TREND PH/JIG/M Instructions Manual

PH/JIG/M

Please read these instructions before use.

PH/JIG/M

Dear Customer

Thank you for purchasing this Trend product,
we hope you enjoy many years of creative and
productive use.

Please remember to return your guarantee card
within 28 days of purchase.

CONTENTS

TECHNICAL DATA ____________________ 1
SAFETY PRECAUTIONS _______________ 2
POCKET HOLE CONCEPT _____________ 3
ITEMS ENCLOSED ___________________ 3
DESCRIPTION OF PARTS ______________ 4
ASSEMBLY & ADJUSTMENT

– Setting the Long or Short Base _________ 5
– Fitting Long Base ____________________ 5
– Fitting Short Base ____________________ 5
– Setting Pocket Hole Centres ___________ 5
– Clamping __________________________ 5
– Setting the Drill Bit Depth ______________ 6

OPERATION

– Material Thickness __________________ 7
– Pocket Hole Spacing _________________ 8
– Drilling the Pocket Holes ______________ 8
– Assembling the Joint _________________ 9

APPLICATIONS ___________________ 10-12
ACCESSORIES _____________________ 13
MAINTENANCE _____________________ 13
ENVIRONMENTAL PROTECTION ______ 13
GUARANTEE _______________________ 13
SPARE PARTS

– Spare Parts List ____________________ 14
– Spare Parts Diagram ________________ 15

TROUBLE SHOOTING ________________ 16

TECHNICAL DATA

Material thickness: Min. 16mm
Max. 38mm

Material width: Min 38mm

Drill bit size 9.5mm
Hole pitch 18-54mm

The following symbols are used throughout this
manual:

Denotes risk of personal injury, loss of

life or damage to the tool in case of non­observance of the instructions in this
manual.

Denotes risk of electric shock.

Refer to the instruction manual of
your power tool.

This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
2006/42/EC (identified by the CE marking on the
power tool).

INTENDED USE

This accessory is to be used with a drill with
minimum 10mm chuck capacity to allow pocket
hole jointing of softwoods and hardwoods. It is
ideally suited for use with materials 19mm thick.

If you require further safety advice,

%

technical information or spare parts,
please call Trend Technical Support
or visit www.trend-uk.com

-1-

PH/JIG/M

SAFETY

WARNING:

Observe the safety regulations in the
instruction manual of the power tool
to be used. Please read the following
instructions carefully. Failure to do so
could lead to serious injury. When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury. Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.

PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.

Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.

Users must be competent before using
our products.

IMPORTANT NOTE:

Residual Risk. Although the safety
instructions and operating manuals for
our tools contain extensive instructions
on safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded
by safety mechanisms. Power tools
must therefore always be operated with
caution!

General

1. Disconnect power tool when making

any adjustments. When not in
use, before servicing and when
changing accessories such as cutters,
disconnect power tool and attachment
from power supply. Ensure the
machine is switched off before
plugging tool in or connecting to a
power supply.

2. Always mount the power tool,

accessory or attachment in conformity
with the present instructions. The tool
should not be modified or used for any
application other than that for which it
was designed.

3. Keep children and visitors away. Do

not let children or visitors touch the
tool, accessory or attachment. Keep
children and visitors away from work
area. Make the workshop child proof
with padlock and master switch.

4. Dress properly. Do not wear loose

clothing or jewellery, they can be
caught in moving parts. Rubber
gloves and non-skid footwear
is recommended when working
outdoors. Wear protective hair
covering to contain long hair.

5. Consider working environment. Do

not use the product in the rain or in
a damp environment. Keep work
area well lit. Do not use power tools
near gasoline or flammable liquids.
Keep workshop at a comfortable
temperature so your hands are not
cold. Connect machines that are
used in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum. Use only
extension cables that are approved for
outdoor use.

6. The accessory or attachment must be

kept level and stable at all times.

7. Keep work area clean. Cluttered

workshops and benches can cause
injuries. Ensure there is sufficient
room to work safely.

8. Secure idle tools. When not in use,

tools should be stored in a dry and
high or locked up place, out of reach
of children.

