4.2 4.6 15 TCM 035 3 6.9 7.5 15 3.5 3.7 15 2.7 2.9 15 10.8 15.1 20 5.1 5.5 15 4.2 4.6 15 TCM 037 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15 TCM 039 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15 TCM 041 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15 TCM 043 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15 TCM 045 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15 TCM 048 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15

FANS

FLA MCA MOP FLA MCA MOP FLA MCA MOP FLA MCA MOP FLA MCA MOP FLA MCA MOP

DOUBLE ROW MODELS

208-230/3/60 460/3/60 575/3/60 208-230/1/60 460/1/60 575/1/60

MODEL

TCM 034 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15 TCM 036 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15 TCM 040 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15 TCM 042 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15

TCM 044 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15 TCM 047 4 9.2 9.8 15 4.6 4.9 15 3.6 3.8 15 14.4 15.3 20 6.8 7.2 15 5.6 6.0 15 TCM 051 6 13.8 14.4 20 6.9 7.2 15 5.4 5.6 15 21.6 25.1 30 10.2 10.6 15 8.4 8.8 15 TCM 056 6 13.8 14.4 20 6.9 7.2 15 5.4 5.6 15 21.6 25.1 30 10.2 10.6 15 8.4 8.8 15 TCM 060 6 13.8 14.4 20 6.9 7.2 15 5.4 5.6 15 21.6 25.1 30 10.2 10.6 15 8.4 8.8 15 TCM 063 6 13.8 14.4 20 6.9 7.2 15 5.4 5.6 15 21.6 25.1 30 10.2 10.6 15 8.4 8.8 15 TCM 066 6 13.8 14.4 20 6.9 7.2 15 5.4 5.6 15 21.6 25.1 30 10.2 10.6 15 8.4 8.8 15 TCM 070 6 13.8 14.4 20 6.9 7.2 15 5.4 5.6 15 21.6 25.1 30 10.2 10.6 15 8.4 8.8 15 TCM 073 8 18.4 20.1 25 9.2 9.5 15 7.2 7.4 15 28.8 30.1 35 13.6 15.1 20 11.2 11.6 15 TCM 078 8 18.4 20.1 25 9.2 9.5 15 7.2 7.4 15 28.8 30.1 35 13.6 15.1 20 11.2 11.6 15 TCM 082 8 18.4 20.1 25 9.2 9.5 15 7.2 7.4 15 28.8 30.1 35 13.6 15.1 20 11.2 11.6 15

TCM 086 8 18.4 20.1 25 9.2 9.5 15 7.2 7.4 15 28.8 30.1 35 13.6 15.1 20 11.2 11.6 15 TCM 090 8 18.4 20.1 25 9.2 9.5 15 7.2 7.4 15 28.8 30.1 35 13.6 15.1 20 11.2 11.6 15 TCM 095 8 18.4 20.1 25 9.2 9.5 15 7.2 7.4 15 28.8 30.1 35 13.6 15.1 20 11.2 11.6 15

M.C.A. = Minimum Circuit Ampacity

M.O.P. = Maximum OverCurrent protection

FANS

FLA MCA MOP FLA MCA MOP FLA MCA MOP FLA MCA MOP FLA MCA MOP FLA MCA MOP

GENERAL SPECIFICATIONS -

T50-TCM-PDI-3

- 6 -

05/14/12

R404A

TCM 60Hz

SINGLE ROW MODELS

MODEL

NUMBER

TCM009 1

TCM010 1

TCM011 1

TCM012 1

TCM013 2

TCM014 2

TCM016 2

TCM017 2

TCM018 2

TCM020 2

TCM021 2

TCM022 2

TCM024 2

TCM025 3

TCM028 3

TCM030 3

TCM032 3

TCM033 3

TCM035 3

TCM037 4

TCM039 4

TCM041 4

TCM043 4

TCM045 4

TCM048 4

FANS

LONG

R404A

REFRIG. CHARGE

NORMAL

(2)

LBS

(Kg)

3.7

(1.66)

3.7

(1.66)

4.5

(2.06)

4.5

(2.06)

5.2

(2.35)

5.2

(2.35)

5.2

(2.35)

7.1

(3.22)

7.1

(3.22)

7.1

(3.22)

8.8

(4.02)

8.8

(4.02)

8.8

(4.02)

10.8

(4.90)

10.8

(4.90)

10.8

(4.90)

13.4

(6.09)

13.4

(6.09)

13.4

(6.09)

14.7

(6.70)

14.7

(6.70)

14.7

(6.70)

18.2

(8.28)

18.2

(8.28)

18.2

(8.28)

90% FULL

(3)

LBS

(Kg)

(6.40)

(8.20)

(8.72)

(12.69)

(16.30)

(19.30)

(24.71)

(26.21)

(33.43)

(1)

AIR FLOW

RATES

CFM

/h)

6870

(11672)

6640

(11281)

6620

(11247)

6400

(10874)

14800

(25145)

14400

(24466)

13900

(23616)

14200

(24126)

13700

(23276)

13300

(22597)

13700

(23276)

13200

(22427)

12800

(21747)

21300

(36189)

20600

(35000)

19900

(33810)

20500

(34830)

19900

(33810)

19200

(32621)

28400

(48252)

27500

(46723)

26600

(45194)

27400

(46553)

26500

(45024)

25600

(43495)

SOUND

LEVEL

(5)

dBA

PIPING CONNECTIONS

16°F to 30°F DESIGN TD 10°F to 15°F DESIGN TD

INLET OUTLET

INCHES

(mm)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 5/8

(67)

2 5/8

(67)

2 5/8

(67)

2 5/8

(67)

2 5/8

(67)

2 5/8

(67)

INCHES

(mm)

7/8

(22)

7/8

(22)

7/8

(22)

7/8

(22)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

QTY

INLET OUTLET

INCHES

(mm)

1 1/8

1 3/8

1 5/8

2 1/8

(29)

(35)

(41)

(54)

INCHES

(mm)

7/8

(22)

7/8

(22)

7/8

(22)

7/8

(22)

7/8

(22)

7/8

(22)

7/8

(22)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

QTY

APPROX. SHIPPING WEIGHTS

LBS

(Kg)

245

(111)

250

(114)

265

(120)

270

(123)

410

(186)

415

(189)

420

(191)

450

(205)

455

(207)

460

(209)

480

(218)

490

(223)

500

(227)

630

(286)

640

(291)

650

(295)

680

(309)

695

(316)

710

(323)

810

(368)

825

(375)

840

(382)

880

(400)

900

(409)

920

(418)

(1) Correction Factors for Other Refrigerants - Use

(2) Normal charge is the refrigerant charge for warm ambient or summer operation.

(3) 90% full is the liquid refrigerant weight at 90% of internal volume and is for reference only. (4) For 50 Hz fan data use 60 Hz CFM (m3/h) X 0.83 (No derate necessary when using EC motors)

(5) Sound pressure level at 30 ft. (10 m) See page 13 for more data

R407C

R22

R134a R507

R410A

1.10 1.15 1.11 1.00 1.02

R404A

Values Multiplied By

GENERAL SPECIFICATIONS -

T50-TCM-PDI-3

- 7 -

05/14/12

R404A

TCM 60Hz

DOUBLE ROW MODELS

MODEL

NUMBER

TCM034 2

TCM036 2

TCM040 2

TCM042 2

TCM044 2

TCM047 2

TCM051 3

TCM056 3

TCM060 3

TCM063 3

TCM066 3

TCM070 3

TCM073 4

TCM078 4

TCM082 4

TCM086 4

TCM090 4

TCM095 4

FANS

LONG

R404A

REFRIG. CHARGE NORMAL

(2)

LBS

(Kg)

14.2

(6.45)56(25.39)

14.2

(6.45)56(25.39)

14.2

(6.45)56(25.39)

17.7

(8.03)72(32.61)

17.7

(8.03)72(32.61)

17.7

(8.03)72(32.61)

21.6

(9.80)85(38.59)

21.6

(9.80)85(38.59)

21.6

(9.80)85(38.59)

26.8

(12.18)

26.8

(12.18)

26.8

(12.18)

29.5

(13.39)

29.5

(13.39)

29.5

(13.39)

36.4

(16.57)

36.4

(16.57)

36.4

(16.57)

90% FULL

(3)

LBS

(Kg)

109

(49.43)

109

(49.43)

109

(49.43)

115

(52.42)

115

(52.42)

115

(52.42)

147

(66.86)

147

(66.86)

147

(66.86)

(1)

AIR FLOW

RATES

CFM

28400

(48252)

27500

(46723)

26600

(45194)

27400

(46553)

26500

(45024)

25600

(43495)

42600

(72378)

41200

(69999)

39800

(67621)

41100

(69829)

39700

(67451)

38400

(65242)

56800

(96504)

55000

(93446)

53100

(90217)

54800

(93106)

53000

(90048)

51200

(86989)

SOUND

LEVEL

(5)

/h)

dBA

16°F to 30°F DESIGN TD 10°F to 15°F DESIGN TD

INLET OUTLET

INCHES

(mm)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 5/8

(67)

2 5/8

(67)

2 5/8

(67)

2 5/8

(67)

2 5/8

(67)

2 5/8

(67)

PIPING CONNECTIONS

INCHES

(mm)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

QTY

INCHES

INLET OUTLET

(mm)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 5/8

(41)

1 5/8

(41)

1 5/8

(41)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

2 1/8

(54)

INCHES

(mm)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 1/8

(29)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

1 3/8

(35)

QTY

APPROX. SHIPPING WEIGHTS

LBS

(Kg)

830

(377)

845

(384)

860

(391)

900

(409)

920

(418)

940

(427)

1190

(541)

1210

(550)

1230

(559)

1290

(586)

1320

(600)

1350

(614)

1540

(700)

1570

(714)

1600

(727)

1670

(759)

1710

(777)

1750

(795)

(1) Correction Factors for Other Refrigerants - Use

(2) Normal charge is the refrigerant charge for warm ambient or summer operation.

(3) 90% full is the liquid refrigerant weight at 90% of internal volume and is for reference only. (4) For 50 Hz fan data use 60 Hz CFM (m3/h) X 0.83 (No derate necessary when using EC motors)

(5) Sound pressure level at 30 ft. (10 m) See page 13 for more data

R407C

R22

R134a R507

R410A

1.10 1.15 1.11 1.00 1.02

R404A

Values Multiplied By

WIRING DIAGRAM

T50-TCM-PDI-3

- 8 -

05/14/12

TCM 60Hz

(SINGLE ROW MODELS - SINGLE PHASE UNITS)

WIRING DIAGRAM

T50-TCM-PDI-3

- 9 -

05/14/12

TCM 60Hz

(SINGLE ROW MODELS - THREE PHASE UNITS)

WIRING DIAGRAM

T50-TCM-PDI-3

- 10 -

05/14/12

TCM 60Hz

(DOUBLE ROW MODELS - THREE PHASE UNITS)

WIRING DIAGRAM

T50-TCM-PDI-3

- 11 -

05/14/12

TCM 60Hz

(DOUBLE ROW MODELS WITH SINGLE PHASE

FAN SPEED CONTROL - P66)

WIRING DIAGRAM

T50-TCM-PDI-3

- 12 -

05/14/12

TCM 60Hz

(DOUBLE ROW MODELS WITH THREE PHASE

HOFFMAN FAN SPEED CONTROL)

SOUND LEVEL (dBA) -

T50-TCM-PDI-3

- 13 -

05/14/12

TCM 60Hz

STANDARD MOTOR

# of Fans

1 60 51 46 40 2 62 53 48 42 3 63 54 49 43 4 64 55 50 44 6 66 57 52 46 8 67 58 53 47

10 (3) 30 (9) 50 (15) 100 (30)

Distance ft (m)

TCM

20% 30% 40% 50% 60% 70% 80% 90% 100%

Power Consum ption (kW)

Load Requirement

Power Consumption Comparison

8 Fan KCM Condenser with Electronically Commutated Motor vs. 8 Fan

Standard Motor 1075 RPM KCM Condenser (Capacity - 46 MBH/TD)

8 FAN 1075 RPM

8 FAN EC Motor

TYPICAL OPERATING

RANGE

T50-TCM-PDI-3

- 14 -

05/14/12

ABOUT EC MOTORS

EC MOTORS

60Hz

Air cooled condensers utilizing electrically commutat-

ed motor (EC motor) technology offer many benets; Improved Efciency, Reduced Sound Levels, Speed

Control, Simplicity and Reliability

Efciency

The speed control function of an EC motor allows the condenser to run at optimized energy levels at different operating conditions. Up to 75% in energy savings can be realized when comparing the EC motor speed control method to a conventional fan cycling method. See table below for power consumption and energy savings comparisons.

