CRT
MK3
Please read these instructions before use.
CRT/MK3
Dear Customer
Thank you for purchasing this Trend product, we
hope you enjoy many years of creative and
productive use.
Please remember to return your guarantee card
within 28 days of purchase.
Please read these instructions before use.
CONTENTS
TECHNICAL DATA _____________________1
SAFETY____________________________2-3
ELECTRICAL SAFETY _________________4
EC DECLARATION OF CONFORMITY_____5
ITEMS ENCLOSED ____________________5
DESCRIPTION OF PARTS _______________6
ASSEMBLY ________________________7-17
- Router Compatibility ___________________9
- Mounting Router to Insert Plate _________10
- Mounting Table to Workbench __________11
- Mounting No Volt Release Switch _______11
- Fitting Insert Rings ___________________12
- Fitting Back Fence ___________________13
- Fitting Guards ____________________14-15
- Fitting Mitre Fence and Pushstick _______16
- Fitting Cable Management Clips_________16
OPERATION
- No-Volt Release Switch ________________18
- Back Fence Adjustment _______________19
- Edge Moulding and Grooving ___________20
- Stopped Moulding ____________________21
- Mitre Fence _________________________22
- Lead-On Pin ________________________23
- Edge Planing________________________24
OPTIONAL ACCESSORIES_____________25
MAINTENANCE ______________________26
ENVIRONMENTAL PROTECTION _______26
GUARANTEE ________________________26
SPARE PARTS
- Spare Parts List ___________________27-28
- Spare Parts Diagram__________________IB
TECHNICAL DATA
Voltage: UK & Eire 240V
Europe 230V
On/off switch No-volt release
Dimensions (width x depth) 610 x 405mm
Table height 410mm
Cutter diameter max. 86mm
Loss of cutting depth due
to table thickness 6.35mm
Maximum workpiece height 60mm
Weight 12.8kg
Fuse: UK & Eire 240V 13A in plug
Europe 230V 10A in mains
The following symbols are used throughout this
manual:
Denotes risk of personal injury, loss of
life or damage to the tool in case of nonobservance of the instructions in this
manual.
Denotes risk of electric shock.
Refer to the instruction manual of
your power tool.
This unit must not be put into service until it has
been established that the power tool to be
connected to this unit is in compliance with
2006/42/EC (identified by the CE marking on the
power tool).
INTENDED USE
The unit is intended for stationary operation of
portable routers for the cutting of wood or wood
based material when suitable cutter is fitted. It is
not intended for continuous production or
production line use.
If you require further safety advice,
technical information or spare parts,
☎
please call Trend Technical Support or
visit www.trend-uk.com
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CRT/MK3
SAFETY
WARNING:
Observe the safety regulations in the
instruction manual of the power tool to be
used. Please read the following
instructions carefully. Failure to do so
could lead to serious injury. When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury. Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.
PLEASE KEEP THESE
INSTRUCTIONS IN A SAFE PLACE.
The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.
Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.
Users must be competent with
woodworking equipment before using our
products.
IMPORTANT NOTE:
Residual Risk. Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms. Power tools must
therefore always be operated with
caution!
General
1. Disconnect power tool and attachment
from power supply when not in use,
before servicing, when making
adjustments and when changing
accessories such as cutters. Ensure
switch is in “off” position. Always
ensure cutter has stopped rotating.
2. Always mount the power tool,
accessory or attachment in conformity
with the instructions. Only use
attachment and accessories specified
in the power tool manual. The tool or
attachment should not be modified or
used for any application other than
that for which it was designed. Do not
force tool.
3. Keep children and visitors away. Do
not let children or visitors touch the
tool, accessory or attachment. Keep
children and visitors away from work
area. Make the workshop child proof
with padlock and master switch.
4. Dress properly. Do not wear loose
clothing or jewellry, they can be
caught in moving parts. Rubber gloves
and non-skid footwear is
recommended when working
outdoors. Wear protective hair
covering to contain long hair.