9. For best control and safety use

both hands on the power tool and
attachment. Keep both hands away
from cutting area. Always wait for
the spindle and cutter to stop rotating
before making any adjustments.

10. Always keep guards in place and in

good working order.

11. Remove any nails, staples and other

metal parts from the workpiece.

12. Maintain tools and cutters with care.

Keep cutters sharp and clean for
better and safer performance. Do
not use damaged cutters. Follow
instructions for lubricating and
changing accessories. Keep handles
dry, clean and free from oil and
grease.

13. Maintain accessories. Do not use

damaged accessories. Only use
accessories recommended by the
manufacturer.

14. Check damaged parts. Before

operation inspect the attachment,
the power tool, the cable, extension
cable and the plug carefully for signs
of damage. Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation.
Have any damage repaired by an
Authorised Service Agent before using
the tool or accessory. Protect tools
from impact and shock.

15. Do not use tool if switch does not turn

it on or off. Have defective switches
replaced by an Authorised Service
Agent.

16. Don’t over reach. Keep proper footing

and balance at all times. Do not
use awkward or uncomfortable hand
positions.

-2-

17. Don’t abuse the cable. Never carry

power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges. Always trail the power cord
away from the work area.

18. Connect dust extraction equipment.

If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.

19. Check all fixing and fastening nuts,

bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure. Periodically check when
machining over long periods.

20. Stay alert. Watch what you are

doing. Use common sense. Do not
operate tools when you are tired,
under the influence of drugs or
alcohol.

21. Personal Protective Equipment

(PPE). All PPE must meet current
UK and EU legislation.

22. Do not leave tools running

unattended. Do not leave tool until it
comes to a complete stop.

23. Always clamp workpiece being

machined securely.

24. Only use cutting tools for

woodworking that meet EN847­1/2 safety standards, and any
subsequent amendments.

25. Vibration levels. Hand held power

tools produce different vibration
levels. You should always refer to
the specifications and relevant Health
& Safety Guide.

26. Use the attachment with the power

tools and accessories specified in this
manual only. Do not force the tool or
attachment to do a job for which it is
not designed.

Version 6.1 01/2014 PT1

PH/JIG/M

POCKET HOLE CONCEPT

A pocket hole concept involves clamping a
pocket hole jig to one piece of the material to
be joined in the jig and boring two counter­bored holes with a special stepped drill. This
piece of material is joined to the other piece
and assembled with 30mm long self-tapping
screws, which once driven into the material
will provide a strong joint.

No pilot hole is required, but wood glue should
be used to provide a strong long lasting joint.
The screw removes the need for clamping and
the component can be handled whilst the glue
is drying.

It is ideally suited for use with 19mm (3/4”)
thick material because the distance from the
base of the jig to the drill guide, combined with
the angle of the screws, causes the screw to
exit the 19mm material at its centre.

An accessory stepped drill bit with collar
Ref. SNAP/PHD/95 is available with a 1/4”
hex quick-change fitting, which allows faster
tool change.

ITEMS ENCLOSED

1 x Mini Pocket Hole Jig with long base and

columns

1 x Short base

1 x Stepped drill 9.5mm (3/8”) diameter x

150mm long HSS

1 x Depth collar for stepped drill

1 x Square drive screwdriver bit

No.2 x 150mm long

50 x Self-tapping square head screws

No.7 x 30mm

1 x Hex key 4mm A/F

1 x Hex Key 2.5mm A/F

1 x Manual

1 x Guarantee registration card

ITEMS REQUIRED

n Drill with minimum 10mm chuck.

n Hand tools.

n Clamps.