Sound

As EC motor speeds vary for different operating conditions they also offer reduced sound levels when compared to conventional motor running full speed. Sound levels are reduced on cooler days and in evenings. Refer to page 15 for sound ratings at different speeds.

Head Pressure Control

EC motors make it easier to maintaining stable head

pressures when motor speeds are varied according to operating conditions. System optimization is

further enhanced compared to the system shock from conventional cycling banks of fans off and on.

Simplicity and Reliability

The installation and control of EC motors is very simple compared to other methods of speed control used on conventional AC motors. Lower running operating temperatures and smooth transitional speed

changes make EC motors durable and reliable.

POWER CONSUMPTION COMPARISON

8 Fan TCM Condenser with Electronically Commutated Motor

vs.

8 Fan Standard Motor 1075 RPM TCM Condenser

(Capacity: 46 MBH/TD)

TCM

0 1 2 3 4 5 6 7 8 9

dBA @ 10 ft.

Number of Fans

EC SOUND DATA ( dBA @ 10 ft)

100% FAN SPEED

90 % FAN SPEED

80 % FAN SPEED

70 % FAN SPEED

60% FAN SPEED

50 % FAN SPEED

T50-TCM-PDI-3

- 15 -

05/14/12

COMPARATIVE SOUND DATA

(dBA vs. RPM vs. Number of Fans)

EC MOTORS

60Hz

# of Fans

100 90 80 70 60 50

1 60 58 55 52 48 45 2 62 60 57 54 50 47 3 63 61 58 55 51 48 4 64 62 59 56 52 49 6 66 64 61 58 54 51 8 67 65 62 59 55 52 7 72 70 67 64 61 57 8 72 70 67 64 61 57

dBA @ 10 ft (3m)

Fan Speed ( % Maximum)

TCM

T50-TCM-PDI-3

- 16 -

05/14/12

ELECTRICAL DATA -

OPTIONAL EC MOTORS

SINGLE ROW MODELS

208-230/3/60 460/3/60

MODEL

TCM 009 1 1.8 2.3 15 1.0 1.3 15 TCM 010 1 1.8 2.3 15 1.0 1.3 15 TCM 011 1 1.8 2.3 15 1.0 1.3 15 TCM 012 1 1.8 2.3 15 1.0 1.3 15 TCM 013 2 3.6 4.1 15 2.0 2.3 15 TCM 014 2 3.6 4.1 15 2.0 2.3 15 TCM 016 2 3.6 4.1 15 2.0 2.3 15 TCM 017 2 3.6 4.1 15 2.0 2.3 15 TCM 018 2 3.6 4.1 15 2.0 2.3 15 TCM 020 2 3.6 4.1 15 2.0 2.3 15 TCM 021 2 3.6 4.1 15 2.0 2.3 15 TCM 022 2 3.6 4.1 15 2.0 2.3 15 TCM 024 2 3.6 4.1 15 2.0 2.3 15 TCM 025 3 5.4 5.9 15 3.0 3.3 15 TCM 028 3 5.4 5.9 15 3.0 3.3 15 TCM 030 3 5.4 5.9 15 3.0 3.3 15 TCM 032 3 5.4 5.9 15 3.0 3.3 15 TCM 033 3 5.4 5.9 15 3.0 3.3 15 TCM 035 3 5.4 5.9 15 3.0 3.3 15 TCM 037 4 7.2 7.7 15 4.0 4.3 15 TCM 039 4 7.2 7.7 15 4.0 4.3 15 TCM 041 4 7.2 7.7 15 4.0 4.3 15 TCM 043 4 7.2 7.7 15 4.0 4.3 15 TCM 045 4 7.2 7.7 15 4.0 4.3 15 TCM 048 4 7.2 7.7 15 4.0 4.3 15

FANS

FLA MCA MOP FLA MCA MOP

EC MOTORS

60Hz

DOUBLE ROW MODELS

208-230/3/60 460/3/60

MODEL

TCM 034 4 7.2 7.7 15 4.0 4.3 15 TCM 036 4 7.2 7.7 15 4.0 4.3 15 TCM 040 4 7.2 7.7 15 4.0 4.3 15 TCM 042 4 7.2 7.7 15 4.0 4.3 15 TCM 044 4 7.2 7.7 15 4.0 4.3 15 TCM 047 4 7.2 7.7 15 4.0 4.3 15

TCM 051 6 10.8 11.3 15 6.0 6.3 15 TCM 056 6 10.8 11.3 15 6.0 6.3 15 TCM 060 6 10.8 11.3 15 6.0 6.3 15 TCM 063 6 10.8 11.3 15 6.0 6.3 15 TCM 066 6 10.8 11.3 15 6.0 6.3 15 TCM 070 6 10.8 11.3 15 6.0 6.3 15 TCM 073 8 14.4 15.1 20 8.0 8.3 15 TCM 078 8 14.4 15.1 20 8.0 8.3 15 TCM 082 8 14.4 15.1 20 8.0 8.3 15 TCM 086 8 14.4 15.1 20 8.0 8.3 15 TCM 090 8 14.4 15.1 20 8.0 8.3 15 TCM 095 8 14.4 15.1 20 8.0 8.3 15

FANS

FLA MCA MOP FLA MCA MOP

M.C.A. = Minimum Circuit Ampacity

M.O.P. = Maximum Overcurrent Protection

TCM

T50-TCM-PDI-3

- 17 -

05/14/12

EC MOTOR WIRING

(SINGLE ROW MODELS - ECM

w/ PROPORTIONAL PRESSURE CONTROL)

EC MOTORS

60Hz

TCM

T50-TCM-PDI-3

- 18 -

05/14/12

EC MOTOR WIRING

(SINGLE ROW MODELS - ECM w/ EXTERNAL SIGNALS)

EC MOTORS

60Hz

TCM

T50-TCM-PDI-3

- 19 -

05/14/12

EC MOTOR APPLICA TION

EC MOTORS

60Hz

Motors With Built-in Variable Speed –

Optional “E” Fan/motor Code

Units with an E (versus A) for motor designation

use an EC (electronically commutated) motor / fan combination to provide variable speed condenser control. ECM fan/motor combinations use DC motors with integral AC to DC conversion allowing direct connection to AC mains with the energy

saving and control benets of a DC motor. Ideally

the motors on the condenser should all be EC and simultaneously slow down /speed up together. This

provides for maximum energy savings. However some applications may exist where just the last fan

or pair of fans (ones closest to header) is solely EC motors. (The remaining conventional type motors are then cycled off by fan cycling pressure controls).

Important Warnings:

(Please read before handling motors)

1. When connecting the unit to the power supply, dangerous voltages occur. Due to motor capacitor discharge time, do not open the motor within 5 minutes after disconnection of all phases.

2. With a Control voltage fed in or a set speed value being saved, the motor will restart automatically after a power failure.

Speed adjustment Characteristics

The EC motor varies its speed linearly based on a 1-10V input signal. At 10 VDC, the motor runs at

full speed. At 0 to approx. 1 VDC, the motor turns

off. A chart of the speed control curve is shown below. The motor can be controlled at any speed below its nominal RPM.

Full RPM

RPM

Control voltage [V dc]

Control Signal

The input control signal can be supplied by an

external control signal or from a factory installed proportional pressure control. Units with factory installed proportional pressure controls require

no installation wiring and are adjusted with initial

factory settings. These may require further adjust-

ments to suit local eld conditions.

External Control Signal (Supplied by others)

3. Dangerous external voltages can be present at

terminal KL2 even when the unit is turned off.

4. The Electronics housing can get hot.

5. The cycling on and off of EC motors should be controlled by the DC control voltage (i.e. 0V DC

will turn motor off). Excessive cycling of the

motor by line voltage contactors may cause stress on the motors and reduce the motor life.

Contact control manufacturer for setup of external

controller to provide a 0-10 VDC control signal. Wire the control signal to terminal board in unit

control box. See EC diagrams on pages 17-18 for typical external signal control wiring.

TCM

T50-TCM-PDI-3

- 20 -

05/14/12

EC MOTOR APPLICA TION

EC MOTORS

60Hz

P352 Proportional Pressure Control (Factory Installed)

Units equipped with factory installed P352 controls use a proportional plus integral pressure controller to vary and maintain the motor speed at the desired head pressure. The controller has two main user adjustable features:

• Head Pressure Set point

• Throttling range

Leave the minimum Output setting at 0% and

Jumpers should be set for Direct Acting (do not

re-adjust)

Module

User Adjust

Setpoint

Potentiometer

User Adjust

Throttling Range

Potentiometer

Minimum

Output

Potentiometer

LED Indicator

(Percent of Output)

THROT RANGE

OUTPU

Connector

MIN

Operation Mode

Jumper Positions

34 2 1

Integration DIP Switch

Direct

Acting

Throttling range

The throttling range potentiometer controls how far the system pressure deviates from the control set point to generate a 100% output signal from the control and is adjustable from 10 -100 psig. The

throttling range determines how quickly the motor

will reach full speed when detecting a change in

head pressure. For example, if the set point is 190

psig and the throttling range is 50 psig, when the system pressure is below 190 psig, the fans will be off. When the system pressure reaches 240 psig

(190+50) the fans will be at full speed. To make the

fans ramp more slowly the throttling range should

be increased. To maximize sound reduction and energy efciency and to provide for the most stable

control, it is recommended this setting be left at 100 psig.

Reverse acting or direct acting mode of operation

The reverse acting/direct acting jumper is used to ensure the controller responds correctly to the desired head pressure. In Direct Acting (DA) mode, the motor speed increases as the pressure rises above desired set point. For proper condenser

operation, this jumper MUST be in Direct Acting (DA) mode. Failure to ensure J1 jumper is in direct

acting mode will cause the system to trip on high head pressure.

Head Pressure Set point

The head pressure set point potentiometer is adjustable from 90-250 psig. This maintains a minimum condensing temp at the corresponding pressure set point. Typical R404A set points are from 170-200 psig. (i.e. 78°F - 89°F Cond. Temp). Note: Very low set points may cause the fan motors to run full speed continually even if the condenser is properly sized. The fans will turn off if the system pressure falls below the desired set

point.

Minimum Output

The minimum output potentiometer controls the minimum signal sent to the motor and is factory

set at 0%. It is adjustable between 0 and 60% of

the output range. If this is adjusted to 50%, the motors will not start running until 5V is applied to the motor. The motor will start running at 50%

of full speed. To maximize sound reduction and

energy savings and to provide the most stable control, it is recommended this setting be left at 0%.

Integration constant

The integration constant switch provides ability to change controller from a proportional only control to a proportional plus integral control. To provide the most responsive system and to maintain a stable head pressure, it is recommended the integration setting be left on “fast” with the Mode switch set to OFF (Proportional AND Integral activated)

FAST (on)

3 4

2 1

MEDIUM (off)

SLOW (off)

OFF (set for PROPORTIONAL / INTEGRAL MODE)

EC MOTOR APPLICA TION

T50-TCM-PDI-3

- 21 -

05/14/12

TCM

Transducer Wiring

The P352PN controls use a P266 (P399 or P499) pressure transducer to generate a 0.5 to 4.5 VDC input signal. The transducer is wired to the terminal block at the bottom of the control as shown in the diagram below.

EC MOTORS

60Hz

Interior View and Typical Wiring of P352PN Control

Protective Features

The EC motors have many built-in protective features. The EC motors have functions within the motor to protect

against:

• Over-temperature of electronics

• Over-temperature of motor

• Incorrect rotor position detection

With any of these failures, the motor stops electronically and an alarm relay is switched. With one of these failures, the motor WILL NOT automatically restart. To reset, the power supply has to be switched off for a minimum 20 seconds once the motor is at standstill.

· Locked-rotor protection As soon as the rotor is blocked, the motor

gets switched off electronically and the alarm

relay is switched. After de-blocking, the motor

WILL restart automatically.

· Under-voltage protection

If power supply voltage falls below ~150VAC/ 3Ø (for 230V motors) or ~290VAC/3Ø (for

460V motors) for 5 seconds minimum, the

motor will be switched off electronically and the alarm relay is switched. If power supply voltage returns to correct values, the motor WILL restart automatically.

· Phase Failure If 1 phase fails for 5 seconds minimum, the motor will be switched off electronically and the alarm relay is switched. If all 3 phases return to correct values, the motor WILL re start automatically within 10-40 seconds.

