Traxon 64PXL Installation Manual

Page 1
64PXL Board RGB
INSTALLATION GUIDE
V1.3
Cover:
64PXL Board RGB
8PXL Add-On Strip
16PXL Add-On Board
Page 2
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©2015 TRAXON TECHNOLOGIES - AN OSRAM BUSINESS. ALL RIGHTS RESERVED. TRAXON™, TX CONNECT®, ARE TRADEMARKS OF TRAXON TECHNOLOGIES. U.S. PATENTS, E.U. PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 05/15 V1.3 2 of 18
CONTENT
1. INTRODUCTION 3
2. INSTALLATION 5
3. SAFETY AND OPERATION 7
4. SYSTEM CONFIGURATION 8
5. CARE AND MAINTENANCE 12
6. TECHNICAL SPECIFICATION 13
7. TROUBLESHOOTING 14
8. WARRANTY STATEMENT 14
9. ADD-ON FIXTURES 15
For your own safety and that of the product, please read this installation guide
carefully before beginning setup and installation.
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Installation Guide 05/15 V1.3 3 of 18
INTRODUCTION1.
General1.1
64PXL Board RGB features 64 ultra bright RGB SMD LEDs on a 8 x 8matrix with a
31.25mm/1.23” pitch. Although the LEDs provide ultra brightness, high resolution videos and graphic replays can be created by combining multiple boards. The 64PXL Board is DMX compatible which allows daisy chaining with the Traxon TX Connect™ system. On-board SMART CHIP™ technology with the powerful feature of auto-addressing enables easy setup and installation.
Features:
64 Ultra Bright RGB SMD LEDs
t
TX Connect™ Systemt DMX512 / e:pix / DVI capablet Auto-Addressingt SMART CHIP™ Technologyt Indoor Applicationst
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Installation Guide 05/15 V1.3 4 of 18
Dimensions1.2
64PXL Board RGB DimensionsFIG.1:
240mm/9.45”
31.25mm/1.23” (typ.)
4.32mm/0.17”
16.00mm/0.63”
31.25mm/1.23” (typ.)
222mm/8.74”
180mm/7.09” (2x)
125mm/4.92” (2x)
222mm/8.74”
Packing Contents1.3
Packing ContentsFIG.2:
1 x TX Connect Smart Interconnection Cable (300mm/11.82”)
4 x Mounting Spacers
1 x 64PXL Board RGB
4 x Mounting Screws
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Installation Guide 05/15 V1.3 5 of 18
INSTALLATION2.
Points To Consider2.1
Plan your installation before mounting the String. The following should be considered for a successful installation.
Installation distances and appropriate cable lengths. Please consult your local Traxon™
t
office or authorized agent for necessary aid.
The number of 64PXL Board RGBs and appropriate LED Engines.
t
Any DMX512 controllers to be used with the products.t
On-Site Installation2.2
ALWAYS keep the cables protected from sharp objects and ensure no t
damage is generated on the cables.
Failure to keep the product within the operating temperature range of 0°C t
to 50°C (+32°F to +122°F) and storage temperature range of −20°C to +70°C (–4°F to +158°F) will void the product’s warranty.
Mounting2.2.1
To mount the board, first fit the nylon spacers into the mounting holes from the rear of 1. the board. Then use the screws to firmly fasten the board to a flat surface. Careful not to over-tighten the screws, see below diagram.
Board MountingFIG.3:
125mm/4.92”
SCREW (4x)
MOUNTING SPACER (4x)
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Installation Guide 05/15 V1.3 6 of 18
To keep a consistent LED pitch when mounting multiple boards, use the dimensions 2. shown in below diagram.
Mounting Multiple BoardsFIG.4:
180mm/7.09”30mm/1.81” 70mm/2.76”
10mm/0.39”
31.25mm/1.23”
31.25mm/1.23”
31.25mm/1.23”
31.25mm/1.23”
31.25mm/1.23”
31.25mm/1.23”
180mm/7.09”
125mm/4.92” 125mm/4.92” 125mm/4.92” 57.5mm/2.26”
10mm/0.39”
Page 7
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©2015 TRAXON TECHNOLOGIES - AN OSRAM BUSINESS. ALL RIGHTS RESERVED. TRAXON™, TX CONNECT®, ARE TRADEMARKS OF TRAXON TECHNOLOGIES. U.S. PATENTS, E.U. PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 05/15 V1.3 7 of 18
SAFETY AND OPERATION3.
