TREND T9 User Manual

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Dear Customer

Thank you for purchasing this Trend product, we hope you enjoy many years of creative and productive use.

Please remember to return your guarantee card within 28 days of purchase.

CONTENTS

TECHNICAL DATA _____________________1 SAFETY ____________________________2-3 ELECTRICAL SAFETY _________________4 MANUFACTURERS DECLARATION ______5 ITEMS ENCLOSED ____________________5 DESCRIPTION OF PARTS_______________6 ASSEMBLY & ADJUSTMENT

– Dust Extractor Spout __________________7 – Switching On & Off____________________7 – Depth of Cut _________________________8 – Fitting & Removing Cutters _____________9 – Speed Control ______________________10 – Fine Height Adjuster _________________10 – Fixing Points________________________11

OPERATION – Cutting Direction & Feed Speed ________12

– Side-fence Routing___________________13 – Template Guide Bush Fitment __________14 – Template Guide Bush Routing __________15 – Beam Trammel Routing _______________16 – Bearing Guided Cutters _______________17 – Freehand Routing ___________________18 – Batten Routing ______________________18

MAINTENANCE & CARE_______________19 RECYCLING _________________________19 GUARANTEE ________________________19 SPARE PARTS

– Spare Parts List _____________________20 – Spare Parts Diagram _________________23

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TECHNICAL DATA

Voltage: UK & Eire 230V

UK & Eire only 110V

Europe 230V Power input 1800W No load speed (min) 8,000-22,000 rpm Router carriage 2 columns Router carriage stroke 75mm Revolver depth stop 3-step, turret stop

adjustment with graduation

Collet size: UK & Eire

/4 inch (6.35mm)

/2 inch (12.7mm)

Europe: 8mm & 12mm Cutter diameter, max 75mm Weight 5.2kg Fuse: UK & Eire 230V 13A in plug

UK & Eire 110V 16A in mains

Europe 230V 10A in mains

The following symbols are used throughout this manual:

Denotes risk of personal injury, loss of life or damage to the tool in case of nonobservance of the instructions in this manual.

Denotes risk of electric shock.

If y

ou require further technical

information or spare parts, please call

our technical support department on

01923 224681.

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SAFETY

Observe the safety regulations in the i

nstruction manual of the Power Tool to

e used or connected to this attachment. Also observe any applicable additional safety rules. Read the following safety instructions before attempting to operate this product.

PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The Provision and Use of Work Equipment Regulations 1998, and any subsequent amendments.

General

n Disconnect power tool, when not in

use. Before servicing and when changing accessories such as cutters. Disconnect power tool and attachment from power supply

. Ensure the machine is switched off before plugging tool in or connecting to a power supply.

n Always mount the power tool,

accessory or attachment in conformity with the present instructions.

n Keep children and visitors away. Do

not let children or visitors touch the tool, accessory or attachment. Keep children and visitors away from work area.

n Make the workshop child proof with

padlock and master switch.

n Dress properly. Do not wear loose

clothing or jewellery, they can be caught in moving parts. Rubber gloves and non-skid footwear is recommended when working outdoors. Wear protective hair covering to contain long hair.

n Consider working environment. Do

not use the product in the rain or in a damp environment. Keep work area well lit. Do not use power tools near gasoline or flammable liquids. Keep workshop at a comfortable temperature so your hands are not cold.

n The accessory or attachment must

be kept level and stable at all times.

n Keep work area clean. Cluttered

workshops and benches can cause injuries

n U

se the attachment with the power

ools and accessories specified in this manual only. Do not force the tool or attachment to do a job for which it is not designed.

n S

ecure idle tools. When not in use, tools should be stored in a dry and high or locked up place, out of reach of children.

n F

or best control and safety use both hands on the power tool and a

ttachment. Keep both hands away from cutting area. Always wait for t

he spindle and cutter to stop rotating before making any adjustments.

n Always keep guards in place and in

good working order.

n Remove any nails, staples and

other metal parts from the workpiece.

n Maintain tools and cutters with

care.

Keep cutters sharp and clean for better and safer performance. Do not use damaged cutters. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease.

n Maintain accessories. Do not use

damaged accessories. Only use accessories recommended by the manufacturer.

n Check damaged parts. Before

operation inspect the attachment, the power tool, the cable, extension cable and the plug carefully for signs of damage. Check for alignment of moving parts, binding, breakage, mounting and any other conditions that may effect its operation. Have any damage repaired by an Authorised Service Agent before using the tool or accessory.

n Do not use tool if switch does not

turn it on or off. Have defective switches replaced by an Authorised Service Agent.

n Don't over reach. Keep proper

footing and balance at all times.

n Don’t abuse the cable. Never carry

power tool or accessory by cord or pull it to disconnect from the socket. Keep cord from heat, oil and sharp edges. Always trail the power cord away from the work area.

n Connect dust extraction equipment.

