TREND RPM User Manual

Page 1
Rear Panel Mounting Touch Screen Display
Important: Retain these instructions
Installation Instructions
IQView ../RPM
CONTENTS
1 Unpacking ........................................................................... 1
2 Storage ............................................................................... 1
3 Installation Instructions ...................................................... 1
1 Unpacking
2 Storing
-10 °C
(14 °F)
+50 °C
(122 °F)
0
H2O
90 %RH
3 Installation Instructions
3.1 Installation - Mounting
3.1 Installation - Mounting ......................................................... 1
3.2 Installation - Configuration ................................................. 6
4 Disposal ............................................................................ 10
5 End User Licence Agreement .......................................... 11
IQView../RPM Installation Instructions TG200712
IQView Manual
IQVIEW/P
ANEL
Important:Retain these instructions
NOTE:Print to size. Check dimensions below
4
"
10cm
Trend Control Systems Ltd reserves the right to revise this publication from time to time and make changes to the content hereof without obligation to notify any person of such revisions or changes.
Trend Control Systems Ltd P.O.Box 34 Horsham Sussex RH12 2YF EnglandTel:+44 (0)1403 211888 Fax:+44 (0)1403 241608 www.trend-controls.com
Installation Instructions -T
emplate
displaycutoutclearancedimensions
132mm(5.2"
)
A
) " 06
c
utoutfordisplay
. 4 (
mm
103
A
VIEW FROM FRONT
IQVIEW/P
Installation Instructions -Template
TE200719
Installation Instructions -Template
IQVIEW/P
ANEL T
ouch Screen Display
A
m
ounti
ngholecentres
A
IQView../RPM Template
A
TG200723
1 - 1
TG200723
Issue 1/A
5/1
1/03
It is recommended that the installation should comply with the HSE Memorandum of Guidance on Electricity at Work Regulations 1989. For USA install equipment in accordance with
National Electric Code
WARNING Do not attempt to open the unit. Failure to
!
comply may cause damage to the unit
1
208 mm (8.19")
c
0 °C
(32 °F)
Dimensions
cable and terminal access
(113 °F)
234 mm (9.21")
+45 °C
60.62 mm (2.39")
65 mm (2.56")
0 %RH
80 %RH
H2O
Protection: IP54, NEMA3 (if correctly fitted in panel)
Requirements
2
a
b
The unit is UL rated as 'UL916, open energy management equipment'
d
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
1
Page 2
IQView ../RPM Installation Instructions
3.1 Installation - Mounting (continued)
Care of Touch Screen
3
5
Mount Unit
a
Clean Screen Remove dust and grease regularly by wiping gently with a soft cloth such as that used for spectacles
view from front
IQVIEW/PANEL Installation Instructi ons - T emplate
Important: Retain these instruc tions
display cutout clearance dimensions
A
NOTE: Print to size. Check dimensions below
A
4"
10 cm
Trend Control Systems Ltd reserves the right to revise this publication from time to time and make changes to the content hereof without obligation to notify any person of such revisions or changes.
Trend Control Systems Ltd P.O. Box 34 Horsham Sussex RH12 2YF England Tel:+44 (0)1403 211888 Fax:+44 (0)1403 241608 www.trend-controls.com
103 mm (4.06")
cutout for display
VIEW FROM FRONT
Use IQVIEW/NDP ADAPTOR PLATE
4
if fixing in place of NDP in panel
IQVIEW/NDP ADAPTER PLATE
Installation Instructions TG200822
Jump to step 6
Installation Instructions - Template
IQVIEW/PANEL
Touch Screen Display
132 mm (5.2")
A
mounting hole centres
A
IQVIEW/PANEL Installation Instructions - Template TG200723 Issue 1/A 5/11/03
A
1 - 1
132 mm (5.2”)
IQView../RPM template TG200723
b
view from rear
4 x M4 x 12 mm screws provided
6 mm (0.24”) maximum
view from front
d
4 holes Ø 5 mm
(2.28”)
58 mm
27.5 mm (1.08”)
183 mm (7.2”)
c
view from front
e
70 mm (2.76”)
103 mm (4.06”)
(0.67”)
17 mm
!
cause damage to the unit.