CAUTION - Unplug the power supply from the mains power before connecting any cables t
as this can damage the products.
CAUTION - Avoid looking directly into the LED light source at close range for your own t
safety.
Persons installing this products should make sure:t
The installation complies with all applicable codes, state and local laws, 1.
ordinances, standards and safety regulations.
The installation environment is carefully studied and suitable surge protection 2.
measure(s) is taken.
He or she is qualified for the handling of electrical equipment.3.
Do not attempt to install or use the product until installation instructions and safety labels
t
are fully understood. This product is designed for indoor use only.
Ensure product operates within the specified temperature range. (Refer to 6. TECHNICAL t
SPECIFICATION for more details.)
Do not attempt to open the product. Not user serviceable.t Do not use the product if any part of it, or the power cables are damaged.t Only use product for specified voltage, do not exceed. (Refer to 6. TECHNICAL t
SPECIFICATION for more details.)
If the product has been subjected to drastic temperature variances, for example, following t
transportation, do not connect the fixture until it has reached room temperature, as moisture condensation may cause electric shock and product damages.
When installing the products and system power supplies, please ensure they will not be t
exposed to moisture and extreme heat. Besides, keep a clean operating environment for the fixtures and system power supplies.
Please study this Installation Guide thoroughly and check the latest Technical Specification t
Sheets available from the Traxon website www.traxontechnologies.com before setup.
Any non-compliance of the Installation Guide will void the Traxon warranty.
t
Page 8
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©2015 TRAXON TECHNOLOGIES - AN OSRAM BUSINESS. ALL RIGHTS RESERVED. TRAXON™, TX CONNECT®, ARE TRADEMARKS OF TRAXON TECHNOLOGIES. U.S. PATENTS, E.U. PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 05/15 V1.3 8 of 18
SYSTEM CONFIGURATION4.
TYPICAL CONNECTION COMPONENTS4.1
TX Connect System is a interconnection system that combines power and DMX data on a single connector cables so that only one connection is required between light fixutres. The Board uses TX Connect System for all interconnections. Below diagram shows some components for the TX Connect System
TX Connect System Components FIG.5:
Butler S2
DMX/RDM Output Engine
EN.BU.0000001
TX Connect Smart Interconnection Cable
TI.IC.0008000 0.08m
Part No.:
TI.IC.0030000 0.3m
TI.IC.0060000 0.6m
TX Connect Smart Extension Cable
TI.EC.0050000 0.5m
Part No.:
TI.EC.0100000 1m
TI.EC.0300000 3m TI.EC.0500000 5m
TI.EC.1000000 10m
TX Connect Data Cable
DI.IC.0020000 0.2m
Part No.:
DI.IC.0100000 1m
DI.IC.0300000 3m DI.IC.0500000 5m DI.IC.1000000 10m DI.IC.2000000 20m
TX Connect Smart Power/Data Injector Box
Part No.: TI.ZI.0000100
TX Connect Smart Data Extractor Box
Part No.: TI.DO.0000100
LED Engine Smart 100W Indoor
Part No.: PS.IA.0010000
TX Connect Smart Power Injector Cable
Part No.: TI.PI.0000100
Video Micro Converter Part No.: 160185
Butler S2 Part No.: EN.BU.0000001
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Installation Guide 05/15 V1.3 9 of 18
System Diagram - Butler S2FIG.6:
A to B: 100 meters
CONTROLLER to first FIXTURE.
C to D: 30 meters
POWER SUPPLY to last FIXTURE in chain.
CABLING LENGTHS
2x 64PXL BOARD RGB CAN BE DAISY CHAINED
PER CONTROLLER OUTPUT (512 DMX CHANNELS).
4x 64PXL BOARD RGB CAN BE POWERED BY
ONE LED ENGINE SMART 100W INDOOR.