If devices are provided for the c

onnection of dust extraction and

ollection facilities, ensure these

re connected and properly used.

n Check all fixing and fastening nuts,

bolts and screws before use to e

nsure they are tight and secure.

eriodically check when machining

over long periods.

n Stay alert. Watch what you are

oing. Use common sense. Do not

perate tools when you are tired, under the influence of drugs or alcohol.

n Personal Protective Equipment

(PPE). All PPE must meet current UK and EU legislation.

n Do not leave tools running

unattended. Do not leave tool until it comes to a complete stop.

n Always clamp workpiece being

machined securely.

n Only use cutting tools for

woodworking that meet EN847-1/2 safety standards, and any subsequent amendments.

Routing Safety

n Disconnect router power tool.

When not in use, before servicing and when changing accessories such as cutters, disconnect router and attachment from power supply.

n Ensure router cutter has stopped

rotating before changing it. Never use the spindle lock as a brake.

n Remove adjusting keys and

spanners. Form the habit of checking to see that keys and adjusting spanners are removed from the router tool, cutter and attachment before turning router on. Make sure cutter can rotate freely.

n Check all ball bearing and blade

fixing screws before use to ensure they are tight and secure. Periodically check when machining over long periods.

n When using a template guide bush

ensure it cannot come into contact with collet and nut.

n Noise. Take appropriate measures

for the protection of hearing if the sound pressure of 85dB(A) is exceeded. Routing sound pressure may exceed 85dB(A), so ear

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rotection must be worn.

n Eye protection. Wear safety

goggles, spectacles or visors to p

rotect the eyes from ejected

aster particles.

n Respiratory protection. Wear a face

r dust mask, or powered

espirator. Dust masks/filters should

e changed regularly.

n Do not switch router on with the

cutter touching the workpiece.

n T

he direction of routing must

lways be opposite to the cutter's

direction of rotation.

n After work, release the router

plunge and allow spindle to stop rotating before putting machine down.

n Check before cutting that there are

no obstructions in the path of the router. When cutting through the full thickness of the workpiece, ensure there are no obstacles beneath workpiece, and that a sacrificial work surface is used.

Additional Safety Rules For Router Cutters

n Cutting tools are sharp. Care

should be taken when handling them.

n Always use cutters with a shank

diameter corresponding to the size of the collet installed in your tool.

n Always run router cutters at the

spindle speed recommended and marked accordingly. Ensure cutter has reached correct speed before entering workpiece. Recommended speeds can be found on the packaging, in cutter instructions or in the Trend Routing Catalogue.

n Always use router cutters in a

router. Router cutters must not be used in a drill. Drill and boring bits must not be used in a router. Router cutters must only be used for the material cutting application for which they are designed. Do not use on metal or masonary.

n Never use cutters with a diameter

exceeding the maximum diameter indicated in the technical data of the powertool or attachment used.

n Do not drop cutters or knock them

against hard objects. Do not use cutters that are damaged.

n Cutters should be kept clean. Resin

build up should be removed at

regular intervals with Resin Cleaner®. The use of a dry l

ubricant (Trendicote

TFE) will

ct as a preventative. Do not use

PTFE spray on plastic parts.

n Cutter shanks should be inserted

into the collet to the mark line on the shank. This ensures that at least

⁄4of the shank length is held in the collet. Do not over-tighten the c

ollet nut as this will score the

hank and create a weakness and

racture point.

n Observe the correct assembly

instructions in the router instruction manual for fitting the collet and nut. Observe the router power tool manual instructions on fitting cutters correctly.

n It is advisable to periodically check

the collet and collet nut. A worn, distorted or damaged collet can cause vibration and damage the shank, and should be replaced. Worn collet nuts should be replaced.

n Do not take deep cuts in one pass;

take several shallow or light passes to reduce the side load applied to the cutter

. Too deep a cut in one

pass can stall the router.

n Very small diameter cutters must

be handled and used with care.

n Always return cutter to its

packaging after use.

n Should you experience excessive

vibration during use stop immediately. Have the eccentricity of the router, router cutter and clamping system checked.

n All fastening screws and nuts

should be tightened using the appropiate spanner or key in accordance with the manufacturers instructions.

Using Routers In A Fixed Position

n After work, release the router

plunge to protect the cutter

n Always use a push-stick or push-

block for last 300mm of the cut.

n Whenever possible use a work

holding device or jig to secure component being machined.

n Ensure attachment is securely fitted

to the workbench, with table surface at approximately hip height.

n E

nsure a No-Volt Release Switch is

ixed to or adjacent to the attachment and that it is used correctly.

n C

heck the direction of the workpiece is always opposite to the c

utter's direction of rotation.

n D

o not use awkward or u

ncomfortable hand positions.

n Do not reach underneath table or

put your hands or fingers at any time in the cutting path while tool is c

onnected to a power supply.