2
WARNING Ensure correct sized screws are used. Failure to comply could
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
Page 3
Installation Instructions IQView../RPM
L
N
E
24 Vac
E
ACC/24VAC
3 2 1
1
LINK
RS232
Rx
Tx
OK
28-36 V 24 V
ETHERNET
OK
DATA
R+ R- T+ T­7 6 5 4
!
3.1 Installation - Mounting (continued)
Route Cables
6
1
Tx
Rx
R+ R- T+ T-
OK
7 6 5 4
3 2 1
OK
RS232
28-36 V
ETHERNET
24 V
LINK
DATA
WARNING:This apparatus must be earthed (grounded)
(via supply earth (ground) terminal)
WARNING
Do not attempt to supply power through
!
the RS232 connector (as is done with NDP). This will damage the unit.
using 28 Vdc power supply (e.g. PSR/230/24-2.5)
Connect Power
7
28 to 36 Vdc or 24 Vac ±10 %, 50/60 Hz
IQView consumption <= 24 VA maximum (13 VA typical). The IQView consumes 13VA, but the input power supply should be capable of 24 VA to cater for startup current.
~
OK
28-36 V
ETHERNET
24 V
LINK
DATA
28 - 36 V 24 V ~
2
24
Vac
28 Vdc
using 230V/24V ac
24 Vac
E E
0V
+28V
transformer with one side earthed (grounded)
1
Rx
Tx
R+ R- T+ T-
OK
7 6 5 4
3 2 1
RS232
terminal size 0.5 to 2.5 mm (14 to 20 AWG)
rear view of connector
using 230V/24V ac transformer with isolated output (e.g. ACC/24VAC)
0
I
DO NOT
SWITCH ON
100 to 240 Vac
Connect RS232
8
only connection for IQView Mono, if required for IQView (standard version)
IQ3, IQ2xx, (some IQ1xx with RJ11)
IQView
1
Tx
Rx
R+ R- T+ T-
OK
7 6 5 4
3 2 1
OK
RS232
28-36 V
ETHERNET
24 V
LINK
DATA
RJ11
CABLE/EJ105650 (supplied with IQView Mono, not IQView standard version)
IQ1xx or CNC with 25 Way D type female
IQ3xcite, IQ2xx, IQ1xx
RJ11
0V
E
PSR/230/24-2.5
E
N
28 Vdc
L
230 Vac
WARNING
Do not attempt to supply power through the RS232 connector (as is done with NDP). This will damage the unit.
