TREADMILL T560, T561 Schematic

TREADMILL SERVICE MANUAL

T560/T561

Customer Support Services

SERVICE MANUAL

HS Consumer Treadmills

INTRODUCTION

HOW TO USE SERVICE MANUAL AND CONTACT CUSTOMER SUPPORT SERVICES

This service manual is applicable to Treadmill T560,T561. Note: Information represents typical configuration and may differ slightly from actual equipment. The Service Manual provides recommendations of safe and efficient approaches to various situations. This manual is separated into six sections.

INTRODUCTION

TABLE OF CONTENTS

Section

TROUBLESHOOTING GUIDE

Section

OPERATING CONSOLE

Section

“How To…” SERVICE AND REPAIR GUIDE

Section

ELECTRONIC OVERVIEW

WIRING BLOCK DIAGRAM

WIRING DIAGRAM AND PART LIST

Section

PARTS IDENTIFICATION

Section

MISCELLANEOUS INFORMATION

Refer to TABLE OF CONTENTS for section topics.

When an operation problem occurs, refer to troubleshooting guide and diagnostic mode to isolate cause. When applicable, guides are listed by problem symptom followed with suggestions of probable cause(s).

Once source of problem is identified, consult” How To…” guides for recommended repair procedures. “How To…” sub-sections are organized by replacement part or assembly name. For convenience, sub-section lists recommended “Tools Required” to complete specific function. Refer to PARTS IDENTIFICATION to identify proper name and number of part to order for repair of equipment.

A reproducible FAX order claim form is given in COMMUNICATING BY TELEFACSIMILE for convenient ordering of service parts.

To order, contact HS Customer Support Services.

Via FAX – 24 hrs/day, 7days/week.

Via telephone – Monday to Friday from 8:30 AM to 5:30 PM (GMT+8)

Via post – At address cited.

To speed HS response to your needs, please provide the following information.

1.Model number

2.Serial number

3.Symptom of problem

4.Part name and number to order (if known)

Before installing parts, review “How To…” and follow step by step procedures recommended to install parts safely and efficiently. If you have questions or comments please telephone, FAX or write us. We are:

Healthstream Taiwan Inc. – CUSTOMER SUPPORT SERVICES

16-3, Zichiang 1st Road

Jhongli, Taoyuan 32063 Taiwan R.O.C.

HS Consumer Treadmill

TABLE OF CONTENTS

SECTION I TROUBLESHOOTING GUIDE	PAGE
MCB…………….…………..…………………………………….…………………………………….…………	2
CONSOLE……………..…………………………………………………………………………..……………..	5
SECTION II OPERATING CONSOLE
T560 CONSOLE…..……………………………….……………………...……………………………………..	2
T561 CONSOLE…..……………………………….……………………...……………………………………..	7
SETUP AND DIAGNOSTIC MODE…………………………………………………………………….….	12

SECTION III HOW TO…REPLACE

RUNNING BELT AND DECK……….…………..………………………………………………………………. 2 ADJUST RUNNING BELT TRACKING………………………………………………………………………... 4 ADJUST RUNNING BELT TENSION………………………………………………………………………….. 5 MOTOR DRIVE BELT…………………………………………………………………………………………… 6 DRIVE MOTOR………………………………………………………………………………………………….. 7 FRONT ROLLER………………………………………………………………………………………………… 8 REAR ROLLER………………………………………………………………………………………………….. 9 DECK CUSHION ………………………………………………………………………………………………... 10 INCLINE MOTOR………………………………………………………………………………………………... 12 MOTOR CONTROLLER………………………………………………………………………………………… 15 MAIN FRAME MOVING WHEEL………………………………………………………………………………. 16

SECTION IV ELECTRONIC OVERVIEW AND WIRING DIAGRAMS

T560 CONSOLE……………………………………………….………………………………….…………….. 2

T560 MOTOR CONTROLLER PCB……………………………………………….…………….…………… 3

T560 BLOCK DIAGRAM….…………………………….………………………………………………………. 5 T560 WIRING DIAGRAM AND PART LIST (CE VERSION)………...………………………………...……. 6 T561 CONSOLE……………………………………………….………………………………….…………….. 8 T561 MOTOR CONTROLLER PCB……………………………………………….…………….…………… 9 T561 BLOCK DIAGRAM….…………………………….………………………………………………………. 11 T561 WIRING DIAGRAM AND PART LIST (CE VERSION)………...………………………………...……. 12 NOTES……………………………………………………………………………………………………………. 14