Useful Advice When Routing

n Judge your feed rate by the sound

of the motor. Feed the router at a constant feed rate. Too slow a feed rate will result in burning.

n Take many light passes rather than

one deep cut to reduce the side load applied to both router and router cutter

n Trial cuts should be made on waste

material before starting any project.

n When using some attachments

including a router table or dovetail jig, the use of a fine height adjuster is highly recommended.

n When using a template guide bush,

ensure there is sufficient clearance between cutter tip and inside edge of bush. Ensure cutter and guide bush are concentric.

Router Cutter Maintenance

n Composite cutting tools (brazed tip)

must be maintained by a competent person i.e. a person of training and experience, who has knowledge of the design requirements and understands the levels of safety to be achieved.

n The design of composite tools must

not be changed in the process of maintenance.

n Replacement parts must meet

Trend specification.

n Tolerances which ensure correct

clamping by the collet shall be maintained.

n When re-grinding the tool, care

must be taken not to cause weakening of the body or the connection between the cutting edge and the body.

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Never use a light socket. Never connect the live (L) or neutral (N) wires to the earth pin marked E or .

Using an Extension Cable

n If an extension cable is required, use an

approved triple core extension cable suitable for the power input of this tool (see technical data).

n When using a cable reel, always unwind the

cable completely.

n Also refer to the table below.

Cable Rating (Amperes)

Voltage

110V 240V

7.5 15A 6A

15 15A 6A

25 20A 6A

30 25A 6A

45 25A 10A

60 25A 15A

Conductor size Cable rating

(mm2) (Amperes)

0.75 6

1.00 10

1.50 15

2.50 20

4.00 25

For 115V units with a power rating exceeding 1500W we recommend to use a plug to BS4343 standard.

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Mains Plug Replacement (UK & Ireland only)

Always check the condition of the cable and plug before starting with your work.

Should your mains plug need replacing and you are competent to do this, proceed as instructed below. If you are in doubt, contact an authorised Trend repair agent or a qualified electrician.

n Disconnect the plug from the supply.

n Cut off the plug and dispose of it safely; a

plug with bared copper conductors is dangerous if engaged in a live socket outlet.

n Only fit 13 Amperes BS 1363A approved

plugs fitted with a 13 Amp A.S.T.A approved BS 1362 fuse (1).

n The cable wire colours, or a letter, will be

marked at the connection points of most good quality plugs. Attach the wires to their respective points in the plug (see below). Brown is for Live (L) (2) and Blue is for Neutral (N) (3).

n Before replacing the top cover of the mains

plug ensure that the cable restraint (4) is holding the outer sheath of the cable firmly and that the two leads are correctly fixed at the terminal screws.

ELECTRICAL SAFETY

13 AMP

Power Supply

The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate. Machines marked for 230 volt can also be operated from a 220 volt supply.

The T9 is double insulated in accordance with EN 50144; therefore no earth wire is required.

Cable Length (M)

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ITEMS ENCLOSED

1 x Parallel side-fence

2 x Adjustable fence cheeks

1 x Micro fence adjuster

1 x Collet

/4” (6.35mm) UK & Eire (Europe

8mm)

1 x Collet

/2” (12.7mm) UK & Eire (Europe

12mm)

1 x Spanner (22mm A/F)

1 x Inner plate and fixing screws

1 x Line up pin 12mm/

/2”

1 x Guide bush 30mm and fixing screws

1 x Dust extractor spout with adaptor and fixing

screws

1 x Fine height adjuster

1 x Instruction manual

1 x Guarantee registration card

T9E

MANUFACTURERS DECLARATION

We declare under our sole responsibility that this product is in conformity with the following standards of standardised documents: EN 50144, EN 55014, EN 60555, in accordance with the 73/23/EEC directives 98/37/EC, 73/23/EEC, 93/68/EEC, 89/336/EEC.

Level of sound pressure according to 86/188/EEC & 89/392/EEC, measured according to EN 50144:

Lpa (sound pressure) 85.5 dB(A)1 Lwa (acoustic power) 98.5 dB(A)2

Radio and TV suppression in compliance with 76/889/EEC and 82/499/EEC

INFORMATION ON NOISE/VIBRATION

The noise level when working can exceed 85 dB(A).

Wear ear protection!

Weighted root mean square acceleration value according to EN 50144:

< 2.5 (1.9) m/s2(hand arm method)

Managing Director Stephen Phillips

Trend Machinery & Cutting Tools Ltd.