IQ1xx with 5 in line plug
24 Vac
E
N
230 Vac
L
IQView
25 way
1
Rx
Tx
R+ R- T+ T-
OK
3 2 1
7 6 5 4
OK
RS232
28-36 V
ETHERNET
24 V
LINK
DATA
D male
IQ1xx, CNC
RJ11
CABLE/EJ105651
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
IQView
RJ11
1
Tx
Rx
R+ R- T+ T-
OK
7 6 5 4
3 2 1
OK
RS232
28-36 V
ETHERNET
24 V
LINK
DATA
CABLE/EJ105651
CABLE/78-1772 (additional)
IQ1xx
5 in line socket
3
Page 4
IQView ../RPM Installation Instructions
R T R T
R T R T
3 2 1
1
LINK
RS232
Rx
Tx
OK
28-36 V 24 V
ETHERNET
OK
DATA
R+ R- T+ T­7 6 5 4
X
T T
R R
7 6 5 4
R+ R- T+ T-
3.1 Installation - Mounting (continued)
Connect Ethernet
9
if required, and if not connected to RS232 as in step 8
either connect to an Ethernet hub
use standard Ethernet cable
100 m
(max)
Ethernet hub or switch e.g. EDS-205
or direct connect to an IQ3 or EINC
RJ45 e.g. RJ45 PLUG UPT/10 (UTP) RJ45 PLUG FTP/10 (FTP) (packs of 10)
Cat 5e twisted pair e.g. CAT5E UTP LSZH 305 M (UTP) CAT5E FTP LSZH 305 M (FTP) 305 m, 333 yds cable
IQView (standard version) only
Rx
Tx
OK
R+ R- T+ T­7 6 5 4
1
3 2 1
RS232
OK
28-36 V
ETHERNET
24 V
LINK
DATA
Rx
Tx
R+ R- T+ T-
OK
7 6 5 4
RJ45
10
1
3 2 1
OK
RS232
28-36 V
ETHERNET
24 V
LINK
DATA
100-240 V
RJ45
OK RX
XCITE/XA crossover adaptor order separately (XCITE/XA/5 pack of 5)
standard Ethernet cable
Connect Current Loop
IQView (standard version) only
if required and if not connected to RS232 as in step 8 nor to Ethernet as in step 9
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polarity independent terminal size 0.5 to 2.5 mm2 (14 to 20 AWG)
4 wire
Network Engineering Manual, 92-1735
4
R+ R- T+ T-
7 6 5 4
rear view
2 wire
of connector
T
T R R
R R
T T
R T R T
R T R T
rear view of connector
additional terminals
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
Page 5
Installation Instructions IQView../RPM
3 2 1
1
LINK
RS232
Rx
Tx
OK
28-36 V 24 V
ETHERNET
OK
DATA
R+ R- T+ T­7 6 5 4
3 2 1
1
3.1 Installation - Mounting (continued)
Connect Relay Output
if required (for alarm notification)
11
Note that the relay output alarm action must be enabled (it is disabled by default), see 2.2 step 15.
AC rating: 62.5 VA e.g 40 Vac max @ 1.5 A, 24 Vac @ 2.5 A DC rating: 60 W e.g. 40 Vdc max @ 1.5 A, 24 Vdc @ 2.5 A
Note that UL rating applies up to 30 V maximum
power
Load on when Alarm present, (Relay energised)
Load on when Alarm not present, (Relay off)
WARNING: The wires may be connected to
3 2
1
power
3
2
1
hazardous voltages. Disconnect power before attampting any wiring.
load
rear view of connector
load
Arc suppression recommended
Relay Output Arc Suppression Installation Instructions TG200208
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
5
Page 6
IQView ../RPM Installation Instructions
3.2 Installation - Configuration
Read Licence
1
3
Read and agree to End User Licence Agreement ( see Section 5)
Close Panel
4
2
Switch On
0
I
Check Power LED
3
Tx
Rx
R+ R- T+ T-
OK
7 6 5 4
power (blue)
1
3 2 1
Check input power supply
RS232
DATA
alarm present
OK
28-36 V
ETHERNET
24 V
LINK
Specify Site Connection
5
(a) Enter ‘Site Name
Note that for IQView MONO, the RS232 connection will be selected, all other selections will not be available, and the user should jump to stage (d) below to ‘Connect to CNC’/’RS232’ and enter the baud rate.