HS Consumer Treadmill

TABLE OF CONTENTS - Continued

SECTION V PARTS IDENTIFICATION

T560 LA/EXPLODED DRAWING.….………………………………………….………………………………. 2 T560/T561 LA/PART LIST…………………………………………………………………………..…….…… 3 NOTES……………………………………………………………………………………………………………. 6

SECTION VI MISCELLANEOUS INFORMATION

PREVENTIVE MAINTENANCE………………………………………………………………………………... 2 UNPACKAGING INSTRUCTIONS…………………………………………………………………………….. 3 INSTALLATION INSTRUCTIONS……………………………………. ……………………………………… 4 T560/INSTALLATION INSTRUCTIONS………………………………………………………………………. 5 LIFE FAX……….…………..…………………………………………………………………………………….. 8 NOTES……………………………………………………………………………………………………………. 10

HS Consumer Treadmill

Section I

SECTION I

TROUBLESHOOTING GUIDE

Section 1

1

HS Consumer Treadmill

TROUBLESHOOTING GUIDE

(1)	MCB
Error	Error category	When it happens.	Follow up and send the information to Healthstream R&D center
Code
	Safety key	Check Safety key	If it happens frequently.
			Check safety key cable and switch. - Open the plastic and check.
			Next check the signal cable between motor and console.
			Change the console.
Er 01	Speed sensor	Speed sensor is broken.	Turn off and on the power.
		Main power relay is	Push Start key to test the treadmill.
		broken(in the motor	Warning : Do not step on the treadmill, it is very dangerous.
		controller).
		Motor is broken or motor	1) Check if motor is running for short time.
		wire is badly connected.	if NO.
		PWM circuit that is in	Check motor wire connection, motor brush connection, motor itself.
		console is broken.	Motor controller circuit or signal cable was broken.
		Main cable is damaged.	PWM circuit that is in console was broken.
			if YES
			Speed sensor wire connection , or speed sensor was broken.
			Speed sensor circuit that is in motor controller was broken.
			Signal cable or console was broken.

2

Section 1

HS Consumer Treadmill

TROUBLESHOOTING GUIDE

Error	Error category	When it happens.	Follow up and send the information to Healthstream R&D center
Code
Er 02	Over speed	When treadmill runs faster	Turn off and on the power.
		than target speed. - Check	Start the treadmill and check if there are Error 41 or others.
		Power circuit.
		When User kicks the	Warning : Do not step on the treadmill, it is very dangerous.
		treadmill belt faster
		intentionally.
		Frequency is very low.
		It usually happens during
		workout(14Km/h to
		16Km/H).
Er 06	Memory	EEPROM of console error,	Turn off and on again. If it happens continually , you have to change the
		eeprom problem or circuit	console.
		problem.
		Frequency is very low.
Er 08	Angle switch	Angle switch broken.	When Err 08 on the console, even if treadmill is not folded.
		When the treadmill is	Check the cable connection first and then check the angle switch(motor
		folded.	control board).

Section 1

3

HS Consumer Treadmill

TROUBLESHOOTING GUIDE

Error	Error category	When it happens.	Follow up and send the information to Healthstream R&D center
Code
Er 15	Under speed	When treadmill runs	Turn off and on the power.
		slower than target speed.	Push Start key to test the treadmill.
		Motor is damaged.	Warning : Do not step on the treadmill, it is very dangerous.
		AC input is lower than	During testing, if motor makes electric howling noise.
		normal value(lower than
		210VAC), with heavy user.	Check the motor condition and motor wires are tightly connected.
		Deck and belt condition is	Check the condition of deck and belt, if deck and belt are damaged
		not good.(Check silicone).	you have to change the deck and belt , and lubricate it with silicone.
Er 05	Elevation	Check incline sensor or	Turn off and on the power.
Er 51		motor.	Calibrate the elevation motor again and check the console value.
Er 52		Err 51,Err 52,Err 53	Push and hole 12%+ 6% keys together for 2seconds to calibrate the motor.
		happen during self test or
Er 53		calibration.	Then treadmill goes up and goes down to the bottom, please check the
			value on the monitor.
			It should be more than 190 at the top, and it should be less than 40 at the
			bottom.
			Check the error message.
			Er 51, Er 52, Er 53 or no message.
			Check the elevation motor runs or not, when you test it ?
			Warning : Do not step on the treadmill, it is very dangerous.
			If no error message,
			Please send the value that is displayed of the LCD during calibration to
			Healthstream R&D center.
			You have to do calibration again, if you want to use the elevation function.