-3-

PH/JIG/M

MINI POCKET
HOLE JIG

DESCRIPTION OF PARTS

D

D

C

C

N

H

A

O

P

N

J

I

J

K

P

L

L

M

B

K

A Jig base

B Short (flush base)

C Guide columns with solid bushes

D Solid bush drill guide hole

E Stepped drill

F Stepped drill depth collar

G Depth collar hex key 2.5mm A/F

H Long square drive screwdriver bit No.2 x

150mm long for self-tapping screws

F

E

I Square drive self-tapping screw

G

J Scale marker

K

Scale marker fixing screw

L Guide column locking screw

M Guide column locking screw hex key

4mm A/F

N Guide column locking screw nut

O

Wood waste clearance hole

P Base T-Slot

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PH/JIG/M

0

1010 2020

ASSEMBLY & ADJUSTMENT

Setting up the Long or Short Base

The jig is supplied with two bases long and short.
The long base has a built in stop and is used for
standard pocket hole joining, whereas the short
base is flush and allows the jig to be set to suit
certain material thicknesses and for repair work.

Fitting the Long Base

Fit the guide columns to the long base using
two M5 guide column locking screws and two
M5 nuts. Place the machine screws through the
column holes and loosely thread the nuts onto
the machine screws. Ensuring the wood waste
clearance holes in the columns point away from
each other, slide the nut and assembly into the
T-slot in the long base, and tighten slightly with
the 4mm A/F hex key. Fit the scale marker using
the scale marker fixing screws into the base of
the guide columns and loosely tighten with the
4mm A/F hex key, ensuring the guide columns
can still slide.

Fitting the Short Base

Fit the guide columns to the short base using
two M5 guide column locking screws and two
M5 nuts. Place the machine screws through the
column holes and loosely thread the nuts onto
the machine screws. Ensuring the wood waste
clearance holes in the columns point away from
each other, slide the nut and assembly into the
T-slot in the short base, and tighten slightly with
the 4mm A/F hex key. The short base for some
applications will not need the scale markers to
be fitted.

Setting Pocket Hole Centres

The mini pocket hole jig
has variable distance
drill guide columns to
allow material of min.
width of 38mm
(1-1/2”) to be joined.

The adjustable
guides can be
locked at various
positions allowing
hole centres of
18mm to 54mm
per set up.

18mm - 54mm

The jig has scale markers that screw into the
underside of the guide columns and can be used
to position the guide columns to a scale on the
bases. The scale markers are used with both the
long and short bases. The scale markers also
provide secondary fixing for the guide columns.

20

10

0

10

20

For some applications with the short base the
scale markers are not used.

Using the scale markers position the guide
columns to the scale, to set the width centres.

Once the guide columns are in the correct
position, gently tighten the scale marker screws
(do not over tighten). Lock the guide columns
in the position using the guide column locking
screws and a 4mm A/F hex key. Ensuring guide
columns are upright.

Clamping

The jig must be clamped securely when drilling.
The jig and component can be clamped together
to a workbench using suitable clamp(s).

The clamp should be placed on the base is
access allows, alternatively the guide columns
could be clamped.

Ensure work position is comfortable,
keep proper footing at all times.
Consider working environment
before using tools.

Ensure component is held securely to

0

1010 2020

a workbench and placed at a suitable
and comfortable work height.

-5-

PH/JIG/M

Setting the Drill Bit Depth

The depth collar on the drill is used to control the
depth of the pocket, which also sets the length
of the screw that protrudes through and into the
joining piece.

n To set the depth collar on the stepped drill,

loosen the collar set screw using the 2.5mm
A/F hex key and place onto the shank of the
drill about 50mm down.

n Lightly tighten the set screw to lock the collar

onto the drill.

n Put the stepped drill with collar fitted into the

bushed hole in the column, which is fitted to
the long base, until the collar touches the top
of the bush.

n Gently loosen the set screw on the collar and

adjust the depth of the drill so that the end of
the drill tip is about 3mm above the base (a
packing piece or coin can be used).

n Tighten the set screw securely. The collar

is now set for 30mm long screws and for
timber 16mm to 22mm thick. This gives
approximately half of the screw into each
workpiece.

n Check collar position is correct before

beginning to drill.

through the face of the jointing piece. If too
shallow the screw may not enter into the joint
sufficiently.
When working with thin material (16mm) and
mitres, the counter-bored hole will need to be
shallower than standard. Shallower counter­bored holes will result in the head of the screw
being closer to or even above the surface, this
is acceptable in certain applications where the
head of the screw is invisible from view.