(b) Select first connection stage:
either ‘Connect to CNC’ - If connecting to either Ethernet
or Connect as Device’ - If IQView is device on current loop
(c ) Select second connection stage:
If ‘Connect to CNC’ was selected
either ‘Ethernet (vCNC)’ -If connecting to vCNC in EINC or IQ3 or ‘RS232 - If connecting to CNC module, or IQ controller’s local supervisor port CNC (sCNC)
If ‘Connect as Device’ was selected
either ‘Current Loop Lan’ - If connecting IQView as device on a current loop Lan (using IQView’s internal CNC) or ‘Ethernet Lan’ - If connecting IQView as device on Ethernet Lan (using IQView’s internal vCNC)
(d) Setup up communication parameters
If ‘Connect to CNC’/’Ethernet (vCNC)’ - Set IP address (or hostname) of IQ3 or EINC and port number of the vCNC If ‘Connect to CNC’/’RS232’ - Set baud rate for communication between IQView and CNC or IQ controller’s
If ‘Connect as Device’/’Current Loop Lan’ - Set up IQView’s Lan number (to be unique on internetwork and to match other
If ‘Connect as Device’/’Ethernet Lan’ - Set up IQView’s Lan number (to be unique on internetwork and to match other
vCNC (vCNC in EINC or IQ3) or RS232 (CNC module or IQ controller’s local supervisor port)
Lan (using IQView’s internal CNC), or device on Ethernet Lan (using IQView’s internal vCNC)
local supervisor port to match the baud rate set in the remote device (IQ controller local supervisor port baud rate is normally 9600 baud)
devices on Lan), network address (to be unique on Lan), and baud rate (to be same as other nodes on Lan)
devices on Lan) and network address (to be unique on Lan). Set up UDP port to match address used by rest of IQ system
(e) The IQView will now attempt to find its own Lan number (from an INC). If successful it will try to learn the internetwork and
display all the associated Lan icons including local Lan, if unsuccessful it will just display its own Lan icon (with Lan number
0). If either Ethernet (vCNC), or Ethernet Lan have been selected, the default is for the Ethernet IP address details to
be automatically set up. If DHCP server is operating it will set up the IP address details, if not the details will be set up by auto-negotiation with the other devices on the Ethernet Lan. For Ethernet connections proceed with step 6 and for all other connections go to step 7.
6
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
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Installation Instructions IQView../RPM
3.2 Installation - Configuration (continued)
Set up IQView’s Ethernet Settings
if either ‘Connect to CNC’/’Ethernet vCNC’, or ‘Connect as Device’/’Ethernet Lan’ set up as above.
6
Note that if auto IP addressing is required (as per default) go to (d)
(a) Tap on IQView menu icon in the menu rail on the
top of the screen, and tap on ‘Settings/Network (Ethernet)’.
(b) Change IP address source:
from ‘Obtain IP address via DHCP’ (default)
IP settings being set up automatically
to ‘Specify an IP address’
IP settings being set up manually
(c) Enter IP Address
Note that the these details can be set up using IPTool (v1.1 or greater) rather than tapping them in on the screen
(d) If ‘Obtain IP address via DHCP’ selected, and there is no DHCP server on the segment, then enter
Note that the these details can be set up using IPTool (v1.1 or greater) rather than tapping them in on the screen
(e) Tap to close the box, and the unit will reset.
Subnet Mask Default Gateway - router IP address (if communications
cross router)
Select servers tab and enter
WINS Server IP Address(es) (if host names being used
across router)
Go to (e)
Default Gateway - router IP address (if communications cross router)
Select servers tab and enter
WINS Server IP Address(es) (if host names being used across router)
IQView (standard version) only
(f) If network is to cross router enter remote devices’ IP addresses
(or host names) and subnet masks using IPTool
(g) Re - initialise the site connection by selecting and
ReInit Connection’. The IQView will now attempt to find its own Lan number (from an INC). If successful it will try to learn the internetwork, if unsuccessful it will just display its own Lan icon.
Note that the time taken for the system to be available for mapping will depend on the type of Ethernet connection. If connecting to ‘Connect to CNC’, ‘Ethernet vCNC’ it can be instantaneous (if the rest of the system is setup). If connecting ‘Connect as Device‘, ‘Ethernet Lan’ it can take from <30s to <130s depending on its IP address and whether the network crosses a router.