4

Section 1

HS Consumer Treadmill

TROUBLESHOOTING GUIDE

Error	Error category	When it happens.	Follow up and send the information to Healthstream R&D center
Code
Er 40	Over	Treadmill accelerates too	Turn off and on the power.
Er 41	acceleration	fast than normal.	Start the treadmill and check the Error message again.
		It happens when the	Check the motor runs or not , when you test it ?
		speed is less than 8
		Km/H.	Warning : Do not step on the treadmill, it is very dangerous.
		Fatal error. Stop using
		treadmill.
		Power circuit could be
		broken.
	Over	Same as Er 40,
	acceleration	but it happens at the
		beginning of
		workout.( During Start)

Section 1

5

HS Consumer Treadmill

TROUBLESHOOTING GUIDE - Continued

(2) TROUBLE SHOOTING GUIDE

Problem		Potential cause		Corrections
Treadmill	1.	Not plugged in	1.	Plug into grounded outlet.
will not	2.	Safety tether key not	2.	Insert safety tether key into console.
start		inserted	3.	Reset or replace fuse.
	3.	House circuit breaker	4.	Lubricate treadmill deck and reset.
		tripped	5.	Turn switch to ON
	4.	Treadmill circuit breaker
		tripped
	5.	Switch on OFF
Running	1.	Running belt not tight	1.	Adjust running belt tension
belt slips		enough	2.	Adjust drive belt tension
	2.	Drive belt not tight enough

6

Section 1

HS Consumer Treadmill

SECTION II

OPERATING CONSOLE

DISPLAY VALUES
Display	Resolution	Range	Increment
PULSE	XXX	40-240	1
ELEVATION (%)	XX	0-12	1%
DISTANCE (Miles)	XX.X	0.1 – 99.0	0.1		II
DISTANCE (Km)	XX.X	0.1 – 99.0	0.1		Section
TIME	XX:XX	00:01 – 99:00	00.01
SPEED (Miles/H)	XX.X	0.5 – 10.0	0.1
SPEED (Km/H)	XX.X	1.0 – 16.0	0.1
CALORIES	XXX	1-999	1
FUNCTION KEYS

T560 overlay

Big Blue back-lit LCD display windows for real time feed back of all workout stats

T561 overlay

Big Blue back-lit LCD display windows for real time feed back of all workout stats

Built-in MP3/CDP amplifier

Section 2

1

HS Consumer Treadmill

OPERATING T560 CONSOLE - Continued

UP – elevation up
DOWN – elevation
					FAST – increase speed
					SLOW – decrease
		START /ENTER
				STOP – press twice to stop

SPEED ADJUSTMENTS

There are two ways to adjust speed during workout. FAST and SLOW will adjust speed by increments of 0.1Km/H. Or you may hold these buttons to ramp up or down. If the speed adjustment increment is large, it is easier to use the direct speed buttons, which function as direct speed control buttons during the workout. There are three direct speed buttons, WALK(4 km/H),JOG(8Km/H), RUN(12Km/H)

ELEVATION ADJUSTMENTS

For safety reasons, elevation is designed to be manually adjusted only. At no time will treadmill automatically adjust elevation except during one of the following three programs: elevation program, METS program, HRC control proram. Elevation may be adjusted even while the running belt is not moving. However, during the program setup mode, elevation will not be adjustable. There are two ways to adjust elevation during workout: UP and DOWN on the console, direct elevation buttons on the console.

PULSE FUNCTION (ONLY FOR T561)

This treadmill features wireless heart rate monitoring, the most advanced technology to date for accurate read out of your heartbeat.

To use the wireless pulse monitoring system, you must wear the heart rate transmitter chest strap so that the contact surface is next to your skin directly under your heart to pick up the pulse signals.

Please note that some fibers used in clothes (e.g. polyester, polyamide) create static electricity which may prevent reliable heart rate measurement. Also note that mobile phone, television and other electrical appliances form an electro-magnetic field around them, which may also cause problems in heart rate measurement. Specially, increasing the volume of your MP3/CDP that is plugged in treadmill console, it can make huge interference. Using HRC program, we recommend to use volume to medium level. Using chest strap to measure the heartbeat, we also recommend to use volume to medium level.

Section 2

3

HS Consumer Treadmill

OPERATING T560 CONSOLE - Continued

PAUSE FUNCTION

When STOP button is pressed during workout, program is suspended. LCD will be in “PAUSE”. After the running belt has come to a complete stop, LCD display window will count down from 3:00. During pause mode, only START and STOP buttons will function.