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1425 1318 17

DESCRIPTION OF PARTS`

1 Plunge locking lever

2 Plunge depth adjustment knob

3 Variable speed control dial

4 Graduated ring

5 Depth stop adjustment knob

6 Thumb knob - depth stop

7 Depth stop

8 3 way turret stop

9 Collet nut

Spindle lock

Handle with on/off switch

Dust extractor spout (internal dia. 35mm)

Micro fence adjuster thumb knob

Micro fence adjuster

Micro fence adjuster base location

Thumb knob with anti-vibration springs to secure side-fence rods

Thumb knob with anti-vibration springs for side-fence

Side-fence

Spanner (22mm A/F)

Collet

Inner plate

Inner plate fixing screws and washers

Template guide bush dia 30mm

Template guide bush fixing screws

Fence rods dia 10mm x 450mm long

Template guide bush line up pin

Dust spout fixing screw

Dust spout adaptor (internal dia 26mm)

Dust spout insert

Dust spout fixing nut

Fine height adjuster

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Fitting and Removing the Dust Extractor Spout

n Insert the extractor spout in the routing base.

The extractor spout is suitable for dust extractors with a hose diameter of 35mm. A separate adaptor is supplied for use with hose Ø 26mm.

n Gently fit the two machine screws (1) into the

captivated nuts in the spout from the underside of the router. Using a screwdriver (2), tighten the screws.

Dismantle in reverse order.

Whenever possible use the dust extraction spout with a suitable extractor when routing.

35mm

26mm

itting Dust Extractor S

pout

ASSEMBLY & ADJUSTMENT

Switching On & Off

n The router is provided with

a safety device to prevent the tool being switched on accidentally. Before squeezing the switch trigger (B), it is necessary to move the slide downwards (A). To switch off release trigger.

Make sure the trigger is not depressed before connecting it to the power supply!

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Adjusting the Depth of Cut

n Place the machine on the workpiece.

n Pre-set the 3-way turret stop (1) as required.

n Undo the thumb knob (2) for securing the

depth stop (3).

n Lift up the plunge locking lever (4) for fixing

the depth.

n Lower the machine slowly until the cutter

touches the workpiece and secure it with the locking lever.

Set the graduated ring (5) to ‘0’ and by turning the knob (6) raise the depth stop (3) by the amount of required depth of cut (using the graduation ring (5)).

One revolution of the knob (6) equals 25mm. (Each single graduation equals a depth adjustment of 0.5mm). Then re-tighten the thumb knob (2).

The rotating turret stop screws can be used for pre-setting up to three depths of cut.

Their height can be adjusted using a screwdriver (6) and an 8mm A/F spanner (7).

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By turning the turret stop, three depth settings can be quickly made.

n Never make adjustments

when the router is running or plugged in.

n Deep cuts should always be

routed in several passes.

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How to Fit and Remove a Router Cutter

Fitting Cutters

n Insert at least 3/4 of the shank length of the

cutter (1) into the collet.

n Press the spindle lock (2) forward until the

router spindle is locked (you may need to turn the spindle slightly to engage it).

n Tighten the collet nut with the spanner (3). Do

not use excessive force.

Removing Cutters

n Undo the 22mm A/F collet nut with the

spanner.

n Keep turning the spanner until the collet nut

tightens and then loosens again. This is the fail-safe mechanism releasing the collet.

n The cutter should now slide out.

n Each time you finish using a cutter, remove it

and store it in a safe place.

CLICK

(2)

(3)

(1)

Correct Sequence for Fitting Collet, Nut and Cutter

n Do not tighten the collet

without a cutter fitted.

n Always use cutters with

shanks which match the diameter of the collet.

n Do not use cutters larger

than 45mm unless the router is fitted in a router table.

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Setting the Electronic Speed Control Dial

The speed is infinitely variable from 8,000 to 22,000 rpm using the electronic speed control dial (1) for uniform cutting results in all types of wood, plastics and in aluminium.

n Turn the electronic speed control dial to the

required level. The dial is numbered from 1 to 6 and corresponds to router speeds from 8,000 rpm to 22,000 rpm.

n Generally, use the lower settings for large

diameter cutters and the higher settings for small diameter cutters. The correct setting will also depend on the density of the material, depth of cut and feed speed of the router, as severe loss of rpm denotes motor overload.

Using the Fine Height Adjuster

The optional fine height adjuster

(ref. FHA/002) should be used when fine

adjustment is required. This is especially recommended when using our dovetail jig or router table.

Fitting the Fine Height Adjuster

n Lock depth of plunge with plunge locking

lever

n Using a Hex key (1) supplied with fine height

adjuster, remove grub screw (2) on the plunge depth stop knob (3)

n Gently remove depth stop knob (3) from

height adjustment rod (4) by releasing the plunge lever carefully. Once removed, plunge router down and lock using plunge locking lever.

n Fit washer (5) onto height adjustment rod (4)

and then fit height adjuster assembly (6) onto height adjuster rod. Ensure that the hole in both the assembly and rod are aligned.

n Using a Hex key (1) screw the grub screw (2)

into the threaded side of the fine height adjuster body and into the thread within the rod.

n Ensure grub screw (2) is not left proud.

Dial Router

No. Speed

1 8,000 rpm 2 10,000 rpm 3 12,000 rpm 4 15,500 rpm 5 18,000 rpm 6 22,000 rpm

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Fixing Points for Accessories

The router has three threaded holes M6 in its base that allow fitting of accessories and also fitting to router tables.