5. Consider working environment. Do not
use the product in the rain or in a
damp environment. Keep work area
well lit. Do not use power tools near
gasoline or flammable liquids. Keep
workshop at a comfortable
temperature so your hands are not
cold. Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum. Use only
extension cables that are approved for
outdoor use.
6. The accessory or attachment must be
kept level and stable at all times.
7. Keep work area clean. Cluttered
workshops and benches can cause
injuries. Ensure there is sufficient
room to work safely.
8. Secure idle tools. When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.
9. For best control and safety use both
hands on the power tool and
attachment. Keep both hands away
from cutting area. Always wait for the
spindle and cutter to stop rotating
before making any adjustments.
10.Always keep guards in place and in
good working order.
11.Remove any nails, staples and other
metal parts from the workpiece.
12.Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance. Do not
use damaged cutters. Follow
instructions for lubricating and
changing accessories. Keep handles
dry, clean and free from oil and
grease.
13.Maintain accessories. Do not use
damaged accessories. Only use
accessories recommended by the
manufacturer.
14.Check damaged parts. Before
operation inspect the attachment, the
power tool, the cable, extension cable
and the plug carefully for signs of
damage. Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have any
damage repaired by an Authorised
Service Agent before using the tool or
accessory. Protect tools from impact
and shock.
15.Do not use tool if switch does not turn
it on or off. Have defective switches
replaced by an Authorised Service
Agent
16.Don't over reach. Keep proper footing
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-2-
and balance at all times. Do not use
awkward or uncomfortable hand
positions.
17.Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges. Always trail the power cord
away from the work area.
18.Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.
19.Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure. Periodically check when
machining over long periods.
20.Stay alert. Watch what you are doing.
Use common sense. Do not operate
tools when you are tired, under the
influence of drugs or alcohol.
21.Personal Protective Equipment (PPE)
for eye, ear and respiratory protection
must be worn. All PPE must meet
current UK and EU legislation.
22.Do not leave tools running
unattended. Do not leave tool until it
comes to a complete stop.
23.Always clamp workpiece being
machined securely.
24.Only use cutting tools for
woodworking that meet EN847-1/2
safety standards, and any
subsequent amendments.
25.Vibration levels. Hand held power
tools produce different vibration
levels. You should always refer to the
specifications and relevant Health &
Safety Guide.
Routing Safety
1. Read and understand instructions
supplied with power tool, attachment
and cutter.
2. Keep hands, hair and clothing clear of
the cutter.
3. Remove adjusting keys and
spanners. Check to see that keys and
adjusting spanners are removed from
the router tool, cutter and attachment
before turning router on. Make sure
cutter can rotate freely.
4. Noise. Take appropriate measures for
the protection of hearing if the sound
pressure of 85dB(A) is exceeded.
Routing sound pressure may exceed
85dB(A), so ear protection must be
worn.
5. Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.
CRT/MK3
6. Respiratory protection. Wear a face or
dust mask, or powered respirator.
Dust masks/filters should be changed
regularly.
7. Do not switch router on with the cutter
touching the workpiece. At the end of
the cut, release the router plunge and
allow spindle to stop rotating. Never
use the spindle lock as a brake
8. The direction of routing must always
be opposite to the cutter's direction of
rotation. Do not back-cut or climb-cut.
9. Check before cutting that there are no
obstructions in the path of the router.
Ensure there are no obstacles
beneath workpiece when cutting full
thickness, and that a sacrificial work
surface is used.
Router Cutter Safety
1. Cutting tools are sharp. Care should
be taken when handling them. Do not
drop cutters or knock them against
hard objects. Handle very small
diameter cutters with extra care.
Always return cutter to its packaging
after use.
2. Always use cutters with a shank
diameter corresponding to the size of
the collet installed in your tool.
3. The maximum speed (n.max) marked
on the tool, or in instructions or on
packaging shall not be exceeded.
Where stated the speed range shall
be adhered to. Recommended speeds
are shown in the Trend Routing
Catalogue and/or website.
