Tree Frogs Parrot Island Installation Manual

®
PARROT ISLAND PLAYCENTER - CUNNINGHAMIA VERSION
INSTALLATION MANUAL
Copyright © 2013
Kid Structures, Inc.
All rights Reserved.
®
Parrot Island Playcenter
TABLE OF CONTENTS
Warranty and Safety Guidelines Pg 3-10
Kit Contents and Tool List Pg 11-24
Framing the play set Steps 1 - 7
Constructing the deck Steps 8 - 9
Constructing and attaching ladder and rock wall Steps 10 - 17
Assembling Swing Beam
Installing climbing ropes, swings, and slide
Steps 18 - 24
Steps 25 - 30
IMPORTANT – PLEASE READ
As fresh lumber acclimates to its new environment, the natural tendencies of the tree can show itself in the form of checks, or “cracks” in the lumber. In almost all cases this is normal and it will not affect the structural integrity of your play set.
Cosmetic defects that do not affect the structural integrity of the product, or natural defects of wood such as warping, checking or any other physical properties of wood that do not present a safety hazard, are not covered by this warranty. Defects that develop because the product is exposed to extreme climate conditions are not covered by this warranty. Defects that develop as a result of faulty or improper installation of the product are also not covered by this warranty.
Most cracks are not warrantable, however if you believe that the integrity of your play set is compromised by this natural occurrence, please contact us toll-free at 1-800­787-0655.
We appreciate your purchase and know that you will enjoy your play system for many years to come.
WEIGHT LIMITS FOR TREE FROGS
PARROT ISLAND PLAYCENTER
FORT PLATFORMS: 800 LBS. TOTAL WEIGHT
SWING BELTS: 175 LBS.
TRAPEZE: 125 LBS.
FULL BUCKET SWING: 50 LBS.
TODDLER BUCKET SWING: 50 LBS.
INFANT SWING: 35 LBS.
TIRE SWING: 125 LBS. TOTAL WEIGHT
ROPE LADDER: 75 LBS.
ROCK WALL: 150 LBS.
ALL SLIDES: 125 LBS.
Tree Frogs recommends that the weight limits for all components must not be exceeded. Failure to adhere to these and other safety guidelines could result in damage to the play set and injury to the users.
Tree Frogs Parrot Island Playcenter Installation Manual
When choosing a location for your swing set, always keep your child or children’s safety in mind. Here are some recommendations to help you locate and install a safe play area.
This play set is designed for the use of 4 occupants who have a combined weight not exceeding 800 pounds on the elevated floor; 3 occupants who have a combined weight of 525 pounds on the swing area; for a total Unit capacity of 5 occupants who have a combined weight of 1325. (this weight is not including the picnic table area)
On-site adult supervision is required.
The swing set should be located on level ground. The stationary components such as ladders and slides are required to be a minimum of six feet from any structure or obstruction such as a fence, garage, house, tree, overhanging branches, electrical wires, clotheslines, etc. Any swinging equipment is also required to be a minimum distance twice the height of the swing beam away from these obstructions or structures as well. The swing set should be located a safe distance from any water hazards, such as a lake, river, bayou, swimming pool, etc.
Do not install this residential swing set in a commercial setting. This swing set is not manufactured for commercial usage and will void all warranties. Tree Frogs Wooden Swing Set Factory is not responsible for any damages or injuries resulting from this swing set being used in a commercial setting.
Never install this swing set indoors; or over concrete, asphalt, packed earth, grass, carpet or any other hard surface. A fall onto a hard surface can result in serious or fatal injury.
The U.S. Consumer Product Safety Commission (CPSC) recommends that you install and maintain a resilient surface under your swing set. The CPSC’s Consumer Information Sheet for Playground Surfacing Materials is on the next page. A resilient surface, should be installed after the swing set has been completely assembled according to these instructions. The swing set must rest on solid ground. Please note that this swing set has a maximum fall height of 7’.
Maintaining your swing set:
At the beginning of each usage season and every two weeks during, check: nuts and bolts and tighten as needed, swing seats, chains, ladders, slides, rope and wood components for sign of deterioration and replace if necessary.
On a yearly basis, we recommend that you coat your swing set with a sealant or preservative. You may also want to spot sand any areas prior to sealing.
** Special note: Although we recommend that you reseal your swing set annually, you may have to touch up the high traffic areas and/or areas that have a high exposure to direct sunlight.**
Be sure that the sealant you select is non-toxic and child safe. Your local Tree Frogs Wooden Swing Set Factory dealer may offer a complete power wash and reseal and maintenance program.
Do not use line trimmers or “weed eaters” around your swing set. The line will remove both paint and wood from uprights and base pieces. Any damage resulting from this type of abuse is not covered under our limited warranty.
Remove plastic swing seats and take in doors or do not use when temperature drops below 0°F.
Teach Children:
Not to walk close to, in front of, behind, or between moving items.
Not to swing empty swing seats.
Not to swing sideways into the path of adjacent swings.
Not to use the swing set in a manner other than that for which it is intended.
Not to get off the equipment while it is in motion.
Not to jump off the tower.
Not to stand in the swing seats.
Not to swing so high that chains become slack, or above the height of the swing support.
Not to jump on a slide.
Not to climb on top of the swing support.
Not to attach to the swing set any item that is not specifically designed for use with the equipment, such as (but not limited to) jump ropes, clotheslines, pet leashes, cables, and chains. These may become strangulation hazards.
To hold on to swings and climbers with both hands.
To slide feet first, never head first.
To watch for other children while swinging or playing near the swing set.
In Addition, Adults Must:
Limit climbing and swinging heights to each child’s ability.
Verify that suspended climbing ropes are secured at both ends.
Verify that suspended climbing ropes cannot be looped back on themselves.
Dress children appropriately for play. Use well-fitted shoes that do not have slippery soles.
Avoid ponchos, scarves, hoods, loose fitting clothing, neckties, and any clothing with a drawstring. Serious injury could result should any part of the children’s clothing become entangled in the swing set.
