TREND T5MK1, T5MK2 Instructions Manual

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Page 1

T5MK1

T5MK2

V2 Released May 2009

Please read these instructions before use.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Page 2

Dear Customer

Thank you for purchasing this Trend product, we hope you enjoy many years of creative and productive use.

Please remember to return your guarantee card within 28 days of purchase.

CONTENTS

TECHNICAL DATA ____________________ 1 SAFETY ___________________________ 2-3 ELECTRICAL SAFETY ________________ 4 EC DECLARATION OF CONFORMITY ___ 5 ITEMS ENCLOSED ___________________ 5 DESCRIPTION OF PARTS ______________ 6 ASSEMBLY & ADJUSTMENT

– Dust Extractor Spout _________________ 7 – Handle Direction Arrow _______________ 7 – Switching On & Off ___________________ 8 – Depth of Cut ________________________ 8 – Fitting & Removing Cutters ____________ 9 – Speed Control _____________________ 10 – Fine Height Adjuster _________________ 10 – Fixing Points _______________________ 10

OPERATION – Cutting Direction & Feed Speed _______ 11

– Side-fence Routing __________________ 12 – Template Guide Bush Routing _________ 13 – Beam Trammel Routing ______________ 14 – Bearing Guided Cutters ______________ 15 – Freehand Routing & Batten Routing ____ 16

MAINTENANCE _____________________ 17 ENVIRONMENTAL PROTECTION_______ 17 GUARANTEE _______________________ 17 SPARE PARTS

– Spare Parts List __________________ 18-19 – Spare Parts Diagram ________________ 20

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

The following symbols are used throughout this manual:

WARNING: indicates a potential hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may

result in property damage.

Denotes risk of electric shock.

Denotes risk of fire.

Additional Symbols Used

Wear Personal Protective Equipment

(PPE). Ear, eye and respiratory protection must be worn.

Denotes risk of personal injury, loss of life or damage to the tool in case or non-observance of the instructions in this manual.

☎

If you require further safety advice, technical information or spare parts, please call Trend Technical Support or visit www.trend-uk.com

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ROUTER T5E

TECHNICAL DATA

Voltage UK & Eire VDC 240/115

Europe VDC 230

Power input W 1010

Power output W 600

No-load speed min-1 9,000 - 27,000

Router carriage 2 columns

Router carriage mm 50 stroke

Revolver depth 3-step, stop turret stop with graduation

Collet size UK & Eire inch 1/4 UK & Eire mm 6.35 Europe mm 8

Cutter diameter, mm 40 max.

Weight kg 3.2

Noise values and vibration valves (triax vector sum) according to EN60745-2-17:

LPA (emission sound dB(A) 83 pressure level)

KPA (uncertainty for the dB(A) 3 given sound pressure)

LWA (sound power level) dB(A) 94

KWA (uncertainty for the dB(A) 3 given sound level)

Vibration emission Value ah = m/s2 2.5 Uncertainty K= m/s2 1.5

WARNING: The declared vibration emission level represents the main application of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimat ion of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the side effects of vibration such as: maintain the tool and the accessories, keep hands warm, organisation of work patterns.

Fuses

UK & Eire 230V tools 13 Amperes, in plug

UK & Eire 115V tools 16 Amperes, main

Europe 230V tools 10 Amperes, main

INTENDED USE

The router is intended for routing grooves, edges, profiles and slots as well as copy routing in wood, wood based products and plastic. At reduced speed with the appropriate router cutter fitted non-ferrous alloys can also be routed.

This router is a professional power tool.

DO NOT use under wet conditions or in presence of flammable liquids or gases.

DO NOT let children come into contact with this appliance. Supervision is required when inexperienced operators use this appliance.

This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; lack of experience, knowledge or skills unless they are supervised by a person responsible for their safety. Children should never be left alone with this product.

The vibration emission level given in this information sheet has been measured in accordance with EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

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SAFETY

WARNING:

Observe the safety regulations in the instruction manual of the power tool to be used. Please read the following instructions carefully. Failure to do so could lead to serious injury. When using electric tools, basic safety precautions, including the following should always be followed to reduce the risk of fire, electric shock and personal injury. Also observe any applicable additional safety rules. Read the following safety instructions before attempting to operate this product.

PLEASE KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The Provision and Use of Work Equipment Regulations 1998, and any subsequent amendments.

Users should also read the HSE/HSC Safe Use of Woodworking Machinery Approved Code of Practice and Guidance Document and any amendments.

Users must be competent with woodworking equipment before using our products.

IMPORTANT NOTE:

Residual Risk. Although the safety instructions and operating manuals for our tools contain extensive instructions on safe working with power tools, every power tool involves a certain residual risk which cannot be completely excluded by safety mechanisms. Power tools must therefore always be operated with caution!

General

1. Disconnect power tool and attachment

from power supply when not in use, before servicing, when making adjustments and when changing accessories such as cutters. Ensure switch is in “off” position. Always ensure cutter has stopped rotating.

2. Always mount the power tool,

accessory or attachment in conformity with the instructions. Only use attachment and accessories specified in the power tool manual. The tool or attachment should not be modified or used for any application other than that for which it was designed. Do not force tool.

3. Keep children and visitors away. Do

not let children or visitors touch the tool, accessory or attachment. Keep children and visitors away from work area. Make the workshop child proof with padlock and master switch.

4. Dress properly. Do not wear loose

clothing or jewellery, they can be caught in moving parts. Rubber gloves and non-skid footwear is recommended when working

outdoors. Wear protective hair covering to contain long hair.