4. Always use router cutters in a router.
Drill and boring bits must not be used
in a router. Router cutters must only
be used for the material cutting
application for which they are
designed. Do not use on metal or
masonry.
5. Never use cutters with a diameter
exceeding the maximum diameter
indicated in the technical data of the
powertool or attachment used.
6. Before each use check that the cutting
tool is sharp and free from damage.
Do not use the cutting tool if it is dull,
broken or cracked or if in any other
damage is noticeable or suspected.
7. Cutters should be kept clean. Resin
build up should be removed at regular
intervals with Resin Cleaner
use of a PTFE dry lubricant will
reduce resin build up. Do not use
PTFE spray on plastic parts.
8. When using stacked tooling (multi-
blade, block and groover etc.) on a
spindle arbor, ensure that the cutting
edges are staggered to each other to
reduce the cutting impact.
9. Cutter shanks should be inserted into
the collet all the way to the line
®
. The
indicated on the shank. This ensures
that at least
held in the collet. Ensure clamping
surfaces are cleaned to remove dirt,
grease, oil and water.
10.Observe the correct assembly and
fitting instructions in the router
instruction manual for fitting the collet,
nut and cutter.
11.Tool and tool bodies shall be clamped
in such a way that they will not
become loose during operation. Care
shall be taken when mounting cutting
tools to ensure that the clamping is by
the shank of the cutting tool and that
the cutting edges are not in contact
with each other or with the clamping
elements.
12.It is advisable to periodically check
the collet and collet nut. A damaged,
worn or distorted collet and nut can
cause vibration and shank damage.
Do not over-tighten the collet nut
13.Do not take deep cuts in one pass;
take several shallow or light passes to
reduce the side load applied to the
cutter and router. Too deep a cut in
one pass can stall the router.
15.In case of excessive vibrations whilst
using the router stop immediately and
have the eccentricity of the router,
router cutter and clamping system
checked by competent personnel
15.All fastening screws and nuts should
be tightened using the appropriate
spanner or key and to the torque
value provided by the manufacturer.
16. Extension of the spanner or
tightening using hammer blows shall
not be permitted.
17.Clamping screws shall be tightened
according to instructions provided by
the manufacture. Where instructions
are not provided, clamping screws
shall be tightened in sequence from
the centre outwards.
3
⁄4of the shank length is
Using Routers in a Fixed Position
1. Attention should be made to the
HSE’s Safe Use of Vertical Spindle
Moulding Machines Information Sheet
No.18 and any revisions.
2. After work, release the router plunge
to protect the cutter.
3. Always use a push-stick or push-block
when making any cut less than
300mm in length or when feeding the
last 300mm of the cut.
4. The opening around the cutter should
be reduced to a minimum using
suitably sized insert rings in the table
and closing the back fence cheeks or
fitting a false fence on the back fence.
5. Whenever possible use a work
holding device or jig to secure
-3-
component being machined. Ensure
any attachment is securely fitted to the
workbench, with table surface at
approximately hip height.
6. Use a No-Volt Release Switch. Ensure
it is fixed securely, easily accessible
and used correctly.
7. In router table (inverted) mode, stand
to the front right of the table. The
cutter will rotate anti-clockwise when
viewed from top so the feed direction
is from the right (against the rotation of
the cutter). In overhead mode, stand
to the front left of the machine table
and the feed direction is from the left.
8. Do not reach underneath table or put
your hands or fingers at any time in
the cutting path while tool is connected
to a power supply.
9. Never thickness timber between the
back of the cutter and the back fence.
Useful Advice when Routing
1. Judge your feed rate by the sound of
the motor. Feed the router at a
constant feed rate. Too slow a feed
rate will result in burning.
2. Trial cuts should be made on waste
material before starting any project.
3. When using some attachments e.g. a
router table or dovetail jig, a fine
height adjuster is recommended.
4. When using a template guide bush,
ensure there is sufficient clearance
between cutter tip and inside edge of
bush and that it cannot come into
contact with collet and nut. Ensure
cutter and guide bush are concentric.