A whole range of accessories are shown in the Trend Routing Catalogue.

Stationary use

When the T9 is used in a stationary position with a no volt release switch (ref. NVRS/230V or NVRS/230V/EUR) fitted, a trigger lock (ref. T9/LOCK) is available which will lock the trigger in the ‘on’ position.

15mm

5mm

15mm

The trigger lock must only be used with the router in a stationary position and with a no volt release switch fitted.

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Step One

Plunge down and lock the motor carriage, by depressing the plunge locking lever.

Step Two

Carry out the routing operation.

Step Three

Release the plunge locking lever and the motor carriage returns to the normal position.

Sequence of plunging

Feed Direction

When routing along an edge, the direction of the router travel should be against that of the rotation of the cutter. This will create the correct cutting action and prevent the cutter ‘snatching’. It will also pull the router towards the workpiece and hence the side-fence or guide bearing will be less likely to wander from the edge of the workpiece.

Feed Speed

The speed at which the cutter is fed into the wood must not be too fast that the motor slows down, or too slow that the cutter leaves burn marks on the face of the wood. Practice judging the speed by listening to the sound of the motor when routing.

OPERATION

Cutting Direction

The direction of routing must always be opposite to the cutter’s direction of rotation. Otherwise there is a risk of kick-back.

Moulding Natural Timbers

When edge moulding natural timbers, always mould the end grain first, followed by the long grain. This ensures that if there is ‘breakout’, this will be removed when the long grain is routed.

Feed direction 

of router

Direction of 

cutter rotation

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Side-fence Routing

The side-fence is used to guide the router when moulding, edge profiling or rebating the edge of the workpiece or when routing grooves and slots in the centre of the workpiece, parallel to the edge.

The edge of the workpiece must be straight and true. The cheeks are adjustable and should be set ideally with a 3–4mm gap each side of the cutter.

218

8 9

When starting the cut, keep the pressure on the front cheek (C) until the back cheek contacts the workpiece edge.

At the end of the cut, keep pressure on the back cheek (D) until the cut is finished. This will prevent the router cutter swinging in at the end of the workpiece and ‘nipping’ the corner.

Fitting the Micro Fence Adjuster

n Insert one end of the micro fence adjuster (1)

into one of the recesses (2) in the router base (3)

n Fit the fence rods (4) into the side-fence (5).

Tighten thumb knob (6) on side-fence (5).

n Loosen thumb knobs (7) on router base (3)

and slide the side-fence (5) with its rods (4) into the router base (3), one rod must also pass through the micro fence adjuster assembly (1).

n As long as the thumb knobs (7) on the router

base are loose the side fence (5) can be slid in and out of the base of the router (3). This allows approximate setting of the distance between the cutter and the side fence cheeks.

n For fine adjustment of the distance, tighten

the micro fence adjustment knob (8) and turn the micro fence adjustment barrel (9). One revolution of the micro fence adjustment barrel (9) equals 1.0mm side feed.

n When set, lock the side-fence in position

using the thumb knobs (7) on the router base (3).

Using the Side Fence

n Lower the cutter onto the workpiece and set

the cutter height by raising the depth stop (10)

the required distance.

n Switch on the router and when the cutter

reaches full speed, release the plunge locking lever (11), by lifting it up. Gently lower the cutter into the workpiece and lock the plunge locking lever (11) by depressing it.

n Feed along the timber, keeping sideways

pressure (A) to ensure the side-fence does not wander away from the workpiece edge and downward pressure on the inside hand (B) to prevent the router from tipping.

n When finished, raise the router, secure with

plunge locking lever (11) and switch off.

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Fitting the Template Guide Bush and Inner Plate

The T9 has a unique built-in line up system for the template guide bush. This system ensures that the guide bush is exactly concentric to the router cutter to ensure accurate work.

n Turn the router upside down.

n Fit inner plate (2) with recess facing into the

recess in the router base plate (1) (raised side away from router base). Loosely fit two pan head machine screws (3) with split spring washers (4) fitted through the inner plate and screw into the base plate. DO NOT TIGHTEN.

n Fit the 30mm template guide bush (6) to the

raised side of the inner plate (2). Fit guide bush with the two M5 countersink machine screws (7). Tighten these screws.

n The line up pin (5) is stepped for 12mm and

/2” collet (8) sizes. (For the 1/2” collet simply

push the line up pin further down into the

/2”

collet).

n Fit line up pin (5) into the 1/2” collet (8) (or

12mm depending on the size fitted) in the router, lightly tighten collet nut (9) to hold the line up pin (5).

n Release plunge lever (10) and gently depress

base until line up pin (5) projects through the 30mm guide bush (6).

n Once in line, tighten the pan head machine

screws (3) with a flat screwdriver.

Reverse

view

When routing always lock the plunge locking lever.

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Guide bush fitted to router

d D

Template

FORMULA (D -d)

E =

Routing with a Template

The guide bush is used in conjunction with a template when the routing operation is repetitive or the workpiece is complex in shape. The template is fixed to the upper surface of the workpiece. A cutter is chosen with a diameter which will pass through the centre of the bush leaving enough clearance. The cutter can be straight or shaped. The router can then be guided around the template so that the shape of the template will be replicated.

Making the Template

The template is cut from 6mm or 1/4” MDF, plywood or plastic to the shape required. The guide bush offset needs to be allowed for when calculating the shape of the template. The template must be smaller by an amount equal to the difference between the ‘outer edge of the guide ring’ and the ‘outer edge of the cutter’. See below for the offset calculation. The edge of the template must be free of imperfections as these will be replicated in the final workpiece.

Calculations for template offset

Template

Template guide bush

Workpiece

Guide bush ring

Cutter

Alternatively it can be used for cutting shapes or making panelling grooves.

Using a template to rout a straight edge

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Beam Trammel Routing using Accessory Ref. BEAM/009

Cutting Arcs with the Router

n Place the machine on the workpiece.

n Set the cutting depth using the depth stop

dial (2).

n Fasten the fence rod (1) in the routing base

(3) with the thumb knob (4).

n Fit on the beam trammel (5) as shown.

n Measure the radius and fix the point of the

beam trammel in position.

n Switch on the machine.

n After releasing the plunge locking lever (6),

lower the machine slowly as far as the depth stop and lock it there.

n Cut grooves, rebates etc. at a steady rate of

feed, in an anti-clockwise direction. Ensure the beam trammel point does not move.

n When finished, release plunge locking lever

(6) to raise the machine.

n Switch off the machine.

Fitting the Beam Trammel Attachment

n Fit the beam trammel attachment (A) on to

one rod and tighten the knob (B) securely.

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Bearing Guided Cutters

Edge profiling and shaping cutters are available with a bearing fitted to the end. This enables shaped or straight workpieces to be routed without the need for a guiding device such as a side-fence or batten.

The edge must be free from imperfections as these will be reflected in the finish of the mould. Often alternative diameters of bearings are offered which will change the shape of the resulting mould.

With certain shapes such as the chamfer cutter below, increasing the depth of cut will produce a larger chamfered edge.

n Fit the bearing guided cutter into the router

collet.

n Place router onto the workpiece.

n Set height of cutter using the depth stop (1).

n Switch on the machine.

n After releasing the plunge locking lever (2),

lower the machine slowly as far as the depth stop.

n With bearing of cutter running along board

edge, mould the edge of the workpiece by moving the router in the direction shown.

n A continuous motion should be used to

prevent burning of the workpiece. When possible, take a number of passes at increased cutter depths. A light final pass will produce a good finish.

n When complete, retract the carriage by

releasing the plunge locking lever.

n Switch off the router.

The guide bearing ensures the cutter follows the workpiece.

Where the material thickness leaves insufficient room for the bearing to make contact, a second piece of material can be temporarily fixed beneath it for the ball bearing to follow.

Keep downward pressure with the inside hand to prevent the router from tipping.

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Freehand Routing with the Router

The T9 can also be used for signwriting or creative freehand work without any form of guide.

With practice, numbers or name plate designs can be routed freehand. Draw the design or motif on the workpiece and then rout the design, taking shallow passes.

Batten Routing

Where a side-fence cannot be used, it is also possible to guide the router along a batten clamped across the workpiece (with an overhang at both ends).

Guidance from a batten is similar to that obtained from a side-fence. This method is appropriate if the edge of the workpiece is not straight or is not very smooth or simply the guide rods of the side-fence are too short for the job.

Use the straight edges of the router base and calculate the distance required from the edge of the batten to the cut required. Always check that the clamps do not obstruct the path of the router before starting the cut.

Standard technique is used, and

side pressure applied to ensure the

router does not wander from the

batten.

A V groove cutter is ideal for engraving designs at shallow depths.

Page 20

-19-

MAINTENANCE AND CARE

Cleaning

n Keep the machine clean at all times. Some

maintenance products and solvents may damage the plastic parts, these include products containing Benzene, Trichloroethyle Chloride and Ammonia.

n Never use any caustic agents to clean the

plastic parts.

Changing Brushes

n Isolate machine from the power supply.

n Plunge the machine to its lowest point and

lock the plunge lever (1).

n Gently undo the plunge depth knob and rod

assembly (2), and remove.

n Undo the four screws (3), and take off the

cover (4).

n Pull back the spring (5) and unclip the wire

(6).

n Remove the carbon brush (7) and replace it.

n Refit the spring (5) and re-connect the wire

(6).

n Refit the cover (4) ensuring the depth stop

dial (8) is correctly positioned.

n Refit the plunge depth knob and rod assembly

(2) carefully.

n Always use original T9 spare parts.

