Trending Accessibility Fusion shower pan surface mounted on concrete User Manual

a) Wall
b) Tile
c) Shower Pan

a

b

d

d) Liquid Membrane
e) Crack Isolation Tape
f) Concrete

fusion shower pan

surface mounted

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815 Hylton Road - Suite # 4

Pennsauken, New Jersey 08110

Phone: [phone] - Fax: [phone]

f

c

e

on concrete

installation guide

Trending Accessibility

2013/04/24

b)

f)

Installation Guide

for fusion shower pan surface mounted on conrete

Required Components (included)

a) Fusion Standard Shower Pan
b) Tile Drain

c) LiquidWaterproong

d) One Roll Rubberized Crack Isolation Tape

c)

e) 2 - Inside corners of Rubberized Crack Isolation Tape
f) Gasket Membrane
15 - 2 1/2” screws
4 - 3/4” screws

2

e)

d)

a)

Required Tools (not included)

• Drill

• Concrete Saw

• Reciprocating Saw

• Level

• Square

• Caulk Gun

• Hammer

• Utility Knife or Scissors

• Tape Measure

• Paint Rollers

• Paint Brush

• Chisel

• Belt or Orbital Sander / Sandpaper

• Hammer Drill

• Latex or Acrylic Caulk

• Concrete Anchors

• Splash Goggles

• Chemically resistant or impermeable

gloves

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Installation Guide

for fusion shower pan surface mounted on conrete

Stainless Steel Grate

Stainless Steel Grate Frame

Height Extension Ring (5/8” - 1”) -

This must be fixed in place using solvent cement.

Height Adjustment Ring (1/4” - 5/8”
rotate counter-clockwise to in­crease height - This must be

fixed in place using solvent cement.

3

Gasket Clamp (use solvent cement
on inner face to achieve seal)

Gasket Membrane

3/4” Screws

Drain Adapter Flange

Fusion Pan

Sealing Washers

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Installation Guide

for fusion shower pan surface mounted on conrete

Step 1 > > > > > > > >

For optimal performance, it is imperative there is
a level surface prior to installation of new Fusion
Pan. Check existing floor to make sure it is level. If
it is not, please correct prior to installation. Place
the Fusion pan in desired location and check to
make sure it is level.

Step 2 > > > > > > > >

4

Once the pan is in the desired location, holding the
pan steady, trace the inner circle of the pan. This
will mark the location of the drain on the concrete,
making it easier to cut out in the next step.

Step 3 > > > > > > > >

Using suitable equipment, and proper safety gear,
carefully cut a hole that is 10” in diameter. It may
be easiest to score the concrete approximately
every 1” to 2” inside your perimeter line, to make
the removal of the concrete more efficient. Now
excavate all of the remaining concrete in the
marked area.

Note: If possible, please check or mark location
of existing plumbing and electrical to avoid
damaging them.

Reinforcement ring on
the underside of pan

Step 4 > > > > > > > >

Place the Fusion pan into place. Once the pan
is set to the desired location, note the location
of drain and remove enough concrete for the
installation of the waste pipe, and drain body.

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Installation Guide

for fusion shower pan surface mounted on conrete

Step 5 > > > > > > > >

Install the drain in accordance with current
plumbing and building codes.

Step 6 > > > > > > > >

5

Set the Fusion pan into place and check to make
sure the pan is level. This is important to achieve
proper drainage. If you notice any rocking or
flexing in the pan, you may need to shim or shave
areas.

Step 7 > > > > > > > >

Important: You must sand the top of the pan
lightly with a palm or belt sander to roughen up the
surface for proper adhesion of waterproofing.

Step 8 > > > > > > > >

To prep for permanent installation, remove the
Fusion pan from the surface. Apply a generous
amount of construction adhesive to the concrete
floor. Place the pan down into position and apply
pressure to adhere the pan to the concrete.

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Installation Guide

for fusion shower pan surface mounted on conrete

Step 9 > > > > > > > >

Again while insuring that your pan has remained
level, drill and counter sink holes into the Fusion
pan. Using cement anchors, attach the pan. Do
not aggressively screw and over tighten, as you
may force the Fusion Pan out of level.

Step 10 > > > > > > > >

6

If required you may drill and
countersink anywhere on the
surface of the Fusion Pan.

Using a screed bed, bring the rest of the floor up to
the level of the Fusion pan.

Step 11 > > > > > > > >

Check that the Fusion Pan is level on all four sides.

Fill in any gaps around the perimeter of the pan over
1/8” with latex or acrylic caulk.

Do not use 100% silicone.

Step 12 > > > > > > > >

Gasket Clamp

Adapter Drain Flange

You now want to attach the Drain adapter flange
to the Fusion Pan. First apply a bead of caulk to
the underside of the drain adapter flange. Lightly
push the flange into place, and screw it down
using the four ¾” screws provided. Remove any
excess caulk that squeezes out.

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membrane clamp

height adjustment ring

Remove the tile height adjustment ring and membrane clamp and

place to one side; these will be required later in the installation.