Router Cutter Repair/Maintenance
1. Repair of tools is only allowed in
accordance with the manufacturers
instructions.
3. The design of composite (tipped) tools
shall not be changed in process of
repair. Composite tools shall be
repaired by a competent person i.e. a
person of training and experience, who
has knowledge of the design
requirements and understands the
levels of safety to be achieved.
4. Repair shall therefore include, e.g. the
use of spare parts which are in
accordance with the specification of
the original parts provided by the
manufacturer.
5. Tolerances which ensure correct
clamping shall be maintained.
6. Care shall be taken that regrinding of
the cutting edge will not cause
weakening of the body and the
connection of the cutting edge to the
body.
Version 7.1 06/2006
ELECTRICAL SAFETY
CRT/MK3
Mains Plug Replacement
(UK & Ireland only)
Always check the condition of the cable and plug
before starting with your work.
Should your mains plug need replacing and you
are competent to do this, proceed as instructed
below. If you are in doubt, contact an authorised
Trend repair agent or a qualified electrician.
■ Disconnect the plug from the supply.
■ Cut off the plug and dispose of it safely; a
plug with bared copper conductors is
dangerous if engaged in a live socket outlet.
■ Only fit 13 Amperes BS 1363A approved
plugs fitted with a 13 Amp A.S.T.A approved
BS 1362 fuse (1).
■ The cable wire colours, or a letter, will be
marked at the connection points of most good
quality plugs. Attach the wires to their
respective points in the plug (see below).
Brown is for Live (L) (2) and Blue is for
Neutral (N) (3).
■ Before replacing the top cover of the mains
plug ensure that the cable restraint (4) is
holding the outer sheath of the cable firmly
and that the two leads are correctly fixed at
the terminal screws.
13 AMP
1
2
3
4
For 115V units with a power rating exceeding
1500W, we recommend to use a plug to BS4343
standard.
Never use a light socket.
Never connect the live (L) or neutral
(N) wires to the earth
pin marked E or .
Using an Extension Cable
■ If an extension cable is required, use an
approved triple core extension cable suitable
for the power input of this tool (see technical
data). The minimum conductor size is 1.5mm
■ When using a cable reel, always unwind the
cable completely.
■ Also refer to the table below.
Conductor size (mm
0.75 6
1.00 10
1.50 15
2.50 20
4.00 25
Voltage Amperes Cable rating (Amperes
115 0 - 2.0 6 6 6 6 6 10
2.1 - 3.4 6 6 6 6 15 15
3.5 - 5.0 6 6 10 15 20 20
5.1 - 7.0 10 10 15 20 20 25
7.1 - 12.0 15 15 20 25 25 -
12.1 - 20.0 20 20 25 - - -
230 0 - 2.0 6 6 6 6 6 6
2.1 - 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 - 12.0 15 15 15 15 20 20
12.1 - 20.0 20 20 20 20 25 -
2
) Cable rating (Amperes)
Cable length (m)
7.5 15 25 30 45 60
2
.
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CRT/MK3
EC DECLARATION OF
CONFORMITY
CRT/MK3
Trend declare that the attachment mentioned
above is in compliance with 2006/42/EC,
and has been designed in accordance with
EN60745-1 Annex M, EN12100-1, EN12100-2,
EN14121-1.
The tool also complies with directive
2006/95/EC.
Pushstick is made in compliance with
Harmonized Standard EN1870-1.
Managing Director
Jeff Willcocks
Trend Machinery & Cutting Tools Ltd
Unit 6 Odhams Trading Estate
St Albans Road, Watford
Herts, WD24 7TR
United Kingdom
MARKINGS ON TABLE
The following pictures are shown on the tool.
Read instruction manual before use.
Date Code Position
The year of manufacture is on a label next to the
rating plate.
