Trending Accessibility BARRIER FREE SHOWER PAN User Manual

READ ALL INSTRUCTIONS BEFORE INSTALLATION

PLANNING YOUR INSTALLATION

Avoid exposure to weather. Product carton is not waterproof. Carton exposed to rain or snow may result in
accummulated water penetrating the back laminates of the shower pan and soak the glassed in
reinforcement supports causing bulges in the gelcoat surface.

1.

Most handling damage is the result of impact blows to the back of the fiberglass units.

2.

Never drag this fiberglass product on any surface. Always carry the pan or use a two wheel dolly.
Due to the size and weight of the product, installation is easier if it is a two person operation.

3.

Never drop the fiberglass shower pan from any height, not even an inch or stress cracks are likely to occur.

4.

Placing objects inside the unit can cause scratches or nicks to the finished surface.
Do not use the shower pan as a trash receptical! Always place a drop cloth or cardboard on the floor
when working inside the shower.

5.

Never clean fiberglass gelcoat surface with metal tools of any kind, including razor blades.

6.

TOOLS NEEDED:

NailsHammer

Drill With Phillips Screw Bit

1/2” Notched Trowel

Spatula

Auger Mixing Tool For Drill

Caulking Gun

4 Foot Level

2 Foot Level

50+ 1 1/4” Wood Screws

Solid Wood Flooring Adhesive

(2-One Gallon Buckets Per Shower)

(For Mixing Bedding Compound And Water Test Around Drain)

2-Gallons Of Water

1-Tube 100% Clear Silicone Caulking

3 - 8 Foot 2 x 4’s

1 - 8 Inch Long 2 x 4

1 - 24 Inch Long 2 x 4

2 - Large Wiping Cloths

Self-Caulking Shower Drain Fitting

MATERIALS NEEDED:

1/8” Drill Bit

1/4” Carbide Tipped Drill Bit

Center Punch

1

BARRIER FREE SHOWER PAN

INSTALLATION INSTRUCTIONS

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PLANNING YOUR INSTALLATION

6.

In the installation location, the drain opening in the floor should have a 6” core for the drain pipe, and a
10” x 10” x 1/2” deep recess in the sub floor. (The drain core must be blocked when filled with Thin-Set).
The 10” x 10” x 1/2” deep recess is required to to assure proper drainage.
(See “Detail Of Drain Core Area” on Page 3, FRAMING DIAGRAMS).

5.

Plan for the location of the shower water control valve. Plan for routing the water supply lines to the
control valve installation location.

4.

If bolt on accessories such as grab bars or a seat may be installed, plan to provide solid mounting
supports for these items. Wood secured between the framing studs will be required to provide a
mounting surface to install grab bars and a seat.

Develop a plan for structure and finished wall materials to construct the shower wall enclosure before
beginning the installation of the shower pan.

The 2 wall Framing Diagram is for the 6060 double entry shower pan only.

BRIEF OVERVIEW. The actual installation will begin on the next page.

2

Review the Framing Diagrams in Figure 1. Modify existing framing if required. For new construction, build
framing structure in accordance with product dimensions and notes shown in the Framing Diagrams.

1.

3.

The shower pan will be installed, leveled, and fastened to the framing. It is essential the framing pocket be
square and plumb for the shower pan to install properly. The floor also must have no voids or out of level
conditions. If these are present, they must be corrected before installation.
Floor leveling compound can be purchased at Lowes or The Home Depot.

2.

Note: Unit will not install properly if framing pocket is not square and of proper size.
The dimensions shown in the FRAMING DIAGRAM is 1/4” larger than the size of the shower.
This product is manufactured to tight specifications. The 1/4” over sizing is for maneuvering and
installation ease. If 1/4” over is not reasonable, sizing closer to the product actual dimensions is
allowable.

When trial fitting the shower, use a level to confirm the pan is level and plumb. If any gaps are
present between the shower and framing, use furring strips to fill the gaps. A quality installation of
the shower pan is necessary to assure fabrication of enclosure walls will result in a square and
plumb finished shower. (Note: wall enclosure is provided by others).

8.

Locate accessories if any were ordered. They will be packaged in the pan box. Remove those and store
them in a safe location for easy retrieval.

Check the outside of the package for visible shipping damage. If damage is noted, contact your supplier

before proceeding with the installation.

7.

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Framing pocket must be sized according to the information provided in the Framing Diagram.
Framing must be extremely square and plumb in order to accomplish a successful installation.

2.

It is extremely important that the floor area intended for the installation be flat and level. Any areas over
1/8” out-of-level will prevent the installation from being successful. If an area out more than 1/8” is found,
float the floor area with a floor leveling compound. This material must be placed and cured (dry) before
proceeding with the shower installation.

4.

1.

Prepare the installation area by sweeping the area completely clean.

3.

If wall board and finished materials for the wall enclosure have been determined, Install hot and cold water
supply lines with the control valve. Mount to the framing.

INSTALLATION INSTRUCTIONS

3

FRAMING DIAGRAMS

Note: Unit will not install properly if framing pocket is not
square and of proper size. The dimensions shown in the
FRAMING DIAGRAMS are 1/4” larger than the size of the
shower pan. This product is manufactured to tight
specifications. The 1/4” over sizing is for manuvering and
installation ease. If 1/4” over is not reasonable, sizing closer
to the product actual dimensions is allowable.

6.

Carefully measure the framing pocket to assure it is of
proper size for the unit to be installed. Refer to

dimensional information in the FRAMING DIAGRAMS on
Page 3, Figure 1.

5.

A special note: During handling and transport,

the product may be slightly bent. It is very important
that the threshold of the pan does not have any bow or
bend.This product is engineered with materials that allow
for the threshold to be pressed back to the normal and
straight form it is intended.

7.

Check the framing pocket for square. Check to assure

the vertical studs are plumb. Check for square by
holding a measuring tape from the back left corner to the
right front corner, as shown in Figure 4. Repeat for the other
side. If both dimensions are the same, the framing is

square. Adjust if necessary.

These steps are necessary to assure a good installation of
the walls (provided by others) to be installed later.

When the shower pan is removed from the packaging, use
a straight edge to check the straightness of the threshold.

Place a straight edge on the under side of the threshold
across the front to check the straightness. (See Figure 2A)

In the event it is not straight to 1/16”, pressure can be
applied to the top side of the material. This can be
accomplished by placing blocks under the two extreme

corners of approximately, 3” high.

Always place a soft rag on the finished surface where it
contacts the wood blocks, and under your feet to avoid

damaging the finish.

Gently step on this area and allow your body weight (Up
to 250 pounds), to flex the material back straight.
Confirm straightness, repeat if necessary until

+/- 1/16” is accomplished. (See Figure 2B)

4

Figure 3

Figure 4

Figure 2B

Figure 2A

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