If START is pressed within three minutes during the pause mode, treadmill will bring the running belt movement back to the speed at which the treadmill was paused. Workout values will resume counting and continue where it was left off.

If STOP is pressed during the pause mode, program will end. After three minutes if no button is pressed, treadmill will automatically end the workout program.

END OF WORKOUT STATS

When you have completed your workout or if you have ended your workout, LCD window will display twice the following stats: total time, total distance, total calories. Then the display will go to idle mode, ready for the next workout setup. If you wish to skip the workout stats report, simply press the STOP button, which will skip display to the idle mode.

UNIT CONVERSION

To change from metric to English or English to metric, you must be in the idle mode. Follow the steps below to make the unit conversion.

1.Simultaneously press both the STOP and SLOW together.

2.LCD window will display U-16(Metric) or U-10(English).

3.You can select U-16 or U-10 using START/ENTER button.

4.Push STOP button to confirm.

Once you have begun workout, the speed unit will have changed the measurement unit accordingly.

PROGRAM / RECOVERY

During the workout – this button will start the recovery function if pulse signal is present.

SCAN

This button will allow user to view calories and pulse display values interchangeably.

COOL DOWN

Never stop exercising suddenly. A cool down period of about 5 minutes will allow your heart to readjust to the decreased demand. Use a low speed setting during the cool down to gradually lower your heart rate.

Section II

Section 2

3

HS Consumer Treadmill

OPERATING T561 CONSOLE – Continued

PRESET PROGRAMS

QUICK START

Once the power is on and the safety tether key is secured in place, simply press the START button, and after three second count down treadmill will activate and maintain the running belt at 1Km/H.

SPEED PROGRAMS

START

This is the fastest way to begin exercising, and it bypassed the steps involved in selecting a specific workout program. Once the power is turned on and the safety key is secured in place, simply press the START/ENTER button . Treadmill will activate at 1.0 Km/H after 3 seconds. You may increase/decrease speed or elevation at any time during your workout. To end workout, simply press the STOP button to stop the treadmill. During manual start workout, time will count up. During other program workouts, time will count down.

1.Turn power on

2.Check safety key secured to treadmill and clip secured to user clothing

3.Press START/ENTER to begin workout

Once the power is turned on and the safety key is secured in place, you may press << >> to choose the pre-set speed programs, P4, P5 or P6. LCD window will prompt user to set up workout duration, and intensity level based on max speed value. Once you have made your selection, press START/ENTER key to activate the treadmill.

During workout, treadmill will automatically adjust speed according to pre-set program settings. User may still be able to adjust intensity level using +/- button if the preset is not appropriate. The entire remaining program will scale up or down accordingly. During workout, user may adjust speed and elevation level at will. To end workout, simply press the STOP button to stop the treadmill. During workout, time counts down from target workout time.

1.Turn power on.

2.Check safety key secured to treadmill and clip secured to user clothing.

3.Press << >> to select P4, P5 or P6 to set up the speed program.

4.Press START/ENTER to confirm.

5.Press + / - buttons to input workout duration.

6.Press START/ENTER to confirm.

7.Press + / - buttons to input max workout level(speed).

8.Press START/ENTER to confirm

9.Begin workout.

Speed Program Profile

	Program	Description		Trainings Level		Trainings Time
			Default	min	max	Default	min	max
	P 4	Speed Interval	9,0 km/h (max.)	2,0 km/h (max.)	16,0 km/h (max.)	30 min	15 min	90 min
	P 5	Speed Interval	9,0 km/h (max.)	3,0 km/h (max.)	16,0 km/h (max.)	30 min	15 min	90 min
	P 6	Speed Interval	10,0 km/h (max.)	3,0 km/h (max.)	16,0 km/h (max.)	30 min	15 min	90 min

	P 4
	16
Speed	14
	12
	10
	8
	6
	4
	2
	0

1

6

11

16

21

26

Time(min)

Speed

P 5

16

14

12

10

8
6
4
2
0
1	6	11	16	21	26

Time (min)

				P 6
	16
	14
Spee	12
	10
	8
	6
	4
	2
	0
	1	6	11	16	21	26

Time (min)

4

Section 2

HS Consumer Treadmill

OPERATING T561 CONSOLE – Continued

ELEVATION PROGRAMS

Once the power is turned on and the safety key is secured in place, you may press << >> to choose the pre-set elevation program, P1, P2 or P3. LCD window will prompt user to set up workout duration, and intensity level based on max elevation value. Once you have made your selection, press START/ENTER key to activate the treadmill.