Do not allow children to play wearing helmets.
Remember that children are inventive. When they develop games that are unsafe, be alert and change the rules.
CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS
The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipment related injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major factor in determining the injury-causing potential of a fall. It is self-evident that a fall onto a shock­absorbing surface is less likely to cause a serious injury than a fall onto a hard surface. However, it should be recognized that some injuries from falls will occur no matter what playground surfacing material is used.
Playground equipment should never be placed on hard surfaces such as concrete or asphalt. Grass may appear to be acceptable, but can turn to hard packed earth in areas of high trafc. Shredded bark mulch, wood chips, or ne gravel are considered to be acceptable shock absorbing surfaces when installed and maintained at a sufcient depth under and around play equipment.
TABLE 1 -CRITICAL HEIGHTS (in feet) OF TESTED MATERIAL
MATERIAL UNCOMPRESSED DEPTH COMPRESSED DEPTH 6 Inch 9 Inch 12 Inch 9 inch Wood Chips 7 10 11 10 Double Shredded Bark Mulch 6 10 11 7 Engineered Wood Fibers 6 7 >12 6 Fine Sand 5 5 9 5 Coarse Sand 5 5 6 4 Fine Gravel 6 7 10 6 Medium Gravel 5 5 6 5 Shredded Tires** 10-12 N/A N/A N/A
** This is data from tests conducted by independent testing laboratories on a 6 inch depth of uncompressed shredded tire samples produced by four manufacturers. The test reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
Table 1 should be read as follows: If, for example, uncompressed wood chips are used at a minimum of 6 inches, the Critical Height is 7 feet. If 9 inches of uncompressed wood chips are used, the Critical Height is 10 feet. It should be noted that, for some materials, the Critical Height decreases when the material is compressed. It is recommended that a shock absorbing material should extend a minimum of 6 feet in all directions from the perimeter of stationary equipment such as climbers and slides. However, because children may deliberately jump from a moving swing, the shock absorbing material should extend in the front and rear of a swing a minimum distance of 2 times the height of the pivot point measured from a point directly beneath the pivot on the supporting structure. This information is intended to assist in comparing the relative shock-absorbing properties of various materials. No particular material is recommended over another. However, each material is only effective when properly maintained. Materials should be checked periodically and replenished to maintain correct depth as determined necessary for your equipment. The choice of a material depends on the type and height of the playground equipment, the availability in your area, and its cost.
This information has been extracted from the CPSC publications “Playground Surfacing-Technical Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to:
U.S. Consumer Product Safety Commission
Toll-free Hotline: 1-800-638-2772 or at http://www.cpsc.gov
Ofce of Public Affairs
Washington, D.C. 20207
Tools Needed for Assembly
Tape Measure 7/16” Deep Well Socket 24” Level 9/16” Deep Well Socket Angle Square 3/4” Deep Well Socket Phillips Screw Driver 1/8”, 1/4”, and 9/16” Drill Bit 3/8” Cordless Drill or Electric Drill Phillips Head Screw Bits 3/8” Drive Ratchet or Electric Impact Gun An Adult with two Adult Helpers Claw Hammer or Rubber Mallet Pliers or Vise Grips
Pre-Assembly Hints
Depending on your experience, assembly of our play sets can take as little as 6 hours up to 24 hours, depending on size, after inventory of parts; therefore, we recommend you set aside a full two days for assembly.
Identify all of the parts for your play set. Empty each box and lay out boards so you can see each part. Your instruction book will have detailed drawings that will make it easy for you to recognize individual parts. Keep all hardware and metal parts separate from wooden pieces.
After everything is laid out, check carefully to ensure all parts are present. Make sure there are no broken boards.
Find an area to sort your hardware. It is best to open the hardware on a solid surface so that you do not lose any pieces in the grass. This will save time and familiarize you with all the different pieces in the hardware bag.
Important note: Wood has some natural defects such as knots, surface cracks, etc… We reject parts that are structurally defective. We use a high quality lumber in our structures; however, you should inspect each part for splinters or rough spots and sand them smooth to prevent injury.
After familiarizing yourself with all of the components, read all instructions thoroughly. Reading instructions after you have studied the parts will help you understand more clearly the installation process, and help to eliminate unnecessary mistakes.
Pay close attention to the diameter and length of each bolt and screw.
Never tighten hardware completely at first. It helps to have some adjustment for bolt alignment while you are attaching parts together. After everything is square, tighten each joint.
After the main unit is assembled it is critical that the floor is level and square. If the main frame is not level, the walls and floor will be out of square.
After you complete installation, make sure every bolt, screw, and nut is tight, and every board is secure. Wood will expand and contract with the seasons.
Place the set on level ground, not less than 6ft from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
All 1/4” and 3/8” lag bolts must have pre-drilled holes 1-1/2” to 2” deep. Use a 1/8” drill bit for the 1/4” lag bolts and 1/4” drill bit for 3/8” lag bolts. Use pre-drilled holes in facias as a reference for placing lag bolt pilot holes.
If a board lifts or rises causing a gap between boards when running in lag bolts or screws, back out the screw or lag bolt and press or apply pressure (but not enough to crack or break board) while re¬running in the lag bolt or screw in the same hole.
Do not over tighten bolts, lag bolts or screws. You can damage boards, break hardware, and/or strip out the hardware.
When using hammer do not beat on the hardware, but gently tap it in. Never beat on the wood as it will leave marks.
LEVELING YOUR FORT DURING ASSEMBLY
LEVELING YOUR FORT DURING ASSEMBLY
Complete the steps which will be the basic frame of the fort {i.e. four corner posts with base
(sand box boards) and deck supports}
Position in the most level area chosen for the play set, keeping in mind the location and size of
the swing beam, ladder, slides, etc. that extend off the fort.
Once the frame is in the final position, check for vertical and horizontal levelness to determine
which side(s) will need to be dug into the ground to level the play set.