EC MOTOR APPLICA TION

1LK2LK3LK

T50-TCM-PDI-3

- 22 -

05/14/12

TCM

EC MOTORS

60Hz

EC Motor Wiring

All EC motor wiring is done at the factory. If any motor wiring needs to be done in the eld, the diagram below indicates the terminal pin congurations inside the motor junction box. The terminals normally used are PE, L1, L2, L3, 0-10V/ PWM, GND, OUT 0-10V and GND. The remainder of the terminals are not normally used.

The diagram on page 17 shows typical motor wiring for a 1 x 4 EC condenser.

RS A

12 11 10 9 8 7 6 5 4 3 2 1 3 2 1 3 2 1

RS B

0-10

+20 V

+10 V

4-20 mA

0-10 V PWM

V PWM

GND

RS A

OUT

GND

COM

PIN Name Function PE --- PE Protective earth conductor KL1 1 L3 Mains; L3

2 L2 Mains; L2

3 L1 Mains; L1 KL2 1 NC Relay status; NC contact with error

Load max. 250 VAC / 2 A at cos?= 1

2 COM Relay status; COMMON Load max.

250 VAC / 2 A at cos?= 1

3 NO Relay status; NO contact with error

Load max. 250 VAC / 2 A at cos?= 1

KL3 1 OUT

0 - 10 V

Master output for control of several slave fans; max. 10 mA

2 GND GND

3 0 - 10 V / PWM Analogue input;

Input resistance 100 kΩ PWM frequency

1 kHz

4 10 V 10 V + 15 % supply for ext. potentio-

meter; max. 10 mA; short-circuitproof

5 20 V 20 V +/- 20 % supply for ext. sensor;

max. 50 mA; short-circuitproof

6 4 - 20 mA Analogue input; 4 - 20 mA;

Load 100 Ω; Voltage drop 2 V at 20 mA

7 0 - 10 V / PWM Analogue input;

Input resistance 100 kΩ PWM frequency 1 kHz

8 GND GND

9 RS B RS485 interface for ebmBUS; RS B

connection

10 RS A RS485 interface for ebmBUS; RS A

connection

11 RS B RS485 interface for ebmBUS; RS B

connection

12 RS A RS485 interface for ebmBUS; RS A

connection

DIMENSIONAL DATA -

1 - 3 FANS LONG

T50-TCM-PDI-3

- 23 -

05/14/12

TCM 60Hz

VERTICAL AIR - SINGLE ROW MODELS

ELECTRICAL END VIEW

[ 78 ]

3 1/16

[ 533 ]

[ 610 ]

[ 51 ]

MODEL NUMBER FANS LONG

TCM009 TCM010 TCM011

1 42½ 1080 22 559 - -

TCM012 TCM013 TCM014 TCM016 TCM017 TCM018

2 82½ 2096 62 1575 - -

TCM020 TCM021 TCM022 TCM024 TCM025 TCM028 TCM030 TCM032

3 122½ 3112 102 2591 - -

TCM033 TCM035 TCM037 TCM039 TCM041 TCM043

4 162½ 4162 62 1575 72 1829

TCM045 TCM048

42 5/8

[ 1083 ]

22 1/8

[ 562 ] 42 1/8

[ 1070 ]

SIDE VIEW

[651]

255/8

[ 51 ]

[ 203 ][ 203 ]

2 3/4 [ 70 ]

[ 203 ]

2 3/4

[ 70 ]

PIPING END VIEW

[991]

[ 295 ]

11 5/8

7/8

[ 203 ]

[ 51 ]

[ 22 ]

1 3/4 [ 44 ]

4 FANS LONG

SIDE VIEW

[ 203 ]

[ 51 ]

[ 203 ]

L M1 M2

Inches mm Inches mm Inches mm

DIMENSIONAL DATA -

[ 610 ]

[ 203 ]

[ 51 ]

82 5/8

62 5/8 [ 1591 ]

[ 2099 ]

[ 203 ]

[ 51 ]

[ 533 ]

[ 78 ]

3 1/16

ELECTRICAL END VIEW

82 5/8

[ 2099 ]

[ 203 ]

11 5/8

[ 295 ]

[ 44 ]

1 3/4

[ 22 ]

7/8

[ 51 ]

PIPING END VIEW

4 FANS LONG

[ 203 ]

[ 51 ]

[ 203 ]

[ 51 ]

SIDE VIEW

1 - 3 FANS LONG

[ 70 ]

[ 203 ]

2 3/4

[ 203 ]

[ 70 ]

2 3/4

SIDE VIEW

255/8

[651]

[991]

T50-TCM-PDI-3

- 24 -

05/14/12

TCM 60Hz

VERTICAL AIR - DOUBLE ROW MODELS

MODEL NUMBER FANS LONG

TCM034 TCM036 TCM040 TCM042

2 82½ 2096 62 1575 - -

Inches mm Inches mm Inches mm

TCM044 TCM047 TCM051 TCM056 TCM060 TCM063

3 122½ 3112 102 2591 - -

L M1 M2

TCM066 TCM070 TCM073 TCM078 TCM082 TCM086

4 162½ 4128 62 1575 72 1829

TCM090 TCM095

DIMENSIONAL DATA -

T50-TCM-PDI-3

- 25 -

05/14/12

TCM 60Hz

HORIZONTAL AIR - SINGLE ROW MODELS

ELECTRICAL END VIEW

1 - 3 FAN

221/8 [562]

4 1/2 [ 114 ]

4 FAN

4 1/2

[ 114 ]

MODEL NUMBER FANS LONG

TCM009 TCM010

TCM011 TCM012 TCM013 TCM014 TCM016 TCM017 TCM018 TCM020 TCM021 TCM022 TCM024 TCM025 TCM028 TCM030 TCM032 TCM033 TCM035 TCM037 TCM039 TCM041 TCM043 TCM045 TCM048

1 42½ 1080 36¾ 933 - -

2 82½ 2096 76¾ 1949 - -

3 122½ 3112 116¾ 2965 - -

4 162½ 4128 77

AIR FLOW

1 11/16 [ 43 ]

4 1/2

[ 114 ]

[ 51 ]

4 1/2 [ 114 ]

22 5/8

[ 122 ]

[ 140 ]

1 11/16

L M1 M2

Inches mm Inches mm Inches mm

/8 1965 773/8 1965

44 5/8 [ 1133 ]

[ 43 ]

DIMENSIONAL DATA -

T50-TCM-PDI-3

- 26 -

05/14/12

TCM 60Hz

HORIZONTAL AIR - DOUBLE ROW MODELS

411/4

253/8

[1048]

[645]

AIR FLOW

3 9/16

[ 90 ]

6 1/2

[ 165 ]

[ 533 ]

[ 838 ]

87 5/8

[ 2226 ]

3 9/16

[ 90 ]

6 1/2

[ 165 ]

MODEL NUMBER FANS LONG

TCM034 TCM036 TCM040 TCM042

2 82½ 2096 81¼ 2064 - -

TCM044 TCM047 TCM051 TCM056 TCM060 TCM063

3 122½ 3112 121¼ 3080 - -

TCM066 TCM070 TCM073 TCM078 TCM082 TCM086

4 162½ 4128 79¼ 2015 79

TCM090 TCM095

M1 M2

2 5/8

L M1 M2

Inches mm Inches mm Inches mm

/6 2015

RECEIVER OPTIONS -

T50-TCM-PDI-3

- 27 -

05/14/12

R404A

TCM 60Hz

SINGLE ROW MODELS

SINGLE CIRCUIT PER FAN WIDE

OPTION 1 OPTION 2 OPTION 3

MODEL

TCM 009 1 24.8 11.3 6 152 30 762 1 38.0 17.3 6 5/8 168 36 914 1 60.9 27.7 8 5/8 219 36 914 1 TCM 010 1 24.8 11.3 6 152 30 762 1 38.0 17.3 6 5/8 168 36 914 1 60.9 27.7 8 5/8 219 36 914 1 TCM 011 1 24.8 11.3 6 152 30 762 1 38.0 17.3 6 5/8 168 36 914 1 60.9 27.7 8 5/8 219 36 914 1 TCM 012 1 24.8 11.3 6 152 30 762 1 38.0 17.3 6 5/8 168 36 914 1 60.9 27.7 8 5/8 219 36 914 1 TCM 013 2 30.0 13.6 6 152 36 914 1 38.0 17.3 6 5/8 168 36 914 1 60.9 27.7 8 5/8 219 36 914 1 TCM 014 2 30.0 13.6 6 152 36 914 1 38.0 17.3 6 5/8 168 36 914 1 60.9 27.7 8 5/8 219 36 914 1 TCM 016 2 30.0 13.6 6 152 36 914 1 38.0 17.3 6 5/8 168 36 914 1 60.9 27.7 8 5/8 219 36 914 1 TCM 017 2 38.0 17.3 6 5/8 168 36 914 1 60.9 27.7 8 5/8 219 36 914 1 82.3 37.4 8 5/8 219 48 1219 1 TCM 018 2 38.0 17.3 6 5/8 168 36 914 1 60.9 27.7 8 5/8 219 36 914 1 82.3 37.4 8 5/8 219 48 1219 1 TCM 020 2 38.0 17.3 6 5/8 168 36 914 1 60.9 27.7 8 5/8 219 36 914 1 82.3 37.4 8 5/8 219 48 1219 1 TCM 021 2 60.9 27.7 8 5/8 219 36 914 1 82.3 37.4 8 5/8 219 48 1219 1 103.7 47.1 8 5/8 219 60 1524 1 TCM 022 2 60.9 27.7 8 5/8 219 36 914 1 82.3 37.4 8 5/8 219 48 1219 1 103.7 47.1 8 5/8 219 60 1524 1 TCM 024 2 60.9 27.7 8 5/8 219 36 914 1 82.3 37.4 8 5/8 219 48 1219 1 103.7 47.1 8 5/8 219 60 1524 1 TCM 025 3 60.9 27.7 8 5/8 219 36 914 1 82.3 37.4 8 5/8 219 48 1219 1 125.2 56.9 10 3/4 273 48 1219 1 TCM 028 3 60.9 27.7 8 5/8 219 36 914 1 82.3 37.4 8 5/8 219 48 1219 1 125.2 56.9 10 3/4 273 48 1219 1 TCM 030 3 60.9 27.7 8 5/8 219 36 914 1 82.3 37.4 8 5/8 219 48 1219 1 125.2 56.9 10 3/4 273 48 1219 1 TCM 032 3 71.6 32.5 8 5/8 219 42 1067 1 103.7 47.1 8 5/8 219 60 1524 1 158.1 71.9 10 3/4 273 60 1524 1 TCM 033 3 71.6 32.5 8 5/8 219 42 1067 1 103.7 47.1 8 5/8 219 60 1524 1 158.1 71.9 10 3/4 273 60 1524 1 TCM 035 3 71.6 32.5 8 5/8 219 42 1067 1 103.7 47.1 8 5/8 219 60 1524 1 158.1 71.9 10 3/4 273 60 1524 1 TCM 037 4 82.3 37.4 8 5/8 219 48 1219 1 125.2 56.9 10 3/4 273 48 1219 1 191.0 86.8 10 3/4 273 72 1829 1 TCM 039 4 82.3 37.4 8 5/8 219 48 1219 1 125.2 56.9 10 3/4 273 48 1219 1 191.0 86.8 10 3/4 273 72 1829 1 TCM 041 4 82.3 37.4 8 5/8 219 48 1219 1 125.2 56.9 10 3/4 273 48 1219 1 191.0 86.8 10 3/4 273 72 1829 1 TCM 043 4 103.7 47.1 8 5/8 219 60 1524 1 158.1 71.9 10 3/4 273 60 1524 1 256.8 116.7 10 3/4 273 96 2438 1 TCM 045 4 103.7 47.1 8 5/8 219 60 1524 1 TCM 048 4 103.7 47.1 8 5/8 219 60 1524 1 158.1 71.9 10 3/4 273 60 1524

CAPACITY *

R404A R404A R404A

FAN LONG

LBS kg. IN mm IN mm LBS kg. IN mm IN mm LBS kg. IN mm IN mm

DIAMETER LENGTH

CAPACITY *

QTY.

158.1 71.9 10 3/4 273 60 1524 1 256.8 116.7 10 3/4 273 96 2438 1

DIAMETER LENGTH

CAPACITY *

QTY.

1 256.8 116.7 10 3/4 273 96 2438 1

DIAMETER LENGTH

QTY.