Installation Guide

for fusion shower pan surface mounted on conrete

Step 13 > > > > > > > >

Make your final connections to the drain. First
apply a bead of caulk to the underside of the
strainer body. Pass the strainer through the drain
adapter flange, and tighten. Make sure connection
is snug but do not over tighten.

Step 14 > > > > > > > >

You will now begin waterproofing the wet room.

BEST PRACTICE: To achieve the best results, we
recommend waterproofing the whole room.

7

Materials needed for wet room waterproofing.

Minimum requirements, shown in these
instructions, show you that you only have to
waterproof the shower zone, which is 6 ½ feet high
and about 2 feet outside of the showering area.

Step 15 > > > > > > > >

Begin taping the wetroom floor at the interior corners
of the Fusion Pan using the corner pieces of the
crack isolation tape provided. Using a paint brush or
trowel, slather liquid waterproofing into corner, press
piece into place, then apply liquid waterproofing on
top. Make sure to smooth out any creases. Repeat for
additional corners.

Step 16 > > > > > > > >

Using the 5” crack isolation tape provided, cut
strips of tape to length, to cover all seams (Corner
seams, wall/floor seams, pan/floor joint). Put
pieces aside.
If you are creating full wet room, you will need to tape
any seams throughout the entire room.
If you are only waterproofing the shower zone, you
will only need to tape the seams up to 2 feet outside
the shower area.

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Installation Guide

for fusion shower pan surface mounted on conrete

8

Step 17 > > > > > > > >

Just like you applied the corner pieces, use your
cut strips of Crack Insulation Tape to cover all the
seams. Again, trowel or paint liquid waterproofing
onto seam, press tape into position and coat
the top to seal. Make sure to fully cover both
sides of the crack isolation tape with the liquid
waterproofing product. To make this process more
manageable, it is best to work in two foot sections.

Step 18> > > > > > > >

Using the 5” crack isolation tape. Overlap all seams
of cement board used on either the floors or walls.
Overlap the seam where the Fusion pan and cement
board meet.

NOTE:
Illustration just shows tape use.
Please apply liquid waterproof­ing to the wall and tape before
applying.

2 feet

Extend the tape
2 feet past the
shower pan

Make sure the tape
overlaps the seams
equally.

Step 19 > > > > > > > >

Using the provided precut piece of gasket
membrane, slather area where gasket piece
will adhered to the drain area. Place over drain
adapter flange, making sure to cover all screw
holes, and securely press down into flange. Coat
top of gasket piece with liquid waterproofing.
Important: Remember to remove the clamping
ring prior to placing drain gasket.

Step 20 > > > > > > >

Now attach the clamping ring. Apply solvent
cement to inside of clamping ring. Press firmly into
position and allow the solvent to set.
NOTE: Do not allow the solvent cement to come
into contact with the membrane

Gasket Clamp

Drain Adapter Flange

Gasket

Membrane

Gasket Clamp

Drain Adapter Flange

Gasket Membrane

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Installation Guide

for fusion shower pan surface mounted on conrete

Step 21 > > > > > > > >

Begin the application of the liquid waterproofing
membrane. Paint a layer of liquid waterproofing
over all taped joints. It is easiest to begin with the
walls first and then proceed to the floor area. For
consistant application, use a paint roller to apply
waterproofing to all surfaces. After first coat is dry,
re-coat.

Step 22> > > > > > > >

9

Apply two coats of liquid waterproofing to achieve
2 mils. (roughly the thickness of a credit card)

Make sure that the “V” section of the gasket clamp
is filled with the liquid waterproofing.

Best Practice > > > > >

To achieve the best results, we recommend
waterproofing the whole room.

Step 23 > > > > > > >

In order to set the correct height of the grate frame,
you may need to use the height extension ring
(see diagram to the right). If the height extension
ring is required, it will need to be fixed to the height
adjustment ring using solvent cement. The grate
frame can now be attached to the height adjustment
or extension ring, depending on tile thickness. This is
done by using firm pressure to clip the components
together; it is a tight fit.

1/4” to 5/8” Tile Height

grate frame

adjusting ring

5/8” - 1” Tile Height

grate frame

extention ring

“click”

adjusting ring

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Installation Guide

for fusion shower pan surface mounted on conrete

Step 24 > > > > > > >

The height adjustment ring and floor drain must
now be fixed together using solvent cement.
Because solvent cements sets very rapidly we
strongly recommend the adjustment is done “dry”
first.
To set the permanent height of the grate frame,
place a floor tile beside the frame. Rotate the frame
until the height is about 1/16” higher (this accounts
for adhesive thickness). Now mark the position
of the adjustment ring. This mark shows the
final height position. Remove ring, apply solvent
cement, and re-align components to your marked
position. It is best to hold securely until pieces are
fully bonded.

10

Step 25 > > > > > > >

You are now ready to tile. If you are using large
format tiles, they must be cut diagonally and laid
to follow the pitch in the Fusion Pan (From the
corners of the grate frame to the corners of the
Fusion Pan). Apply the tile adhesive, and lay the
tiles in a regular pattern.

Step 26 > > > > > > >

Once your tiling is complete. Grout the floors and
walls. Finalize by adding the drain grate.
Your Fusion Pan installation is now complete.

Enjoy!

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