With a shovel, score the ground around the outside edges of the sandbox boards on the high’
side of the fort. This is the area that will be dug in. Make sure to score deep enough; the scored lines will be your digging template.
Push the frame off and away from the scored area, far enough to dig and remove dirt to reach
the appropriate depth.
Dig a channel along the scored line(s) for the base of the fort (corner post and sandbox
boards) to rest into. Dig the channel(s) to the same level depth. The bottom of the channel(s)
should be level to each other so your frame doesn’t teeter or rock because the channel(s) are
uneven.
Once you have removed enough grass and dirt, slide/push the frame into the channel(s). Place
a level on the vertical and horizontal boards of the frame to determine if enough soil, or too much, was removed.
Repeat this process until the basic frame is plumb and level and in its final position before
completing the rest of the assembly.
Measure to make sure fort is square.
Important: if you require a channel depth of more than 6”, then we recommend you have your play
set area professionally graded before completing assembly.
Example play area:
Complete the steps which will be the basic frame of the fort {i.e. four corner posts with base (sand box boards) and deck supports}
Position in the most level area chosen for the play set, keeping in mind the location and size of the swing beam, ladder, slides, etc. that extend off the fort.
Once the frame is in the final position, check for vertical and horizontal levelness to determine which side(s) will need to be dug into the ground to level the play set.
With a shovel, score the ground around the outside edges of the sandbox boards on the ‘high’ side of the fort. This is the area that will be dug in. Make sure to score deep enough; the scored lines will be your digging template.
Push the frame off and away from the scored area, far enough to dig and remove dirt to reach the appropriate depth.
Dig a channel along the scored line(s) for the base of the fort (corner post and sandbox boards) to rest into. Dig the channel(s) to the same level depth. The bottom of the channel(s) should be level to each other so your frame doesn’t teeter or rock because the channel(s) are uneven.
Once you have removed enough grass and dirt, slide/push the frame into the channel(s). Place a level on the vertical and horizontal boards of the frame to determine if enough soil, or too much, was removed.
Repeat this process until the basic frame is plumb and level and in its final position before completing the rest of the assembly.
Measure to make sure fort is square.
Important: if you require a channel depth of more than 6”, then we recommend you have your play set area professionally graded before completing assembly.
Example play area:
THE DIAGONAL MEASUREMENTS SHOULD BE THE SAME FROM CORNER POST TO CORNER POST. IF NOT, ADJUST FORT SO THAT THE DISTANCE IS
= AREA TO BE SCORED AND
CHANNELED FOR LEVELNESS
Please familiarize yourself with the manual, parts/components and general
Please familiarize yourself with the manual, parts/components and general
construction process of your new play set before getting started.
SITE PLAN:
WAVE SLIDE
LADDER
22’
12’
ROCK WALL
construction process of your new play set before getting started.
SITE PLAN:
SWING BELTS (3)
ROPE LADDER
TRAPEZE ARM (1)
Play set height: 11’ Approximate assembly time: 6-8 Hours * 6 foot unobstructed safety perimeter around play set recommended *
#8 x 2-1/2”
Wood Screw
QTY. 110
#8 x 1-5/8”
Wood Screw
QTY. 100
1/2” Lock Washer
QTY. 10
3/8” Lock Washer
QTY. 28
3/8” Nylon
Lock Nut
QTY. 16
1/2” Hex Nut
QTY. 10
3/8” Hex Nut
QTY. 12
3/4” Washer
QTY. 9
1/2” Washer
QTY. 15
3/8” Washer
QTY. 67
1/2” x 12”
Hex Bolt
QTY. 1
3/8” x 10-1/2”
Hex Bolt
QTY. 2
3/8” x 7” Hex Bolt
QTY. 20
3/8” x 6-1/2”
Hex Bolt
QTY. 8
3/8” x 5” Hex Bolt
QTY. 4
1/4” Washer
QTY. 100
1/2” x 9”
Carriage Bolt
QTY. 1
1/2” x 7”
Carriage Bolt
QTY. 4
1/2” x 3-1/2”
Carriage Bolt
QTY. 4
3/8” x 3”
Carriage Bolt
QTY. 2
1/4” x 3”
Hex Lag Bolt
QTY. 23
1/4” x 4-1/2”
Hex Lag Bolt
QTY. 16
3/8” x 3-1/2”
Hex Lag Bolt
QTY. 14
3/8” x 5”
Hex Lag Bolt
QTY. 17
3/8” Bolt Cup
QTY. 26
1/2” Acorn Nut
QTY. 10
#14 x 1-1/4”
Pan Head Screw
QTY. 46
3/8” Acorn Nut
QTY. 36
1/4” x 1-1/4”