Learn Entire Site
7
(a) The IQView will display the adjacent dialogue box. Recommend select
‘Yes’ to learn of all controllers. The box times out after 5 s and will learn the all controllers by default. (Selecting ‘No’ means that the controllers should be learnt later when user selects the learn site/Lan functions).
Check Connection
8
A falure to connect in steps 5, 6, or 7 will produce a dialogue box detailing the reason for failure.
The connection can be checked at any time by tapping on the comms icons in the bottom right hand corner of the display.
(green flicker) Icons have been tapped and the check is in progress (green steady) Communications OK (red steady) Communications fail
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
7
Page 8
IQView ../RPM Installation Instructions
3.2 Installation - Configuration (continued)
Open Panel
9
if ‘Connect to CNC’/’Ethernet (vCNC)’, ‘Connect as Device’/’Ethernet Lan’, or ‘Connect as Device’/’Current Loop Lan’
Check Current Loop Lan LEDs
11
if ‘Connect as Device’/’Current Loop Lan’
Check Ethernet OK LED
10
Tx
Rx
R+ R- T+ T-
OK
7 6 5 4
Ethernet OK (green)
a
RX (yellow)
1
3 2 1
RS232
OK
28-36 V
ETHERNET
24 V
LINK
DATA
Check Ethernet Connection and/or vCNC
IQView
?
1
RxTx
R+ R- T+ T-
OK
7 6 5 4
3 2 1
R+ R- T+ T­7 6 5 4
rear view of connector
12
RS232
OK
Close Panel
if appropriate
OK
28-36 V
ETHERNET
24 V
LINK
DATA
IQView Faulty
rear view of connector
R+ R- T+ T-
7 6 5 4
b
c
TX (yellow)
OK
(green)
IQView
IQView
?
Network Address Invalid
0,2,3 or >119
OK
Check network cabling for short circuits with a multimeter (NOT Megger)
Check baud rate. Power
O
I
up other nodes until faulty node is found (OK ).
Correct fault.
8
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
Page 9
Installation Instructions IQView../RPM
3.2 Installation - Configuration (continued)
Test System
13
(a) Tap on controller icon in navigator e.g. (IQ2 controller) (b) Tap on controller menu icon e.g.
(c) Tap on ‘Modules’/’Sensors’ on drop down menus
(d) Check sensors display
Test Relay Output
14
(a) Tap in the menu rail on top of the screen and tap on
‘Settings’/’Alarms’
(b) Tap on the relay action (to select relay action)
(c) Tap to close the box
(d) Tap in bottom rail of screen
(e) Tap and choose ‘Turn alarm on’ from drop down menu
(f) Listen for relay to click and check relay operates the connected device
(g) Tap in bottom rail of screen to stop alarm test.
if required
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
9
Page 10
IQView ../RPM Installation Instructions
3.2 Installation - Configuration (continued)
Configure IQView
15
if required
The following facilities may be configured by tapping and selecting the facility from the drop down menu.
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suitable recycling centre.
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10
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
Page 11
Installation Instructions IQView../RPM
5 End User Licence Agreement
EULA Terms
· You have acquired an IQView (“Device”) that includes software licensed by Trend Control Systems Ltd from one or more software licensors (“Trend Control Systems Ltd Software Suppliers”). Such software products, as well as associated media printed materials and “online” or electronic documentation (“SOFTWARE”) are protected by international intellectual property laws and treaties. The SOFTWARE is licensed, not sold. All rights reserved.”
· IF YOU DO NOT AGREE TO THIS END USER LICENSE AGREEMENT (“EULA”), DO NOT USE THE DEVICE OR COPY THE SOFTWARE. INSTEAD, PROMPTLY CONTACT TREND CONTROL SYSTEMS LTD FOR INSTRUCTIONS ON RETURN OF THE UNUSED DEVICE(S) FOR A REFUND. ANY USE OF THE
SOFTWARE INCLUDING BUT NOT LIMITED TO USE ON THE DEVICE WILL CONSTITUTE YOUR AGREEMENT TO THE EULA (OR RATIFICATION OF ANY PREVIOUS CONSENT).