5. Consider working environment. Do

not use the product in the rain or in a damp environment. Keep work area well lit. Do not use power tools near gasoline or flammable liquids. Keep workshop at a comfortable temperature so your hands are not cold. Connect machines that are used in the open via a residual current device (RCD) with an actuation current of 30 mA maximum. Use only extension cables that are approved for outdoor use.

6. The accessory or attachment must be

kept level and stable at all times.

7. Keep work area clean. Cluttered

workshops and benches can cause injuries. Ensure there is sufficient room to work safely.

8. Secure idle tools. When not in use,

tools should be stored in a dry and high or locked up place, out of reach of children.

9. For best control and safety use

both hands on the power tool and attachment. Keep both hands away from cutting area. Always wait for the spindle and cutter to stop rotating before making any adjustments.

10.Always keep guards in place and in

good working order.

11.Remove any nails, staples and other

metal parts from the workpiece.

12.Maintain tools and cutters with care.

Keep cutters sharp and clean for better and safer performance. Do not use damaged cutters. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease.

13.Maintain accessories. Do not use

damaged accessories. Only use accessories recommended by the manufacturer.

14.Check damaged parts. Before

operation inspect the attachment, the power tool, the cable, extension cable and the plug carefully for signs of damage. Check for alignment of moving parts, binding, breakage, mounting and any other conditions that may effect its operation. Have any damage repaired by an Authorised Service Agent before using the tool or accessory. Protect tools from impact and shock.

15.Do not use tool if switch does not turn

it on or off. Have defective switches replaced by an Authorised Service Agent

16.Don’t over reach. Keep proper footing

and balance at all times. Do not use

awkward or uncomfortable hand positions.

17.Don’t abuse the cable.Never carry

power tool or accessory by cord or pull it to disconnect from the socket. Keep cord from heat, oil and sharp edges. Always trail the power cord away from the work area.

18.Connect dust extraction equipment.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

19.Check all fixing and fastening nuts,

bolts and screws on power tool, attachment and cutting tools before use to ensure they are tight and secure. Periodically check when machining over long periods.

20.Stay alert. Watch what you are doing.

Use common sense. Do not operate tools when you are tired, under the influence of drugs or alcohol.

21.Personal Protective Equipment (PPE)

for eye, ear and respiratory protection must be worn. All PPE must meet current UK and EU legislation.

22.Do not leave tools running

unattended. Do not leave tool until it comes to a complete stop.

23.Always clamp workpiece being

machined securely.

24.Only use cutting tools for

woodworking that meet EN8471/2 safety standards, and any subsequent amendments.

25.Vibration levels. Hand held power

tools produce different vibration levels. You should always refer to the specifications and relevant Health & Safety Guide.

Routing Safety

1. Read and understand instructions

supplied with power tool, attachment and cutter.

2. Keep hands, hair and clothing clear of

the cutter.

3. Remove adjusting keys and

spanners. Check to see that keys and adjusting spanners are removed from the router tool, cutter and attachment before turning router on. Make sure cutter can rotate freely.

4. Noise. Take appropriate measures

for the protection of hearing if the sound pressure of 85dB(A) is exceeded. Routing sound pressure may exceed 85dB(A), so ear protection must be worn.

5. Eye protection. Always wear eye

protection in the form of safety goggles, spectacles or visors to protect the eyes.

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6. Respiratory protection. Wear a face

or dust mask, or powered respirator. Dust masks/filters should be changed regularly.

7. Do not switch router on with the cutter

touching the workpiece. At the end of the cut, release the router plunge and allow spindle to stop rotating. Never use the spindle lock as a brake

8. The direction of routing must always

be opposite to the cutter’s direction of

rotation. Do not back-cut or climb-cut.

9. Check before cutting that there are

no obstructions in the path of the router. Ensure there are no obstacles beneath workpiece when cutting full thickness, and that a sacrificial work surface is used.

Router Cutter Safety

1. Cutting tools are sharp. Care should

be taken when handling them. Do not drop cutters or knock them against hard objects. Handle very small diameter cutters with extra care. Always return cutter to its packaging after use.

2. Always use cutters with a shank

diameter corresponding to the size of the collet installed in your tool.

3. The maximum speed (n.max) marked

on the tool, or in instructions or on packaging shall not be exceeded. Where stated the speed range shall be adhered to. Recommended speeds are shown in the Trend Routing Catalogue and/or website.

4. Always use router cutters in a router.

Drill and boring bits must not be used in a router. Router cutters must only be used for the material cutting application for which they are designed. Do not use on metal or masonry.

5. Never use cutters with a diameter

exceeding the maximum diameter indicated in the technical data of the powertool or attachment used.

6. Before each use check that the

cutting tool is sharp and free from damage. Do not use the cutting tool if it is dull, broken or cracked or if in any other damage is noticeable or suspected.

7. Cutters should be kept clean. Resin

build up should be removed at regular intervals with Resin Cleaner. The use of a PTFE dry lubricant will reduce resin build up. Do not use PTFE spray on plastic parts.

8. When using stacked tooling (multi-

blade, block and groover etc.) on a spindle arbor, ensure that the cutting edges are staggered to each other to reduce the cutting impact.

9. Cutter shanks should be inserted

into the collet all the way to the line indicated on the shank. This ensures that at least 3⁄4 of the shank length is held in the collet. Ensure clamping surfaces are cleaned to remove dirt, grease, oil and water.