Long base fitted

By adjusting the collar back or forward will give
a deeper or shallower pocket. If the depth collar
position is set too deep the screw may protrude

3mm

30mm

A

B

20mm

15mm15mm

30mm

10mm

Before using the pocket hole jig for
the first time, it is recommended that
a number of trial cuts are made in
waste timber as this will allow the
drill to bed into the drill guide bushes
in the columns. During the bedding
in process there will be evidence of
some metal swarf.

-6-

PH/JIG/M

OPERATION

Material Thickness

Long Base

For timber from 16mm to 38mm the long base is
used. If the material is thinner than the optimal
19mm thickness the screw will not exit in the
centre and likewise if thicker material is used.

Even though the screw does not exit in the
centre a tight joint will still be created. As
the material gets thicker however it may be
advisable to put the pocket holes on multiple
sides of the component or use the short base.

For timber 32mm to 38mm thick set the collar
110mm from the drill tip, and the base 19mm
from the edge of the timber.

110mm

Short base fitted

19mm

Please note these measurements are
a guideline only. Adjustments may
need to be made for different timber
thicknesses. Trial cuts should be made
in waste material before drilling into
the workpiece.

Short Base

For timber thicker than 22mm the short base
is recommended to centre the pocket hole in
the timber. This base is also recommended for
use when repairing existing joints which need
strengthening. For timber 22mm to 32mm thick
set the collar 98mm from the drill tip and the
base 7mm from the edge of the timber.

98mm

Short base fitted

When using the short base for repair
work ensure that the pocket hole and
drill heights are set correctly. This
ensures the drill or screw does not
come right through the component.
Before any repair work is carried out
it is advisable to drill a test pocket
hole and test a screwed joint on
similar material thickness beforehand.

7mm

-7-

PH/JIG/M

Pocket Hole Spacing

When boring framing material, two pocket holes
should be used to keep the timber from twisting.
When working with long pieces of timber to
create a board (jointing edge to edge) to make
a table top for example, single pockets can be
drilled at between 150mm to 200mm centres.

n Switch on drill at full speed (clockwise

direction) and drill into the component until the
collar touches the bush. Gently pulling drill in
and out whilst drilling will allow wood chips to
clear more easily.

n Once depth is reached switch drill off and

withdraw drill bit from drill guide.

n Repeat for other pocket hole and then remove

component.

n Repeat operation for the remaining pieces.

Do not push hard on the drill until the
drill pilot tip of the drill bit is fully into
the work piece and the counterbore
section is actually cutting.

Use a high drilling speed to increase
drill life (2000 rpm or higher).

Drilling the Pocket Holes

Boring the counter-bored hole involves drilling
with a stepped drill into one of the joint pieces.

n Once the collar depth and base is set, clamp

the jig to the timber tightly using an ‘F’ clamp

or bar clamp.

Make sure the jig and component
are clamped securely before drilling.

n Fit the drill bit with depth collar already set

into the chuck of the drill used.

n Place drill bit into top section of the bush hole

in drill guide. Do not place the drill tip against
the component.

Keep the drill bit sharp.

Make sure drill bit is held in chuck
securely. If the drill spins loose in the
chuck the shock can break the drill
bit tip.

Place the drill bit into the top section
of the drill guide hole before spinning.

Do not place the drill tip against the
component until the drill is at full
speed.

-8-

PH/JIG/M

Assembling the Joint

Self-tapping pocket hole screws do not need
to have pilot holes drilled, even in hardwoods.
Other types of screws can work in the jig but
the self-tapping screws reduce splitting in the
timber and are hardened to reduce breakage.
Whenever possible use glue on the joint unless
it is necessary to disassemble the joint.

To aid assembly on corner joints, it is advisable
to use a high batten, clamped to the bench. The
components can be pushed against it to keep
the two parts flush to each other, whilst screwing
them together.

When assembling edge to edge joints it is
advisable to use a face clamp to keep both parts
flush. The face clamp can be adjusted to suit
material thickness by adjusting the locking nut
on the handle of the face clamp. The larger pad
on the clamp should be on the face side of the
material.