During workout, treadmill will automatically adjust elevation according to pre-set program setting. User may still be able to adjust intensity level using +/- button if the preset is not appropriate. Then the entire remaining program will scale up or down accordingly. During workout, user may adjust speed and elevation level at will. To end workout, simply press the STOP button to stop the treadmill. During workout, time counts down from target workout time.

1.Turn power on.

2.Check safety key secured to treadmill and clip secured to user clothing.

3.Press << >> to select P1, P2 or P3 to set up the elevation program.

4.Press START/ENTER to confirm.

5.Press + / - buttons to input workout duration.

6.Press START/ENTER to confirm.

7.Press + / - buttons to input max workout level(elevation).

8.Press START/ENTER to confirm.

9.Begin Workout.

Elevation program profile

Program	Description		Trainings Level			Trainings Time
		default		min	max	default	Min	max
P 1	Elevation Interval	4 % (max.)		2 % (max.)	12 % (max.)	30 min	15 min	90 min
P 2	Elevation Interval	6 % (max.)		4 % (max.)	12 % (max.)	30 min	15 min	90 min
P 3	Elevation Interval	7 % (max.)		5 % (max.)	12 % (max.)	30 min	15 min	90 min

				P 1
	12						12
	10						10
ELEVATI	8					ELEVATI	8
	6						6
	4
							4
	2						2
	0						0
	1	6	11	16	21	26
				Time(min)

P 2

1	6	11	16	21	26
			Time(min)

				P 3
	12
	10
ELEVATI	8
	6
	4
	2
	0
	1	6	11	16	21	26
				Time(min)

Section 2

5

HS Consumer Treadmill

OPERATING T561 CONSOLE – Continued

METs PROGRAM

METs program is a motivational program designed to determine user’s physical fitness level. METs is indirect indicator of your fitness level. User may still be able to adjust intensity level using +/- button if the preset is not appropriate. The entire remaining program will scale up or down accordingly. During workout, user may adjust speed and elevation level at will. The program will adjust METs level by both speed and elevation. Test your fitness level using METs program.

1.Turn power on

2.Check safety key secured to treadmill and clip secured to user clothing

3.Press << >> to select P7, P8 or P9 to set up the METs program.

4.Press START/ENTER to confirm

5.Press + / - buttons to input workout duration.

6.Press START/ENTER to confirm

7.Press + / - buttons to input max workout level(METs).

8.Press START/ENTER to confirm

9.Begin workout.

METs Program Profile

	Program	Description	Trainings Level			Trainings Time
			default	min	max	default	min	max
	P 7	METS(Speed & Elevation) Interval	7 (max.)	5 (max.)	20 (max.)	30 min	15 min	90 min
	P 8	METS(Speed & Elevation) Interval	10 (max.)	8 (max.)	20 (max.)	30 min	15 min	90 min
	P 9	METS(Speed & Elevation) Interval	8 (max.)	6 (max.)	20 (max.)	30 min	15 min	90 min

				P 7
	20
	18						20
							18
	16
							16
	14						14
Leve	12					Leve	12
	10						10
							8
	8
							6
	6
							4
	4						2
	2						0
	0
	1	6	11	16	21	26
				Time (min)

			P 8
					Leve
1	6	11	16	21	26
		Time(min)

			P 9
20
18
16
14
12
10
8
6
4
2
0
1	6	11	16	21	26
		Time(min)

6

Section 2

HS Consumer Treadmill

OPERATING T561 CONSOLE – Continued

METs Program Profiles

	Time	P7	P8	P9
		LEVEL	LEVEL	LEVEL
	1	3	3	3
	2	4	4	4
	3	5	5	5
	4	5	5	5
	5	7	5	8
	6	7	10	8
	7	7	10	8
	8	5	5	7
	9	5	5	7
	10	7	5	7
	11	7	10	6
	12	7	10	6
	13	5	5	6
	14	5	5	5
	15	7	5	5
	16	7	10	6
	17	7	10	7
	18	5	5	8
	19	5	5	8
	20	7	5	8
	21	7	10	7
	22	7	10	7
	23	5	5	7
	24	5	5	6
	25	7	5	6
	26	7	10	6
	27	7	10	5
	28	5	5	5
	29	5	5	5
	30	4	4	4