10.Observe the correct assembly and

fitting instructions in the router instruction manual for fitting the collet, nut and cutter.

11.Tool and tool bodies shall be clamped

in such a way that they will not become loose during operation. Care shall be taken when mounting cutting tools to ensure that the clamping is by the shank of the cutting tool and that the cutting edges are not in contact with each other or with the clamping elements.

12.It is advisable to periodically check the

collet and collet nut. A damaged, worn or distorted collet and nut can cause vibration and shank damage. Do not over-tighten the collet nut

13.Do not take deep cuts in one pass;

take several shallow or light passes to reduce the side load applied to the cutter and router. Too deep a cut in one pass can stall the router.

14.In case of excessive vibrations whilst

using the router stop immediately and have the eccentricity of the router, router cutter and clamping system checked by competent personnel

15.All fastening screws and nuts should

be tightened using the appropriate spanner or key and to the torque value provided by the manufacturer.

16. Extension of the spanner or tightening

using hammer blows shall not be permitted.

17.Clamping screws shall be tightened

according to instructions provided by the manufacture. Where instructions are not provided, clamping screws shall be tightened in sequence from the centre outwards.

Using Routers In A Fixed Position

1. Attention should be made to the

HSE’s Safe Use of Vertical Spindle

Moulding Machines Information Sheet No.18 and any revisions.

2. After work, release the router plunge

to protect the cutter.

3. Always use a push-stick or push-

block when making any cut less than 300mm in length or when feeding the last 300mm of the cut.

4. The opening around the cutter should

be reduced to a minimum using suitably sized insert rings in the table and closing the back fence cheeks or fitting a false fence on the back fence.

5. Whenever possible use a work

holding device or jig to secure component being machined. Ensure any attachment is securely fitted to the workbench, with table surface at approximately hip height.

6. Use a No-Volt Release Switch. Ensure

it is fixed securely, easily accessible and used correctly.

7. In router table (inverted) mode, stand

to the front right of the table. The cutter will rotate anti-clockwise when viewed from top so the feed direction is from the right (against the rotation of the cutter). In overhead mode, stand to the front left of the machine table and the feed direction is from the left.

8. Do not reach underneath table or put

your hands or fingers at any time in the cutting path while tool is connected to a power supply.

9. Never thickness timber between the

back of the cutter and the backfence.

Useful Advice When Routing

1. Judge your feed rate by the sound

of the motor. Feed the router at a constant feed rate. Too slow a feed rate will result in burning.

2. Trial cuts should be made on waste

material before starting any project.

3. When using some attachments e.g.

a router table or dovetail jig, a fine height adjuster is recommended.

4. When using a template guide bush,

ensure there is sufficient clearance between cutter tip and inside edge of bush and that it cannot come into contact with collet and nut. Ensure cutter and guide bush are concentric.

Router Cutter Repair/Maintenance

1. Repair of tools is only allowed in

accordance with the manufacturers instructions.

2. The design of composite (tipped)

tools shall not be changed in process of repair. Composite tools shall be repaired by a competent person i.e. a person of training and experience, who has knowledge of the design requirements and understands the levels of safety to be achieved.

3. Repair shall therefore include, e.g.

the use of spare parts which are in accordance with the specification of the original parts provided by the manufacturer.

4. Tolerances which ensure correct

clamping shall be maintained.

5. Care shall be taken that regrinding

of the cutting edge will not cause weakening of the body and the connection of the cutting edge to the body.

Version 7.2 06/2013

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ELECTRICAL SAFETY

Power Supply

The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate. Machines marked for 230 volt can also be operated from a 220 volt supply.

The T5 is double insulated in accordance with EN 50144; therefore no earth wire is required.

Mains Plug Replacement (UK & Ireland only)

Always check the condition of the cable and plug before starting with your work.

Should your mains plug need replacing and you are competent to do this, proceed as instructed below. If you are in doubt, contact an authorised Trend repair agent or a qualified electrician.

n Disconnect the plug from the supply.

n Cut off the plug and dispose of it safely;

a plug with bared copper conductors is dangerous if engaged in a live socket outlet.

n Only fit 13 Amperes BS 1363A approved

plugs fitted with a 13 Amp A.S.T.A approved BS 1362 fuse (1).

n The cable wire colours, or a letter, will be

marked at the connection points of most good quality plugs. Attach the wires to their respective points in the plug (see below). Brown is for Live (L) (2) and Blue is for Neutral (N) (3).

n Before replacing the top cover of the mains

plug ensure that the cable restraint (4) is holding the outer sheath of the cable firmly and that the two leads are correctly fixed at the terminal screws.

13 AMP

For 115V units with a power rating exceeding 1500W we recommend to use a plug to BS4343 standard.

WARNING: Never connect to a light socket. Never connect the live (L) or neutral (N) wires to the earth pin marked E or .

Using an Extension Cable

n If an extension cable is required, use an

approved triple core extension cable suitable for the power input of this tool (see technical data).

n When using a cable reel, always unwind the

cable completely.

n Also refer to the table below.

