TREND RN User Manual

Data Sheet
RJ, RN
Thyristor Controllers
RJ, RN Thyristor Controllers
Thyristor Controllers (solid state relays) provide a means of varying the voltage for electrically resistive loads, typically electric heating elements.The RN controllers are not suitable for switching lamps due to light flicker.
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All Trend RJ, RN solid state thyristor relays have the following specification: Control input :0 to 10 Vdc, 0.1 mA at 10 Vdc Control supply
RJ :20 to 28 Vac/dc; 18 mA at 24 Vdc, 23 mA at 24 Vac RN :12 to 32 Vdc or 21 to 27 Vac; 30 mA at 32 Vdc or 27 Vac
Current ratings :depend on ambient temperature, nominal 30, 50 A ratings are at 25 °C (RJ), 30 °C (RN) ambient. Voltage ratings
230 V :90 to 265 Vac (RJ), 85 to 265 Vac (RN) 480 V :200 to 550 Vac (RJ), 190 to 530 Vac (RN)
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Documents Attached: Carlo Gavazzi RJ1P data sheet (27/06/2006) Carlo Gavazzi RN.F data sheet (30/09/2005)
Applications:
1 2 wire phase to phase or phase to neutral
LINE
LOAD
NEUTRAL
2 3 wire 3 phase floating star load
LINE
LINE
LINE
(resistive)
LOAD
LOAD
(all loads resistive)
LOAD
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3 4 wire 3 phase with star point to neutral
LINE
LINE
LINE
(all loads resistive)
LOAD
LOAD
NEUTRAL
LOAD
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RJ, RN Data Sheet
Applications (continued)
4 3 wire 3 phase closed delta load
LINE
LINE
LINE
(all loads resistive)
5 3 wire 3 phase open delta load
LINE
LOAD
LOAD
LINE
LOAD
LINE
(all loads resistive)
6 3 wire 3 phase star load
2 phases controlled (burst fire only)
LINE
LINE
LINE
LOAD
(all loads resistive)
LOAD
LOAD
LOAD
LOAD
LOAD
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7 3 wire 3 phase delta load
2 phases controlled (burst fire only)
LINE
LINE
LINE
(all loads resistive)
LOAD
LOAD
LOAD
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DISPOSAL
WEEE Directive :
At the end of their useful life the packaging and product should be disposed of by a suitable
recycling centre. Do not dispose of with normal household waste. Do not burn.
Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37,Switzerland by its Authorized Representative, Trend Control Systems Limited.
Trend Control Systems Limited reserves the right to revise this publication from time to time and make changes to the content hereof without obligation to notify any person of such revisions or changes.
Trend Control Systems Limited
P.O. Box 34, Horsham, West Sussex, RH12 2YF, UK. Tel:+44 (0)1403 211888 Fax:+44 (0)1403 241608 www.trend-controls.com
Trend Control Systems USA
6670 185th Avenue NE, Redmond, Washington 98052, USA. Tel: (425)897-3900, Fax: (425)869-8445 www.trend-controls.com
2
RJ, RN Thyristor Controllers Data Sheet TA200697Issue 2/A 10/01/07
Rated operational Non-rep. voltage Control input Supply voltage Rated operational voltage current (50 A)
230VACrms 650Vp 0 - 10VDC 24VAC/DC RJ1P23V50E
4 - 20mA RJ1P23I50E
480VACrms 1200Vp 0 - 10VDC 24VAC/DC RJ1P48V50E
4 - 20mA RJ1P48I50E
600VACrms 1200Vp 0 - 10VDC 24VAC/DC RJ1P60V50E
4 - 20mA RJ1P60I50E
Solid State Relay Number of poles Switching mode (Proportional) Rated operational voltage Control input type Rated operational current Terminal layout
Specifications are subject to change without notice (27.06.2006) 1
• AC semiconductor contactor
• Multi-function - 5 selectable modes of operation: Phase Angle, Distributed Full Cycle and Burst Control (1, 3 and 10s)
• Direct copper bonding (DCB) technology
• LED-indication for control and load status
• Operational ratings up to 50 AACrms and 600 VAC
• 4-20mA or 0-10V control input
• Built-in varistor
• Non-repetitive voltage: Up to 1200Vp
• Opto-isolation > 4000VACrms
• Cage clamp terminals
• IP20 protection
Product Description
Ordering Key
The Solitron Midi Analog Switching is a single-phase SSR that provides proportional output power in relation to the control signal level applied. This microprocessor-based device provides for 5 different switching modes integrated into one package. A selector switch on the front of the device is used for the selection of the preferred mode of oper­ation, i.e., either Phase Angle, Distributed Full Cycle or Burst
Control. This multi-function selection makes this device ideal for the control of a variety of loads, including heaters and lamps. The control signal can be either 4 - 20mA or 0 ­10VDC. 4mA or 0V correspond to zero output power, whilst 20mA or 10VDC correspond to full output power. The product is ready to mount on DIN-rail or chassis and comes with integral heatsink.