TWO EQUAL CIRCUITS PER FAN WIDE

OPTION 1 OPTION 2 OPTION 3

MODEL

TCM 009 1 15.8 7.2 5 127 28 711 2 24.8 11.3 6 152 30 762 2 38.0 17.3 6 5/8 168 36 914 2 TCM 010 1 15.8 7.2 5 127 28 711 2 24.8 11.3 6 152 30 762 2 38.0 17.3 6 5/8 168 36 914 2 TCM 011 1 15.8 7.2 5 127 28 711 2 24.8 11.3 6 152 30 762 2 38.0 17.3 6 5/8 168 36 914 2 TCM 012 1 15.8 7.2 5 127 28 711 2 24.8 11.3 6 152 30 762 2 38.0 17.3 6 5/8 168 36 914 2 TCM 013 2 15.8 7.2 5 127 28 711 2 24.8 11.3 6 152 30 762 2 38.0 17.3 6 5/8 168 36 914 2 TCM 014 2 15.8 7.2 5 127 28 711 2 24.8 11.3 6 152 30 762 2 38.0 17.3 6 5/8 168 36 914 2 TCM 016 2 15.8 7.2 5 127 28 711 2 24.8 11.3 6 152 30 762 2 38.0 17.3 6 5/8 168 36 914 2 TCM 017 2 24.8 11.3 6 152 30 762 2 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 TCM 018 2 24.8 11.3 6 152 30 762 2 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 TCM 020 2 24.8 11.3 6 152 30 762 2 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 TCM 021 2 30.0 13.6 6 152 36 914 2 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 TCM 022 2 30.0 13.6 6 152 36 914 2 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 TCM 024 2 30.0 13.6 6 152 36 914 2 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 TCM 025 3 30.0 13.6 6 152 36 914 2 60.9 27.7 8 5/8 219 36 914 2 71.6 32.5 8 5/8 219 42 1067 2 TCM 028 3 30.0 13.6 6 152 36 914 2 60.9 27.7 8 5/8 219 36 914 2 71.6 32.5 8 5/8 219 42 1067 2 TCM 030 3 30.0 13.6 6 152 36 914 2 60.9 27.7 8 5/8 219 36 914 2 71.6 32.5 8 5/8 219 42 1067 2 TCM 032 3 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 TCM 033 3 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 TCM 035 3 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 TCM 037 4 60.9 27.7 8 5/8 219 36 914 2 71.6 32.5 8 5/8 219 42 1067 2 103.7 47.1 8 5/8 219 60 1524 2 TCM 039 4 60.9 27.7 8 5/8 219 36 914 2 71.6 32.5 8 5/8 219 42 1067 2 103.7 47.1 8 5/8 219 60 1524 2 TCM 041 4 60.9 27.7 8 5/8 219 36 914 2 71.6 32.5 8 5/8 219 42 1067 2 103.7 47.1 8 5/8 219 60 1524 2 TCM 043 4 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 103.7 47.1 8 5/8 219 60 1524 2 TCM 045 4 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 103.7 47.1 8 5/8 219 60 1524 2 TCM 048 4 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219

CAPACITY *

R404A R404A R404A

FAN LONG

LBS kg. IN mm IN mm LBS kg. IN mm IN mm LBS kg. IN mm IN mm

DIAMETER LENGTH

CAPACITY *

QTY.

DIAMETER LENGTH

CAPACITY *

QTY.

2 103.7 47.1 8 5/8 219 60 1524 2

DIAMETER LENGTH

QTY.

* Based on 90% full.

Correction Factors for Other Refrigerants - Use

R407C

R22

1.10 1.15 1.11 1.00 1.02

R404A

R134a R507

Values Multiplied By

R410A

RECEIVER OPTIONS -

T50-TCM-PDI-3

- 28 -

05/14/12

R404A

TCM 60Hz

DOUBLE ROW MODELS

SINGLE CIRCUIT PER FAN WIDE

OPTION 1 OPTION 2 OPTION 3

MODEL

TCM 034 2 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 TCM 036 2 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 TCM 040 2 38.0 17.3 6 5/8 168 36 914 2 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 TCM 042 2 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 103.7 47.1 8 5/8 219 60 1524 2 TCM 044 2 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 103.7 47.1 8 5/8 219 60 1524 2 TCM 047 2 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 103.7 47.1 8 5/8 219 60 1524 2 TCM 051 3 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 125.2 56.9 10 3/4 273 48 1219 2 TCM 056 3 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 125.2 56.9 10 3/4 273 48 1219 2 TCM 060 3 60.9 27.7 8 5/8 219 36 914 2 82.3 37.4 8 5/8 219 48 1219 2 125.2 56.9 10 3/4 273 48 1219 2 TCM 063 3 71.6 32.5 8 5/8 219 42 1067 2 103.7 47.1 8 5/8 219 60 1524 2 158.1 71.9 10 3/4 273 60 1524 2 TCM 066 3 71.6 32.5 8 5/8 219 42 1067 2 103.7 47.1 8 5/8 219 60 1524 2 158.1 71.9 10 3/4 273 60 1524 2 TCM 070 3 71.6 32.5 8 5/8 219 42 1067 2 103.7 47.1 8 5/8 219 60 1524 2 158.1 71.9 10 3/4 273 60 1524 2 TCM 073 4 82.3 37.4 8 5/8 219 48 1219 2 125.2 56.9 10 3/4 273 48 1219 2 191.0 86.8 10 3/4 273 72 1829 2 TCM 078 4 82.3 37.4 8 5/8 219 48 1219 2 125.2 56.9 10 3/4 273 48 1219 2 191.0 86.8 10 3/4 273 72 1829 2 TCM 082 4 82.3 37.4 8 5/8 219 48 1219 2 125.2 56.9 10 3/4 273 48 1219 2 191.0 86.8 10 3/4 273 72 1829 2 TCM 086 4 103.7 47.1 8 5/8 219 60 1524 2 158.1 71.9 10 3/4 273 60 1524 2 256.8 116.7 10 3/4 273 96 2438 2 TCM 090 4 103.7 47.1 8 5/8 219 60 1524 2 158.1 71.9 10 3/4 273 60 1524 2 256.8 116.7 10 3/4 273 96 2438 2 TCM 095 4 103.7 47.1 8 5/8 219 60 1524 2 158.1 71.9 10 3/4 273 60 1524 2 256.8 116.7 10 3/4 273 96 2438 2

CAPACITY *

R404A R404A R404A

FAN LONG

LBS kg. IN mm IN mm LBS kg. IN mm IN mm LBS kg. IN mm IN mm

DIAMETER LENGTH

CAPACITY *

QTY.

DIAMETER LENGTH

CAPACITY *

QTY.

DIAMETER LENGTH

QTY.

TWO EQUAL CIRCUITS PER FAN WIDE

OPTION 1 OPTION 2 OPTION 3

MODEL

TCM 034 2 25 11.3 6 152 30 762 4 38 17.3 6 5/8 168 36 914 4 60.9 27.7 8 5/8 219 36 914 4 TCM 036 2 25 11.3 6 152 30 762 4 38 17.3 6 5/8 168 36 914 4 60.9 27.7 8 5/8 219 36 914 4 TCM 040 2 25 11.3 6 152 30 762 4 38 17.3 6 5/8 168 36 914 4 60.9 27.7 8 5/8 219 36 914 4 TCM 042 2 30 13.6 6 152 36 914 4 38 17.3 6 5/8 168 36 914 4 60.9 27.7 8 5/8 219 36 914 4 TCM 044 2 30 13.6 6 152 36 914 4 38 17.3 6 5/8 168 36 914 4 60.9 27.7 8 5/8 219 36 914 4 TCM 047 2 30 13.6 6 152 36 914 4 38 17.3 6 5/8 168 36 914 4 60.9 27.7 8 5/8 219 36 914 4 TCM 051 3 30 13.6 6 152 36 914 4 61 27.7 8 5/8 219 36 914 4 71.6 32.5 8 5/8 219 42 1067 4 TCM 056 3 30 13.6 6 152 36 914 4 61 27.7 8 5/8 219 36 914 4 71.6 32.5 8 5/8 219 42 1067 4 TCM 060 3 30 13.6 6 152 36 914 4 61 27.7 8 5/8 219 36 914 4 71.6 32.5 8 5/8 219 42 1067 4 TCM 063 3 38 17.3 6 5/8 168 36 914 4 61 27.7 8 5/8 219 36 914 4 82.3 37.4 8 5/8 219 48 1219 4 TCM 066 3 38 17.3 6 5/8 168 36 914 4 61 27.7 8 5/8 219 36 914 4 82.3 37.4 8 5/8 219 48 1219 4 TCM 070 3 38 17.3 6 5/8 168 36 914 4 61 27.7 8 5/8 219 36 914 4 82.3 37.4 8 5/8 219 48 1219 4 TCM 073 4 61 27.7 8 5/8 219 36 914 4 72 32.5 8 5/8 219 42 1067 4 103.7 47.1 8 5/8 219 60 1524 4 TCM 078 4 61 27.7 8 5/8 219 36 914 4 72 32.5 8 5/8 219 42 1067 4 103.7 47.1 8 5/8 219 60 1524 4 TCM 082 4 61 27.7 8 5/8 219 36 914 4 72 32.5 8 5/8 219 42 1067 4 103.7 47.1 8 5/8 219 60 1524 4 TCM 086 4 61 27.7 8 5/8 219 36 914 4 82 37.4 8 5/8 219 48 1219 4 125.2 56.9 10 3/4 273 48 1219 4 TCM 090 4 61 27.7 8 5/8 219 36 914 4 82 37.4 8 5/8 219 48 1219 4 125.2 56.9 10 3/4 273 48 1219 4 TCM 095 4 61 27.7 8 5/8 219 36 914 4 82 37.4 8 5/8 219 48 1219 4 125.2 56.9 10 3/4 273 48 1219 4

CAPACITY *

R404A R404A R404A

FAN LONG

LBS kg. IN mm IN mm LBS kg. IN mm IN mm LBS kg. IN mm IN mm

* Based on 90% full.

DIAMETER LENGTH

Correction Factors for Other Refrigerants - Use

CAPACITY *

QTY.

CAPACITY *

QTY.

R404A

Values Multiplied By

R410A

R407C

DIAMETER LENGTH

R22

R134a R507

1.10 1.15 1.11 1.00 1.02

DIAMETER LENGTH

QTY.

CONDENSER THEORY

T50-TCM-PDI-3

- 29 -

05/14/12

TCM 60Hz

The condenser rst desuperheats the vapor down to its

THE BASIC REFRIGERATION CYCLE

The purpose of a refrigeration system is to absorb heat from an area where it is not wanted and reject this heat to an area where it is unobjectionable. By referring to the diagram below, it can be seen that only a few components

are required to perform this task.

saturation point. This saturation point can be expressed as

the condensing temperature of the refrigerant and varies with condenser size, load and ambient temperature.

Now the condenser must remove the latent heat of condensation from the refrigerant so that it may fully condense. After the refrigerant has fully condensed, it will be

subcooled to some extent.The liquid leaving the condenser

is still at a high pressure but at a much lower tempera-

ture and drains into the receiver. As the liquid level in the receiver increases, the vapor is allowed to vent back up to

the condenser via \the condensate line. Because the dip tube almost reaches the bottom of the

receiver, only liquid will enter the liquid line. This liquid now

passes through the metering device where its pressure is reduced to the evaporating pressure. The temperature will drop with pressure since the refrigerant will always attempt to meet its saturation point during a change of state.

High pressure/high temperature vapor leaves the compressor and is forced into the condenser via the discharge line.

GLOSSARY OF TERMS

Balance point - after a system stabilizes, the heat added

to the refrigerant during the refrigeration cycle will equal

the heat rejected at the condenser. The balance point usually refers to the actual TD that the system is operating at. The balance point could refer to a low side balance or a

high side balance. For example, a system operating with a

120 oF (48.9 oC) condensing temperature in a 90 oF (32.2

C) ambient will have a condenser balance point of 30 oF

(-1.1 oC) TD.

Circuit - a circuit can be considered a group of feeds. A condenser may be sized to handle several refrigeration systems at one time. Each system is considered one circuit

and the number of feeds required for each circuit depends

on the THR for that particular system. Each circuit has its own inlet and outlet header. The number of circuits on a condenser can not exceed the total number of feeds available.

Compression Ratio - Compression ratio equals the dis-

charge pressure in pounds per square inch absolute (psia)

divided by the suction pressure in psia. The compression ratio in a compressor increases as suction pressure decreases and as discharge pressure increases. (at sea-

level, psia is equal to psig plus 14.7).