CONTROLLER
512 DMX Channels per output
TX Connect Data Cable
POWER SUPPLY
LED Engine Smart
100W Indoor
TX Connect Smart
Power/Data Injector Box
TX Connect Smart
Interconnection Cable
TX Connect Smart Interconnection Cable
TX Connect Smart Extension Cable
Back
Back
64PXL Board RGB
AC Power Cord
A
B
C
D
TX Connect Smart
Power Injector Cable
Butler S2
Butler S2
Page 10
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Installation Guide 05/15 V1.3 10 of 18
System Diagram - VMCFIG.7:
A to B: 100 meters
CONTROLLER to first FIXTURE.
C to D: 30 meters
POWER SUPPLY to last FIXTURE in chain.
CABLING LENGTHS
UP TO EIGHT 64PXL BOARD RGBs CAN BE DAISY
CHAINED PER VMC OUTPUT.
UP TO FOUR 64PXL BOARD RGBs CAN BE POWERED
BY ONE O/P OF LED ENGINE SMART 300W INDOOR.
DVI
Source
Video Micro Converter (VMC)
A
B
D
C
LED Engine Smart 300W Indoor
64PXL Board RGB
PSU1 O/P1
PSU1 DMX IN 1
PSU1 DMX IN 3
PSU2 DMX IN 2
PSU3 DMX IN 1
PSU3 DMX IN 3
PSU4 DMX IN 2
PSU5 DMX IN 1
PSU5 DMX IN 3
PSU1 O/P2
PSU1 O/P3
PSU2 O/P1
PSU2 O/P2
PSU2 O/P3
PSU3 O/P1
PSU3 O/P2
PSU3 O/P3
PSU4 O/P1
PSU4 O/P2
PSU4 O/P3
PSU5 O/P1
PSU5 O/P2
PSU5 O/P3
PSU6 O/P1
TX Connect Smart Interconnection Cable
(300mm length included with each board)
TX Connect Smart Power Injector Cable
Configured to grab 4096 pixels
from DVI input.
Back View
Back View
Back View
TX Connect Data Cable
PSU1
PSU2
PSU3
PSU4
PSU5
PSU6
Configuration
via Ethernet
LCE2 fx
Page 11
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Installation Guide 05/15 V1.3 11 of 18
Connection between Fixtures4.2
Use the TX Connect Smart Interconnection Cable to connect between boards. Use the pre-installed cables to connect between modules. For longer distances, use existing cable together with a TX Connect Smart Extension Cable.
Connecting FixturesFIG.8:
BOARD CONNECTION
LED Positions on BoardFIG.9:
(1,1)
(1,2)
(1,3)
(1,4)
(1,5)
(1,7)
(1,6)
(1,8)
(2,1)
(2,2)
(2,3)
(2,4)
(2,5)
(2,7)
(2,6)
(2,8)
(3,1)
(3,2)
(3,3)
(3,4)
(3,5)
(3,7)
(3,6)
(3,8)
(4,1)
(4,2)
(4,3)
(4,4)
(4,5)
(4,7)
(4,6)
(4,8)
(5,1)
(5,2)
(5,3)
(5,4)
(5,5)
(5,7)
(5,6)
(5,8)
(6,1)
(6,2)
(6,3)
(6,4)
(6,5)
(6,7)
(6,6)
(6,8)
(7,1)
(7,2)
(7,3)
(7,4)
(7,5)
(7,7)
(7,6)
(7,8)
(8,1)
(8,2)
(8,3)
(8,4)
(8,5)
(8,7)
(8,6)
(8,8)
LED Control4.3
The LEDs on the 64PXL board RGB are controlled by DMX. The LED location on the Board and its DMX channel is shown in above diagram and in the following table.
LED Dice
R
G
192(n-1) + 24(x-1) + 3(y-1) + 1
192(n-1) + 24(x-1) + 3(y-1) + 2
192(n-1) + 24(x-1) + 3(y-1) + 3
B
Where: n is the Board position in the chain.
x is the LED horizontal position on the Board.
y is the LED vertical position on the Board.
DMX Channel Number
Power On: 64PXL Board RGB has an approximately one second initialization period after power-on. During this period, the LEDs on the board may light up randomly. This is normal behavior of the board.
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Installation Guide 05/15 V1.3 12 of 18
CARE AND MAINTENANCE5.
Traxon™ products are of superior design and quality and should be treated with care. The recommendations below will help fulfill any warranty obligations and gain good use and longevity from the products.