· GRANT OF SOFTWARE LICENSE. This EULA grants you the following license:
You may use the SOFTWARE only on the DEVICE
NOT FAULT TOLERANT. THE SOFTWARE IS NOT FAULT TOLERANT. TREND CONTROL SYSTEMS LTD HAS INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE, AND TREND CONTROL SYSTEMS LTD’S SOFTWARE SUPPLIERS HAS RELIED UPON TREND CONTROL SYSTEMS LTD TO CONDUCT SUFFICIENT TESTING TO DETERMINE THAT THE SOFTWARE IS SUITABLE FOR SUCH USE.
NO WARRANTIES FOR THE SOFTWARE. THE SOFTWARE is provided “AS IS” and with all
faults. THE ENTIRE RISK AS TO SATISFACTORY QUALITY, PERFORMANCE, ACCURACY, AND EFFORT (INCLUDING LACK OF NEGLIGENCE) IS WITH YOU. ALSO, THERE IS NO WARRANTY AGAINST INTERFERENCE WITH YOUR ENJOYMENT OF THE SOFTWARE OR AGAINST INFRINGEMENT. IF YOU HAVE RECEIVED ANY WARRANTIES REGARDING THE DEVICE OR THE
SOFTWARE, THOSE WARRANTIES DO NOT ORIGINATE FROM, AND ARE NOT BINDING ON, TREND CONTROL SYSTEMS LTD’S SOFTWARE SUPPLIERS.
Note on Java Support. The SOFTWARE may contain support for programs written in Java. Java technology is not fault tolerant and is not designed, manufactured, or intended for use or resale as online control equipment in hazardous environments requiring fail-safe performance, such as in the operation of nuclear facilities, aircraft navigation or communication systems, air traffic control, direct life support machines, or weapons systems, in which the failure of Java technology could lead directly to death, personal injury, or severe physical or environmental damage. Sun Microsystems, Inc. has contractually obligated Trend Control Systems Ltd’s software suppliers to make this disclaimer.
No Liability for Certain Damages. EXCEPT AS PROHIBITED BY LAW, TREND CONTROL SYSTEMS
LTD’S SOFTWARE SUPPLIERS SHALL HAVE NO LIABILITY FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING FROM OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE SOFTWARE. THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE. IN NO EVENT SHALL TREND CONTROL SYSTEMS LTD’S SOFTWARE SUPPLIERS BE LIABLE FOR ANY AMOUNT IN EXCESS OF U.S. TWO HUNDRED FIFTY DOLLARS (U.S.$250.00).
Limitations on Reverse Engineering, Decompilation, and Disassembly. You may not reverse engineer, decompile, or disassemble the SOFTWARE, except and only to the extent that such activity is expressly permitted by applicable law notwithstanding this limitation.
SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS. You may permanently transfer rights under this EULA only as part of a permanent sale or transfer of the Device, and only if the recipient agrees to this EULA. If the SOFTWARE is an upgrade, any transfer must also include all prior versions of the SOFTWARE.
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
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IQView ../RPM Installation Instructions
This page is intentionally left blank
Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37,Switzerland by its Authorized Representative, Trend Control Systems Limited.
Trend Control Systems Limited reserves the right to revise this publication from time to time and make changes to the content hereof without obligation to notify any person of such revisions or changes.
Trend Control Systems Limited
P.O. Box 34, Horsham, West Sussex, RH12 2YF, UK. Tel:+44 (0)1403 211888 Fax:+44 (0)1403 241608 www.trend-controls.com
Trend Control Systems USA
6670 185th Avenue NE, Redmond, Washington 98052, USA. Tel: (425)897-3900, Fax: (425)869-8445 www.trend-controls.com
12
IQView../RPM Installation Instructions TG200712 Issue 1/F 10/01/07
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