Component

Batten

Square Drive Bit

Component

Bench

The screw should be driven into the component
using a torque control screwdriving drill. The
torque control allows control of the tightness
of the screws into the wood and minimise the
possibility of stripping the screw. The longer
square drive screwdriver bit is used for most
pocket hole screw driving applications. The
shorter bit allows for use in tight spaces. The
screwdriver bits have 1/4” quick change shanks
and can be used directly into a drill chuck or
more conveniently into a Trend Snappy quick
change drill chuck Ref. SNAP/QC.

If a torque control screwdriver is not available
start to screw with a conventional drill and then
finish off by hand using a square drive hand
screwdriver or the Trend Snappy Handriver
Ref. SNAP/HAND/1.

If access to the screws are tight the screwdriver
bits can be fitted into a 1/4” socket fitted to a
ratchet or use a flexible shaft screwdriver.

Ref. PH/CLAMP/F6 available as an accessory.

After use, store jig carefully.

-9-

PH/JIG/M

APPLICATIONS

Frame Corner Joints – faster and stronger than
dowel and biscuits. Self clamping whilst glue is
drying.

Mitred Frame Corner Joints – for narrow
frames a single pocket hole is necessary. Cut
the mitre and rout any rebates before boring
the pocket holes. For material less than 50mm
wide it may be necessary to tilt the pocket hole
piece so that the hole is not perpendicular to the
mitred edge.

Square Corner Joints – faster and stronger
than dowel and biscuits. Self clamping whilst
glue is drying.

T- Joints – faster and stronger than dowel and
biscuits. Self clamping whilst glue is drying.

When changing material or joint
application, test the depth of the drill
and collar before drilling into the
workpiece. Test drill in waste
pieces of the same thickness. Then
drill a screw into the pocket joint only
and lay it against the jointing piece to
see if screw depth is correct.

-10-

PH/JIG/M

Angled Joints – eliminates difficult clamping
up. The joint is created not by cutting each mitre
to half the angle but by cutting angle on one
jointing piece and drilling pocket holes into the
square piece. The method results in the mitred
edge having an overhang, which will need to be
removed by plane or sander.

Curved Joints – this uses the same technique
as the angled joint, but the angles will be
shallower (5° to 15°). The overhang will need to
be removed as previous.

Mitred Corner Joints – joining two pieces with
45° mitres with the pocket jig is not advisable,
however a 90° change of direction can be
created by using a bevel-jointing piece. The joint
comprises of a 90° infill piece with 45° mitres on
both sides.

Plinths – faster and stronger than dowel and
biscuits.

-11-

PH/JIG/M

Edge to Edge Joints – allows narrow strips to
be jointed to create wider boards such as a table
top.

Post and Rail Joints – pocket holes allow
strong table and chair joints. For fitting table
tops to rails, the rails will need to be pocket hole
drilled. To allow for the movement of the timber
as it expands and contracts the hole must be
slightly over size. This is achieved by lifting
the rail about 3mm off the base of the jig. This
should allow the pilot tip of the drill to break
through the end of the timber, giving the screw
space for some movement. Alternatively move
the rail sideways slightly to drill another pocket
hole (interlocking) allowing a slot for the screw.

Edging of countertops or shelving – quick and
easy way to join edging onto plywood, MDF or
Particle board shelves.

Jig making – very useful for jig making and
temporary assembly operations. Ideal for routing
jigs.

Framed Panel (Cabinet) Joints – pocket
holes can be used for almost all framed cabinet
carcass construction.

-12-

PH/JIG/M

ACCESSORIES

Please use only Trend original accessories. Please use only Trend original spare parts and

Self Tapping Screws Square Drive

Standard Thread No.7x30mm.
Pack 500
Ref. PH/7X30/500

Self Tapping Coarse Thread
Screws Square Drive

Coarse Thread No.7x30mm.
For softer woods, plywood and
particle board
Pack 500
Ref. PH/7X30/500C

Quick Release Shank Drill Bit

Ref. PH/DRILL/95Q

MAINTENANCE

accessories.

The accessory has been designed to operate
over a long period of time with minimum of
maintenance. Continual satisfactory operation
depends upon proper tool care and regular
cleaning.