Pan Head Machine Screw
QTY. 16
1/4” T-Nut
QTY. 16
#10 x 2”
Self-Tapping Screw
QTY. 10
3/8” T-Nut
QTY. 8
#10 x 1”
Snap Screw
QTY. 8
Picket Spacer Board
[301-1] QTY: 1
1 X 4 X 31-13/16"
Corner Facia
[301-3] QTY: 1
1 X 4 X 55-1/2"
Long Tarp Board
[301-7] QTY: 2
1 X 3 X 33"
1 X 4 X 10-1/2"
Pipe Beater Board
[301-2] QTY: 1
1 X 4 X 32"
Spindle
[301-4] QTY: 12
1 X 4 X 48-3/4"
Center Tarp Board
[301-5] QTY: 1
1 X 4 X 48-3/4"
Rock Wall Small Board
[301-6] QTY: 1
1 X 4 X 62-5/8"
Rock Wall Center Support
[301-8] QTY: 1
1 X 6 X 48-3/4"
Long Deck Board
[301-10] QTY: 2
1 X 4 X 60-1/4"
Long Facia
[301-9] QTY: 1
1 X 6 X 48-3/4"
Blank Rock Wall Board
[301-12] QTY: 3
1 X 6 X 48-3/4"
Long Deck Board
[301-13] QTY: 8
1 X 6 X 42"
Short Deck Board
[301-11] QTY: 4
1 X 6 X 48-3/4"
Rock Wall Board
[301-14] QTY: 7
1 X 6 X 73"
Center Deck Support
[301-16] QTY: 1
2 X 4 X 75"
Center Post
[301-18] QTY: 2
1 X 6 X 48-3/4"
Rock Wall Rope Hole Board
[301-15] QTY: 1
2 X 4 X 30"
Rope Rung
[301-17] QTY: 6
2 X 5 X 22-5/16"
Ladder Rung
[301-19] QTY: 4
4 X 4 X 19"
Left 45
Slim
[301-22] QTY: 3
2 X 6 X 82-3/4"
Main Beam
[301-20] QTY: 4
4 X 4 X 11"
Rock Wall Rope Block
[301-21] QTY: 1
4 X 4 X 39-1/2"
Corner Post
[301-24] QTY: 4
4 X 4 X 19"
Right 45
Slim
[301-23] QTY: 3
4 X 4 X 65"
Center Ladder Support
[301-25] QTY: 1
4 X 4 X 80"
Ladder Support Leg
[301-27] QTY: 1
4 X 4 X 80"
Rock Wall Leg
[301-29] QTY: 2
4 X 4 X 94"
Trapeze Arm
[301-31] QTY: 1
4 X 4 X 73-1/4"
Ground Runner
[301-26] QTY: 1
4 X 4 X 80"
Ladder Support Leg Right
[301-28] QTY: 1
4 X 4 X 94"
Rope Ladder Arm
[301-30] QTY: 1
4 X 4 X 96"
Top Joist
[301-33] QTY: 1
4 X 4 X 7-7/8"
Center A-Frame Block
[030-1] QTY: 1
4 X 4 X 13-3/8"
A-Frame Block
[030-3] QTY: 1
4 X 4 X 13-3/8"
A-Frame Block Sinked
[030-2] QTY: 1
4 X 4 X 96"
Top Joist SB
[301-32] QTY: 1
4 X 4 X 106-3/4"
Rope Ladder Runner
[301-34] QTY: 1
4 X 4 X 113"
A-Frame Leg
[030-5] QTY: 2
4 X 4 X 68"
A-Frame Cross Member
[030-4] QTY: 1
4 X 6 X 120"
[030-6] QTY: 1
3-P Inside Swing Beam
LADDER HAND RAIL
QTY: 3
SMALL L-BRACKET
QTY: 2
BRACKET120
QTY: 2
SAFETY HANDLES
QTY: 4
CLIMBING ROCKS
QTY: 16
SHIP'S WHEEL ASSEMBLY
QTY: 1
PIPE
QTY: 5
13' ROPE
QTY: 1
16' ROPE
QTY: 3
SPRING CLIP
QTY: 11
TRI-PLATE
QTY: 1
IRON DUCTILES TIRE SWIVEL
QTY: 8
QTY: 1
L-BRACKET
QTY: 1
CANOPY
QTY: 1
SWING W/CHAINS
QTY: 3
TRAPEZE W/CHAINS
QTY: 1
TIRE SWING W/CHAINS
QTY: 1
DOUBLE WALL
WAVE SLIDE
QTY: 1
STEP 1 Ladder Assembly
1 X 4 X 10-1/2"
Pipe Beater Board
1: Find the five lengths of Pipe and place them in the holes of the 4 X 4 X 65" Center Ladder Support. Place the 1 X 4 X 10-1/2" Pipe Beater Board on the end of the Pipe and use a Hammer or Rubber Mallet to force it into the hole.
[301-2]
Hammer or
Rubber Mallet
Pipe
2: Line up the holes of the 4 X 4 X 80" Ladder Support Leg Right with the Pipes installed in the previous sub-step, and use the Pipe Beater Board to force the Pipes into the holes. The Pipe Beater Board will rest on top of the Ladder Support Leg Right while hammering to prevent damaging the board.
2 X 5 X 22-5/16"
Ladder Rung
4 X 4 X 80"
Ladder Support Leg
[301-27]
1/4" Washer
1-4 X 4-1/2"
Lag Bolt
Center Ladder Support
4 X 4 X 65"
[301-25]
4 X 4 X 80" Ladder Support Leg Right [301-28]
[301-19]
3: Place the four 2 X 5 X 22-5/16" Ladder Rungs in the slots of the Ladder Support Leg and attach using 1/4 X 4-1/2" Lag Bolts with 1/4" Washers. Line up the Ladder Rungs with the slots in the Center Ladder Support and attach using 1/4 X 4-1/2" Lag Bolts with 1/4" Washers.
STEP 2
1: Flip the Ladder assembly over. Center the countersunk holes of the 4 X 4 X 106­3/4" Rope Ladder Runner on the Legs of the Ladder approximately 1-1/2" above the ground and attach using 3/8 X 5" Lag Bolts with 3/8" Washers.
Ladder Assembly
#14 X 1" Pan Head Screw
1/4" Washer
23"
3/8 X 5"
Lag Bolt
3/8 " Washer
20"
1
"
1
2
Large Hand Rail
2: Flip the Ladder assembly back over. Attach the Large Hand Rails to the Left and Rights sides of the Ladder approximately 23" from the bottom using 1" Pan Head Screws with 1/4" Washers. The middle Hand Rail will attach at approximately 20" from the bottom in the same manner.
4 X 4 X 106-3/4" Rope Ladder Runner [301-34]
4 X 4 X 19"
Left 45
3/8 X 3"
Lag Bolt
3/8" Washer
Slim
[301-22]
2: Attach the 4 X 4 X 19" 45 Legs. Attach using 3/8 X 3" Lag Bolts with 3/8" Washers.