Section 2

7

		Level	Speed	Elevation	VO2max	METs
		1	3.2	0	8.8	2.5
HS Consumer Treadmill		2	4.2	0	10.5	3.0
		3	4.8	1	12.9	3.7
OPERATING T561 CONSOLE – Continued
		4	5.7	1	14.7	4.2
		5	6.0	2	17.1	4.9
		6	6.2	2	19.3	5.5
		7	6.4	2	21.5	6.1
		8	6.6	2	23.9	6.8
		9	6.8	2	26.4	7.5
		10	6.8	3	29.2	8.4
		11	7.3	3	31.1	8.9
		12	7.6	4	33.4	9.5
TARGET TRAINING PROGRAMS
		13	7.9	4	34.6	9.9
Users have the option to customize workout based		14	8.0	5	36.2	10.3	on
setting	training targets for time, distance and	15	8.4	5	37.8	10.8
calories. Once the power is turned on and the		16	8.4	6	39.0	11.2	safety
key is secured in place, you may press PROGRAM		17	8.7	6	40.3	11.5
button to choose one of the target program, P1 set		18	8.7	7	41.6	11.9
training target based on time, P2 set training target		19	8.8	8	43.4	12.4
based on distance and P3 set training target based		20	9.0	9	45.7	13.0	on
calories.	Where user may customize, the default						value

(or the previous input value) will flash indicating that you may either confirm the value flashing or change the value. Once you have made your data input, press START to activate the treadmill.

1.Turn power on.

2.Check safety key secured to treadmill and clip secured to user clothing.

3.Press PROGRAM button to choose one of the target program (P1, P2, P3).

4.Press ENTER to confirm.

5.Use UP / DOWN or FAST / SLOW buttons to input target time, target distance or target calories.

6.Press ENTER to begin workout.

HEART RATE CONTROL PROGRAMS

Users have the option to customize their heart rate control programs based on their target heart rate value. Once the power is turned on and the safety key is secured in place, you may press << >> to select to select HRC program. LCD window will prompt user to set up workout step by step. Once you have made your selection, press START/ENTER button to activate treadmill.

Treadmill will automatically adjust both by elevation and speed to bring the user’s heart rate to the targeted heart rate. During workout, users may still be able to adjust speed or elevation.

To use the heart rate control programs, user must wear wireless transmitter chest strap. Signals from contact heart rate sensors will not be used in heart rate control programs.

When you workout the HRC program, heartrate signal is very important. We recommend not to use MP3/CDP during workout. Or reduce the volume of MP3/CDP to medium level.

1.Turn power on

2.Check safety key secured to treadmill and clip secured to user clothing

3.Press << >> to select HRC program.

4.Press ENTER/START to confirm

5.Press + / - buttons to input workout duration.

Section II

8

Section 2

HS Consumer Treadmill

OPERATING T561 CONSOLE – Continued

6.Press ENTER/START to confirm

7.Press + / - buttons to input your age

8.Press ENTER/START to confirm

9.Press + / - buttons to input target heart rate

10.Press ENTER/START to confirm

11.Begin workout

INSTRUCTION FOR TARGET HEART RATE CONTROL PROGRAMS

1.Turn power on.

2.Check safety key secured to treadmill and clip secured to user clothing.

3.Press PROGRAM button to select H-SI (HRC by speed and elevation adjustments).

4.Press ENTER to confirm.

5.Use UP / DOWN or FAST / SLOW buttons to input your age.

6.Press ENTER to confirm.

7.Use UP / DOWN or FAST / SLOW buttons to input workout time.

8.Press ENTER to confirm.

9.Use UP / DOWN or FAST / SLOW buttons to input target heart rate.

10.Press ENTER to begin workout.

Section 2

9

HS Consumer Treadmill

OPERATING T561 CONSOLE – Continued

SETUP AND DIAGNOSTIC MODE

T56X CONSOLE

Remark: FAST = SPEED + / SLOW=SPEED -

Initial State

Stop+Slow

U16(Km)		U10(Mile)

Stop

Clear Add lubrication

message

Initial State

Fast+Slow (for two sec)

Incline calibration

Initial State

12%+6%(for two sec)

Lost munber40 Top munber190

OK

10

Section 2

HS Consumer Treadmill

OPERATING T561 CONSOLE – Continued

Program version

Initial State

Stop+Fast

S-01

Testing Program

Initial State

Fast+Slow+Stop

Show monitor

Section 2

11

HS Consumer Treadmill

SECTION III

HOW TO …

SERVICE AND REPAIR GUIDE

Section III

1

Section 3

HS Consumer Treadmill

How To… Replace The Running Belt and Deck

Tools Required: Allen key set, Phillips screwdriver, tape measure, rubber hammer, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.)