Compressor Capacity - can be dened as the actual

refrigerating capacity available at the evaporator and suction line after considering the overall system balance point. Compressor capacity is mainly affected by the evaporating and condensing temperatures of the system.

The condensing temperature decreases as the ambient temperature drops and/or as the condenser surface increases.

the receiver. The condensate line should drop vertically

and is typically larger than the liquid line. This is to promote

free draining of the refrigerant from the condenser to the receiver.

Condenser Temperature Difference (TD) - is the difference between the condensing temperature of the refrigerant and the temperature of the air entering the condenser.

Condensing Temperature (CT) - is the temperature

where the refrigerant vapor condenses back to a liquid.

This temperature varies with condenser size. Condensing

temperature should be kept as low as possible to maintain higher refrigerating capacity and system efciency

Desuperheat - refers to the lowering of refrigerant super-

heat. Hot vapor entering a condenser must rst be desuperheated before any condensing of the refrigerant can

take place.

Evaporating Temperature - the temperature at which heat is absorbed in the evaporator, at this temperature, the re-

frigerant changes from a liquid to a vapor. This evaporating

temperature is dependent on pressure and must be lower

than the surrounding temperature for heat transfer to take

place.

Feed - a single path for refrigerant ow inside a condenser.

This path begins at the inlet header and terminates at the

condenser’s outlet header. These feeds can be grouped

together to accommodate one or more circuits.

Condensate Line - (also called “Drain Leg”) is a term that describes the refrigerant line between the condenser and

GLOSSARY OF TERMS (cont'd)

T50-TCM-PDI-3

- 30 -

05/14/12

TCM 60Hz

Heat of Compression - heat is added to the refrigerant as it is compressed. Evidence of this can be observed on the pressure-enthalpy diagram for the refrigerant being used. The amount of this heat is dependent on the refrigerant type and compression ratio.

Additional heat from friction also increases the heat of compression. All of this heat along with the heat absorbed in the evaporator, suction line and any motor heat must be rejected by the condenser.

Latent Heat of Vaporization (also Latent Heat of Con-

densation) - refers to the heat required to fully vaporize or

condense a refrigerant. This latent heat varies with temperature and pressure. Latent heat is often referred to as hidden heat since adding heat to a saturated liquid or removing heat from a saturated vapor will result in a change of state and heat content but not a change in temperature.

Liquid Line - is the piping between the receiver and the

metering device. On systems without a receiver, the liquid

line runs between the condenser and the metering device. Open Drive - This term is given to a compressor where its

driving motor is separate from the compressor. In this type of compressor, motor heat is not transferred to the refrigerant.

Refrigerating Effect - the total amount of heat absorbed by the evaporator. This heat includes both latent heat and

superheat. This value is usually expressed in BTU/Hour, (BTUH), or 1000 BTU/Hour (MBH)

Saturation - occurs whenever the refrigerant exists in both

a vapor and liquid state, example: a cylinder of refrigerant is in a saturated condition or state of equilibrium. Any heat

removed from a saturated vapor will result in condensation.

Conversely, any heat added to a saturated liquid will result

in evaporation of the refrigerant. Temperature pressure charts for the various refrigerants indicate saturation values. For a single component refrigerant, each temperature value can only have one pressure when the refrigerant is either a saturated vapor or saturated liquid. A single component refrigerant can not change state until it approaches its saturation temperature or pressure. For refrigerant blends, the pressure-temperature relationship is more

complex. Simply stated, Dew point temperature (saturation

point in evaporator-low side) and Bubble point temperature

(saturation point in condenser-high side) are used to dene

their saturated condition.

Subcool - to reduce a refrigerant’s temperature below its

saturation point or bubble point. Subcooling of the refrigerant is necessary in order to maintain a solid column of

liquid at the inlet to the metering device. Subcooling can

take place naturally (in the condenser) or it can be accom-

plished by a suction liquid heat exchanger or a mechanical

sub-cooler (separate refrigeration system). Superheat - to heat a refrigerant above its saturation point

or dew point. The “amount of superheat” is the difference between the actual refrigerant temperature and its

saturation temperature. This value is usually expressed in

degrees Fahrenheit or degrees Celsius. Total Heat of Rejection (THR) is the heat absorbed at the

evaporator plus the heat picked up in the suction line plus

the heat added to the refrigerant in the compressor. Condensers are sized according to the required THR. Compressor capacity and the heat of compression are usually enough to determine the THR.

CONDENSER SELECTION

During a condenser selection process, the application engineer should choose a condenser which is large enough to reject all of the heat added to the refrigerant during the refrigerating cycle. When the condenser is sized

to equal the total heat of rejection (THR) at design condi-

tions, enough heat will be rejected to maintain the required condensing temperature. This will ensure that sufcient

refrigeration capacity will be maintained at the evaporator during the warm summer period when it is needed the most.

UNDERSIZED CONDENSER

PROPERLY SELECTED CONDENSER

If a condenser is undersized, the condensing temperature (CT) will be driven upwards. This naturally occurs as the

system seeks its newbalance point. As the CT increases,

the operating temperature difference (TD) of the condenser also increases. Even though the capacity of the condenser increases with the higher TD, the refrigerating capacity of the compressor will decrease due to the higher condensing temperature. An undersized condenser may perform satisfactorily when ambient temperatures are below design, but the overall system capacity will not be high enough during the warmer periods.

Oversizing a condenser increases project costs and can also lead to undesirable operating conditions. Low ambient control devices such as pressure regulators and fan

cycling switches operate to maintain a sufcient pressure

in the condenser during low ambient periods.On systems

utilizing a receiver and ooding type of head pressure control, more refrigerant will be required to ood the condens-

er in order to achieve the desired condensing pressure.

CONDENSER SELECTION

T50-TCM-PDI-3

- 31 -

05/14/12

TCM 60Hz

Consider an air conditioning system with an oversized condenser which is only used during the summer time and does not have any type of head pressure control.

This particular system may experience problems due to a lack of subcooling. Since the condenser was oversized

the amount of natural subcooling available is less. The

maximum amount of natural subcooling possible is the

difference between the condensing temperature and the ambient temperature. If this amount of subcooling is not

enough to offset the pressure losses in the liquid line, then ashing is certain to occur.

Flashing produces vapor at the metering device which

was designed to meter 100% liquid. One cure for this is to

apply head pressure control devices to the system that will

increase the head pressure and ensure adequate liquid

subcooling

PRELIMINARY DATA REQUIREMENTS

There are several factors that inuence the size of an

aircooled condenser. Before a condenser can be properly selected, this information must be obtained. It may be

convenient for you to refer to the calculation worksheets as

you read through the following information.

1. What are the Desired Evaporating and Condensing Temperatures? The evaporating temperature is needed

to determine the THR (total heat of rejection) of the condenser. As the evaporating temperature is lowered, the heat of compression increases due to the higher compression ratio. This affects THR.

The required condensing temperature (CT) must be known

before the temperature difference can be determined. This is necessary since condenser capacity varies with tem-

perature difference. The required compressor capacity will determine the maximum CT since the compressor can only

provide this capacity at certain operating conditions. You could also refer to Table 1 for CT recommendations. The heat of compression varies with compression ratio. Both evaporating and condensing temperatures affect the com-

pression ratio.Often customers may request a specied TD

value (i.e 10, 15 oF, (5.5 oC, 8.3 oC) etc.). The condensing

temperature is then established as being the sum of this TD value and the design ambient temperature. (i.e 10 + 95 = 105 oF (5.5 + 35 = 40.5 oC))

2. Compressor Capacity Determine the capacity of the compressor at the desired evaporating and condensing conditions. Remember, tons refrigeration does not neces-

sarily equal horsepower. As the evaporating temperature

decreases and/or the condensing temperature increases, tons refrigeration per horsepower decreases. One ton refrigeration equals 12000 Btuh (3519W).

3. Condenser Ambient Design Temperature This will be

the maximum design temperature of the air entering the

condenser. It is typical to add about 5 outdoor design temperature in some instances to compen-

sate for radiation from a dark surface such as a black roof.

F to the maximum

4. Type of Compressor It is necessary to identify the type of compressor to be utilized in the application so that accurate heat of rejection information may be obtained.

For example, open-drive compressors can be belt driven

or direct coupled to the motor. Electrical energy from the motor is converted to heat energy which is not transferred to the refrigerant as in a refrigerant cooled compressor. In a hermetic refrigerant cooled compressor, the cool suction

vapor picks up heat as it travels through the warm motor

windings. The condenser must be sized to reject this heat along with any other heat absorbed by the refrigerant. It can be observed in Table 2 that hermetic refrigerant cooled compressors have higher heat of rejection factors.

5. Heat of Compression As the refrigerant is compressed in the compressor, its heat content increases due to the physical and thermodynamic properties of the refrigerant. Additional heat from friction between moving parts in the compressor also increases the heat content of the refrigerant. The amount of heat added to the refrigerant is dependent on the refrigerant type, the compression ratio and the type of compressor.

Accurate THR or heat of compression factors may be available from the compressor manufacturer. Always attempt to access this information prior to using other methods. If this information is not available, refer to the heat of rejection factors in Table 2.

However, in situations where your application exceeds the

limits of this table, such as in compound compression and cascade systems, one of the following calculations may be performed.

For OPEN DRIVE COMPRESSORS

Total heat of Rejection = Compressor Capacity (Btuh) + (2545 x BHP)

(KW) + (3410 x KW) (BHP - Brake Horsepower of the motor)

For SUCTION COOLED COMPRESSORS:

Total heat Rejection = Compressor Capacity (BTUH) + (3413 x KW) (KW may be obtained from the power input curve for that compressor)

6. What is the Refrigerant Type? A condenser’s capac- ity can vary by 8 to 10% due to differences in physical and thermodynamic properties. Refer to the correct refrigerant capacity table or use factor as indicated.

7. Altitude The volume of a given mass of air increases as it rises above sea level. As its volume increases, its density decreases. As the air becomes less dense, its heat capacity decreases. Therefore, more air volume would have to be forced through the condenser at 6,000 feet (1852 m) above sea level than at sea level.

Since condenser capacities are based on operation at sea level, an altitude correction factor must be applied to the total heat of rejection. Basically, the load on the condenser will be increased to a point which will compensate for the higher altitude.

CONDENSER SELECTION

T50-TCM-PDI-3

- 32 -

05/14/12

TCM 60Hz

8. Are you Replacing a Water Cooled Condenser with a Remote Air Cooled Condenser? If this is the case,

it should be remembered that the compressor will operate at a higher discharge pressure after converting to air cooled. To help minimize the resulting loss in capacity, the condenser should be sized generously. In other words, you

9. Is this an application for multiple circuits? If you wish to utilize the condenser for multiple circuits, then all of the above data must be obtained for EACH circuit. After

obtaining this information, proceed to the MULTIPLE CIR-

CUIT WORKSHEET (for single circuit applications refer to the SINGLE CIRCUIT WORKSHEET)

may consider keeping the balance point of the condenser

as low as possible.