4 X 4 X 19" Right 45 Slim [301-23]
Slims on top of the Rope Ladder Runner and against the Ladder
STEP 3
Rock Wall Assembly
1: Attach T-Nuts to all seven 1 X 6 X 48-1/2" Rock Wall Boards and one 1 X 6 X 48-1/2" Rock Wall Rope Hole Board. Attach the Rocks using #14 X 1" Pan Head Machine Screws with 1/4" Washers in the T-Nuts, and #14 X 1" Pan Head Screws with 1/4" Washers into the Boards.
1/4" T-Nut
Rocks
#14 X 1" Pan Head Screw
#14 X 1" Pan Head Machine Screw
1/4" Washer
1 X 6 X 48-3/4" Rock Wall Board [301-14]
2: Use the diagram below to place the Rock Wall Boards on the Rock Wall Legs. Attach each boards to the Legs with 2-1/2" Wood Screws. Note the 1" gap at the bottom of the Rock Wall.
1
"
2
2
4 X 4 X 80"
Rock Wall Leg
[301-29]
Blank Rock Wall Board
1 X 6 X 48-3/4"
[301-12]
Rock Wall Rope Hole Board
1 X 6 X 48-3/4"
[301-15]
1 X 4 X 48-3/4"
Rock Wall Small Board
[301-6]
STEP 4
1: Center the 1 X 4 X 62-5/8" Rock Wall Center Support along the Rock Wall and attach with 1-1/2" Wood Screws.
Rock Wall Assembly
1-1/2" Wood Screw
Rock Wall Center Support
1 X 4 X 62-5/8"
[301-8]
2: Flip the Rock Wall over. Center the countersunk holes of the 4 X 4 X 73-1/4" Ground Runner on the Rock Wall Legs and attach using
4 X 4 X 73-1/4"
Ground Runner
[301-26]
3/8 X 5" Lag Bolts with 3/8" Washers. (This view can also help clarify Rock Wall Center Support location as well)
1
"
1
2
3: Flip the Rock Wall back over. Plave the 4 X 4 X 19" 45 Slims on the Ground Runner and against the Rock Wall Legs. Attach using 3/8 X 3" Lag Bolts with 3/8" Washers.
4 X 4 X 19"
Left 45
3/8 X 3"
Lag Bolt
3/8" Washer
Slim
[301-22]
4 X 4 X 19" Right 45 [301-23]
Slim
STEP 5
1: Place the Ladder and Rock Wall Legs between two 2 X 6 X 82-3/4" Main Beams (each side) using 3/8 X 6-1/2" Hex Bolts with 3/8" Washers from the outside, and 3/8" T-Nuts, and Acorn Nuts from the inside.
2: Leave the hardware loose in this step. It will be tightened later.
Assembling the Frame
2 X 6 X 82-3/4"
Main Beam
[301-20]
2 X 6 X 82-3/4" Main Beam [301-20]
STEP 6
1: Attach the 4 X 4 X 39-1/2" Corner Posts to the Main Beam using 3/8" Washers with 3/8 X 6-1/2" Hex Bolts, and 3/8" T-Nuts with Acorn Nuts. See detail below for clarification of how hardware is attached.
2: Repeat this process on the Right Side of the Frame, leaving the hardware loose at this time.
4 X 4 X 39-1/2"
Corner Post 2
[301-25]
Assembling the Frame
4 X 4 X 39-1/2"
Corner Post
[302-13]
3/8" T-Nut
3/8" Acorn Nut
3/8 X 6-1/2" Hex Bolt
3/8" Washer
STEP 7
1: Make sure the Corner Posts are plumb (straight up and down) and square to the Main Beams, and attach using 1/4 X 3" Lag Bolts with 1/4" Washers.
1/4" Washer
1/4 X 3-1/2" Lag Bolt
Assembling the Frame
2: After the Corner Posts are secure, attach the Ladder and Rock Wall Legs to the Corner Posts using 3/8 X 5" Lag Bolts with 3/8" Washer.
3: Fasten the Main Beams to the Ladder and Rock Wall legs using 1/4 X 3" Lag Bolts with 1/4" Washers.
3/8 X 5" Lag Bolt
3/8" Washer
1/4" Washer
1/4 X 3-1/2" Lag Bolt
STEP 8
1: Use the diagram below to determine placement of Deck Boards. Make sure all Deck Boards are laid in the correct order before fastening.
Assembling the Deck
1 X 6 X 48-3/4"
Long Deck Board
[301-10]
1 X 6 X 48-3/4"
Long Deck Board
[301-13]
1 X 6 X 42"
Short Deck Board
[301-11]
2: Fasten all Deck Boards to the Deck with 2-1/2" Wood Screws. Leave the middle holes of the Deck Boards empty at this time.
2-1/2" Wood Screw
STEP 9
THIS STEP IS MUCH EASIER WITH HELP FROM A SECOND PERSON.
1: Center the 1 X 6 X 73" Center Deck Support underneath the Deck and attach with 1-1/2" Wood Screws.
1 X 6 X 73"
Center Deck Support
[301-16]
VIEW BELOW SHOW FROM UNDERNEATH FORT
Assembling the Deck
1-1/2" Wood Screws
2: Attach the 120 1" Pan Head Screws with 1/4" Washers. This View also gives a more precise location of the Center Deck Support.
Bracket to the Center Rock Wall Support and Center Ladder Support using #14 X
120 Bracket
#14 x 1" Pan Head Screw w/ 1/4" Washer
Bolt Cups,
Hex Bolts; and 3/8”
3/8” x 7” Hex Bolt
3/8” Bolt Cup
STEP 11
1: Attach the 1 X 4 X 60-1/4" Long Facia to the Corner Posts on the Swing Beam Side of the fort using 1/4 X 3" Lag Bolts with 1/4" Washers. The offset hole in the center of the board must be facing up.
Facia Boards
1 X 4 X 60-1/4"
Long Facia
[301-9]
2: Attach the 1 X 4 X 31-13/16" Corner Facia to the Corner Posts on the opposite side of the fort using 1/4 X 3" Lag Bolts with 1/4" Washers. The offset hole in the center of the board must be facing up.