Lubrication

n The bearings of the machine need no

lubrication, as they are sealed. The two plunge columns on the routing base should be slightly oiled from time to time.

n Keep the cooling vents on the motor housing

clean and unobstructed at all times. Blow out any dust and dirt at regular intervals.

n Visually check the carbon brushes. In the

event of excessive sparking, they may need changing.

n After about 40 operating hours inspection by

a authorised Trend service agent is recommended.

RECYCLING

Machine, accessories and packaging should be sorted for environmentally friendly recycling.

GUARANTEE

The machine carries a manufacturers guarantee in accordance with the conditions on the enclosed guarantee card.

For the location of your nearest T

rend Service

The carbon brushes will need replacing when they become worn to a certain limit. This will become evident when the router won’t start up again after being switched off.

Ensure machine is isolated from power supply.

It is advisable to have the brushes replaced by an authorised Trend service agent. The router will also be given a thorough inspection.

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T9 - SPARE PARTS LIST v4.0 08/2003

No. Qty. Desc. Ref.

1 1 Stator Housing WP-T9/001 2 1 Top Vent Housing WP-T9E/002 3 1 Plunge Depth Stop Knob WP-T9/003 4 1 Speed Control Circuit Board 230V (T9E &

T9/EURO) WP-T9E/004

1 Speed Control Circuit Board 110V (T9EL) WP-T9EL/004 5 1 Cable Guard WP-T9/005 6 1 2 Core Cable With Plug 230V UK (T9) WP-T9/006

1 2 Core Cable With Plug 110V UK (T9L) WP-T9L/006

1 2 Core Cable With Plug 230V Euro (T9/EURO) WP-T9EURO/006 7 1 Carbon Brush 230V (1 pair) WP-T9E/007

1 Carbon Brush 110V (1 pair) WP-T9EL/007 8 2 Brush Holder 230V WP-T9/008

2 Brush Holder 110V WP-T9L/008 9 2 Brush Spring Clip WP-T9/009

10 1 Cable Clip WP-T9/010 11 1 Graduated Ring WP-T9/011 12 1 Depth Stop Adjustment knob WP-T9/012 13 4 Screw Self Tapping 3.9mm x 22mm Pozi WP-T9/013 14 1 Field Coil Complete 230V (T9E & T9/EURO) WP-T9E/014

1 Field Coil Complete 110V (T9EL) WP-T9EL/014

15 2 Machine Screw Pan M5 x 90mm Pozi WP-T9/015 16 1 Deflector WP-T9/016 17 1 Magnet For Speed Control WP-T9E/017 18 1 Magnet Holder Cover WP-T9E/018 19 1 Bearing Cover WP-T9/019 20 1 Top Bearing 9mm x 26mm x 8mm 629ZZ WP-T9/020 21 1 Armature 230V (T9E & T9/EURO) WP-T9E/021

1 Armature 110V (T9EL) WP-T9EL/021

22 1 Fan For Armature WP-T9/022 23 1 Armature/Bearing Ring WP-T9/023 24 1 Bottom Bearing 25mm x 47mm x 12mm 60005Z WP-T9/024 25 1 Bearing Plate WP-T9/025 26 1 Spindle Lock Body WP-T9/026 27 1 Spindle Lock Spring WP-T9/027 28 1 Spindle Lock Button WP-T9/028 29 1 Spindle Lock Stud WP-T9/029 30 1 Collet 6.35mm (T9 & T9L) CLT/T9/635

1 Collet 12.7mm (T9 &T9L) CLT/T9/127

1 Collet 12mm (T9/EURO) CLT/T9/12

31 1 Collet Nut

T/NUT/T9

32 4 Bush For Columns (s/n 100001-101807) WP-T9/032

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T9 - SPARE PARTS LIST

4.0 08/2003

No. Qty. Desc. Ref.

33 1 Cable Conduit Lower WP-T9/033 34 1 Cable Conduit Upper WP-T9/034 35 1 Switch 230V (T9E & T9/EURO) WP-T9E/035

1 Switch 110V (T9EL) WP-T9EL/035

36 1 Handle Inner Right WP-T9/036 37 1 Handle Outer Right WP-T9/037 38 1 Handle Inner Left WP-T9/038 39 1 Handle Outer Left WP-T9/039 40 1 Plunge Locking Lever WP-T9/040 41 1 Plunge Lever Bolt WP-T9/041 42 1 Depth Stop WP-T9/042 43 2 Plunge Spring (s/n 100001-101807) WP-T9/043

43A 2 Plunge Spring (s/n 101808›) WP-T9/043A

44 2 Nut Hex M4 WP-NUT/04 45 6 Thumb Knob Male M6 x 16mm WP-T9/045 46 1 Parallel Side-fence Complete WP-T9/046 47 1 Parallel Side-fence Casting WP-T9/047 48 1 Side-fence Cheeks (Pair) WP-T9/048 49 1 Guide Rods 10mm x 450mm ROD/10X450 50 - - -