TABLE 1 - CONDENSING TEMPERATURE GUIDELINES

gnitaropavE erutarepmeT

04-(

01+(

2.21-(

53+(

6.1(

04+(

9+otF

7.21-otC

43+otF

11.1otC

05+otF

01otC

05+otF

01otC

smetsySpmeTwoL

)spmeTpavEF

)spmeTpavEC

smetsySpmeTmuideM

)spmeTpavEF

)spmeTpavEC

smetsySpmeThgiH

)spmeTpavEF

)spmeTpavEC

smetsySgninoitidnoCriA

)spmeTpavEF

)spmeTpavEC

* TD - Condenser TD guideline

501ot

58ta(

F 4.92(

001-59

8.73-53(

501-001

6.04-8.73(

011-501

3.34-6.04(

511-011

1.64-3.34(

)C 09oF 2.23(

F 5.04ot4.92(

)C 59oF 53(o)C 001oF 8.73(

501-001

6.04-8.73(

011-501

3.34-6.04(

511-011

1.64-3.34(

021-511

9.84-1.64(

)C A)erutarepmeTtneibm

011-501

3.34-6.04(

511-011

1.64-3.34(

021-511

9.84-1.64(

521-021

7.15-9.84(

senilediuGerutarepmeTgnisnednoC

511-011

021-511

521-021

031-521

1.64-3.34(

9.84-1.64(

7.15-9.84(

4.45-7.15(

)C 501oF 6.04(

*DT

021-511

9.84-1.64(

521-021

7.15-9.84(

031-521

4.45-7.15(

531-031

2.75-4.45(

51-01

02-51

52-02

03-52

*DT

(o)C

)3.8-6.5(

)1.11-3.8(

)9.31-1.11(

)7.61-9.31(

TABLE 2 - HEAT OF REJECTION FACTORS

ROTAROPAVE

ERUTAREPMET

04030201-

01 02 03 04 05

0443923281-

2171-

F 23(o)C 001oF 83(o)C 501oF 14(o)C 011o34(o)C 511oF 64(o)C 021oF 94(o)C 031oF 55(o)C 041oF 06(o)C

MREH

NEPO

66.1

75.1

73.1

33.1

82.1 42,1

12.1

71.1

41.1

21.1 90,1

24.1

94.1

73.1

24.1

23.1

63.1

82.1

13.1

42.1

62.1

02.1

22.1

71.1

81.1

51.1

41.1

21.1

MREH

NEPO

37.1

26.1

44.1

35.1

93.1

64.1

43.1

04.1

03.1

43.1

62.1

92.1

22.1

52.1

81.1

12.1

61.1

71.1

31.1

MREH

NEPO

67.1

56.1

74.1

55.1

24.1

84.1

73.1

24.1

23.1

63.1

82.1

13.1

42.1

62.1

02.1

32.1

71.1

91.1

41.1

MREH

NEPO

08.1

86.1

85.1

05.1

44.1

83.1

33.1

82.1

42.1

02.1

NEPO

* *

44.1

93.1

43.1

03.1

62.1

22.1

81.1

61.1

OPEN - Direct Drive or Belt Drive open compressors HERM - Hermetic or semi-Hermetic, Refrigerant (suction) cooled motor compressors.

ERUTAREPMETGNISNEDNOC

MREH

09.1

47.1

16.1

35.1

74.1

04.1

53.1

03.1

52.1

22.1

MREH

NEPO

* *

00.2

08.1

56.1

74.1

24.1

73.1

23.1

82.1

42.1

02.1

71.1

75.1

05.1

34.1

73.1

23.1

72.1

32.1

MREH

NEPO

46.1

74.1

14.1

63.1

23.1

72.1

32.1

02.1

65.1

94.1

34.1

73.1

13.1

62.1

MREH

NEPO

* * * *

26.1

74.1

55.1

24.1

94.1

73.1

24.1

23.1

53.1

82.1

92.1

42.1

LOW AMBIENT OPERATION

T50-TCM-PDI-3

- 33 -

05/14/12

TCM 60Hz

GENERAL

When a remote air cooled condenser is installed outdoors, it will be subjected to varying temperatures. Within many areas, winter to summer annual temperatures swings can be as high as 120 oF (48.9 oC) or so, this will have a major impact on the performance of the condenser. As the ambient temperature drops, the condenser capacity increases due to the wider temperature difference between ambient and condensing. As this happens, the condensing tem-

perature also drops as the system nds a new balance

point. Although the overall system capacity will be higher at lower condensing temperatures, other problems can occur.

The capacity of an expansion valve is affected by both the liquid temperature entering the valve and the pressure drop

across it. As the condensing temperature decreases, the pressure drop across the metering device also decreases. A lower pressure drop decreases the capacity of the valve.

Although lower liquid temperatures increase the capacity

of the metering device, the increase is not large enough to offset the loss due to the lower pressure drop.The following three sections cover the various options used to control condensing temperatures.

(i) Fan Cycling

Cycling of the condenser fans helps control the condensing temperature. With this approach to solving low ambient

problems, fans are taken off-line either one at a time, or in

pairs. It is not recommended that multiple fan condensers cycle more than two fans per step. The reason for this is that the pressure in the condenser will increase drastically

as several fans are taken off-line at the same time. This will

result in erratic operation of the refrigeration system and applies additional stress to the condenser tubes. It is preferable to control the condensing temperature as smoothly as possible. Fans should be cycled independently on a condenser where the fans are all in a single row. On two row condensers, the fans should be cycled in pairs.

Ambient temperature sensing controls can be set to bring on certain fans when the outdoor temperature reaches a predetermined setpoint. Pressure sensing controls are set to bring on certain fans when the condensing pressure reaches the setpoint on the control. Temperature or pressure setpoints and differentials should be set in such a way as to prevent short cycling of the fans. Constant short cycling will produce a volatile condensing pressure while decreasing the life of the fan motors.

Fans closest to the inlet header should be permitted to run whenever the compressor is running. If these initial fans are wired through a cycling control, the life of the condenser may be shortened due to the additional stress placed on the tubes and headers. Table 3 shows the fan cycling options available for all condenser models.

(ii) Variable Motor Speed Control

If additional head pressure control is required beyond the

last step of fan cycling variable fan motor speed may be used. Variable motor speed is optional on all condenser models. A varying motor speed may be accomplished using a modulating temperature or modulating pressure control. A variable speed controller can be an electronic or solid state device which varies the voltage going to the motor depending on the temperature or pressure of the medium being sensed.

(iii) Refrigerant Regulating Controls

Pressure regulating controls are available from a number of valve manufacturers. The purpose of such a control is to regulate the refrigerant ow in such a way as to maintain a pre-selected condensing pressure. In lower ambient temperatures, these valves throttle to maintain the desired

pressure and in doing so, ood the condenser with liquid

refrigerant.The larger the condenser surface is, the higher

its capacity will be. When a condenser is ooded, its useful

condensing surface is reduced. This is because the refrigerant occupies the space which would otherwise be used for condensing.

Some control/check valve combinations will regulate refrigerant ow depending on the pressure at the inlet of

the condenser.These are often referred to as inlet regulators. As the valve closes, hot gas bypasses the condenser

through a differential check valve to increase the pressure

at the receiver.

For recommended fan cycling switch settings, refer to Table

4. Differential settings on fan cycling temperature controls should be about 5 oF (2.8 oC).On fan cycling pressure

controls, a differential of approximately 35 psig is recom-

mended. On supermarket applications condenser fans may

be cycled individually (not in pairs) and therefore lower dif-

ferential settings may apply and will depend on the specic

application.

LOW AMBIENT OPERATION

T50-TCM-PDI-3

- 34 -

05/14/12

TCM 60Hz

CONDENSER

SINGLEVALVE

HEAD

PRESSURE

CONTROL

LIQUID RECEIVER

SINGLE VALVE CONDENSER PRESSURE CONTROL

(Regulates inlet pressure or outlet pressure depending on valve design)

This will ood the condenser until the condensing pressure increases to a point which will again open the valve. Other valves regulate the refrigerant at the outlet of the condenser to provide a similar effect. These are commonly referred to as outlet regulators. There are also combina-

tion inlet/outlet regulators with a differential check valve or

other type of condenser bypass arrangement incorporated within the valve.

Controls which regulate the ow of refrigerant based on

condenser inlet pressure are typically used in conjuction

with a check valve having a minimum opening differential across the condenser. Outlet regulators typically require a check valve with a xed pressure differential setting of

between 20 and 35 psi. The differential is needed to compensate for pressure drop through the condenser during

ooding and associated discharge piping.

Systems equipped with a condenser ooding arrange-

ment should always use a receiver having sufcient liquid holding capacity. Additional liquid required for ooding is only required during the winter low ambients and must be

stored somewhere in the system at the higher ambients.

Failure to use an adequately sized receiver will result in

liquid back-up in the condenser during the warmer sum-

mer months. This will cause the system to develop very high pressures in the high side resulting in a high pressure safety control trip.

CONDENSER

ORI

VALVE

DIFFERENTIAL CHECK VALVE

LIQUID RECEIVER

ORI / ORD CONDENSER PRESSURE CONTROL

Determining Additional Flooded Refrigerant Charge

Additional charge will vary with the condenser design TD and the coldest expected ambient temperature. Condensers designed for low TD applications (low temperature

evaporators) and operating in colder ambients will require

more additional charge than those designed for higher TD applications (high temperature evaporators) and warmer ambients.

Refer to pages 36-37 to determine the required added

refrigerant charge at the selected TD and ambient temperatures. These charges are based on condensers using Fan Cycling options with their last fan (Single Row Fan Models) running or last pair of fans running (Double Row Fan models).

WARNING: Do not over charge when charging by a

sightglass. Liquid lines feeding the TXV at the evaporator must have a solid column of liquid (no bubbles) however

bubbles at the sightglass (located adjacient to the receiver) may be normal due to the result of a higher pressure drop at that point. Bubbles could also appear in the glass whenever the regulating valves start to ood the condenser. Always record the number of drums or the weight of refrigerant that has been added or removed in the system. Overcharged systems may result in compressor failure as well as other serious mechanical damage to the system components.

MOTORS WITH BUILT-IN VARIABLE SPEED

ne2g

T50-TCM-PDI-3

- 35 -

05/14/12

TCM 60Hz

TABLE 3 - FAN CYCLING CONTROL SCHEDULE

TABLE 4 - AMBIENT FAN CYCLING THERMOSTAT SETTINGS

nosnaFforebmuN

resnednoC

woRelgniS

sledoM

501

621

woRelbuoD

sledoM

ngiseD

.D.T

F (o)C

03 )7.61( 52 )9.31( 02 )1.11(

51 )3.8( 01 )6.5(

03 )7.61( 52 )9.31(

02 )1.11(

51 )3.8( 01 )6.5(

03 )7.61( 52 )9.31(

02 )1.11(

51 )3.8( 01 )6.5(

03 )7.61( 52 )9.31(

02 )1.11(

51 )3.8( 01 )6.5(

03 )7.61( 52 )9.31(

02 )1.11(

51 )3.8( 01 )6.5(

06 )6.51( 56 )3.81( 07 )1.12( 57 )9.32( 08 )7.62(

55 )8.21( 56 )3.81( 07 )1.12( 57 )9.32( 08 )7.62(

egatStse1gatSd

04 )4.4( 55 )8.21( 06 )6.51( 56 )3.81( 57 )9.32(

05 )0.01( 55 )8.21( 56 )3.81( 07 )1.12( 57 )9.32(

55 )8.21( 06 )6.51( 56 )3.81( 07 )1.12( 57 )9.32(

05 )0.01( 06 )6.51( 56 )3.81( 07 )1.12( 57 )9.32(

* NOTE: These are typical settings. Further adjustments may be necessary to suit actual eld conditions.