1/4" Washer
1/4 X 3"
Lag Bolt
3/8” Bolt Cup
1 X 4 X 31-13/16"
Corner Facia
[301-3]
STEP 12
Trapeze Arm/Rope Ladder Arm
1: In this step you will attach the Iron Ductiles to the 4 X 4 X 94" Trapeze Arm.
2: Line up the holes in the Trapeze Arm with the holes in the Iron Ductiles and place a 3/8 X 4-1/2" Hex Bolt with a 3/8" Bolt Cup through the holes in the Trapeze Arm and Iron Ductiles.
3: Secure the Iron Ductiles to the Trapeze Arm with a 3/8" Washer, 3/8" Lock Washer, and 3/8" Nylon Lock Nut, and a 3/8" Acorn Nut (in this order) to each Hex Bolt.
3/8 X 4-1/2" Hex Bolt
3/8" Bolt Cup
4 X 4 X 94" Trapeze Arm [301-31]
Iron Ductile
1/4" Washer
3/8" Lock Washer
3/8" Nylon Lock Nut
3/8" Acorn Nut
4: Line up the holes of the 4 X 4 X 94" Trapeze Arm with the holes across the Corner Posts. The Trapeze Arm will install on the Ladder side of the fort.
5: Attach the Trapeze Arm to the Corner Posts using 1/2" Washers with 3/8" X 7" Carriage Bolts; and
Bolt Cups,
3/8" Washers, Lock Washers, Hex Nuts, and Acorn Nuts (see detail below).
Hex Bolts; and 3/8”
6: The Rope Ladder Arm will install in the exact same manner as the Trapeze Arm on the opposite side of the fort.
3/8" Washer Lock Washer Nut Acorn Nut
3/8” x 7” Hex Bolt
3/8 X 7" Carriage Bolt 1/2" Washer
3/8” Bolt Cup
4 X 4 X 94" Trapeze Arm [301-31]
4 X 4 X 94" Rope Ladder Arm [301-30]
STEP 13
1: Attach the 2 X 4 X 75" Center Posts to the Corner Facia and Long Facia using 3/8 X 2-1/2" Carriage Bolts with 1/2" Washers from the outside, and 3/8" Washers, Lock Washers, Hex Nuts, and Acorn Nuts.
2: The Center Posts will attach to the Top Joists using 3/8 X 3" Lag Bolts with 3/8" Washers.
Note: Before attaching the Lag Bolts, make sure the Center Posts are square and plumb.
2 X 4 X 75"
Center Post
Center Posts
[301-18]
3/8 X 3" Lag Bolt
3/8" Washer
3/8" Washer Lock Washer Hex Nut Acorn Nut
1/2" Washer
3/8 X 2-1/2" Carriage Bolt
STEP 14
1: Using the Spacer [301-1], you will attach the 1 X 4 X 32" Spindles on the Swing Beam side of the fort.
2: Start by placing the Spacer against one of the Corner Posts and placing a Spindle next to it. Attach the Spindle with 1-1/2" Wood Screws.
3: Now move the Spacer so that it rests next to the Spindle that was just attached and place another Spindle next to it and attach with 1-1/2" Wood Screws.
4: Continue this process until the opening has eight Spindles attached.
5: Use this same process to attach the Spindles to the opposite side of the fort. This side will recieve four Spindles, leaving an opening where you will attach the Slide later.
Spindles
1-1/2" Wood Screw
1 X 4 X 32"
Spindle
[301-4]
STEP 15
Tarp Boards
1: Attach the 1 X 4 X 55-1/2" Long Tarp Boards to the ends of the Top Joists using 1/4 X 3" Lag Bolts with 1/4" Washers.
2: Attach the 1 X 4 X 48-3/4" Center Tarp Board to the top of the Center Posts using 2-1/2" Wood Screws.
2-1/2" Wood Screw
1 X 4 X 48-3/4"
Center Tarp Board
1/4 X 3" Lag Bolt w/ 1/4" Washer
[301-5]
1 X 4 X 55-1/2" Long Tarp Board [301-7]
STEP 16
You will need an extra person for this step.
1: Lay the Tarp across the Tarp Boards. Center the Tarp on the boards and mark the location of the snap at the front of the fort on each side. Place a Snap Screw in the location marked.
2: Continue working down the side of the fort in the same manner keeping the Tarp tight at all times.
Tarp
Tarp
STEP 1
1: Attach the 2 X 4 X 63-9/16" Roof Supports to the Corner Posts using 1/4 X 3" Lag Bolts with 1/4" Washers into the Top Joists.
2 X 4 X 63-9/16" Roof Support Left [302-8]
Roof Supports
1/4 X 3"
Lag Bolt w/
1/4" Washer
STEP 2
1: Place the 1 X 5 X 9-3/8" Roof Peak Support at the top of the Roof Supports so that the sides and top are flush with the Roof Supports. Attach from the inside of the fort with 2" Wood Screws (six total - 3 per side).
2: The 1 X 4 X 44" Starburst Support will install on the inside of the fort so that the angled ends are flush with the outside of the Roof Supports. Attach with 1-1/2" Wood Screws in the pre-drilled holes.
3: The 50-1/2" Center Roof Board will install on top of the Roof Supports, flush with the Roof Peak Supports with 2-1/2" Wood Screws in the pre-drilled holes.
Wood Roof
50 1/2" Center Roof Board [302-10]
1 X 5 X 9 3/8"
Roof Peak Support
[302-4]
1 X 4 X 44"
Starburst Support
[302-2]
STEP 3
1: Place the 1 X 4 X 11" Starburst Board centered on top of the Starburst Supports. Attach from the inside of the fort with 1-1/2" Wood Screws in the pre-drilled holes.
Wood Roof
1 X 4 X 11"
Starburst Board
[302-1]
STEP 4
1: Starting at the top, place a 1 X 5 X 55-1/2" Roof Board on top of the Roof Supports. Make sure the end of the Roof Board is centered at the top. Attach with 1-1/2" Wood Screws in the pre-drilled holes.