Do not attempt or use the product(s) until you read and understand the installation
t
instructions. Failure to adhere to these instructions could result in serious injury or property damage.
Do not use product(s) if cables are damaged. t Do not connect cables and connectors when wet or in wet area. Moisture on bare t
connectors can cause electric shock and damage to product(s).
Do not use product(s) in extreme heat environment. Ensure there is sufficient airflow and
t
use cool air circulation if required.
Do not drop, knock, or shake product(s). Rough handling can damage the electronics and t
void the warranty.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean products. t
Wipe with a damp cloth on housings and a dry cloth on electronics to remove dirt or dust.
Do not use product(s) outdoors.
t
Do not attempt to service or repair the product(s) unless done by an authorized service t
personnel. Contact your local Traxon office or distributor for details.
If the product is not working as specified, please contact your nearest authorized service
t
center or Traxon Technologies office for assistance.
Page 13
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Installation Guide 05/15 V1.3 13 of 18
TECHNICAL SPECIFICATION6.
64PXL Board RGB
Color Range 16.7 Million additive RGB colors with variable intensity
Light Source 64 Ultra Bright SMD LED
Beam Angle 120°
Power Input* 24V DC
Power Consumption 24W max.
Operating Temperature 0°C to +50°C / +32°F to +122°F
Storage Temperature –20°C to 70°C / –4°F to +158°F
*For use with TRAXON LED Engine Smart 100W Indoor (PS.IA.0010000) power unit.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
As with all electronic devices, LED output degrades over time - a term called lumen depreciation. This also explains why it is nearly impossible to expect photometric performances of two LED products with different service life spans to be the same. The rate of LED degradation is a complex function of many factors such as operating efficiency, duration of continuous operation, and operating conditions (e.g. ambient temperature).
Because LEDs are semiconductor devices, their performances are subject to inherent variability commonly found in semiconductor industry. To improve consistency in performance across the same product, LED manufacturers “sort” LEDs into bins according to different preset parameters, such as forward driving voltage, illumination, etc. Whereas binning is a sorting function, it is not a correction process. Inherent variability in the manufacturing process always results in different binning distributions according to different production lots. Traxon uses automatically binned LEDs on its products, thereby minimizing output variations within the model range.
Page 14
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Installation Guide 05/15 V1.3 14 of 18
TROUBLESHOOTING7.
CAUTION: Ensure power supply is OFF when disconnecting / connecting cables.
Problem Cause Possible Solutions
Product does NOT light up after installation
Incorrect power connection
Check Mains Powert
Check power supply leads and wire t
connections
Ensure output wires are connected t
with proper polarity
Shadowing Light source covered
Check for cables, wires or unwanted t
debris covering LED light source
Modules are dim
Excess products connected
Ensure the power supplies are not t
overloaded due to an excess of products connected
Flickering Incorrect power input/
Excess products connected
Ensure the input voltage is correctt
Ensure the power supplies are not t
overloaded due to an excess of products connected
If problems persist or the product is not working as specified, please contact your nearest authorized service center or Traxon Technologies office for assistance.
WARRANTY STATEMENT8.
Traxon Technologies warrants its Products against material or workmanship defects for a period of five (5) years from date of purchase, provided that the purchased items are used under the conditions stated in this user manual.
Please refer www.traxontechnologies.com for all warranty terms and conditions.
Page 15
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©2015 TRAXON TECHNOLOGIES - AN OSRAM BUSINESS. ALL RIGHTS RESERVED. TRAXON™, TX CONNECT®, ARE TRADEMARKS OF TRAXON TECHNOLOGIES. U.S. PATENTS, E.U. PATENTS, JAPAN PATENTS, OTHER PATENTS PENDING. SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Installation Guide 05/15 V1.3 15 of 18
ADD-ON FIXTURES9.
8PXL Add-On Strip RGB 31.25 (MB.ST.7213000)
16PXL Add-On Board RGB 31.25 (MB.BO.7110100)
8PXL Add-On Strip and 16PXL Add-On Board are Add-On extensions for the 64PXL Board RGB. The Add-On Strip and Board use TX Connect for all interconnections.