50A 1 Base Casting (s/n 101808›) WP-T9/050A

51 1 Micro Fence Adjuster End Stud WP-T9/051 52 1 Micro Fence Adjuster Barrel WP-T9/052 53 1 Micro Fence Adjuster Knob Stud WP-T9/053 54 1 Micro Fence Adjuster Thumb Knob WP-T9/054 55 - - 56 1 Bearing Ring Circlip WP-T9/056 57 1 Washer 2mm x 10mm x 0.4mm WP-T9/057 58 1 Spacer For Revolving Guide WP-T9/058 59 1 Revolving Guide WP-T9/059 60 1 Ball For Revolving Guide WP-T9/060 61 1 Spring For Revolving Guide WP-T9/061 62 1 Machine Screw Pan Head M5 x 16mm Pozi WP-T9/062 63 3 Nut Hex M5 WP-NUT/05 64 3 Threaded Pin M5 x 16mm WP-T9/064 65 1 Phenolic Base Slider WP-T9/065 66 1 Spanner 22mm A/F SPAN/22 67 1 Lower Bearing Housing (s/n 100001-101807) WP-T9/067

67A 1 Lower Bearing Housing c/w Bushes

(s/n 101808›)

WP-T9/067A 68 1 Magnet Washer WP-T9E/068 69 1 Machine Screw LH M4 x 10mm Slot WP-T9E/069

Page 23

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T9 - SPARE PARTS LIST

v4.0 08/2003

No. Qty. Desc. Ref.

70 1 Conduit Cap WP-T9/070 71 2 Cable Block WP-T9/071 72 1 Block Pad WP-T9/072 73 2 Foam Packing WP-T9/073 74 1 Handle Anti-slip WP-T9/074 75 1 Inner Plate WP-T9/075 76 2 Machine Screw Pan M5 x 12mm Slot WP-SCW/42 77 2 Machine Screw Csk M5 x 8mm Slot WP-SCW/09 78 6 Spring For Thumb Knob WP-T9/078 79 1 Grub Screw M5 x 18mm WP-T9/079 80 4 Machine Screw Pan M5 x 10mm Pozi WP-SCW/44 81 5 Washer 5.4mm x 9.7mm x 1mm WP-T9/081 82 2 Grub Screw M5 x 14mm (s/n 100001-101807) WP-T9/082 83 6 Machine Screw Csk M4 x 8mm Pozi WP-SCW/54 84 2 Machine Screw Pan M5 x 10mm Pozi WP-SCW/44 85 1 Machine Screw Pan M5 x 14mm Pozi WP-SCW/45 86 6 Screw Self Tapping 4.8mm x 19mm Pozi WP-T9/086 87 2 Machine Screw Pan M4 x 14mm Pozi WP-SCW/46 88 3 Screw Self Tapping 4.8mm x 45mm Pozi WP-T9/088 89 2 Machine Screw Socket M8 x 20mm WP-SCW/47 90 1 Line Up Pin 12mm & 1/2” Shank WP-T9/090 91 - - 92 1 Fibre Washer WP-T9/092 93 2 Lead Cable Block to Switch (Blue x 390mm) WP-T9/093 94 2 Lead Switch to Cable Block (Brown x 330mm) WP-T9/094 95 1 Armature Ring WP-T9/095 96 1 Dust Spout WP-T9/096 97 1 Dust Spout Adaptor WP-T9/097 98 1 Dust Spout Insert WP-T9/098 99 2 Lead Brush Holder to Field (Red x 115mm) WP-T9/099

100 1 Screw Self Tapping 4.8mm x 37mm Pozi WP-T9/100 101 2 Machine Screw Pan M5 x 12mm Slot WP-SCW/42 102 2 Washer Split Spring M5 WP-WASH/29 103 0 Base Casting c/w Lower Housing Kit

(s/n 101807›) WP-T9/103 104 1 Plunge Height Adjustment Tube WP-T9/104 105 1 Cable Block and Lead Set 110V (T9EL) WP-T9L/105 106 1 Guide Bush 30mm Diameterl

GB30/A 107 1 Fine height adjuster FHA/002 106 1 Manual MANU/T9

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102

105

107

101

50A

106

104

100

103

105

T9 - SPARE PARTS DIAGRAM

v4.0 08/2003

Page 25

-24-

NOTES:

Page 26

MANU/T9 v4.0

Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools

cannot be held liable for any material rendered unusuable or any form of consequential loss. E&OE

RECYCLABLE

Trend Machinery & Cutting Tools Ltd.

Odhams Trading Estate St Albans Rd Watford WD24 7TR England

Enquiries:

___________________________________

0800 487363

Technical Support:

_______

0044 (0) 1923 224681

Fax: ________________0044 (0) 1923 236879 Email:

_______________________

[email protected]

Web:

_______________________

www.trendmachinery.co.uk