2: Continue attaching Roof Boards down the roof until there are fifteen on each side.
3: Attach the 1 X 5 X 55-1/2" End Roof Board at the end of the Roof Supports with 1-1/2" Wood Screws in the pre-drilled holes.
4: The 1 X 4 X 62" Center Roof Board will install inside the fort, centered, down the Roof Boards. Attach with 1-1/2" Wood Screws in the center hole of the Roof Boards.
5: The 1 X 4 X 55-1/2" End Tarp Board will fit flush underneath the End Roof Board against the Roof Supports. Attach with two 1/4 X 3" Lag Bolts with 1/4" Washers.
1 X 5 X 55 1/2"
Roof Board
[302-6]
Wood Roof
SOME ROOF BOARDS REMOVED
FROM VIEW FOR ASSEMBLY CLARITY
1 X 4 X 62"
Center Roof Support
[302-3]
1 X 5 X 55 1/2" End Roof Board [302-5]
1 X 4 X 55 1/2" Long Tarp Board [301-7]
STEP 17
1: Attach the 4 X 4 X 19" Slims to the Corner Posts, Trapeze Arm, and Rope Ladder Arm using 3/8 X 3" Lag Bolts with 3/8" Washers.
Slims/Rock Wall Rope Block
3/8 X 3" Lag Bolt w/ 3/8" Washer
4 X 4 X 19" Right 45 [301-23]
2: Attach the 4 X 4 X 11" Rock Wall Rope Block to the Trapeze Arm using 3/8 X 5" Lag Bolts with 3/8" Washers.
Slim
4 X 4 X 11" Rock Wall Rope Block [301-21]
4 X 4 X 19"
Left 45
[301-22]
Slim
3/8 X 5" Lag Bolt w/ 3/8" Washer
STEP 19
Swing Assembly
1: In this step you will begin the assembly of the Swing. Start with one 4 X 4 X 13-3/8" A-Frame Block, one 4 X 4 X 13-3/8" A-Frame Block (Sunk), and one 4 X 4 X 7-7/8" Center A-Frame Block.
2: Arrange the components using the dimensions shown below as a guide for proper placement.
3: Attach the components together using a 3/8 X 10" Hex Bolt with a 3/8" Bolt Cup, and 3/8" Washer, Lock Washer, Hex Nut, and Acorn Nut from the other side.
4 X 4 X 13-3/8"
A-Frame Block
[030-3]
4 X 4 X 13-3/8" A-Frame Block Sinked [030-2]
3/8 X 10 " Hex Bolt
3/8" Bolt Cup
7
"
1
8
Center A-Frame Block
4 X 4 X 7-7/8"
[030-1]
3/8" Washer
3/8" Lock Washer
3/8" Acorn Nut
2
11 16
4"
"
3/8" Hex Nut
STEP 20
1: In this step you will attach the 4 X 4 X 113" A-Frame Legs to the Swing assembly.
2: The A-Frame Legs will mount to the Swing assembly in the second holes of the A-Frame Legs. Use a 1/2 X 12" Hex Bolt with a 1/2" Washer and an L-Bracket. On the other side, attach another L­Bracket with 1/2" Washer, Lock Washer, Hex Nut, and Acorn Nut.
4 X 4 X 113" A-Frame Leg [030-5]
Swing Assembly
1/2" Acorn Nut
1/2" Hex Nut
1/2" Lock Washer
1/2 X 12 " Hex Bolt w/ 1/2" Washer
4 X 4 X 113"
A-Frame Leg
[030-5]
1/2" Washer
STEP 21
1: In this step you will attach the Swing Beam to the Block assembly.
2: The Swing Beam will rest inside the Block assembly and the hole through the side of the Swing Beam will line up with the holes of the Block asssembly.
3: Attach the components together using a 3/8 X 10" Hex Bolt with a 3/8" Bolt Cup, and 3/8" Washer, Lock Washer, Hex Nut, and Acorn Nut from the other side.
4: From the top of the Swing Beam, use a 1/2 X 7" Carriage Bolt with a 3/4" Washer through the Swing Beam and through the hole of the L-Bracket. Secure the assembly with a 1/2" Washer, Lock Washer, Hex Nut, and Acorn Nut.
Swing Assembly
1/2 X 7 " Carriage Bolt
3/8" Washer
3/8" Lock Washer
3/8" Acorn
Nut
3/8" Hex Nut
3/4" Washer
3/8 X 10 " Hex Bolt w/ 3/8" Bolt Cup
1/2" Washer
1/2" Lock Washer
1/2" Hex Nut
1/2" Acorn Nut
STEP 22
1: Line up the holes in the Tri-Plate with the three holes in the Swing Beam Top Joist.
2: Attach the Tri-Plate to the Top Joist with 3/4" Washers and 1/2 X 3-1/2" Carriage Bolts from the top, and 1/2" Washers, Lock Washers, Hex Nuts, and Acorn Nuts from the bottom. Leave the middle hole of the Tri-Plate empty at this time.
Tri-Plate
1/2 X 3-1/2"
Carriage Bolt
3/4" Washer
1/2" Washer
1/2" Lock Washer
1/2" Hex Nut
1/2" Acorn Nut
STEP 23
You will need another person for this step.
1: Raise the Swing assembly up to the fort allowing the A-Frame Legs to scissor as the Beam rises.
2: Rest the Beam on top of the Tri-Plate, lining up the holes of the Beam to the holes in the Tri­Plate.
3: The first hole of the Beam will get a 1/2 X 9" Carriage Bolt with a 3/4" Washer, and the second hole will get a 1/2 X 7" Carriage Bolt with a 3/4" Washer.
4: From underneath, attach the Swing Beam assembly with 1/2" Washers, Lock Washers, Hex Nuts, and Acorn Nuts.
1/2 X 7"
Carriage Bolt
Attaching The Swing Beam
1/2 X 9"
Carriage Bolt
3/4" Washer
1/2" Washer
1/2" Lock Washer
1/2" Hex Nut
1/2" Acorn Nut
STEP 24
A second person is required for this step.