*gnitteStatsomrehT

F (o)C

atSdr3

03 )1.1-(

04 )4.4( 05 )0.01( 06 )6.51( 07 )1.12(

54 )2.7( 05 )0.01( 06 )6.51( 56 )3.81( 07 )1.12(

04 )4.4( 55 )8.21( 06 )6.51( 56 )3.81( 07 )1.12(

LOW AMBIENT OPERATION -

T50-TCM-PDI-3

- 36 -

05/14/12

R404A

TCM 60Hz

IMPERIAL

SINGLE ROW MODELS

R404A

SUMMER

MODEL

TCM 009 1 8 3.7 3.0 4.1 4.8 5.1 5.4 3.7 4.7 5.2 5.5 5.7 4.5 5.2 5.6 5.8 5.9 5.2 5.7 6.0 6.1 6.2 TCM 010 1 8 3.7 3.0 4.1 4.8 5.1 5.4 3.7 4.7 5.2 5.5 5.7 4.5 6.0 5.6 5.8 5.9 5.2 5.7 6.0 6.1 6.2 TCM 011 1 8 4.5 4.0 5.5 6.3 6.8 7.2 5.0 6.2 6.8 7.3 7.5 6.0 8.0 7.4 7.7 7.9 7.0 7.6 7.9 8.1 8.2 TCM 012 1 8 4.5 4.0 5.5 6.3 6.8 7.2 5.0 6.2 6.8 7.3 7.5 6.0 8.0 7.4 7.7 7.9 7.0 7.6 7.9 8.1 8.2 TCM 013 2 10 5.2 0 6 9.5 11 13 4.9 9.4 12 13 15 7.9 12 14 15 16 12 15 17 18 19 TCM 014 2 10 5.2 0 6 9.5 11 13 4.9 9.4 12 13 15 7.9 12 14 15 16 12 15 17 18 19 TCM 016 2 10 5.2 0 6 9.5 11 13 4.9 9.4 12 13 15 7.9 12 14 15 16 12 15 17 18 19 TCM 017 2 16 7.1 0 9 13 16 18 6.7 13 16 18 20 11 16 19 21 23 17 20 23 25 26 TCM 018 2 16 7.1 0 9 13 16 18 6.7 13 16 18 20 11 16 19 21 23 17 20 23 25 26 TCM 020 2 16 7.1 0 9 13 16 18 6.7 13 16 18 20 11 16 19 21 23 17 20 23 25 26 TCM 021 2 16 8.8 0 11 16 20 22 8.4 16 20 23 25 14 20 23 26 28 21 25 28 31 33 TCM 022 2 16 8.8 0 11 16 20 22 8.4 16 20 23 25 14 20 23 26 28 21 25 28 31 33 TCM 024 2 16 8.8 0 11 16 20 22 8.4 16 20 23 25 14 20 23 26 28 21 25 28 31 33 TCM 025 3 24 10.8 0 3 15 21 25 0 13 21 25 29 13 23 28 31 34 23 30 34 37 39 TCM 028 3 24 10.8 0 3 15 21 25 0 13 21 25 29 13 23 28 31 34 23 30 34 37 39 TCM 030 3 24 10.8 0 3 15 21 25 0 13 21 25 29 13 23 28 31 34 23 30 34 37 39 TCM 032 3 21 13.4 0 4 19 26 31 0 17 26 32 36 17 28 34 39 42 29 37 42 46 49 TCM 033 3 21 13.4 0 4 19 26 31 0 17 26 32 36 17 28 34 39 42 29 37 42 46 49 TCM 035 3 21 13.4 0 4 19 26 31 0 17 26 32 36 17 28 34 39 42 29 37 42 46 49 TCM 037 4 24 14.7 0 0 11 23 30 0 8 24 32 37 2 26 35 40 44 29 39 45 50 53 TCM 039 4 24 14.7 0 0 11 23 30 0 8 24 32 37 2 26 35 40 44 29 39 45 50 53 TCM 041 4 24 14.7 0 0 11 23 30 0 8 24 32 37 2 26 35 40 44 29 39 45 50 53 TCM 043 4 32 18.2 0 0 13 29 37 0 10 30 40 46 2 32 43 50 55 35 48 56 61 65 TCM 045 4 32 18.2 0 0 13 29 37 0 10 30 40 46 2 32 43 50 55 35 48 56 61 65 TCM 048 4 32 18.2 0 0 13 29 37 0 10 30 40 46 2 32 43 50 55 35 48 56 61 65

FANS

LONG

NO.

FEEDS

CHARGE

LBS 40 20 0 -20 -40 40 20 0 -20 -40 40 20 0 -20 -40 40 20 0 -20 -40

Design TD = 25 Design TD = 20 Design TD = 15 Design TD = 10

WINTER OPERATION CHARGE - LBS

ADDITIONAL WINTER CHARGE (LBS)

Ambient ° F Ambient ° F Ambient ° F Ambient ° F

DOUBLE ROW MODELS

R404A

SUMMER

MODEL

TCM 034 2 32 14.2 0 18 26 31 35 13 26 32 37 40 22 32 38 42 45 33 41 46 49 52 TCM 036 2 32 14.2 0 18 26 31 35 13 26 32 37 40 22 32 38 42 45 33 41 46 49 52 TCM 040 2 32 14.2 0 18 26 31 35 13 26 32 37 40 22 32 38 42 45 33 41 46 49 52 TCM 042 2 32 17.7 0 22 33 39 44 17 32 40 46 50 27 40 47 52 56 42 51 57 62 65 TCM 044 2 32 17.7 0 22 33 39 44 17 32 40 46 50 27 40 47 52 56 42 51 57 62 65 TCM 047 2 48 17.7 0 22 33 39 44 17 32 40 46 50 27 40 47 52 56 42 51 57 62 65 TCM 051 3 48 21.6 0 7 31 42 49 0 27 42 51 57 27 45 55 62 67 47 60 68 74 78 TCM 056 3 48 21.6 0 7 31 42 49 0 27 42 51 57 27 45 55 62 67 47 60 68 74 78 TCM 060 3 48 21.6 0 7 31 42 49 0 27 42 51 57 27 45 55 62 67 47 60 68 74 78 TCM 063 3 42 26.8 0 8 38 52 61 0 33 52 63 71 33 56 69 77 84 58 74 84 92 98 TCM 066 3 42 26.8 0 8 38 52 61 0 33 52 63 71 33 56 69 77 84 58 74 84 92 98 TCM 070 3 42 26.8 0 8 38 52 61 0 33 52 63 71 33 56 69 77 84 58 74 84 92 98 TCM 073 4 48 29.5 0 0 21 47 60 0 16 49 64 74 4 52 70 81 89 57 78 90 99 106 TCM 078 4 48 29.5 0 0 21 47 60 0 16 49 64 74 4 52 70 81 89 57 78 90 99 106 TCM 082 4 48 29.5 0 0 21 47 60 0 16 49 64 74 4 52 70 81 89 57 78 90 99 106 TCM 086 4 64 36.4 0 0 26 58 75 0 19 60 79 92 4 64 86 100 110 71 97 112 122 131 TCM 090 4 64 TCM 095 4 64 36.4 0 0 26 58 75 0 19 60 79 92 4

FANS

LONG

NO.

FEEDS

CHARGE

LBS 40 20 0 -20 -40 40 20 0 -20 -40 40 20 0 -20 -40 40 20 0 -20 -40

36.4 0 0 26 58 75 0 19 60 79 92 4 64 86 100 110 71 97 112 122 131

Design TD = 25 Design TD = 20 Design TD = 15 Design TD = 10

WINTER OPERATION CHARGE - LBS

ADDITIONAL WINTER CHARGE (LBS)

Ambient ° F Ambient ° F Ambient ° F Ambient ° F

Correction Factors for Other Refrigerants -

R404A

Use

Values Multiplied By

64.2 86.0 99.7 109.7

71 97 112 122 131

R407C

R22

R134a R507

R410A

1.11 1.14 1.11 1.00 1.02

LOW AMBIENT OPERATION -

T50-TCM-PDI-3

- 37 -

05/14/12

R404A

TCM 60Hz

METRIC

SINGLE ROW MODELS

R404A

SUMMER

MODEL

TCM 009 1 8 1.7 1.4 1.9 2.2 2.3 2.5 1.7 2.1 2.3 2.5 2.6 2.0 2.4 2.5 2.6 2.7 2.4 2.6 2.7 2.8 2.8 TCM 010 1 8 1.7 1 2 2 2 2 2 2 2 2 3 2 3 3 3 3 2 3 3 3 3

TCM 011 1 8 2.1 2 3 3 3 3 2 3 3 3 3 3 4 3 3 4 3 3 4 4 4 TCM 012 1 8 2.1 2 3 3 3 3 2 3 3 3 3 3 4 3 3 4 3 3 4 4 4 TCM 013 2 10 2.3 0 3 4 5 6 2 4 5 6 7 4 5 6 7 7 6 7 8 8 9 TCM 014 2 10 2.3 0 3 4 5 6 2 4 5 6 7 4 5 6 7 7 6 7 8 8 9 TCM 016 2 10 2.3 0 3 4 5 6 2 4 5 6 7 4 5 6 7 7 6 7 8 8 9 TCM 017 2 16 3.2 0 4 6 7 8 3 6 7 8 9 5 7 9 9 10 8 9 10 11 12 TCM 018 2 16 3.2 0 4 6 7 8 3 6 7 8 9 5 7 9 9 10 8 9 10 11 12 TCM 020 2 16 3.2 0 4 6 7 8 3 6 7 8 9 5 7 9 9 10 8 9 10 11 12 TCM 021 2 16 4.0 0 5 7 9 10 4 7 9 10 11 6 9 11 12 13 9 12 13 14 15 TCM 022 2 16 4.0 0 5 7 9 10 4 7 9 10 11 6 9 11 12 13 9 12 13 14 15 TCM 024 2 16 4.0 0 5 7 9 10 4 7 9 10 11 6 9 11 12 13 9 12 13 14 15 TCM 025 3 24 4.9 0 1 7 10 11 0 6 10 12 13 6 10 13 14 15 11 14 15 17 18 TCM 028 3 24 4.9 0 1 7 10 11 0 6 10 12 13 6 10 13 14 15 11 14 15 17

TCM 030 3 24 4.9 0 1 7 10 11 0 6 10 12 13 6 10 13 14 15 11 14 15 17 18

TCM 032 3 21 6.1 0 2 9 12 14 0 8 12 14 16 8 13 16 18 19 13 17 19 21 22

TCM 033 3 21 6.1 0 2 9 12 14 0 8 12 14 16 8 13 16 18 19 13 17 19 21 22 TCM 035 3 21 6.1 0 2 9 12 14 0 8 12 14 16 8 13 16 18 19 13 17 19 21 22 TCM 037 4 24 6.7 0 0 5 11 14 0 4 11 15 17 1 12 16 18 20 13 18 21 23 24 TCM 039 4 24 6.7 0 0 5 11 14 0 4 11 15 17 1 12 16 18 20 13 18 21 23 24 TCM 041 4 24 6.7 0 0 5 11 14 0 4 11 15 17 1 12 16 18 20 13 18 21 23 24 TCM 043 4 32 8.3 0 0 6 13 17 0 4 14 18 21 1 15 20 23 25 16 22 25 28 30 TCM 045 4 32 8.3 0 0 6 13 17 0 4 14 18 21 1 15 20 23 25 16 22 25 28 30 TCM 048 4 32 8.3 0 0 6 13 17 0 4 14 18 21 1 15 20 23 25 16 22 25 28 30

FANS

LONG

CHARGE

FEEDS

NO. OF

Design TD = 13.9 Design TD = 11.1 Design TD = 8.3 Design TD = 5.6

Ambient ° C Ambient ° C Ambient ° C Ambient ° C

4.4 -6.7 -17.8 -28.9 -40 4.4 -6.7 -17.8 -28.9 -40 4.4 -6.7 -17.8 -28.9 -40 4.4 -6.7 -17.8 -28.9 -40

WINTER OPERATION CHARGE - kg

ADDITIONAL WINTER CHARGE (kg)

DOUBLE ROW MODELS

R404A

SUMMER

MODEL

TCM 034 2 32 6.4 0 8 12 14 16 6 12 15 17 18 10 14 17 19 20 15 19 21 22 24

TCM 036 2 32 6.4 0 8 12 14 16 6 12 15 17 18 10 14 17 19 20 15 19 21 22 24

TCM 040 2 32 6.4 0 8 12 14 16 6 12 15 17 18 10 14 17 19 20 15 19 21 22 24 TCM 042 2 32 8.0 0 10 15 18 20 8 15 18 21 23 12 18 21 24 26 19 23 26 28 30 TCM 044 2 32 8.0 0 10 15 18 20 8 15 18 21 23 12 18 21 24 26 19 23 26 28 30 TCM 047 2 48 8.0 0 10 15 18 20 8 15 18 21 23 12 18 21 24 26 19 23 26 28 30 TCM 051 3 48 9.8 0 3 14 19 22 0 12 19 23 26 12 21 25 28 31 21 27 31 34 36 TCM 056 3 48 9.8 0 3 14 19 22 0 12 19 23 26 12 21 25 28 31 21 27 31 34 36 TCM 060 3 48 9.8 0 3 14 19 22 0 12 19 23 26 12 21 25 28 31 21 27 31 34 36 TCM 063 3 42 12.2 0 4 17 24 28 0 15 24 29 32 15 26 31 35 38 26 34 38 42 44 TCM 066 3 42 12.2 0 4 17 24 28 0 15 24 29 32 15 26 31 35 38 26 34 38 42 44 TCM 070 3 42 12.2 0 4 17 24 28 0 15 24 29 32 15 26 31 35 38 26 34 38 42 44 TCM 073 4 48 13.4 0 0 10 21 27 0 7 22 29 34 2 24 32 37 40 26 36 41 45 48 TCM 078 4 48 13.4 0 0 10 21 27 0 7 22 29 34 2 24 32 37 40 26 36 41 45 48 TCM 082 4 48 13.4 0 0 10 21 27 0 7 22 29 34 2 24 32 37 40 26 36 41 45

TCM 086 4 64 16.6 0 0 12 26 34 0 9 27 36 42 2 29 39 45 50 32 44 51 56 59

TCM 090 4 64 16.6 0 0 12 26 34 0 9 27 36 42 2 29 39 45 50 32 44 51 56 59

TCM 095 4 64 16.6 0 0 12 26 34 0 9 27 36 42 2 29 39 45 50 32 44 51 56 59

FANS

LONG

CHARGE

FEEDS

NO. OF

Design TD = 13.9 Design TD = 11.1 Design TD = 8.3 Design TD = 5.6

Ambient ° C Ambient ° C Ambient ° C Ambient ° C

4.4 -6.7 -17.8 -28.9 -40 4.4 -6.7 -17.8 -28.9 -40 4.4 -6.7 -17.8 -28.9 -40 4.4 -6.7 -17.8 -28.9 -40

WINTER OPERATION CHARGE - kg

ADDITIONAL WINTER CHARGE (kg)

Correction Factors for Other Refrigerants -

R404A

Use

Values Multiplied By

R407C

R22

R134a R507

R410A

1.11 1.14 1.11 1.00 1.02

INSTALLATION

T50-TCM-PDI-3

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05/14/12

TCM 60Hz

INSPECTION

A thorough inspection of the equipment, including all

component parts and accessories, should be made immediately upon delivery. Any damage caused in transit, or missing parts, should be reported to the carrier at once. The consignee is responsible for

making any claim for losses or damage. Electrical characteristics should also be checked at this time to

ensure that they are correct.

