WARNING:If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
Installer:After installation give this manual to the home-
owner and explain operation of this heater.
Copyright 2009, T.I. $10.00 100-01212_000 4090102
www.travisproducts.com
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
Page 2
2Introduction
Overview
This manual details the installation
requirements for the 36 CF ST and Pier
fireplace. For operating and maintenance
instructions, refer to the 36 CF ST/Pier Owner's
Manual (part # 100-01213).
Listing Details
This appliance was listed by OMNI Test Labs to
ANSI Z21.88 - report # 028-F-87-5. The listing
label is attached to the appliance near the gas
control valve. A copy is shown to the right.
ICBO Approval
This appliance was listed by OMNI-Test
Laboratories - ICBO # TL130.
Massachusetts Approval
This manual has been submitted to the
Massachusetts Board of State Examiners of
Plumbers and Gas Fitters
• Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
• This unit must be installed by a qualified installer to prevent the possibility of an explosion.
• This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI
Z223.1 and NFPA 54(88).
•A manufactured home (USA only) or mobile home OEM installation must conform with the
Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a
standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1,
or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This
appliance may be installed in Manufactured Housing only after the home is site located.
•All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn
from outside the living-area structure. The venting must not be connected to a chimney flue serving a
separate solid-fuel burning appliance.
• Notify your insurance company before hooking up this fireplace.
• The room heater should be inspected before use and at least annually by a qualified service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
•The instructions in this manual must be strictly adhered to. Do not use makeshift methods or
compromise in the installation. Improper installation will void the warranty and safety listing.
•This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will
void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about
the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.
•Contact your local building officials to obtain a permit and information on any installation restrictions or
inspection requirements in your area.
•If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your
dealer and arrange for proper servicing.
•It is imperative that control compartments, screens, or circulating air passageways of the heater be
kept clean and free of obstructions. These areas provide the air necessary for safe operation.
•Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your
dealer for a full explanation of your heater and what to expect.
• Do not store or use gasoline or other flammable liquids in the vicinity of this heater.
• Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.
• Do not place clothing or other flammable items on or near the heater. Because this heater can be
controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed
on or near it.
•Light the heater using the built-in igniter. Do not use matches or any other external device to light
your heater.
•Never remove, replace, modify or substitute any part of the heater unless instructions are given in this
manual. All other work must be done by a trained technician. Don't modify or replace orifices.
• The viewing glass should be opened only for conducting service.
• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.
• Allow the heater to cool before carrying out any maintenance or cleaning.
• Operate the heater according to the instructions included in this manual.
• If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for
service.
• This unit is not for use with solid fuel.
• Do not place anything inside the firebox (except the included logs).
• If the fiber logs become damaged, replace with Travis Industries log set.
• Do not throw this manual away. This manual has important operating and maintenance instructions
that you will need at a later time. Always follow the instructions in this manual.
•Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature
heater. Young children should be supervised when they are in the same room as the heater.
•Due to the high temperature, the heater should be located out of traffic and away from furniture and
draperies.
•Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.
The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to
shut off.
•Travis Industries, Inc. grants no warranty, implied or stated, for the installation or
maintenance of your heater, and assumes no responsibility of any consequential
damage(s).
NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in
part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent
termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and
porches, the following requirements shall be satisfied:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the
gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard
wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served
by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the
services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired
carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall
have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day
period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be
ANSI/UL 2034 listed and IAS certified.
Signage
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or
equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP
CLEAR OF ALL OBSTRUCTIONS”.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the
provisions of 248 CMR 5.08(2)(a)1 through 4.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as
adopted by the Board; and
• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the
dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or
venting system components with the equipment, the instructions provided by the manufacturer for installation of the
equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts
for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the
manufacturer:
• The referenced “special venting system” instructions shall be included with the appliance or equipment installation
instructions; and
• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a
parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or
equipment at the completion of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.
This appliance is shipped with the header and side stand-offs in the retracted position. These standoffs must be placed in their upright position prior to installing the fireplace. Secure the stand-offs to
the framing with screws or other fasteners.
WARNING: Failure to correctly erect the stand-offs may lead to a serious fire-hazard and will void
the listing and warranty of this fireplace.
Steps for Installing the Battery Box and Learn Switch
1. Remove the control cover and attach the 12’ long battery box wire to the quick connects on the
receiver module (see Figure 9 below). Route the battery box wire through the opening below
the cover. At this time make sure the continuous pilot switch is set to “OFF” and the remote
switch is set to “REMOTE” on the receiver module – item “a”). You may also wish to verify all
the wire leads are fully attached.
Pilot Assembly
Battery Box
(external junction box)
Battery Wires
Red and White Wires
Gas Control Valve
Learn Wires
Two White Wires
Motor Wires (for flame height adjustment)
Red, Yellow, White, and Blue wires
Main Burner Control Wires
Pilot Flame Control Wires
AC Adapter
(wire orientation does not matter)
Brown Switch
Wires (not
used)
Green
White
Receiver
Module
MOTOR
COMM.
POWER
White
Orange
Power Input
Learn
Continuous
Remote/Off
Pilot
Off/On
Black
Ground
Igniter ("I") Wire
(Orange - with
fiberglass
insulation)
I
S
ADJ
Make sure continuous pilot
a
is set to "OFF" and remote
is set to "REMOTE".
Accent Light Wires
Orange and White Wires
Sensor ("S")
Wire (White)
120V Extension Module
Auxiliary Power
(Not Used)
Make sure continuous pilot
is set to "OFF" and remote
is set to "REMOTE".
Figure 9
2. Determine a location for the single-gang junction box that contains the battery pack and learn
switch. It must be located within 12’ of the fireplace. Mount the junction box.
3. Insert the battery box wires through the junction box, leaving approximately 8” of slack so the
battery pack may be removed and the batteries replaced. Use a staple or other means to
secure the wiring to the framing – this prevents the wires from slipping out of the junction box in
the event the wires become disconnected from the battery pack (see Figure 8). NOTE: The
wiring is low-voltage (6V) and does not require a strain relief. Connect the learn switch and
battery pack wires (see Figure 9).
4. Place batteries inside the battery pack and place it inside the junction box. Attach the remote
holder to the junction box with the included screws.
INSTALLATION WARNING – Remote Synchronization
At this time we highly recommend you verify the remote and fireplace are synchronized. This
process requires access to the learn switch. See the instructions on page 17 for details.
Battery Installation
This fireplace uses four AA batteries for operation during power outages. Place the batteries into
the battery box. In addition, two AAA batteries are required for the transmitter.
The fireplace is shipped with the remote and fireplace pre-synchronized . Do not
synchronize the remote unless you are 100% sure it does not work correctly.
Synchronizing the Remote
NOTE: The fireplace must have power and the transmitter must have batteries to complete this process.
WARNING: Shut the gas off to the fireplace prior to conducting this process.
1Press the “Learn” button once. The fireplace will beep once.
2Press the “Mode” button on the remote. The fireplace will beep five times to indicate
synchronization.
NOTE: Re-setting the Receiver Module
If the receiver module fails to synchronize with the remote after two attempts, you should re-set the
receiver module. To do this, hold down the LEARN button for approximately 10 seconds until the
receiver beeps 3 times. This indicates the receiver has been re-set and can be synchronized using
the instructions above.
THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN
THE COMMONWEALTH OF MASSACHUSETTS.
OTHER MASSACHUSETTS CODE REQUIREMENTS:
• Flexible connector must not be longer than 36 inches.
• Shutoff valve must be a “T” handle gas cock.
• Only direct vent sealed combustion products are approved for bedrooms or bathrooms.
• Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas
log.
• A carbon monoxide (CO) detector is required in the same room as the appliance.
• The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the
requirements listed below.
•The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure
testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the
gas supply piping by closing the manual shutoff valve.
• Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.
• This fireplace is designed either for natural gas or for propane (but not for both). Make sure the correct fuel is
used.
•An accessible manual shut-off valve (“t” handle gas cock) is required within 6’ of the fireplace.
Gas Line Connection
•Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts
a licensed plumber/gasfitter).
•A shutoff valve is built into the fireplace. It is located on the back side of the fireplace and acts as the gas
inlet connection. After installing the gas line (and testing), remove the cover plate shown below and turn the
gas shutoff valve to “ON”.
Gas Line
(1/2" M.P.T.)
NOTE: This cover plate
may be removed to access
the shut-off valve.
Gas Inlet Pressure
Standard Input Pressure
Figure 10
•If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is
adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.
•The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should
supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at
an improper pressure.
•The gas appliance and vent system must be vented directly to the outside of the building, and
never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each
direct vent gas appliance must use it's own separate vent system.
• In addition to the requirements listed here, follow the requirements provided with the vent.
• A firestop is required whenever the vent penetrates a floor or ceiling (or passes through
horizontal framing members). A thimble is required whenever the vent passes through a wall (or
horizontal framing members).
•Venting installation instructions may be found at www.duravent.com. Keep the vent
instructions, along with this manual, with the appliance for future reference.
Approved Vent
•This fireplace may only use the following vent components (8-5/8” / 6” external diameter co-
axial vent). These parts are available from Travis Dealers.
Simpson Part #Travis Part #
6” Length68GSS-0698900024
12” Length68GSS-1298900023
24” Length68GSS-2498900022
36” Length68GSS-3698900021
48” Length68GSS-4898900020
4” to 8” Adjustable Length (Slip Connector)68GSS-12A98900025
ABOVE THE ENCLOSURE (over 78")
Vertical Sections:
1" Clearance To the Side
Vertical Penetrations
(through ceilings, roofs, etc.)
(firestop is required - sku 98900029)
1" Clearance To the Side
IN THE ENCLOSURE (under 78")
Vertical or Horizontal Sections:
6" Clearance Above
3-1/2" Clearance To The Side
2" Clearance Below
Horizontal Sections:
4" Clearance Above
2" Clearance To The Side
2" Clearance Below
Horizontal Penetrations
(through walls, etc.)
(thimble is required - sku 98900030)
4" Clearance Above
2" Clearance To The Side
2" Clearance Below
Vent Location
The starter section is set at a 45° angle. Place a 45° elbow directly on top of the fireplace and route it
vertically or horizontally. The approximate position of the vent is shown below.
TOP VENTREAR VENT
1"
41-3/4"
Framing to the rear of the fireplace.
NOTE: In cases where the vent is routed vertically
directly above the fireplace, you may place a 90°
elbow directly on top of the fireplace, followed by a
45° elbow that directs the vent upwards. For vent
configuration purposes this is considered a top vent
and the 90° and 45° elbow is considered a single
45° elbow.
An exhaust restrictor is built into exhaust vent at the rear of the fireplace. It is used to adjust the flow rate of
exhaust gases. Depending upon vent configuration, you may be required to adjust the restrictor. The
charts for acceptable vent configurations detail the correct vent restrictor position. The restrictor is
accessed from inside the firebox (remove the glass to gain access). To adjust the restrictor, remove the
nut and bolt holding the restrictor in position, rotate the restrictor to the correct position, then replace the
nut and bolt to secure (see Figure 11).
NOTE: Vinyl surfaces require 24"
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
FMinimum 12" clearance below a veranda, porch, deck or balcony
NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minumum of two sides beneath the floor.
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
GMinimum 48" clearance from any adjacent building
HMinimum 84" clearance above any grade when adjacent to public walkways or driveways
NOTE: may not be used over a walkway or driveway shared by an adjacent building
IMinimum 9" clearance to any nonmechanical air supply inlet to the building or the combustion air inlet to any other
appliance.
JMinimum 36" clearance above any mechanical air supply inlet if within 10’ horizontally
KMinimum 36" from the area above the meter/regulator (vent outlet)
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
LMinimum 36" from the meter/regulator (vent outlet)
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
MMinimum 12” above the roof line (for vertical terminations)
NMinimum 24” horizontal clearance to any surface (such as an exterior wall) – for vertical terminations
Roof
Surface
11” Min.
6” Min.
Roof
Eaves
E
N
M
E
K
G
NOTE: Measure clearances to the nearest edge of the exhaust hood.
•Use the vinyl siding standoff when installing on an exterior with vinyl siding.
•Vent termination must not be located where it will become plugged by snow or other material
A hearth is not required if the fireplace is raised 6” above the
flooring surface. NOTE: Make sure to accommodate the flooring
surface - this distance must be measured from the top of carpeting
or other flooring material.
WARNING:
We recommend a hearth to protect the flooring
surface from discoloration or other negative
impact from the heater, especially if it is near the
minimum raised height.
Min. 6”
Side View
Minimum 6” to top of
flooring surface
(carpet, etc.)
Carpet
Fireplace
1”
Plywood (OSB, etc.)
Framing
Sub-Floor
Cement Board
NOTE: When building a raised fireplace, consider the facing
material below the fireplace. If using tile, you may wish to
make the platform a suitable height for un-cut tile. For
example, if using 12” tile, make the platform 11” tall (10-1/2”
section of framing + 1/2” plywood).
•Attach the included fiber board (or other non-combustible) to the fireplace and framing (see
Figure 22 below). This non-combustible facing must extend from the base of the fireplace to
the header and to the framing members on both sides.
WARNING: Do not use adhesive to
secure the cement board or facing. The
high temperatures of the fireplace may
cause adhesives to emit odors. Use
mastic or thin set (or other noncombustible, non-odorous adherent) to
attach the facing to the cement board.
Flanges are provided on the fireplace
for the screws to attach to.
Attach the included non-combustible fiber
board to the fireplace and framing as
shown.