1: The 4 X 4 X 68" A-Frame Cross Member will attach to the A-Frame Legs. Height will vary based on the grade of your yard. The best way to attach the Cross Member is to lift it so that the countersunk holes are centered on the Swing Legs while at the same time level. Mark the location of the holes on the Swing Legs and then use a 9/16" Drill Bit and drill a hole in the location marked.
2: Use a 1/2 X 7" Carriage Bolt with a 3/4" Washer on the Leg, and 1/2" Washer, Lock Washer, Hex Nut, and Acorn Nut in the countersunk hole of the Cross Member.
Attaching Cross Member
1/2 X 7" Carriage Bolt
3/4" Washer
3/8" Washer
3: After attaching the Cross Member to the Swing assembly, secure the Legs with a 3/8 X 5" Lag Bolt and a 3/8" Washer.
1/2" Washer
1/2" Lock Washer
1/2" Hex Nut
1/2" Acorn Nut
4 X 4 X 68" A-Frame Cross Member [030-4]
3/8 X 5"
Lag Bolt
STEP 25
1: The Safety Handles will mount to the fort above the Ladder and Rock Wall. The Safety Handles can be at any height above the Ladder and Rock Wall as long as access to the fort is not compromised.
2: When you have determined the height, attach the Safety Handles to the fort with #14 X 1" Pan Head Screws and 1/4" Washers.
Safety Handles
Safety Handle
1/4" Washer
#14 X 1"
Pan Head Screw
STEP 26
1: From underneath the fort, center the Tire Swing Swivel on the Center Deck Supports. Mark the location of the holes and drill a hole through the Center Deck Supports and Deck Boards with a 9/16" Drill Bit.
2: From the top, drop the 1/2 X 3" Carriage Bolts with 3/4" Washers through the holes.
3: From underneath, place the holes of the Tire Swing Swivel in the Carriage Bolts and secure with 1/2" Washers, Lock Washers, Hex Nuts, and Acorn Nuts.
Tire Swing
1/2 X 3" Carriage Bolt
1/2" Washer
1/2" Lock Washer
1/2" Hex Nut
3/4" Washer
1/2" Acorn Nut
STEP 27
Rope Ladder
Rope Ladder
STEP 28
1: Tie a knot at one end of the Rope and thread it through the hole in the Rock Wall Rope Block.
2: The untied end will go through the hole of the Rock Wall Rope Hole Board. Tie a secure knot at the end making sure that the Rope is tight and will not wrap around your hand.
3: You can tie a few (no more than three) knots in the Rope to aid in climbing approximately 18" apart before tying the knot behind the Rock Wall Rope Hole Board.
Rock Wall Rope
STEP 29
1: Center the Slide in the opening of the fort and attach with 1-1/2" Pan Head Screws
Slide
STEP 30
1: Place the Swing Chain inside the Swing Clip and attach to the Iron Ductiles. Adjust as necessary for your child's height.
Hanging the Swings
2013 TREE FROGS WARNTY
Tree Frogs is proud to oer you our Limited 10 Year, 5 Year and 1 Year Warranty. (10/5/1)
Tree Frogs Warranties all Redwood and Cedar components against structural failure due to warping, wood rot, insect infestation (excluding Carpenter Bees) or decay for a period of 10 Years om the date of original purchase. A 10-Year limited Warranty also applies to all roto-molded slides, ductile iron swing hangers, all tire swivels, metal climbing rungs and swing beam brackets against failure due to rust or failure in defect in material. is warranty does not cover cracks, ssions, checks, fading, knots and weathering that are normal natural characteristics of wood, that do not aect the structural integrity of the product. Surface rust, fading, weathering, cracks/chips in coatings and corrosion that does not aect structural integrity is not covered by this warranty.
Furthermore, for a period of 5-Years, Tree Frogs limited warranties applies to all components & accessories (except ropes) that are not covered under the 10-Year Warranty to be ee om defects in material and workmanship. is includes all blow molded slides. Surface rust, fading, weathering, cracks/chips in coatings and corrosion that does not aect structural integrity is not covered by this warranty.
And for a period of 1-Year Tree Frogs warranties all ropes to be ee of defects in material and workmanship. is includes all structural foam molded slides. Fading is not considered a defect and may occur with seasonal and geographical conditions. is warranty is limited to a repair or replacement of the defective part. Product covered under this warranty will be shipped at the customer’s expense. Tree Frogs is not responsible for any expense associated with eight, or delivery and installation of the warranted part(s). Tree Frogs reserves the right to inspect all warranty claim parts for which a claim has been made.
is limited warranty applies only to the original retail purchaser and for residential use only. ese warranties void when product is transferred or sold by original owner. A copy of the original invoice must be presented to initiate warranty claim. is limited warranty does not cover damage om abuse, acts of God, vandalism, negligence, alterations, normal wear & tear, use other than residential, unauthorized modication, damage due to moving of product or improper installation and or use. Any modication could damage the structural integrity of the play system and voids all warranties.
is warranty is exclusive and expressly in lieu of all other warranties, expressed or implied, including warranties of merchant­ability or tness for use. Tree Frogs does not assume, or authorize any person to assume for us, any other liability in connection with the sale of our products.
is warranty gives you specic legal rights, and you also may have other rights that vary om state to state.
**WARNTY EXCLUSIONS: Tower Kit (1 YR WARNTY)
***WARNTY EXCLUSIONS: Toucan Fort, Toucan Playcenter (Limited 5Yr/5Yr/1Yr WARNTY)
Register your play system’s warranty at WWW.TREEFROGSSWINGSETS.COM.
Tree Frogs reserves the right at any time to change product specications or substitute similar components.
See your owner’s manual for the regular maintenance requirements & maintenance guidelines. Your child’s play system & perim­eter play zone should be inspected regularly for any wear & safety hazards.
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