ITEMS ENCLOSED
1 x Table top
4 x Legs and fixing screws
4 x Leg rails
1 x Back fence
2 x Fence cheeks
4 x Fence cheek knobs
1 x Top guard, top pressure and fixing knob
assembly
1 x Dust spout and fixing screws
2 x Back fence fixing knobs and bolts
1 x Side pressure and fixing knob assembly
2 x Edge planing rods
2 x Edge planing rod locking knob assemblies
16 x Leg rail fixing screws and nuts
1 x Insert plate and fixing screws
1 x No-volt release switch and fixing screws
1 x Mitre fence assembly
2 x Insert rings
1 x Lead-on pin
1 x Pushstick and pushstick park assembly bolts
2 x Table top scales (fitted)
1 x Back fence scale
4 x Bench mounting brackets and self tapping
screws
2 x Cable management clips and screws
1 x Spanner 10mm A/F
1 x Hex key 3mm A/F
1 x Router screw fixing pack
1 x Instructions
1 x Guarantee card
ITEMS REQUIRED
■ Phillips®No.2. screwdriver.
■ Router.
■ Hand tools.
■ User made bench.
■ Spanner 8mm A/F for mitre fence.
■ Slotted screwdriver for lead on pin.
-5-
CRT
CRAFTSMAN
ROUTER TABLE
MK3
DESCRIPTION OF PARTS
A Legs
B Insert plate
C Table top
D Back fence
E Fence cheek
F Top pressure
G Top guard
H Lead-on pin
I Mitre fence
J Switch
K Pushstick
L Insert rings
M Table top scales
N Side pressure
O Dust spout
P Bench mounting
bracket
CRT/MK3
Q Lead-on pin park
R Spanner
S Hex key 3mm AF
T Edge planing rod
U Edge planing rod
locking assembly
V Backfence scale
W Cable
management clips
X Leg rails long
Y Leg rails short
Z Router fixing
screw pack
AA Manual
AB Guarantee card
CRT
MK3
AA
Y
CRT MK3
GUARANTEE
AB
CDNE F IH O
G
B
M
U
Q
V
T
W
P
L
J
A
X
K
Z
Remove product feature labels
from backfence before use
R
S
-6-
CRT
CRAFTSMAN
ROUTER TABLE
MK3
ASSEMBLY
Assembly of Table and
Leg Frame
(overview)
CRT/MK3
Insert plate supplied
fitted into table top.
Prior to assembly and adjustments
always unplug the router table.
-7-
Leg Assembly
(underside view)
CRT/MK3
x16
x16
Bench Top
Assembly
(underside view)
-8-
x8
Use Phillips
No.2
screwdriver.
®
CRT/MK3
Router Compatibility
The insert plate is drilled to suit routers with TBC
hole configuration. The following routers use the
screws (B) supplied.
Make Router Model x Qty
TREND T3, T4, T5, T5 Mk2
TREND T9, T10, T11
BOSCH GOF1600A, 1700ACE
CMT CMT1E, CMT2E
DEWALT DW613, 614, 615
DEWALT
DRAPER PT1200V B X 2
ELU MOF96(E) MK2.
ELU MOF131, 177(E) Mk2
FELISATTI R346EC
MAKITA RP0910, 1110C
PERLES OF808(E) >1999, OF2-808(E), OF9(E)
TTECH TT/R127 B X 3
DW
624, 625E
Do not mount any power tools
not specified on this list.
For users wishing to fit other makes and models
of router, the router base plate and/or insert
plate will need to be re-drilled by the user.
Please see our website for further details.
Where possible it is advisable to use the existing
countersunk holes for M6 machine screws in the
insert plate and drill corresponding holes in the
router base plate. The router is then fitted using
the M6 machine screws, washers and nuts
(C or D).
For some machines M5 screws machine screws
(A) can be used to fit into the M5 holes in the
router base.
The fixing pack supplied with the table includes
the following machine screws.
A
M5x16mm
Screw
B X 2
B X 3
B X 3
B X 3
B X 2
B X 3
B X 2
B X 3
B X 3
B X 2
B X 2
C
M6x25mm
M6x15mm
D
M6x35mm
B
Countersink Hole Size
Screw Countersink Hole
size diameter diameter
M6 13mm 6mm
M5 10mm 5mm
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