Solid State Relays SOLITRON MIDI Multi-Function Analog Switching Type RJ1P
Type Selection
Switching Rated operational Control Rated operational Terminal mode voltage input current layout
P: Proportional 23: 230VACrms V: 0 - 10VDC 50: 50AACrms E: Contactor
Output 48: 480VACrms I: 4 - 20mA
60: 600VACrms
Selection Guide
RJ 1 P 48 V 50 E
Thermal Specifications
Operating temperature -20 to +60ºC (-4 to +140 ˚F) Storage temperature -40 to +100ºC (-40 to +212 ˚F)
Insulation
Rated insulation voltage
Input to output 4000 VACrms Output to case 4000 VACrms
RJ1P23... RJ1P48... RJ1P60...
Operational voltage range 90 to 265VAC 200 to 550VAC 410 to 660VAC Non-rep. peak voltage 650V
p
1200V
p
1200V
p
Operational frequency range 45 to 65Hz 45 to 65Hz 45 to 65Hz Output power 0 to 99% 0 to 99% 0 to 99%
Power factor 0.9 @ 230VACrms 0.9 @ 480VACrms 0.9 @ 600VACrms
Load status indication Red LED Red LED Red LED Output power resolution
MODE 1 Phase Angle 1/300 @ 50Hz, 1/300 @ 60Hz MODE 2 Full Cycle 1/64 @ 50Hz, 1/64 @ 60Hz MODE 3 Burst with 1s period 1/50 @ 50Hz, 1/60 @ 60Hz MODE 4 Burst with 3s period 1/150 @ 50Hz, 1/180 @ 60Hz
MODE 5 Burst with 10s period 1/500 @ 50Hz, 1/600 @ 60Hz Approvals UL, cUL CE-marking
Ye s
RJ1P..I...
Current controlled input
Control current range 4 - 20mA Max. allowable input current 50mA Pick up current 4.2mA Drop out current 3.9mA Control status indication Green LED Reverse polarity protected Yes Voltage drop 10VDC @ 20mA
RJ1P..V...
Voltage controlled input
Supply voltage range, Vss 20 - 28VAC/DC Supply current 18mA @ 24VDC
23mA @ 24VAC Control voltage range, Vcc 0 - 10VDC Control input current 0.1mA @ 10VDC Reverse polarity protected Yes Pick up voltage 0.5VDC Drop out voltage 0.05VDC Control status indication Green LED
2 Specifications are subject to change without notice (27.06.2006)
RJ1P
Input Specifications
General Specifications
Weight Approx. 430 g Housing material PBT Flame retardant Control terminal cable size
Min 1 x 0.5 mm
2
(1 x AWG20)
Max 1 x 4.0 mm
2
(1 x AWG12) or
2 x 2.5 mm
2
(2 x AWG14)
Mounting torque max. 0.6 Nm Posidriv 0 bit Control terminal screw M3 Power terminal cable size
Min 1 x 4 mm
2
(1 x AWG12)
Max 1 x 25 mm
2
(1 x AWG3) or
2 x 10 mm
2
(2 x AWG6)
Mounting torque max. 2.5 Nm Posidriv 2 bit Power terminal screw M5
Housing Specifications
Output Specifications
Rated operational current
AC51 @Ta=25ºC 50AACrms Min. operational current 150mAACrms Rep. overload current t=1 s
(Tj init.=25°C) < 200AACrms Non-rep. surge current t=10 ms
(Tj init.=25°C) 1900A
p
Off-state leakage current, @ rated voltage and frequency < 3 mArms I2t for fusing t=10 ms 18000A2s
On-state voltage drop @ rated current 1.6Vrms
Critical dV/dt off-state 1000V/µs
Example: RJ1P48I50E Example: RJ1P48V50E
~
~
-
+
LOAD
4 - 20mA
2T1
1L1 5A3
3A1
4A26A4
~
~
LOAD
+
10VDC
2T1
1L1 5A3
3A1
4A26A4
+
0V24VDC/AC
-
0V
-
Specifications are subject to change without notice (27.06.2006) 3
RJ1P
Connection Examples
3A1 - 5A3: Control input current
3A1 - 5A3: Control input voltage, Vcc 4A2 - 6A4: Supply input voltage, Vss
LED INDICATION
The top Red LED indicates the load status. It goes ON when­ever the load is activated. The Green LED gives indication of the status of the control input.
Upon application of control current (for the RJ1P..I...) to terminals A1-A3, the Green LED will be dimly lit, with its intensity increasing with an increase in control current.
For the RJ1P..V..., the Green
LED will be ON (flickering) upon application of the supply voltage to terminals A2 - A4. Once a control voltage is applied to terminals A1 - A3, the Green LED will be fully ON, if greater than a threshold volt­age (approx. 0.5V). Note that the first time the device (volt­age control version) is to be activated, the mains voltage has to be present for the Green LED to indicate the control status.
Terminal Layout
Mode Selection
Operation
MODE
Transfer characteristics
Control Control Output
Current (mA) Voltage (VDC) Power (%)
400
8 2.5 25 12 5 50 16 7.5 75 20 10 99
Output power as a function of control input
MODE 1 Phase Angle Switching MODE 2 Distributed Control MODE 3 Burst Switching (1 sec. period) MODE 4 Burst Switching (3 sec. period) MODE 5 Burst Switching (10 sec. period)
MODE 1: The Phase Angle switching mode works in accordance with the phase angle control principle, i.e. the output switching point in the AC sine wave depends on the signal level applied at the input. The relay switches off everytime the output current crosses zero.
MODE 2: The Distributed mode provides a number of full cycles, evenly distributed over a fixed period of 1.28s @ 50Hz (1.07s @ 60Hz), depend­ing on the control input.
MODE 3, 4, 5: The Burst Switching mode generates a number of full cycles, depend­ing on the control input over fixed periods of 1s, 3s or 10s for MODES 3, 4 and 5 respec­tively.
Modes 2, 3, 4 and 5 use the zero switching principle, thus ensuring a reduced level of radiated and wire-conducted noise. The Distributed and Burst Switching modes are not recommended for light control due to light-flickering.
Note: For the RJ1P..V..., it is possible to have the ground terminals of the supply and control power supplies used commoned. In the case, this common ground is connected either to terminal A2 or terminal A3. This is only applicable when a 24 VDC supply voltage is used. There should be no external direct link from terminal A2 to Terminal A3.
4 Specifications are subject to change without notice (27.06.2006)
Derating vs. Spacing Curves
RJ1P
Derating Curve
Dissipation Curve
Load Current
(AACrms)
Surrounding temp. (Deg. C)
20 30 40 50 60
20
30
40
50
60
10
0
0102030405060
AACrms
W
10
20
30
40
50
0
50A
Note: Based on 100% output power
Surrounding temp. (˚C)
Note: Based on 100% output power
22.5mm
10.0mm
6.0mm
3.0mm
0.0mm
Load Current (AACrms)
Specifications are subject to change without notice (27.06.2006) 5
Dimensions
Functional Diagram
IC
A2 (-)
A4 (+)
A3 (-)
A1 (+)
Supply input
Control input
1 period = 64 cycles
1 period = 1s, 3s or 10s
RJ1P
Note: A2, A4 used only for voltage control version
MODE 1 Phase Angle
MODE 2 Distributed Full Cycle
MODE 3, 4, 5 Burst 1s, 3s, 10s
All dimensions in mm.
Specifications are subject to change without notice (30.09.2005) 1
• AC solid state relay, 1- and 2-poles
• Analog switching for resistive loads (heating)
• 4-20 mA or 0-10 V controls
• Rated operational current: 1-pole : 30A and 50A 2-pole : 2 x15A and 2 x 25A
• Rated operational voltage up to 480 VAC
• LED-indication for normal operation and alarm status
• IP 20 protection
• DIN-rail mountable
Product Description
Ordering Key
RN 1 F 40 V 30
The analog switching relay pro­vides a number of full cycles, evenly distributed over a fixed period, depending of the con­trol input. The input of 4-20 mA or 0-10 VDC respectively, corresponds to zero and full output within a period of 1.28 s @ 50 Hz (1.07 s @ 60 Hz). This principle makes the transfer characteristics fully linear. The
principle operates with zero switching, thus ensuring a reduced level of radiated and wire conducted noise. The 2­pole type has alarm LED indi­cation by loss of master phase. The analogue Full Cycle Switching is not recom­mended for light control due to light-flickering.
Solid State Relay Number of poles Switching type Rated operational voltage Control signal Rated operational current
Solid State Relays Analog Full Cycle Switching Type RN.F
Type Selection, 1-Pole
Rated Control Control Rated operational current operational voltage input supply 30 A 50 A
120 VAC 4-20 mA 7-10 VDC RN 1F12I30 RN 1F12I50
0-10 VDC 12-32 VDC, 24 VAC RN 1F12V30 RN 1F12V50
230 VAC 4-20 mA 7-10 VDC RN 1F23I30 RN 1F23I50
0-10 VDC 12-32 VDC, 24 VAC RN 1F23V30 RN 1F23V50
480 VAC 4-20 mA 7-10 VDC RN 1F48I30 RN 1F48I50
0-10 VDC 12-32 VDC, 24 VAC RN 1F48V30 RN 1F48V50
Type Selection, 2-Pole
Rated Control Control Rated operational current operational voltage input supply 30 A Total (2 x 15A) 50 A Total (2 x 25A)
120 VAC 4-20 mA 7-10 VDC RN 2F12I30 RN 2F12I50
0-10 VDC 12-32 VDC, 24 VAC RN 2F12V30 RN 2F12V50
230 VAC 4-20 mA 7-10 VDC RN 2F23I30 RN 2F23I50
0-10 VDC 12-32 VDC, 24 VAC RN 2F23V30 RN 2F23V50
480 VAC 4-20 mA 7-10 VDC RN 2F48I30 RN 2F48I50
0-10 VDC 12-32 VDC, 24 VAC RN 2F48V30 RN 2F48V50
2 Specifications are subject to change without notice (30.09.2005)
Thermal Specifications
RN.F..30 RN.F..50
Operational temperature -20° to +70°C (-4° to +158°F) -20° to +70°C (-4° to +158°F) Storage temperature -20° to +100°C (-4° to +212°F) -20° to +100°C (-4° to +212°F) Junction temperature < 125°C (257°F) < 125°C (257°F) R
th
junction to ambient (AC load) 2.8 K/W 1.7 K/W
General Specifications
RN.F12... RN.F23... RN.F48...
Operational voltage range 85 to 140 VAC 85 to 265 VAC 190 to 530 VAC Non-rep. peak voltage 800 V
p
800 V
p
1000 V
p
Varistor voltage 275 VAC 275 VAC 510 VAC Zero voltage turn-on < 10 V < 10 V < 20 V Operational frequency range 45 to 65 Hz 45 to 65 Hz 45 to 65 Hz Power factor at rated voltage 0.9 0.9 0.9 Average output power 0 to 100% 0 to 100% 0 to 100% Output power resolution 1/64 of 100% 1/64 of 100% 1/64 of 100% Approvals UL, cUL, CSA UL, cUL, CSA UL, cUL, CSA
CE-marking Yes Yes Yes
Norms fulfilled EN 60947-1 Low-voltage switchgear and control gear. Part 1- General Rules.
EN 61000-6-1 Generic Immunity Standard. Residential, Commercial & Light Industry Environment EN 61000-6-2 Generic Immunity Standard. Industrial Environment
Output Specifications
RN.F..30 RN.F..50
Rated operational current
RN1F.. AC51 @Ta=30°C 30 A 50 A
@Ta=40°C 30 A 50 A “ @Ta=50°C 23 A 38 A “ @Ta=60°C 20 A 30 A
RN2F.. AC51 @Ta=30°C 30 A total sum (2 x 15A) 50 A total sum (2 x 25A)
@Ta=40°C 30 A total sum (2 x 15A) 50 A total sum (2 x 25A) “ @Ta=50°C 23 A total sum (2 x 11.5A) 38 A total sum (2 x 19A) “ @Ta=60°C 20 A total sum (2 x 10A) 30 A total sum (2 x 15A)
Zero crossing detection Yes Yes Min. operational current (per pole) 500 mA 500 mA Rep. overload current t=1 s
(Tj init.=25°C) 55 A (rms) 125 A (rms)
Non-rep. surge current t=10 ms
(Tj init.=25°C) < 300 A
p
< 580 A
p
Off-state leakage current, @ rated voltage and frequency
(Tj.=125°C, max.) < 6 mA < 6 mA
I2t for fusing t=1 to 10 ms 450 A2s 1680 A2s Critical dV/dt off-state 500 V/µs 500 V/µs
RN 1F
Input Specifications
RN.F..I..
Current controlled input
Control current range 4 - 20 mA Allowable input current 50 mA Reverse polarity protected Yes Voltage drop 10 VDC @ 20 mA
RN.F..V..
Voltage controlled input
Supply voltage range 21 - 27 VAC, 12 - 32 VDC Supply current 30 mA @ 24 VAC/32 VDC Control voltage range 0 - 10 V Control input current 0.1 mA @ 10 VDC
Specifications are subject to change without notice (30.09.2005) 3
Insulation
Rated impulse withstand voltage
Input to output 4000 V
imp
Rated impulse withstand voltage
Output to heatsink 4000 V
imp
Dimensions
Dimensions (H x W x D)
RN..30 120 x 45 x 110 mm RN..50 120 x 90 x 110 mm
Housing Specifications
Mounting DIN-rail 35 mm Weight with RHN1 470 g Weight with RHN2 780 g Housing material Noryl SEI, GFN1, Black LED window material PC Lexan 141R Base plate Aluminium, nickel plated Potting compound Polyurethane, Casco Nobel Terminals
Screw with captive wire clamp
Control terminals nominal 4 mm2 or 2 x 2.5 mm
2
AWG 12 or 2 x AWG 14
Min. 0.5 mm
2
, AWG 20
Mounting torque max. 0.6 Nm Power terminals nominal 10 mm
2
or 2 x 6 mm
2
AWG 6 or 2 x AWG 10
Min. 1 mm
2
, AWG 16
Mounting torque max. 2.0 Nm Heatsink compound used Electrolube HTS
Environment Specifications
Humidity max. 95%, no condensation
RN 1F
Dimensions
4
120
45
33,7
103
71,6
37
30
20
70
60
4
120
93
72
45
89
103
71,6
37
20
70
30
60
Note: all dimensions in mm
Wiring Diagrams
L
1A1A2
T
1
4 - 20 mA +
Current Control
_
L
1
A1A
2
T
1
A3A
4
0 - 10 VDC +
Voltage Control
_
Control Supply
L1A1A
2
T
1
4 - 20 mA +
Current Control
_
L
1
A
1A2
T1A3A
4
0 - 10 VDC +
Voltage Control
_
Control
Supply
L
2
L
2
T
2
T
2
Single-pole relay
Double-pole relay
Note: all dimensions in mm
RN..30
RN..50
4 Specifications are subject to change without notice (30.09.2005)
VAC / VDC
A
2
X
X
+
_
A3A
4
L
1
T
1
C/V
L
2
T
2
X
X
A
1
Functional Diagrams
Applications
Terminal Layout
1-pole RN.. 2-pole RN..
L
1
A
1
A
2
A
1
L
2
L
1
T
1
A
3
T
1
A
4
A
3
T
2
RN 1F
A
2
A
4
Double pole relay in 3-phase application Star and delta application (Economy Switching only)
L
1
L
2
L
3
2-pole current controlled input
Master
Slave (2-pole version)
Single and double pole relay application Line-Neutral
L
1
L
2
N
VAC/VDC (A3, A4only used for voltage control)
control signal
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