Conductor size (mm

0.75 6

1.00 10

1.50 15

2.50 20

4.00 25

7.5 15 25 30 45 60 Voltage Amperes Cable rating (Amperes

115 0 - 2.0 6 6 6 6 6 10

2.1 - 3.4 6 6 6 6 15 15

3.5 - 5.0 6 6 10 15 20 20

5.1 - 7.0 10 10 15 20 20 25

7.1 - 12.0 15 15 20 25 25 -

12.1 - 20.0 20 20 25 - - -

) Cable rating (Amperes)

Cable length (m)

1 2

230 0 - 2.0 6 6 6 6 6 6

2.1 - 3.4 6 6 6 6 6 6

3.5 - 5.0 6 6 6 6 10 15

5.1 - 7.0 10 10 10 10 15 15

7.1 - 12.0 15 15 15 15 20 20

12.1 - 20.0 20 20 20 20 25 -

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EC DECLARATION OF CONFORMITY

MACHINERY DIRECTIVE

ROUTER T5E

Trend declares that the product described under Technical Data is in compliance with 2006/42/EC, and has been designed in accordance with EN 60745-1, EN 60745-2-17.

This product also complies with Directives 2004/108/EC (until 19.04.2016), 2014/30/EU (from 20.04.2016), 2011/65/EU and the following harmonised standards EN 55014-1, EN 55014-2, EN 61000-3-2 and EN 61000-3-3.

For more information please contact Trend at the following address or refer to back of manual. The undersigned make this declaration on behalf of Trend Machinery & Cutting Tools Ltd.

Managing Director

Jeff Willcocks

MARKINGS ON TOOL

The following pictures are shown on the appliance.

Read instruction manual before use.

Date Code Position

The year of manufacture is on the rating plate.

ITEMS ENCLOSED

1 x Parallel side-fence with micro adjuster

1 x Fence rods (pair)

2 x Adjustable fence cheeks with fixing screws

1 x Collet 1⁄4” (6.35mm) UK & Eire

1 x Collet 8mm* UK & Eire, Europe

1 x Spanner (17mm A/F)

1 x Guide bush 20mm and fixing screws

1 x Beam trammel attachment

1 x Dust extractor spout

1 x Grip knob direction arrow sticker

1 x Fine Height Adjuster*

1 x Instruction manual

1 x Guarantee registration card

Trend Machinery & Cutting Tools Ltd Unit 6 Odhams Trading Estate St Albans Road, Watford Herts, WD24 7TR United Kingdom

01.04.2015

RESIDUAL RISKS

In spite of the application of the relevant safety regulations and implementation of safety devices, certain residual risks cannot be avoided. These are:-

n Impairment of hearing. n Risk of personal injury due to flying particles. n Risk of burns due to accessories becoming

hot during operation. n Risk of personal injury due to prolonged use

Information on Noise The noise level when working can exceed 85 dB(A).

Wear ear protection!

* Not Basic models

n Check for damage to the tool, parts or accessories which may have occurred during transport.

n Take the time to thoroughly read and understand this manual prior to operation.

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DESCRIPTION OF PARTS

A Plunge locking grip knob

B Depth of cut scale

C Depth stop

D Motor housing

E Power cable

F On/Off switch: MK1

MK2

G Fixed Grip knob

H Spindle lock

I Collet nut

J Dust spout 35mm dia.

K Thumb knob with anti-vibration

spring to secure fence rods

L Router base

M Template guide bush dia.

20mm

N Collet

O Adjustable fence cheek

P Thumb knob with anti-vibration

spring for side-fence rod

Q Beam trammel attachment

R Side-fence

S Knob for micro-adjustment

T 3-way turret stop

U Spanner (17mm A/F)

V Thumb knob with anti-vibration

spring for depth stop

W Fence rods dia. 8mm x 300mm

X Variable speed control dial

Y Template guide bush fixing

screw

Z Grip knob direction arrow

sticker

Fine height adjuster*

T5MK2 trigger lock

MK1

MK2

*Not Basic models

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Page 9

ASSEMBLY & ADJUSTMENT

Fitting and Removing the Dust Extractor Spout

Fitting Dust Extractor Spout

Removing Dust Extractor Spout

35mm

n Insert the extractor spout in channel ‘A’ of the

routing base.

The extractor spout is suitable for dust

extractors with a hose diameter of 35mm. The spout can be installed from either side. To ensure maximum plunge it is recommended to fit spout to back of machine.

(2)

n Press the extractor spout down and forward

until it latches into channel ‘B’.

Dismantle in reverse order.

(1)

WARNING: Whenever possible use the dust extraction spout with a suitable extractor when routing.

(2)

Fitting the Plunge Grip Knob Direction Arrow Sticker

(1)

n Remove direction arrow (2) from backing

paper and apply to plunge locking grip knob (1).

n Orientate label so that solid arrow head points

away from the front of the router.

n Wrap arrow around grip knob neck, ensure it

is correctly positioned and firmly stuck down.

The direction arrows identify the

plunge locking grip knob and the

direction for locking and unlocking

the router carriage.

NOTICE: Do not overtighten plunge grip locking knob.

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Switching On & Off

T5 MK1

n A slide switch above the fixed grip knob is

used to turn the router on and off.

n The T5 has a soft start feature when switched

on and will take 1–2 seconds to reach full running speed.

OFF

Slide switch

T5 MK2

The T5 MK2 router is fitted with an easy reach

deadman’s switch.

Included with the machine is a switch lock Ref.

T5MK2/LOCK which allows the deadman’s

switch to be locked in the on position when the router is fixed to a stand or table and used in conjunction with a No-Volt Release Switch.

n Pull lever towards knob to turn router on. To

switch off router release lever.

n The T5 has a soft start feature when switched

on and will take 2-3 seconds to reach full running speed.

n Keep suitable .

Fitting the Ref. T5MK2/LOCK

n Remove plug from the No-Volt Release

Switch.

n Pull lever towards knob and clip lock over the

knob base ensuring the front of the lock is holding the lever.

n To remove simply pull off lock.

WARNING: The T5MK2/LOCK must

not be used without a No-Volt Release

Switch.

Adjusting the Depth of Cut

n Place the machine on the workpiece.

n Pre-set the 3-way turret stop (1) as required.

n Undo the thumb knob (2) for securing the

depth stop (3).

n Undo the plunge locking grip knob (4).

n Lower the machine slowly until the cutter just

touches the workpiece and secure it with the locking grip knob.

Raise the depth stop in accordance with the scale (5) for the depth of cut required and clamp in place with the thumb knob (2).

The gap between the depth stop and the

turret stop screw determines the depth of cut.

The rotating turret stop screws can be used for pre-setting up to three depths of cut. can be adjusted using a screwdriver (6) and an

8mm A/F spanner (7).

Their height

WARNING: For T5 MK2 keep switch lever assembly clean and regularly vacuumed to remove dust and wood chippings to ensure smooth operation.

By turning the turret stop,

three depth settings can

be quickly made.

n WARNING: Make sure the machine

is switched off before connecting it to the power supply!

n WARNING: Never make adjustments

when the router is running or

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plugged in.

Page 11

How to Fit and Remove a Router Cutter

Fitting Cutters

n Insert at least 3/4 of the shank length of the

cutter (1) into the collet.

n Press the spindle lock (2) forward until the

router spindle is locked (you may need to turn the spindle slightly to engage it).

n Tighten the collet nut with the spanner (3). Do

not use excessive force.

Removing Cutters

n Undo the 17mm A/F collet nut with the

spanner.

n Keep turning the spanner until the collet nut

tightens and then loosens again. This is the fail-safe mechanism releasing the collet.

n The cutter should now slide out.

n Each time you finish using a cutter, remove it

and store it in a safe place.

Correct Sequence for Fitting Collet, Nut and Cutter

(1)

(2)

CLICK

(3)

n WARNING: Do not tighten the collet

without a cutter fitted.

n WARNING: Always use cutters with

shanks which match the diameter of the collet.

n WARNING: Deep cuts should always

be routed in several passes.

n WARNING: Do not use cutters larger

than 40mm unless the router is fitted in a router table.

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Page 12

Setting the Electronic Speed Control Dial

The speed is infinitely variable from 9,000 to 27,000 rpm using the electronic speed control dial (1) for uniform cutting results in all types of wood, plastics

and in aluminium.

n Turn the electronic speed control dial to the

required level. The dial is numbered from 1 to 5 and corresponds to router speeds from 9,000 rpm to 27,000 rpm.

n Generally, use the lower settings for large

diameter cutters and the higher settings for small diameter cutters. The correct setting will also depend on the density of the material, depth of cut and feed speed of the router, as severe loss of rpm denotes motor overload. In most cases the slowest speed required for large cutters with smaller shank sizes is Dial No 3-4.

Fitting the Fine Height Adjuster Optional Accessory Ref. FHA/001

The optional fine height adjuster should be used when fine adjustment is required. This is especially recommended when using our

dovetail jig or router table.

n Remove the depth stop and replace it with the

fine height adjuster.

n Leave the plunge locking grip knob and the

thumb knob loose and thread the end of the fine height adjuster onto the longest screw.

n Set the depth of cut by turning the fine height

adjuster handle until the correct height is reached. Then lock the carriage clockwise with the plunge locking grip knob.

Dial Router

No. Speed

1 9,000 rpm 2 13,000 rpm 3 18,000 rpm 4 23,500 rpm 5 27,000 rpm

CAUTION: Remember to always unlock the carriage by turning the plunge locking grip knob anticlockwise when adjusting the height with the fine adjuster.

Fixing Points for Accessories

The router has two threaded holes M6 in its base that allow fitting of accessories and also fitting to router tables.

A whole range of accessories are shown in the Trend Routing Catalogue.

115mm

15mm

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Page 13

OPERATION

WARNING: To reduce the risk of serious personal injury, always use proper hand position as shown.

WARNING: To reduce the risk of serious personal injury, always hold securely in anticipation of a sudden reaction.

Proper hand grip requires one hand on each grip as shown.

Feed Speed

The speed at which the cutter is fed into the wood must not be too fast that the motor slows down, or too slow that the cutter leaves burn marks on the face of the wood. Practice judging the speed by listening to the sound of the motor when routing.

Sequence of plunging

Step One

Plunge down and lock the motor carriage, with the plunge locking grip knob.

Cutting Direction

WARNING: The direction of routing must always be opposite to the cutter’s direction of rotation, otherwise there is a risk of kick-back.

Feed direction of router

Direction of cutter rotation

Feed Direction

Step Two

Carry out the routing operation.

Step Three

Release the plunge locking grip knob and the motor carriage returns to the normal position.

Moulding Natural Timbers

When edge moulding natural timbers, always mould the end grain first, followed by the long

grain. This ensures that if there is ‘breakout’, this

will be removed when the long grain is routed.

When routing along an edge, the direction of the router travel should be against that of the rotation of the cutter. This will create the correct cutting

action and prevent the cutter ‘snatching’. It will

also pull the router towards the workpiece and hence the side-fence or guide bearing will be less likely to wander from the edge of the workpiece.

NOTICE: Do not overtighten plunge locking knob.