LOCATION

Before handling and placing the unit into position a review of the most suitable location must be made. This condenser is designed for outdoor installation.

A number of factors must be taken into consideration

when selecting a location. Most important is the provision for a supply of ambient air to the condenser, and removal of heated air from the condenser area. Higher condensing temperatures, decreased

performance, and the possibility of equipment failure may result from inadequate air supply.

Other considerations include:

1. Customer requests

2. Loading capacity of the roof or oor.

3. Distance to suitable electrical supply.

4. Accessibility for maintenance.

5. Local building codes.

6. Adjacent buildings relative to noise levels.

WALLS OR OBSTRUCTIONS All sides of the unit must be a minimum of 4 feet

(1.25 m) away from any wall or obstruction. Overhead obstructions are not permitted. If enclosed by three walls, the condenser must be installed as indicated for units in a pit.

4 ft

(1.25 m)

min

UNITS IN PITS

The top of the condenser must be level with, or above the top of the pit. In addition, a minimum of 8 feet (2.5 m) is required between the unit and the pit walls.

MULTIPLE UNITS

A minimum of 8 feet (2.5 m) is required between multiple units placed side by side. If placed end to end, the minimum distance between units is 4 feet (1.25 m).

8 ft

(2.5 m)

min

LOUVERS/FENCES

Louvers/fences must have a minimum of 80% free area and 4 feet (1.25 m) minimum clearance between the unit and louvers/fence. Height of louver/fence must not

exceed top of unit.

8 ft

(2.5 m)

min

8 ft

(2.5 m)

min

4 ft

(1.25 m)

min

4 ft

(1.25 m)

min

INSTALLATION

T50-TCM-PDI-3

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05/14/12

TCM 60Hz

LEG INSTALLATION INSTRUCTIONS

Fig. 1

CENTRE LEG

CORNER LEG

(R.H. SIDE FACING HEADER END SHOWN)

USED ON 4 FAN MODELS ONLY

Air cooled condensers are large, heavy mechanical

equipment and must be handled as such. A fully qualied and properly equipped crew with necessary

rigging should be engaged to set the condenser into

position. Lifting brackets or holes have been provided

at the corners for attaching lifting slings. Spreader bars must be used when lifting so that the lifting force must be applied vertically. See Fig. 2. Under no

circumstances should the coil headers or return bends be used in lifting or moving the condenser.

1) Assemble centere leg as shown.

Remove two bolts from bottom ange of unit side panels that match the hole pattern on the top anges of both legs.

Attach center legs using hardware provided at center divider panel location. Replace bolts that were removed from from side panels

to secure leg assembly to bottom anges of unit side panels.

2) Assemble four corner legs to bottom anges

on unit side panels and end panels using hardware provided, at matching mounting hole patterns. All legs are the same.

Fig. 2

Ensure the unit is placed in a level position (to ensure

proper drainage of liquid refrigerant and oil). The legs

should be securely anchored to the building structure, sleeper or concrete pad. The weight of the condenser is not enough to hold in place during a strong wind, the legs must be anchored.

ANGLE BRACES

LOCATE ANGLE BRACES AS SHOWN

FOR OPTIONAL 36” and 48” LEGS.

LOCATE CROSS BRACES AS SHOWN

CROSS BRACES

ON SINGLE FAN WIDE MODELS

FOR OPTIONAL 36” and 48” LEGS.

INSTALLATION

T50-TCM-PDI-3

- 40 -

05/14/12

TCM 60Hz

REFRIGERANT PIPING

All refrigeration piping must be installed by a qualied

refrigeration mechanic. The importance of correct refrigerant pipe sizing and layout cannot be overemphasized. Failure to observe proper refrigerant

piping practices can result in equipment failure which

may not be covered under warranty. All air cooled condensers are supplied complete with headers and refrigerant connections sized for

connecting to standard refrigeration tubing.These connections may not be the same as the actual line

sizes required for the eld installation. Refer to a recognized source (ASHRAE charts, manufacturer’s

engineering manuals etc.) for line sizing.

DISCHARGE LINES

The proper design of discharge lines involves following objective: (1) to minimize refrigerant pressure drop, since high

pressure losses increase the required compressor

horsepower per ton of refrigeration.

bottom of a vertical riser will prevent oil (and liquid refrig-

erant) from draining back to the compressor during the

off-cycle. When the vertical lift exceeds 30 feet (9 m), insert close-coupled traps in the riser at 30 feet (9 m) intervals.

An alternate method of handling the oil problem would be the addition of an oil separator see Figure 4 (b).

A reverse trap should be installed at the top of all vertical risers. The top of the reverse trap should be the highest point in the discharge line and should have an access valve installed to allow the reclaimation of non-

condensible gas from the system. Pulsation of the hot gas in the discharge line is an

inherent characteristic of systems utilizing reciprocating compressors. The discharge line must be rigidly supported along its entire length to prevent transmission of vibration and movement of the line.

Discharge lines must be pitched away from the compressor to ensure proper drainage of oil being

carried in the line. A discharge check-valve at the

CONDENSATE LINES

The condensate line must be designed to allow free drainage of refrigerant from the condenser coil to the receiver. Refer to Fig. 5 for typical condensate line piping when utilizing head pressure regulating valves.

INSTALLATION

T50-TCM-PDI-3

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05/14/12

TCM 60Hz

Fig. 3 - 6

Figure 3 - Single Circuit

Figure 5 - Single circuit regulator valve head pressure control

TYPICAL SYSTEM PIPING

Figure 4(a) - Single circuit with double discharge riser

(may be required with

capacity control)

Figure 6 - Multiple circuits

Figure 4(b) - Single circuit with Oil Separator (may be

required with capacity

control)

LEGEND

1 - Compressor 2 - Air Cooled Condenser 3 - Receiver 4 - Condensate Line 5 - Discharge Line 6 - Trap-minimum 18” (157 mm) 7 - Reverse Trap-minimum 6” (152 mm) 8 - Access Schrader Valve 9 - Double Discharge Riser 10 - Head Pressure Regulator (open on rise of inlet) 11 - Receiver Pressure Regulator Valve (opens on rise of differential) 12 - Check Valve “A” 13 - Check Valve “B” 14 - Receiver Relief Valve 15 - Oil Separator

ELECTRICAL WIRING

All wiring and connections to the air cooled condenser must be made in accordance with the National Electrical Code and all local codes and regulations. Any wiring diagrams shown are basic and do not necessarily include

electrical components which must be eld supplied. (see

pages 8-12 for typical wiring diagrams). Refer to the

Electrical Specications table on page 5 for voltage availability and entering service requirements.

SYSTEM START-UP CHECKS

1. Check the electrical characteristics of all components

to be sure they agree with the power supply.

2. Check tightness of all fans and motor mounts.

3. Check tightness of all electrical connections.

4. Upon start-up, check fans for correct rotation. Air is

drawn through the condenser coil. To change rotation on 3 phase units reverse any two (2) fan motor leads.

5. All system piping must be thoroughly leak checked

before a refrigerant charge is introduced.

MAINTENANCE

A semi annual inspection should be carried out by a

qualied refrigeration service mechanic. The main power

supply must be disconnected.

1. Check electrical components. Tighten any loose

connections.

2. Check control capillary tubes and lines for signs of wear due to excessive vibration or rubbing on metal parts.

Secure if necessary.

3. Check tightness of all fans and motor mounts. Remove

any deposits which could effect fan balance. Note: Fan

motors are permanently lubricated and require only

visual inspection.

4. Clean the condenser coil using a soft brush or by

ushing with cool water or coil cleansers available

through NRP (National Refrigeration Products Inc.)

5. Update service log information (back page of service

manual)

GENERIC SERVICE PARTS

T50-TCM-PDI-3

- 42 -

05/14/12

TCM 60Hz

DESCRIPTION Part No

FAN MOTOR - 208-230-460/1/60 1087070 FAN MOTOR - 575/1/60 1087071 FAN MOTOR - 208-230/3/60 1088054 FAN MOTOR - 460/3/60 1088053 FAN MOTOR - 575/3/60 1087073

MOTOR MOUNT 1086090

FAN BLADE - 26”, 30° 1087188 FAN BLADE - 26”, 24° for use with P66 only 1087213

FAN GUARD 1086091

RAIN SHIELD 1085266

LEGS

24” 1086150

36” 1086151

48” 1086152

ANGLE BRACE (36” & 48” LEGS) * 1086153

CROSS BRACE ** 1086154

* 1 Per Leg On Single Fan Wide / 2 Per Leg On Double Fan Wide

** 2 Per Unit On 1, 2 & 3 Fan Models, 3 Per Unit On 1 X 4 Fan Models (Not Req’d On Double Wide)

Finished Goods Warranty

T50-TCM-PDI-3

- 43 -

05/14/12

The terms and conditions as described below in the General Warranty Policy cover all products manufactured by National Refrigeration.

GENERAL WARRANTY POLICY

Subject to the terms and conditions hereof, the Company warrants all Products, including Service Parts,

manufactured by the Company to be free of defects in material or workmanship, under normal use and

application for a period of one (1) year from the original date of installation, or eighteen (18) months from

the date of shipment from the Company, whichever occurs rst. Any replacement part(s) so supplied will be warranted for the balance of the product’s original warranty. The part(s) to be replaced must be made available in exchange for the replacement part(s) and reasonable proof of the original installation date of

the product must be presented in order to establish the effective date of the warranty, failing which, the effective date will be based upon the date of manufacture plus thirty (30) days. Any labour, material, refrigerant, transportation, freight or other charges incurred in connection with the performance of this warranty will be the responsibility of the owner at the current rates and prices then in effect. This warranty may be

transferred to a subsequent owner of the product.

THIS WARRANTY DOES NOT COVER

(a) Damages caused by accident, abuse, negligence, misuse, riot, re, ood, or Acts of God (b) damages

caused by operating the product in a corrosive atmosphere (c) damages caused by any unauthorized

alteration or repair of the system affecting the product’s reliability or performance (d) damages caused by improper matching or application of the product or the product’s components (e) damages caused by failing to provide routine and proper maintenance or service to the product (f) expenses incurred for the

erecting, disconnecting, or dismantling the product (g) parts used in connection with normal maintenance,

such as lters or belts (h) products no longer at the site of the original installation (i) products installed or

operated other than in accordance with the printed instructions, with the local installation or building codes and with good trade practices (j) products lost or stolen.

No one is authorized to change this WARRANTY or to create for or on behalf of the Company any other obligation or liability in connection with the Product(s). There is no other representation, warranty

or condition in any respect, expressed or implied, made by or binding upon the Company other than the above or as provided by provincial or state law and which cannot be limited or excluded by such law, nor will we be liable in any way for incidental, consequential, or special damages however caused.

The provisions of this additional written warranty are in addition to and not a modication of or subtraction

from the statutory warranties and other rights and remedies provided by Federal, Provincial or State laws.

PROJECT INFORMATION

System

Model Number Date of Start-Up

Serial Number Service Contractor

Refrigerant Phone

Electrical Supply Fax

“AS BUILT” SERVICE PARTS LIST

05/14/12

Service Parts List

Label

To Be Attached

HERE

NATIONAL REFRIGERATION & AIR CONDITIONING CANADA CORP.

159 Roy Blvd. Brantford Ontario Canada N3R 7K1

PHONE: (519) 751-0444 800-463-9517

FAX (519) 753-1140 www.t-rp.com

Due to National Refrigeration’s policy of continuous product improvement, we reserve the right to make changes without notice.

Trenton TCM 036 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual