Treif PUMA-CE 700 /EB, PUMA-CE /E HS, PUMA-CE /EB, PUMA-CE 700 /E, PUMA-CE 1100 /E Operating Instructions Manual

Operating Instructions

Id.No.: 123 842
Type: 194 / 195 / 394 / 395
Version: 09

TREIF - PUMA-CE /E
TREIF - PUMA-CE /EB
TREIF - PUMA-CE /E HS
TREIF - PUMA-CE /EB HS

- english -

TREIF - Maschinenbau GmbH Händler:
LEBENSMITTELTECHNIK
D-57641 Oberlahr
Telefon: 0 26 85 . 944-0
Telefax: 0 26 85 . 10 25
E-Mail: [e-mail]

1. Information on the operating in­structions

By all means read this page !

These operating instructions have been written for the buyer/operator,
the operating staff, and the maintenance staff of the machine TREIF
PUMA-CE ’electronic’. These instructions should be kept in the vicinity
of the machine at all times.
Only a good understanding of these operating instructions can prevent
failures of the machine TREIF PUMA-CE ’electronic’, and can guarantee
troublefree operation. The producer shall not assume any liability for
damage and operational failures which occur due to non-adherence to
these operating instructions.

This machine may only be handled by staff who have read and
under stood these operating instructions.

On-the-job safety symbol
You will find this symbol at all instructions related to work safety in these
operating instructions, for which there is a danger to health and life for
the operator. Hand all instructions related to work safety to other users
of the machine as well.
Apart from the instructions in these operating instructions, the universally
valid and regional safety and accident prevention regulations have to be
adhered to.

For the buyer/operator to read:
Ask your operating and maintenance staff to confirm that they have read
and understood these operating instructions. For this purpose use the
record in chapter 20 If you need some more copies of these operating
instructions, get in touch with your dealer or directly with TREIF Com­pany.

Publisher TREIF Maschinenbau GmbH

D-57641 Oberlahr

Production date 02/2005

Subject to modifications for the purpose of technical progress. The
illustrations and drawings of the machine in these operating instrutions
might differ from the machine supplied.

Information on the operating instructions

Page 2 02/2005 123842-GB

These operating instructions contain all necessary information on the
following subjects:

– Machine variants,

dimensions,
technical data
What can be cut on the machine TREIF PUMA-CE ’electronic’ ?

– Safety instructions

Read by all means !
Necessary safety instructions for troublefree and safe operation.

– These instructions describe how the machine is transported and how it

is made operational.
How is the trial run carried out ?
Adjustment for cutting operation (knife assembly)

– Instructions for the operation of the machine

Explanation of the operating panel
Method of operation of the control

– Explanation of the operating elements

Cutting instructions
How does the machine TREIF PUMA-CE ’electronic’ work ?
Types of knife available

– How is the machine TREIF PUMA-CE ’electronic’ cleaned thoroughly

and safely ?

– Necessary maintenance work to guarantee perfect function and perma-

nent readiness for operation of the machine.

– Help and remedies in case of failure

Service Menu
Adjustment of the display language.

– Advice on stockkeeping of spare parts

Maintenance and instruction records
Cutting programs: Your notes !

Information on the operating instructions

02/2005 123842-GB Page 3

Table of contents

1. Information on the operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2

2. EC - declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6

3. Dimensions and technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

3.1. Machine specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7

3.2. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8

3.3. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

3.4. Range of operation and intended application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

3.5. Centre of gravity of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11

4. General arrangement of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12

5. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14

5.1. On-the-job safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14

5.2. Warning signs on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17

6. Transport and erection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18

6.1. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18

6.2. Erection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18

6.3. Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20

6.4. Pneumatic connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 21

7. Fitting conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22

7.1. Dismounting conveyor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22

7.2. Fitting conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 22

7.3. Removing / fitting conveyor belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23

8. Trial run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 24

8.1. Sense of rotation test of the electric motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 25

8.2. Performance test of the safety switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26

9. Setting up operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 28

9.1. Product feed holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 28

9.2. Mount / Change of knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 29

10. Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 30

10.1. Conveyor belt in the insertion shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 30

11. Method of operation of the control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 32

11.1. Control panel - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 32

11.2. Additional operator console. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 32

11.3. General handli . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 33

11.4. Shortcut program selector keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 33

11.5. Cutting programs: number and type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 34

11.6. Minimum/maximum input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 35

11.7. Adjustment of mode of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 35

11.8. Program parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 36

11.9. Cutting zones - definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 38

11.10. Storage of cutting programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 39

11.11. Entering / modifying the product name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 40

11.12. Operating mode single knife (single). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 41

11.13. Operating mode double knife (single) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 42

11.14. Operating mode single knife ’RS’ Cutting within a cutting range . . . . . . . . . . . . . . . . . Page 43

11.15. Operating mode single knife ’RS’ Cutting within several cutting ranges. . . . . . . . . . . . Page 46

11.16. Operating mode single knife LS Cutting with empty cuts . . . . . . . . . . . . . . . . . . . . . . . Page 50

11.17. Conveyor control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 53

12. Cutting products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 54

12.1. Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 54

12.2. Determine start function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 54

12.3. Product placing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 54

12.4. Running the cutting program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 55

12.5. After the product feed holder has returned:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 55

12.6. The single-cut function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 56

12.7. Return travel limitation of the product feed holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 57

12.8. BRAKE RELEASE" push-button. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 58

Information on the operating instructions

Page 4 02/2005 123842-GB

13. Cutting instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 59

13.1. Types of knife available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 59

13.2. Place the product properly ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 60

13.3. Cutting with or without counter-blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 61

14. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 62

14.1. Preparatory work for cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 63

14.2. Instructions for cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 65

14.3. Cleaning and disinfection plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 66

14.4. Remounting after cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 68

15. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 70

15.1. Regular maintenance work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 70

15.2. Knife sharpening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 71

15.3. Greasing of the feed guide part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 72

15.4. Adjustment of the counterblade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 73

15.5. Height adjustment of the counter-blade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 76

15.6. Retensioning the conveyor belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 77

15.7. Setting spacing between conveyor and counterblade . . . . . . . . . . . . . . . . . . . . . . . . . Page 77

16. Fault finding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 78

17. Repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 80

18. Service Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 82

18.1. Call the service menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 82

18.2. General operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 83

18.3. Menu items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 83

18.4. Calibration routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 84

19. Stockkeeping of spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 85

20. Records. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 86

20.1. Instruction record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 86

20.2. Maintenance record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 86

21. Your cutting programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 87

Information on the operating instructions

02/2005 123842-GB Page 5

2. EC - declaration of conformity

EC - declaration of conformity

Page 6 02/2005 123842-GB

3. Dimensions and technical data

3.1. Machine specification

Different versions of the TREIF PUMA-CE ’electronic’ are available.
These variants differ in

the lenght of the infeed chamber

PUMA-CE 700 -E infeed length0700 mm
PUMA-CE 1100 -E infeed length 1.100 mm

Outlet side with or without conveyor

PUMA-CE -E without conveyor
PUMA-CE -EB with conveyor

High-Speed - Model

PUMA-CE Standard
PUMA-CE HS High-Speed

The identification plate of the machine will identify the variant of PUMA­CE ’electronic’.

Variante Model Infeed length Conveyor

-194 0 PUMA-CE 700 /E 700 mm no

-194 3 PUMA-CE 700 /EB 700 mm yes

-195 0 PUMA-CE 1100 /E 1.100 mm no

-195 3 PUMA-CE 1100 /EB 1.100 mm yes

-394 0 PUMA-CE 700 /E HS 700 mm no

-394 3 PUMA-CE 700 /EB HS 700 mm yes

-395 0 PUMA-CE 1100 /E HS 1.100 mm no

-395 3 PUMA-CE 1100 /EB HS 1.100 mm yes

xxxx xx.xxxxx.xxxx

Dimensions and technical data

02/2005 123842-GB Page 7

3.2. Dimensions

All specifications in mm

3.2.1 TREIF PUMA-CE ’electronic’ without conveyor

Dimensions in brackets ( ) for PUMA-CE 1100

Space requirement

Dimensions and technical data

Page 8 02/2005 123842-GB

3.2.2 TREIF PUMA-CE ’electronic’ with conveyor
Dimensions in brackets ( ) for PUMA-CE 1100

Space requirement

Dimensions and technical data

02/2005 123842-GB Page 9

3.3. Technical data

PUMA-CE

electronic

700 E 700 EB 1100 E 1100 EB 700 E

-HS

700 EB

-HS

1100 E

-HS

1100 EB

-HS
Type ( refer to chapter 3.1.) -194 0 -194 3 -195 0 -195 3 -394 0 -394 3 -395 0 -395 3
length x width x height refer to chapter 3.2.
weight 285 kg 305 kg 305 kg 325 kg 285 kg 305 kg 305 kg 325 kg
maximum feed length 700 mm 1100 mm 700 mm 1100 mm
maximum cross section of

product to be cut

220 x 240 mm

cut-off length

- with single knife

- with double knife

- with single knife ’RS’

- with single knife ’LS’

0,5 - 35 mm

continuously adjustable

0,5 - 25 mm continuously adjustable

0,5 - 250 mm* continuously adjustable

0,5 - 15 mm continuously adjustable

0,5 - 25 mm continuously adjustable
0,5 - 15 mm continuously adjustable

0,5 - 250 mm* continuously

adjustable

0,5 - 15 mm continuously adjustable

cuts per minute

- with single knife

- with double knife

200
400

280
560

conveyor speed - - - 1,5 - 30

m / min.

- - - 1,5 - 30
m / min.

- - - 1,5 - 30
m / min.

- - - 1,5 - 30
m / min.

operating voltage refer to type plate
connected load 3,4 kW 3,5 kW 3,4 kW 3,5 kW 3,4 kW 3,5 kW 3,4 kW 3,5 kW
equivalent continuous noise

level

< 75 dB (Ain idle operation)

min. temperature
of product

-4° Cel.

other temperatures to order

permissible ambient
temperature

0 to 40° Cel.

other temperatures to order

* In case of cut-off lengths exceeding 35 mm bzw. 25mm, the knife is rotated
inter­mittently. The machine should not be operated in this operating mode
permanently. The thermal motor switch could switch the machine off
for a short time.

3 .4. Range of operation and intended application

Use TREIF PUMA-CE ’electronic’ only to cut foodstuffs, such as meat,
sausage, cheese or fish. The temperature of the product must not drop
below -4° Celsius.

Use of the machine exceeding the above range is considered to be
unintended.

Thus, wood must not be cut on this machine, for example !
The producer shall not be held liable for damage occurring from uninten­ded use; the risk shall be borne by the user exclusively.
Intended use shall also include the observation of these operating
instructions and the adherence to the maintenance instructions.

ATTENTION: Serious damages to the knife and machine may
occur when cutting materials that are too hard or strongly
frozen, or as a result of foreign matter in the cutting channel!
This may also result in dangers to persons!

Dimensions and technical data

Page 10 02/2005 123842-GB

3.5. Centre of gravity of the machine

TREIF PUMA-CE elektronic without conveyor

TREIF PUMA-CE elektronic with conveyor

Dimensions and technical data

02/2005 123842-GB Page 11

4. General arrangeme nt of the ma chine

1.

Cover of the removal chamber

2.

Door latch

3.

Knife box door with integrated removal chamber

4.

Control panel

5.

Loading door

6.

Additional control panel

7.

Feed cover

8.

Main switch (Emergency-shut down)

9.

Pneumatik-Wartungseinheit

1 2 3 4 5 6 7

8 9

General arrangement of the machine

Page 12 02/2005 123842-GB

10.

Knife

11.

Counterblades

only for machines with conveyor

12.

Conveyor

13.

Conveyor support, adjustable in height

14.

Control panel for conveyor

10 11

12 13 14

General arrangement of the machine

02/2005 123842-GB Page 13

5. Safety

Read this chapter by all means before starting to operate the
machine !

5.1. On-the-job safety instructions

5.1.1 Intended use

– The use of the machine TREIF PUMA-CE ’electronic’ might be dange-

rous. For this reason the plant may only be operated by trained staff
applying it according to the intended use.
Intended use shall also include the observation of these operating
instructions and the adherence to the maintenance instructions.

– The machine TREIF PUMA-CE ’electronic’ has been designed to exclu-

sively cut foodstuffs, such as meat, sausage, cheese or fish. All other
uses of the machine exceeding the above range, such as cutting wood,
is prohibited.

5.1.2 Organisational measures

– The function of the safety equipment has to be checked every day before

starting the machine.

– Observe general legal and other binding regulations for the prevention

of accidents and for the protection of the environment in addition to these
operating instructions.

– The buyer/operator has to issue operating instructions in which the

competence during initial operation, handling, and maintenance is de-

fined.
– The machine must not stay unattended as long as it is in operation.
– The operator also has to take care that no unauthorized persons work

on the machine.
– At least once a jear, all safety-related equipment of the machine has to

be checked for perfect function by trained specialist staff.
– Occasionally, at least, the buyer/operator has to check the safety and

accident-conscious performance of his staff in compliance with these

operating instructions.
– In the event of sale or lease of the machine

- hand over the operating instructions.

- point out the safety instructions.

- inform TREIF Company of the sale in writing.

Safety

Page 14 02/2005 123842-GB

5.1.3 Qualification and duties of staff

– The machine TREIF PUMA-CE ’electronic’ may only be operated, main-

tained, and repaired by authorized, trained, and instructed staff. These
persons have to receive special instructions on the potential hazards.

– Every person who is involved in the erection, initial operation, handling,

and maintenance of the machine has to read and understand the
complete operating instructions, and especially the chapter on “safety
instructions”.

– Foreign-language staff is to be trained

especially intensive. The
buyer/operator has to convince himself of the fact that the foreign-lan­guage staff has really understood the operating instructions. If you should
require copies of foreign-language operating instructions, please get in
touch with your dealer or with TREIF Company directly !

– Untrained and tired staff is to be kept from working at the machine.

5.1.4 Safety instructions for operation

– The operator shall be obligated to report immediately any changes on

the machine which could adversely affect the safety.

– Never touch the knife edge !
– In the event of failure always switch off the main switch first of all ! In

addition, always disconnect the machine from the power outlet !

– The knife box cover may only be opened, if the main switch has been set

to position » O « !

– The knife box door may be opened only after the conveyor (if fitted) has

been dismounted.

– The machine should not be operated during a longer period of time

without cutting product.

– The cover of the removal chamber must be opened only after the knife

has come to a standstill.

– The loadirng door must be opened only after the product feed holder has

moved back.

– If the knife continues running with a cover open or the knife box door

open, the machine has to be switched off immediately. The machine may
not be put into operation again until after the failure has been remedied
by the TREIF aftersales service.

– When working in the open cutting area and when cleaning the knife,

always wear cut-proof gloves, a cut-proof apron as well as non-slipping
and cut-proof shoes.

– If one of the covers or the knife box door are opened during the cutting

process, the knife may come to a standstill within the chamber.
Danger of injury on the stationary knife !

– If the knife edge comes to a standstill inside the chamber after cutting

processes that have been terminated in the normal way (cf. drawing),
switch the machine off immediately.
The machine must not be reused until the knife brake has been readju­sted or replaced by the maintenance personnel.

Safety

02/2005 123842-GB Page 15

5.1.5 Safety instructions for cleaning

– Before starting any cleaning work on the machine, the main current

supply has to be interrupted and to be secured against unintentional
reconnection.

– The knife box door may be opened only after the conveyor (if fitted) has

been dismounted.
– Always lay down the dismounted parts in safe places !
– Never permit the knife to protrude from the edge of the table !
– During the cleaning process, bear in mind especially that standing knives

may cause severe injuries as well !
– When working in the open cutting area and when cleaning the knife,

always wear cut-proof gloves, a cut-proof apron as well as non-slipping

and cut-proof shoes.
– During cleaning, always use the personal protective equipment stated in

the DIN Safety Data Sheets for the detergents and disinfectants !
– Check the safety stickers on the machine for completeness and legibility

after every cleaning process. (Abschnitt 5.2)
– If the seal on the knife shaft becomes damaged, a breeding ground for

bacteria may develop inside the machine. After every cleaning process,

inspect the knife shaft seal for visible damage. If it is damaged, have it

replaced by the TREIF service engineer immediately

5.1.6 Notes on maintenance and repair work

– Before starting any maintenance and repair work on the machine, the

main current supply has to be interrupted and to be secured against

unintentional reconnection.
– Spare parts or accessories supplied by, respectively expressedly appro-

ved off by TREIF may be replaced or screwed to the machine only.

This applies especially for contactors “K1M”, “K1S” and “K3" !
– Unauthorized rebuilding and modification of the machine which could

impair the safety is prohibited.
– Always clean the knife, before you sharpen it !
– Get hold of the knife only at its non-cutting edge.
– Always put dismantled knives away in a safe place !
– Carry out a performance test of the safety switches after every mainten-

ance and repair work (cf. chapter 8.2).
– When working in the open cutting area and when cleaning the knife,

always wear cut-proof gloves, a cut-proof apron as well as non-slipping

and cut-proof shoes.

Safety

Page 16 02/2005 123842-GB

5 .2. W arning signs on the machine

Several warning signs have been attached to the machine. All of these
signs have to be in place, and have to be legible. If required, they can
be ordered.

1. Knife box:
DANGER OF INJURY BY CUTTING !

2. Machine casing right:
READ OPERATING INSTRUCTIONS !

3. Extraction lid:
DANGER OF INJURY BY CUTTING !

4. Back side of the machine:
ELECTRIC SHOCK!

5. Rear extraction shaft
WEAR CUT-PROOF GLOVES !

6. Rear extraction shaft
DANGER OF INJURY BY CUTTING !

1 2

4 5 6

3

Safety

02/2005 123842-GB Page 17

6. Transport and erection

6.1. Transport

We recommend to have the machine erected and connected by the
dealer only. It would be useful, if your own maintenance staff were
present during erection and connection.

Transport the machine as closely as possible to the site of erection,
before the packing is removed. Use a fork-lift truck or an elevating
truck to transport the machine.

Remove the packing, and examine the machine for possible transport
damage.

Advise the carrier immediately and in writing of any damage in transit.
Compare the delivery with the docket (delivery note) !

6.2. Erection

Use a fork-lift truck or a four-wheel lifting truck to move the machine
to its final erection site.

Attention: machines with conveyor

Dismantle the conveyor if you wish to move the machine with a fork
lift truck or elevating truck.
Dismounting the conveyor is described in chapter 7.1

Ne ve r drive the machine whe n the knife bo x door is ope n. D a nger
of tilting !

If the machine wobbles:

Compensate potential unevenness of the floor by means of the
jackscrew (24 mm) in the right-hand side, rear foot of the under­structure.

Counter the adjustment screw after setting.

Transport and erection

Page 18 02/2005 123842-GB

refer to chapter 6.2: Erection

If your machine is fitted with wheels: (optional extra)
A set of wheels is available as an optional extra for the TREIF PUMA-CE
’electronic’. The wheels shown on the right in the drawing are castors.

During cutting operations, the wheels must be retracted, i.e. the
machine must be resting on its feet !

Retracting/extending wheels:

Caution: Danger of pinching.
For reasons of safety, the ring spanner must only be applied
to the a xle bra cke t e xtension. (S ee illustra tion) O therwise your
fingers could get pinched.

Place the ring spanner supplied on the hexagon nut on the axle
mounting bracket.

Extend or retract the wheels as appropriate.

force required to fold out the

running gear

force required to fold in the

running gear

Moving the machine:

Caution:
Machines with running gear must not be moved manually
across “inclin es” with an angle of inc linati on g reater th an 5°.
If the m achi ne must b e mov ed o ver a s teeper inc lin e, a hand
lift or a forklift must be used.

On rising inclines, hold the machine by the handle as illustrated and
push upwards.

On falling inclines, hold the machine by the handle as illustrated and
pull downwards.

Danger of injury

Transport and erection

02/2005 123842-GB Page 19

6.3. Electrical installation

The machine has to be installed and secured by a chartered electrician
in compliance with the regulations applicable at the location of erection.

Please note the electric circuit diagram in the catalogue of spare parts
in the manual !

Please refer to the identification plate for the power of the back-up
fuse to be provided by the customer.

Check whether the operating voltage mentioned on the identification
plate corresponds to the voltage of your mains supply.
The permissible deviation is 5 % maximum.

It is imperative that the correct phase sequence of the supply voltage
is observed, when the machine is installed !

The machine has been set for “DOCKWISE PHASE SEQUENCE” in the
works of the producer.

If the three-phase socket has an anti-clockwise phase sequence, a
chartered electrician has to change two of the three phases of this
socket.

The installation of the machine has to be effected by means of a
plug-and-socket connection or by means of a lockable mains switch.

Transport and erection

Page 20 02/2005 123842-GB

6 .4. P neumatic connection

Pneumatic facility:

- Operating pressure: 6 bar

- Air consumption: max. 60 Ltr./min.

(Refer to label on the machine)

NOTE: The air supply must be free of oil and water !

Connection to the maintenance units takes place via a plug connector.

6.4.1 Adjustment/correction of operating pressure
The operating pressure of the compressed air supply must constantly be

adjusted to 6 bar. If the manometer indicator should show a different value:

Press the rotary knob (arrow) and twist until an operating pressure
of 6 bars is indicated.

Transport and erection

02/2005 123842-GB Page 21

7. Fitting conveyor

(only on machines with conveyor)

Attention: D ANGER OF TIL TING !
Whe n the conve y or is fitte d the ma chine is top he a vy whe n the
knife box door is opened !
For this re ason alwa ys dismount the con veyor when you wish
to open the knife box door !

7 .1. Dismounting conveyor

Close knife box door.
Disconnect the power supply plug of the

conveyor belt (refer to photo).

The powe r supply plug of the con ve yor be lt ha s to be re move d
bef o re the conveyor belt is disassembled (cf. drawing).

Lift conveyor slightly and draw it out of the outlet channel.

7 .2. Fitting conveyor

Close knife box door.
Slide conveyor into outlet channel (observe mounting position) and

hang it in the conveyor support using the bolts at the side.

The conveyor belt ha s to be pushed underneath the tw o bolts
located on the side of the removal chamber !

Adjust the outlet height for cutting operations with and without
counterblades on the conveyor belt carrier.

1 Outlet heigh 900 mm without counterblade
2 Outlet heigh 900 mm with counterblade
3 Outlet heigh 800 mm without counterblade
4 Outlet heigh 800 mm with counterblade
5 Outlet heigh 700 mm without counterblade
6 Outlet heigh 700 mm with counterblade

Plug in the power supply plug (refer to photo).