REMOVAL AND INSTALLATION

1At the power switch, turn off the unit, and then unplug the power cord at the wall outlet.

2Remove the motor cover front screws(4), lift off the motor cover.

3Loosen the motor belt tensioning screws(1). Fold the treadmill, loosen the four mounting screws(4) securing the motor to the bottom of the frame.

NOTE: to remove front roller easily, release motor belt via loosen motor belt tensioning screws(1) and the four mounting screws(4).

4Remove the end caps by removing

end cap screws(2)

5Remove the gas shocks by removing gas shock nuts(6) , screws(2) ,long screw(2), flat washers(2) from each other.

CAUTION: for safety reasons, remove gas shocks to avoid injury when lifting off the deck. Without the weight of deck, gas shocks will spring up and create safety concern.

2

Section 3

HS Consumer Treadmill

How To… Replace The Running Belt and Deck - Continued

Tools Required: Allen key set, Phillips screwdriver, tape measure, rubber hammer, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.)

REMOVAL AND INSTALLATION –

Continued

7Unfold the treadmill. Remove the rear roller tensioning screws(2), flat washers(2). Slide each extrusion back.

8Remove the rear roller.

9Remove the flat washers(2), brackets(2) and screw(2) from the front roller mounting brackets and main frame, then lift the front roller out from the running belt. If necessary, remove the motor drive belt.

10Remove the deck screws(6) and bracket(6) then lift out the deck.

11Remove the running belt and discard.

12Install new running belt and deck in reverse order. Make sure to reinstall deck guards on the new deck.

Retention the motor drive belt to 85~95 lbs. Do not over tighten belt.

NOTE: when adjusting motor belt tension, the four mounting screws should be loosen, and then adjust motor belt tensioning screws(1) to make sure the motor drive belt to 85~95lbs.

13Proceed to the following page for proper belt stretching and belt tracking adjustment.

14Install the deck and running belt in reverse order

Section III

Section 3

3

HS Consumer Treadmill

How To… Adjust Running Belt Tracking

Tools Required: Allen key set. (All fasteners are metric. Make sure that you have metric tools.)

1. After the treadmill has been installed and leveled, the belt must be checked for confirm proper tracking. First, plug the power cord into an appropriate outlet and turn the treadmill power ON.

2. Press the QUICK START button then increase speed to 8.0kph by pressing the SPEED+ button.

3. If the running belt has moved to the RIGHT, turn the RIGHT tension bolt 1/4 turn CLOCKWISE and the left tension bolt 1/4 turn counterclockwise to start the running belt tracking back to the center of the rear roller. If the running belt has moved to the LEFT, turn the left tension bolt 1/4 turn CLOCKWISE and the right tension bolt 1/4 turn counterclockwise to start the running belt tracking back to the center of the rear roller.

4. Repeat this adjustment until the running belt appears centered. The belt should be equal distance

(B) on both sides of the rear roller.

5. Allow the unit to operate for several minutes to see if the belt remains centered.

NOTE: During the adjustment above, DO NOT exceed one full turn of the adjusting screws in either direction.

4

Section 3

HS Consumer Treadmill

How To… Adjust Running Belt Tension

Tools Required: Allen key set. (All fasteners are metric. Make sure that you have metric tools.)

1. Locate the two belt tensioning bolts on each side of the rear roller mounting bracket. The tensioning bolts are accessible from the holes provided in the rear roller guards.

2. Enter the manual program and adjust the belt alignment by running unit for five minutes at 8.0 kph. DO NOT run on the BELT.

3.Speed up to 16kph and check if the belt centers the treadmill.

4. Using the SPEEDbutton to slow down to 1kph. With the running belt speed at 2 mph (3.2 kph), begin walking on the treadmill. Tightly grasp the handlebars and attempt to stall the running belt. If the running belt slips, continue step until it’s not slippy.

5. Stop the treadmill and alternately turn the running belt tensioning bolts (A) 1/4 turn clockwise to tension (See How To… Adjust Running Belt Tracking on previous page). Repeat Step 3 and Step 4 until slipping is eliminated. DO NOT EXCEED ONE FULL TURN!

Section III

Section 3

5

HS Consumer Treadmill

How To…Replace The Motor Drive Belt

Tools Required: Allen key set, Phillips screwdriver, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.)