Cleaning

n Keep the threads and clamp mechanism clear

of sawdust and resin build-up.

n Regularly clean with a soft cloth.

Lubrication

n Periodically lubricate the holes in the guide

columns with PTFE dry lubricant.

Drill Bit Care

Pocket Hole Plug Cutter

A tool steel pellet cutter that is used in a
pillar drill to allow plugs to be made to cover
the pocket hole.

Allows plugs up to 52mm long to be created
in end grain.
Ref. PH/PC/95

n Ensure the drill bit is sharp.

n Check tightness of depth collar set screw.

Storage

n After use store jig in its packaging or in a

cupboard.

Face Clamp

Ref. PH/CLAMP/F6

No.2 Square Drive Bit 75mm

Ref. SNAP/SQ/2A

ENVIRONMENTAL PROTECTION

Recycle raw materials instead of disposing
as waste.

Packaging should be sorted for environmental­friendly recycling.

The product and its accessories at the end of its
life should be sorted for environmental-friendly
recycling.

GUARANTEE

All Trend products are guaranteed against
any defects in either workmanship or material,
except products that have been damaged due to
improper user or maintenance.

-13-

PH/JIG/M

PH/JIG/M

Please use only Trend original spare parts.

PH/JIG - SPARE PARTS LIST v1.0 01/2014

No. Qty. Desc. Ref.

1 1 Base Long WP-PHJM/01
2 1 Base Short WP-PHJM/02
3 2 Guide Column with Solid Bush WP-PHJM/03
4 2 Machine Screw Cap M5 x 20mm Skt WP-SCW/122
5 2 Hex Nut M5 WP-NUT/05
6 2 Scale Marker WP-PHJM/06
7 2 Hex Screw Cap M5 x 14mm Skt WP-SCW/123
8 0 Screw Pocket Hole Self Tapping Dome No.7 x 30mm
Square Pack of 500 PH/7X30/500
9 1 Hex Key 2.5mm A/F WP-AP/25
10 1 Depth Collar for Stepped Drill PH/COLL/95
11 1 Stepped Drill 9.5mm (3/8”) Diameter x 150mm Long HSS PH/DRILL/95
12 1 Square Drive Screwdriver Bit No.2 x 150mm long SNAP/SQ/2B
13 1 Hex Key 4mm A/F WP-AP/04
14 1 Manual MANU/PH/M

-14-

PH/JIG/M

MINI POCKET
HOLE JIG

MINI POCKET

MINI POCKET

HOLE JIG

MINI POCKET
HOLE JIG

PH/JIG/M - SPARE PARTS DIAGRAM v1.0 01/2014

3

3

5

1

5

4

11

4

13

10

9

14

6

6

7

7

12

2

8

-15-

PH/JIG/M

TROUBLE SHOOTING

Fault Cause Remedy

n Drill guide columns move Fixing screw not tight. Tighten fixing screw with hex key.

when drilling.

n Screw protudes through Depth collar set too high causing Adjust height of collar on drill bit

face of mating piece. drill bit to drill too deep. with hex key.

Jig base too close to edge of Move jig base further away from

workpiece (on short base). the edge of the workpiece.

n Workpieces will not pull Occurs on very hard woods, Clamp material more tightly

together tightly when when threads of self tapping or adjust collar so drill point
being assembled. screw are holding on both nearly breaks through first
pieces of material and pushing piece of material.
them apart.

n Workpieces do not sit Screws tend to follow grain of the Clamp more securely to

flush or move when being wood. prevent material movement
assembled. when assembling. Use face
clamp for edge to edge joints.

-16-

MANU/PH/M v1.0

© Copyright Trend 2014. No part of this publication may be reproduced, stored or transmitted in any form without prior permission.

Our policy of continuous improvement means that specifications may change without notice. Trend Machinery and Cutting Tools

cannot be held liable for any material rendered unusable or any form of consequential loss. E&OE

RECYCLABLE

Trend Machinery & Cutting Tools Ltd.

Odhams Trading Estate St Albans Road
Watford WD24 7TR England

Tel: [phone]
[e-mail]
www.trend-uk.com