Dimensions9.1
Add-On Strip (31.25) / Add-On Board (31.25)FIG.10:
115mm/4.53”
115mm/4.53”
31.25mm/1.23” typ. pitch
31.25mm/1.23” typ. pitch
9mm/0.35”
55mm/2.17”
30mm/1.18”
57.50mm/2.26”
31.25mm/1.23” typ. pitch
Ø5.85mm/0.23” (2x)
240mm/9.45”
21.20mm/0.83”
8mm/0.31”
125mm/4.92”57.5mm/2.26”
10.6mm/0.42” Ø5.85mm/0.23” (2x)
1 x TX Connect Smart Interconnection Cable (80mm/3.15”)
1 x TX Connect Smart Interconnection Cable (300mm/11.81”)
2 x Mounting Screws2 x Mounting Screws
2 x Mounting Spacers
1 x TX Connect Smart Interconnection Cable (40mm/1.57”)
1 x TX Connect Smart Interconnection Cable (300mm/11.81”)
2 x Mounting Spacers
Technical Specifications9.2
Add-On Strip (31.25) / Add-On Board (31.25)
Color Range 16.7 Million additive RGB colors with variable intensity
Light Source 8 / 16 Ultra Bright SMD LED
Beam Angle 120°
Power Input* 24V DC
Power Consumption 5W max. (MB.ST.7213000), 10W max. (MB.BO.7110100)
Operating Temperature 0°C to +50°C / +32°F to +122°F
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Installation Guide 05/15 V1.3 16 of 18
Mounting 64PXL Board RGB with Add-On Strips and Add-On BoardsFIG.11:
KEEP LED PITCH (31.25mm) CONSISTENT WHEN MOUNTING.
Dimensions in mm [inch]
10 [0.39]
10 [0.39]
125 [4.92] 125 [4.92]
125 [4.92]
50.6 [1.99] 50.6 [1.99]180 [7.09]
55 [2.17]
31.25 [1.23]
55 [2.17]70 [2.76]
10 [0.39]
10 [0.39]
10 [0.39]
64PXL Board RGB
10.6 [0.42]
30 [1.18]
(1)
(2)
(3)
(4)
(5)
(7)
(6)
(8)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
LED POSITIONS ON THE ADD-ON STRIP AND BOARD.
LED Dice
RED
GREEN
Start Address + 3L - 3
Start Address + 3L - 2
Start Address + 3L - 1
BLUE
DMX Channel Number
Where: L is the LED position on the board.
DMX CHANNEL ALLOCATION
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Installation Guide 05/15 V1.3 17 of 18
64PXL Board RGB with Add-On Strip and Add-On Board Connection FIG.12:
Example
A to B: 100 meters
CONTROLLER to first FIXTURE.
C to D: 30 meters
POWER SUPPLY to last FIXTURE in chain.
CABLING LENGTHS
2x 64PXL BOARD RGB CAN BE DAISY CHAINED
PER CONTROLLER OUTPUT (512 DMX CHANNELS).
4x 64PXL BOARD RGB CAN BE POWERED BY
ONE LED ENGINE SMART 100W INDOOR.
512 DMX Channels per output
TX Connect Data Cable
(DI.IC.xxxxxxx)
POWER SUPPLY
LED Engine Smart
100W Indoor
(PS.IA.0010000)
TX Connect Smart
Power/Data Injector Box
(TI.ZI.0000100)
TX Connect Smart Interconnection Cable (TI.IC.xxxxxxx)
TX Connect Smart Extension Cable (TI.EC.xxxxxxx)
Back
Back
64PXL Board RGB
8PXL Add-on Strip (31.25)
(MB.ST.7213000)
16PXL Add-on Board (31.25)
(MB.BO.7110100)
The following Add-on Strip/Board combinations
consume the power equivalent to
ONE 64PXL Board RGB.
AC Power Cord
(PS.AC.xxxxxxx)
A
B
C
D
8PXL Add-on Strip (31.25) 5 0 3 1
16PXL Add-on Board (31.25) 0 2 1 2
TX Connect Smart
Power Injector Cable
(TI.PI.0000100)
TX Connect Smart
Interconnection Cable
(TI.IC.xxxxxxx)
CONTROLLER
Butler S2
Butler S2
Page 18
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