Use screws to secure the fiber
board to the fireplace.
Drywall
Fiber
Board
Adhesive
Fiber Board (or other non-combustible) is
required from the glass frame edge to the
side framing (13”).
•The mantel (combustible or non-combustible) must be a minimum 49-1/2” above the base of
the fireplace (see Figure 24).
•The maximum mantel depth is 12” (measured from the face).
Mantel
(combustible or non-combustible)
Max. 12”
SEE THROUGH
Min. 49-1/2”
Combustible mantel columns (legs) that
protrude less than 4” (measured from the
fiber board) must be 2” from the glass frame.
If the mantel columns protrude more than 4”,
they must meet the sidewall clearance (12”
from the glass frame).
Finalizing the Installation (for qualified installers only)37
7. Check the air shutter following the directions below.
Air Shutter Adjustment
Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should
be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame.
Correct
Flames should be blue at the
base, yellow-orange on the top.
If the flames are too tall or sooty on the
ends, open the air shutter.
Not Enough Air
Too Much Air
If the flames are all blue and
short, close the air shutter.
How to Adjust the Air Shutter
The three air shutters (two sides and center) are located to the back of the burner (under the exhaust)
and are accessed by removing the glass frame (and the rear log, if needed – see the picture below).
The air shutter levers may be adjusted – a screwdriver of other tool may be used to “tap” the lever to
the desired position. Slide the shutter towards the back (exhaust) to close, to the front (towards the logs)
to open. After adjusting the air shutter replace the glass and verify flame quality.
8. Adjust the flame height to its highest position - the flames should not contact the top of the
firebox. Check the flame on lowest position. The flames should burn off each burner hole. If
the heater does not work correctly, contact your Travis dealer for a remedy.
9. Give this manual to the home owner for future reference and fully explain operation of this
heater. For comprehensive operating and maintenance instructions, refer to the Owner's
38Finalizing the Installation (for qualified installers only)
Glass Frame Removal and Installation
WARNING: Prior to removing the glass, shut off gas to the appliance (or remove the
batteries from the battery box and shut off electricity to the fireplace). This
prevents any chance of accidental burner ignition when accessing the firebox.
Warning:The appliance must
be completely cool before removing
the glass.
Warning:Do not strike or slam
the glass.
Remove the glass trim (see
directions to the right).
The glass frame is held in place with
two latches along the top and two
slots, with brackets, along the
bottom. Insert the glass latch tool
into the latch, pull it forward and up
to detach the latches (see pictures
below). Once the latches are free,
pivot the frame out and lift it off the
brackets at the bottom of the glass
frame.
Glass Frame
Glass Trim
Attach the glass trim to the glass frame by
inserting the hooks on the trim over the
studs on the glass frame. When properly
aligned, the frame will push straight in
and drop into place.
Finalizing the Installation (for qualified installers only)39
Log Set Installation
Ember Placement
Place the embers along the firebox floor and burner to help conceal the burner. Make sure none of
the embers are directly over the burner holes. See the photo below.
Note how the embers do not
cover any burner holes. Place
the embers around the burner
to create a realistic effect.
Rock Wool Placement
The rock wool must be pulled apart and made into a thin gauze prior to placing over the burner.
See the illustration below for details.
NOTE: Propane (LP) units use a lighter amount of rock wool than natural gas units.
Preparing the Rock Wool:
The rock wool comes in one
clump. Tear off “dime” sized
clumps and flatten. Then pull on
the wool to create gauze-like
pieces. The wool glows best
when very thin and porous.
Place small pieces of rock wool next to the burner holes in
visible locations. Place the rock wool sparingly so it does
not cover large areas of the burner.
WARNING: If the rock wool is too thick or placed so it
obstructs the flow of gas, sooting will occur.
Finalizing the Installation (for qualified installers only)47
a
c
Power Heat Duct Installation
The optional power heat duct may be
used with this fireplace. Refer to the
part numbers below if you wish to inst
this accessory. Instructions are includ
with the power heat duct.
• Power Heat Duct (98500769)
• 1080/36 ST-Pier CF Power Heat
Duct Wiring Kit (94400995) -
required for thermodisk
controlled on/off operation
NOTE: The power heat duct must be
attached at the time of firepla
installation.
Andiron Installation
This fireplace includes four andiron brackets
that allow for use of the optional andirons.
Follow the directions below if installing
andirons. NOTE: The firebacks should be
installed prior to installing the andirons.
Junction Box
Rheostat
(with cover plate)
Use 10” x 3-1/4”
wall stack (duct)
when passing
through tight
areas.