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Page 14

Side-Fence Routing

The side-fence is used to guide the router when moulding, edge profiling or rebating the edge of the workpiece or when routing grooves and slots in the centre of the workpiece, parallel to the edge.

The edge of the workpiece must be straight and true. The cheeks are adjustable and should be set ideally with a 3–4mm gap each side of the cutter.

Fitting and using the Side-Fence

n Make sure the thumb knobs (3) are fully

released. Slide the guide rods (1) into the routing base (2) and tighten the thumb knobs (3).

n Adjust the side-fence (4) to the required

distance and clamp in place with the thumb knobs (5).

n Then lower the cutter height until the cutter is

just above the workpiece.

n Fine adjustments are possible by slackening

the thumb knobs (5), adjusting the microadjustment knob (6) and securing it again with the thumb knobs (5). One revolution of the micro-adjustment knob (6) equals 1.25mm of side-feed.

n Lower the cutter onto the workpiece and set

the cutter height by raising the depth stop (7) the required distance.

n Switch on the router and when the cutter

reaches full speed, gently lower the cutter into the workpiece and lock the plunge.

n Feed along the timber, keeping sideways

pressure (A) to ensure the side-fence does not wander away from the workpiece edge and downward pressure on the inside hand (B) to prevent the router from tipping.

n When finished, raise the router, secure with

the plunge locking grip knob (8) and switch off.

When starting the cut, keep the pressure on the front cheek (C) until the back cheek contacts the workpiece edge.

At the end of the cut, keep pressure on the back cheek (D) until the cut is finished. This will prevent the router cutter swinging in at the end of the workpiece and ‘nipping’ the corner.

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Page 15

Using the Guide Bush

The 20mm guide bush (1) is fastened to the

router’s base from beneath using the two M5

countersunk machine screws (2) supplied.

Routing with a Template

The guide bush is used in conjunction with a template when the routing operation is repetitive or the workpiece is complex in shape. The template is fixed to the upper surface of the workpiece. A cutter is chosen with a diameter which will pass through the centre of the bush leaving enough clearance. The cutter can be straight or shaped. The router can then be guided around the template so that the shape of the template will be replicated.

Making the Template

The template is cut from 6mm or 1/4” MDF, plywood or plastic to the shape required. The guide bush offset needs to be allowed for when calculating the shape of the template. The template must be smaller by an amount equal

to the difference between the ‘outer edge of the guide ring’ and the ‘outer edge of the cutter’. See

below for the offset calculation. The edge of the template must be free of imperfections as these will be replicated in the final workpiece.

Calculations for template offset

Template

Guide bush fitted to router

FORMULA (D-d)

E =

Using a template to rout an edge straight

Alternatively it can be used for cutting shapes or making panelling grooves.

-13-

Template

Template guide bush

Workpiece

Guide bush ring

Cutter

Page 16

Beam Trammel Routing

Fitting the beam trammel attachment

n Fit the beam trammel attachment (A) to the

end of one rod and tighten wing nut (C) securely.

n Height adjustment of the pivot point can

be achieved by loosening wing nut (C) and rotating screw (B).

n Once set to the correct height, lock securely

wing nut (C).

Cutting Arcs with the Router

n Place the machine on the workpiece.

n Set the cutting depth using the depth stop (2).

n Fasten the fence rod (1) in the routing base

(3) with the thumb knob (4).

n Fit on the beam trammel point (5) as shown.

n Measure the radius and fix the point of the

beam trammel in position.

n Switch on the machine.

n After releasing the plunge locking knob (6),

lower the machine slowly as far as the depth stop and lock it there.

n Cut grooves, rebates etc. at a steady rate of

feed, in an anti-clockwise direction. Ensure the beam trammel point does not move.

n When finished, release locking knob to raise

the machine.

n Switch off the machine.

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Page 17

Bearing Guided Cutters

n Fit the bearing guided cutter into the router

collet.

n Place router onto the workpiece.

n Set height of cutter using the depth stop (1).

n Switch on the machine.

n After releasing the plunge locking grip knob

(2), lower the machine slowly as far as the depth stop.

n With bearing of cutter running along board

edge, mould the edge of the workpiece by moving the router in the direction shown.

n A continuous motion should be used to

prevent burning of the workpiece. When possible, take a number of passes at increased cutter depths. A light final pass will produce a good finish.

n When complete, retract the carriage by

releasing the locking grip knob.

n Switch off the router.

Ball Bearing Guided Cutters

Edge profiling and shaping cutters are available with a bearing fitted to the end. This enables

shaped or straight workpieces to be routed without the need for a guiding device such as a side-fence or batten.

The edge must be free from imperfections as these will be reflected in the finish of the mould. Often alternative diameters of bearings are offered which will change the shape of the resulting mould.

With certain shapes such as the chamfer cutter below, increasing the depth of cut will produce a larger chamfered edge.

The guide bearing ensures the cutter follows the workpiece.

Where the material thickness leaves insufficient room for the bearing to make contact, a second piece of material can be temporarily fixed beneath it for the ball bearing to follow.

CAUTION: Keep downward pressure with the inside hand to prevent the router from tipping.

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Page 18

Freehand Routing with the Router

The T5 can also be used for sign writing or creative freehand work without any form of guide.

With practice, numbers or name plate designs can be routed freehand. Draw the design or motif on the workpiece and then rout the design, taking shallow passes.

A V groove cutter is ideal for engraving designs at shallow depths.