REMOVAL AND INSTALLATION

1.At the power switch, turn off the unit and unplug the power cord at the wall outlet.

2.Remove the motor cover front screws(4) of the motor cover, lift off the motor cover.

3.Loosen the motor belt tensioning screws(1), Fold the treadmill, loosen the four mounting screws(4) securing the motor to the bottom of the frame.

NOTE: To remove front roller easily, release motor belt via loosen motor belt tensioning screws(1) and the four mounting screws.

4.Unfold the treadmill. Move the motor mounting plate in the slotted holes towards the rear roller to relieve belt tension. Remove the motor drive belt from the end of the motor drive pulley.

5.Loosen the rear roller tensioning bolts

6.Remove the flat washers(2), bracket(2) and screw(2) from the front roller mounting brackets and main frame.

7.Lift the front roller out of its frame mount, slip off the motor drive belt from the pulley, and discard the belt.

8.Install new motor drive belt in reverse order. Tension the belt to 85~95 lbs.(See section 3 page 3)

9.Re-tension the running belt and reset its tracking. Refer back to running belt tension and tracking procedure in this section.

6

Section 3

HS Consumer Treadmill

How To…Replace The Drive Motor

Tools Required: Allen key set, Phillips screwdriver, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.)

REMOVAL AND INSTALLATION

1.At the power switch, turn off the unit, then unplug the power cord at the wall outlet.

2.Remove the motor cover front screws(4) of the motor cover, lift off the motor cover.

3.Remove the speed sensor cable by removing speed sensor screws(1). Set the speed sensor cable aside to be remounted on the new motor.

4.Disconnect all connectors from the motor (Please refer to WIRING DIAGRAM – Section IV, page 9).

5.Remove the motor belt tensioning screws(1). Fold the treadmill and remove the four motor mounting screws.

NOTE: two people are needed in this process. One has to hold the motor in case it drops on the floor

6.Unfold the treadmill. Move the motor mounting plate towards the rear roller to relieve belt tension. Remove the drive motor belt off the end of the pulley.

7.Lift out the motor.

8.Remove the motor mounting screws(4) and discard the motor. Set the motor bracket aside to be remounted on the new motor.

10.Install new drive motor in reverse order and make sure to properly adjust the motor drive belt (85~95 lbs) (See section 3 page 3) and running belt. (See How To… Replace The Running Belt and Deck)

Section III

Section 3

7

HS Consumer Treadmill

How To…Replace The Front Roller

Tools Required: Allen key set, Phillips screwdriver, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.)

REMOVAL AND INSTALLATION

1.At the power switch, turn off the unit then unplug the power cord at the wall outlet.

2.Remove the motor cover front screws(4) of the motor cover, lift off the motor cover.

3.Loosen the rear roller tensioning bolts to slacken the running belt.

4.Loosen the motor belt tensioning screws(1). Fold the treadmill, loosen the four motor mounting screws.

NOTE: To remove front roller easily, release motor belt via loosen motor belt tensioning screws (1) and the four mounting screws.

5.Remove the end caps by removing end cap screws(2).

6.Unfold the treadmill. Slide each extrusion back.

7.Move the motor mounting plate towards the rear roller to relieve belt tension. Remove the flat washers(2), bracket(2) and screw(2) from the front roller mounting brackets and main frame.

8.Lift out the front roller from the running belt and remove the motor drive belt.

9.Install new front roller in reverse order and make sure to properly adjust the motor drive belt (85~95 lbs.) (See section 3 page 3) and running belt. (See How To… Replace The Running Belt and Deck.)

8

Section 3

HS Consumer Treadmill

How To…Replace The Rear Roller

Tools Required: Allen key set, Phillips screwdriver, rubber hammer, and open end wrench set. (All fasteners are metric. Make sure that you have metric tools.)

REMOVAL AND INSTALLATION

1. At the power switch, turn off the unit, then unplug the power cord at the wall outlet.

2. Remove the motor cover front screws(4) of the motor cover, lift off the motor cover.

NOTE: In order to lift rear roller out, extrusions need to be moved out of the way. Motor cover has to be removed to get enough space for sliding the extrusions forward.

3. Fold the treadmill. Remove the end caps by removing end cap screws(2) .

4. Unfold the treadmill. Remove the rear roller tensioning screws(1), flat washers(2) and star washers(2). Slide the extrusions(2) towards the front roller.

5. Install new rear roller in reverse order of removal. Make sure to adjust the running belt tension. Refer back to belt adjustment in this section.

Section III

Section 3

9