2 1

4 3

6 5

Fitting conveyor

Page 22 02/2005 123842-GB

7.3. Removing / fitting conveyor belt

(only for dismounted conveyor)

Remove conveyor belt

Dismount conveyor (cf. chapter 7.1).
Rest the conveyor belt on the holding device of

the friction-drum motor.
Tilt the roller bearing as shown.
Slant the conveyor belt and remove the belt to

the side.

Fitting conveyor belt

Fit conveyor belt
Fit roller bearing in compliance with sketch and move it upwards with

firm pressure.

If the roller bearing may be moved upwards too easily, the tension of the
conveyor belt must be readjusted (cf. chapter 15.6).

Fitting conveyor

02/2005 123842-GB Page 23

8. Trial run

Prior to the initial operation the maintenance staff of the machine has to
carry out a trial run in order to check the functions of the machine.
Furthermore, this trial run has to be carried out in the event of every new
start-up, i.e.

– after every relocation of the machine
– after every maintenance and repair work
– after every change of sockets

Bef ore sta rting the ma chine, a lwa ys chec k all compone nts mounted
(knife, counterblades and product feed holder) for tight fit !

The machine may only be operated, if the undercarriage (supple­mentary equipment) is folded up!

Perform the test run as described on the following page.

Trial run

Page 24 02/2005 123842-GB

8.1. Sense of rotation test of the electric motor

Close knife box door.
Remove all loose objects from the insertion shaft.
Set main switch to » ON«
The following display will appear:

Please open the lid
of the cutting
chamber and close it
again !

Please open the infeed device and close it again

Depending on the setting of the ’LID START’ button (arrow):

– LID START OFF (lamp off):

The knife makes a SINGLE CUT, cutting program P1 appears on the
display and the cutting material holder takes up the rear stop position.

– LID START ON (lamp on):

Cutting program P1 appears on the display, the knife operates until
the cutting material holder reaches the front stop position and swit­ches over to ’return journey’.

The knife must rotate top down through the shaft!
If this is not the case:

Have two of the three phases of the supply line changed.

Note:

Phase changes may only be performed by a chartered electrician.

Trial run

02/2005 123842-GB Page 25

8.2. Performance test of the safety switches

If one of the covers is lifted or the knife box door is opened, the machine
is switched off automatically, and the knife must come to a standstill
instantaneously.

If the above action does no t take pl ace, the machine must by
no means be put into operation, resp. must not be used any
further !

Note: Defective safety s witches may only be replaced by the aftersales
services staff of TREIF or a chartered electrician !

Carry out the performance test of the safety switches as follows:
Set the main switch to »ON«.
Briefly open and close the cover.

Depending on the setting of the ’LID START’ button 2:

–

LID START OFF (lamp off):

Press START button. The machine starts running!

–

LID START ON (lamp on):

The machine starts upon closure of the replenishing cap.

8.2.1 Safety monitoring "replenishing cap"

During the advance motion of the product feed holder, lift the loading door by a
maximum of 8 mm: The feeding action has to be interrupted immediately !

The display will read as follows:

Emergency !

Cutting Chamber

-s1

1 2

Trial run

Page 26 02/2005 123842-GB

8.2.2 Safety monitoring "extraction lid"
Start up the machine again.
Open the cover of the removal chamber by a maximum of 8 mm whilst

the product feed holder is moving:
The feeding action has to be interrupted immediately !
The display will read as follows:

Emergency !

Pass-out chamber

-s3

8.2.3 Safety monitoring "knife box door"
Put the machine into operation again, and open the knife box door by a

maximum of 8 mm during the advance motion of the product feed holder:

The feeding action has to be interrupted immediately !
The display will read as follows:

Emergency !

Knife BOX

-s2

8.2.4 Safety monitoring "infeed cover"
Open the loading door.
Remove the feed cover upwards.
Close the loading door again.
Press the START button.The machine must not start !

The display will read as follows:

Emergency !

Advance covering

-s4

Trial run

02/2005 123842-GB Page 27