Batten Routing

Where a side-fence cannot be used, it is also possible to guide the router along a batten clamped across the workpiece (with an overhang at both ends).

Guidance from a batten is similar to that obtained from a side-fence. This method is appropriate if the edge of the workpiece is not straight or is not very smooth or simply the guide rods of the side-fence are too short for the job.

Use the straight edges of the router base and calculate the distance required from the edge of the batten to the cut required. Always check that the clamps do not obstruct the path of the router before starting the cut.

Standard technique is used, and

side pressure applied to ensure

the router does not wander from

the batten.

After use, remove all accessories, and return tool to its storage case.

Please use only Trend original accessories.

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Page 19

MAINTENANCE

Cleaning

n Keep the machine clean at all times. Some

maintenance products and solvents may damage the plastic parts, these include products containing Benzene, Trichloroacetyl Chloride and Ammonia.

n Never use any caustic agents to clean the

plastic parts.

n For T5 MK2 keep switch lever assembly clean

and regularly vacuumed to remove dust and wood chippings.

Changing Brushes

WARNING: Ensure machine is isolated from power supply.

Lubrication

n The bearings of the machine need no

lubrication, as they are sealed. The two plunge columns on the routing base should be slightly oiled from time to time.

n Keep the cooling vents on the motor housing

clean and unobstructed at all times. Blow out any dust and dirt at regular intervals.

n Visually check the carbon brushes. In the

event of excessive sparking, they may need changing.

n After about 40 operating hours inspection

by a authorised Trend service agent is recommended.

Storage

n After use return the tool to its storage case

or its packaging.

ENVIRONMENTAL PROTECTION

Recycle raw materials instead of disposing as waste.

Accessories and packaging should be sorted for environmental-friendly recycling.

Separate collection. This product must not be disposed of with normal household waste.

WARNING: It is advisable to have the brushes replaced by an authorised Trend Service Agent. The router will also be given a thorough inspection.

n Undo the single screw (1) in the top of the

vent housing. Slide the vent housing (2) off.

n Pull back the spring retaining clip (4). Take

care not to bend or distort the coil spring.

n Disconnect the wire (5) and remove the

carbon brush (6).

n Insert the new brush and press the connector

firmly on to the tag (3). Refit the cover.

n Always use original T5 spare parts.

Household User

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by retailer when you purchase a new product.

Please call Trend Customer Services for advice as to how to dispose of unwanted Trend electrical products in an environmentally safe way or visit www.trend-uk.com

Business Users

Please call Trend Customer Services for disposal of unwanted Trend electrical products.

GUARANTEE

The unit carries a manufacturers guarantee in accordance with the conditions on the enclosed guarantee card.

For the location of your nearest Trend Service Agent, please call Trend Customer Services or see our stockist locator at www.trend-uk.com.

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Page 20

Please use only Trend original spare parts.

T5 MK1 & MK2 V2 - SPARE PARTS LIST v10.0 06/2013

No. Qty. Desc. Ref.

1 1 Stator Housing WP-T5/001 2 1 Top Vent Housing WP-T5E/002 3A 1 Base Complete V2 WP-T5/003A 4A 1 Lower Bearing Housing V2 WP-T5/004A 5 1 Spring for Revolving Guide WP-T5/005 6 1 Ball for Revolving Guide WP-T5/006 8A 1 Revolving Guide V2 WP-T5/008A 9 3 Nut Hex M5 WP-NUT/05 10 1 Threaded Pin M5 x 15mm Revolving Guide Cheese Head WP-T5/010 11 7 Thumb Knob M6 Male x 12mm WP-T5/011 12A 1 Revolving Guide Stepped Screw M6 WP-T5/012A 13 1 Threaded Pin M5 x 20mm Cheese Head WP-T5/013 14 1 Depth Stop WP-T5/014 15A 2 Grip Knob V2 WP-T5/015A 16 7 Spring 12mm for Thumb Knob WP-T5/016 17 1 Switch T5, T5/EURO & T5EL V2 WP-T5E/017 18 1 Bottom Bearing 35mm x 17mm x 10mm 6003 WP-T5/018 19 2 Screw Self Tapping 4mm x 20mm Torx WP-T5/019 20 1 Bearing Cover for Top Bearing WP-T5/020 21 2 Machine Screw Cheese M4 x 89/45mm Pozi WP-T5/021 23 1 2 Core Cable with Plug 240V UK T5 WP-T5/023 1 2 Core Cable c/w Gland with Plug 240V UK T5 V2 WP-T5/023A 1 2 Core Cable with Plug 115V UK T5L WP-T5L/023 1 2 Core Cable with Plug 230V Euro T5/EURO WP-T5EURO/023 24 1 Cable Guard WP-T5/024 25A 1 Switch Cover V2 WP-T5/025A 1 Switch Cover T5MK2 WP-T5/2/025 26 1 Screw Self Tapping 3.5mm x 22mm Torx WP-T5/026 26A 1 Screw Self Tapping 4mm x 25mm Torx WP-T5/026A 27 1 Switch 240V T5MK2 WP-T5E/2/027 27A 1 Switch Lever Spring T5MK2 WP-T5E/2/027A 27B 1 Switch Lever T5MK2 WP-T5E/2/027B 28 1 Cable Clamp WP-T5/028 29A 1 Field Complete 240V T5E & T5/EURO V2 WP-T5E/029A 1 Field Complete 115V T5EL V2 WP-T5EL/029A 30 1 Deflector WP-T5/030 31A 1 Armature 240V with Fan T5 & T5/EURO V2 WP-T5E/031A 1 Armature 115V with Fan T5EL V2 WP-T5EL/031A 32 1 Carbon & Holder 240V T5 & T5/EURO (2 sets) WP-T5E/032 1 Carbon & Holder 115V T5EL (2 sets) WP-T5EL/032 33 2 Brush Clamp WP-T5/033 34 1 Guide Rods 8mm x 300mm (pair) ROD/8x300 35A 1 Top Bearing 8mm x 22mm x 7mm 6082RSI V2 WP-T5/035A 36 1 Slotted Round Nut WP-T5/036 37 1 Collet Nut <05/2005 CLT/NUT/T5 38 1 Threaded Pin M5 x 40mm Revolving Guide WP-T5/038 39A 1 Collet & Nut Set 6.35mm >05/2005 CNS/T5/635 0 Collet & Nut Set 6.0mm >05/2005 CNS/T5/6 0 Collet & Nut Set 8.0mm >05/2005 CNS/T5/8 40 1 Spanner 17mm A/F SPAN/17

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Page 21

iameter GB20/B

T5 MK1 & MK2 V2 - SPARE PARTS LIST v10.0 06/2013

No. Qty. Desc. Ref.

41 6 Screw Self Tapping 4mm x 16mm Torx WP-T5/041 42 2 Locking Washer B4 WP-T5/042 44 1 Beam Trammel for 8mm Rod BEAM/005 45 1 Guide Bush 20mm D 46 0 Parallel Side Fence Complete with Micro Adjuster WP-T5/046 47 1 Parallel Side Fence Casting >05/2005 WP-T5/047A 48 1 Micro Adjuster Knurled Knob >05/2005 WP-T5/048A 49 1 Side Fence Cheeks (set) >05/2005 WP-T5/049A 50 1 Phenolic Base Plate Slider WP-T5/050 51 4 Machine Screw Cheese M5 x 10mm Slot WP-SCW/50 52 4 Washer 5.3mm x 10mm x 1mm WP-T5/052 53 1 Scale WP-T5/053 55A 1 Speed Control Circuit Board 240V T5 & T5/EURO V2 WP-T5E/055A 1 Speed Control Circuit Board 115V T5EL V2 WP-T5EL/055A 56 1 Speed Control Dial WP-T5E/056 57 1 Insertion Socket WP-T5/057 58A 1 Conductor Lead Switch to Speed Control V2 (Pair) WP-T5/058A 60A 1 Spring for Spindle Lock V2 WP-T5/060A 61A 1 Spindle Lock Body V2 WP-T5/061A 62 1 Spindle Lock Plate WP-T5/062 63A 1 Screw 4mm x 8mm Torx WP-T5/063A 64A 1 Washer 20mm x 8mm x 2mm Csk for Column V2 WP-T5/064A 65 1 Machine Screw Csk M5 x 10mm Slot WP-T5/065 66 1 Plunge Column Spring WP-T5/066 67 1 Brass Ferrule for Spring WP-T5/067 68 2 Machine Screw Countersunk M5 x 10mm Slot WP-SCW/13 69A 1 Rubber Sleeve V2 WP-T5/069A 70 1 Lead Field to Speed Control (Red x 90mm) WP-T5/070 71 1 Lead Field to Speed Control (Red x 120mm) WP-T5/071 72 1 Lead Brush to Field (Blue x 90mm) WP-T5/072 73 1 Lead Brush to Field (Blue x 130mm) WP-T5/073 74A 1 Dust Extraction Spout V2 WP-T5/074A 75 1 Grip Knob Direction Arrow WP-T5/075 76 3 Machine Screw Csk M4 x 10mm Pozi WP-SCW/48 77 0 Side Fence Complete without Micro Adjuster WP-T5/077 78A 1 Side Fence Stud M8 x 100mm >05/2005 WP-T5/078A 79 1 Side Fence Washer 24mm x 12mm x 1.6mm WP-T5/079 80 1 Side Fence Half Nut Hex M8 WP-T5/080 81 1 Side Fence Circlip 12mm WP-T5/081 82 1 Side Fence Micro Adjuster Casting WP-T5/082 83 1 O Ring 6mm x 1.5 V2 WP-T5/083 84 1 Junction Block V2 WP-T5/084 85 2 Screw M3 x 8 Pan V2 WP-T5/085 86 2 Washer 3mm V2 WP-T5/086 87 1 Magnetic Disk V2 WP-T5E/087 88 1 Spindle Lock Button V2 WP-T5/088 89 1 Spindle Lock Housing V2 WP-T5/089 90 1 Fine Height Adjuster T5EK, T5ELK & T5/EURO FHA/001 91 1 Trigger Lock T5MK2 T5MK2/LOCK 92 1 Manual MANU/T5

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Page 22

T5 MK1 V2 - SPARE PARTS DIAGRAM v10.0 06/2013

15A

60A

61A

39A

12A

63A

31A

64A

55A

56 83

58A

25A

26A

T5 MK2 V2 - SWITCH

74A

78A

82 48

29A 69A

35A

90

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Page 23

MANU/T5 v11.0

permission. Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting

Tools cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE

Trend Machinery & Cutting Tools Ltd.

Odhams Trading Estate St Albans Road Watford WD24 7TR England

Tel: 0044(0)1923 249911 [email protected]

RECYCLABLE

® All registered trademarks acknowledged.

www.trend-uk.com