Travis Industries ProBuilder 42, ProBuilder 54 Installation Manual

ProBuilder

•

- Installation and service must be performe d by a quali fied inst aller, servi ce agency o r the gas sup plier.

42 & 54 Linear GSB2

• Direct Vent Fireplace

• Natural Gas or Propane

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result

causing property damage, personal injury or los s of l i fe.

DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE. DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE. DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION. DO NOT MODIFY THIS APPLIANCE.

- Do not store or use gasoline or other flammable vap ors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

• Vent Horizontally or Vertically

• Standard Residential

• Mobile Home Approved

Listed by

AS/NZS 5263.1.3 GMK10166

IAPMO-R&T OCEANA

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

Installer: After installation give this manual to the home-

Installation Manual

owner and explain operation of this heater.

Dragon Wholesaling Pty. Ltd.

Unit 4, 16 Lexington Drive

Bella Vista NSW

Australia 2153

2 Introduction

0BOverview

This manual details the installation requirements for the ProBuilder Linear fireplace. For operat i ng and maintenance instructions, refer to the ProBuilder Linear Owner's Manual.

1BSafety Label

Table of Contents 3

0BOverview ................................................................... 2

1BListing Details ........................................................... 2

Installation Options .................................................. 6

Heating Specifications ............................................. 6

Dimensions ............................................................... 6

Packing List .............................................................. 7

Additional Items Required ....................................... 7

Recommended Installation Procedure ................... 7

Fireplace Placement Requirements ....................... 8

Clearances ......................................................................8

Raised Fireplaces ............................................................8

Televisions Placed Above the Fireplace ................ 9

Using a Mantel Between the Fireplace a nd Television ....9

Using a Buildout Above Fireplace an d Television ............10

Using a Buildout Below a Television ................................11

Minimum Framing Dimensions ............................... 12

Standoff Assembly ................................................... 13

Nailing Brackets ....................................................... 14

Standard vs. Extended Position ............................. 15

Header and Pipe Shield Installation ....................... 16

Corner Installations .................................................. 20

Removing the Front Panel ....................................... 21

Gas Line Requirements ........................................... 22

Fuel .................................................................................22

Gas Line Connection .......................................................22

Gas Inlet Pressure ...........................................................22

Gas Line Location ............................................................23

Relocating the Gas Line to the Baseplate ...................... 23

Electrical Connection ............................................... 24

Relocating the Electrical Line to the Baseplate .............. 24

Optional Wall Switch or Thermostat Installation .. 25

Parallel Connection Series Connection ...................25

Vent Requirements ................................................... 26

Vent Clearances ..............................................................26

Vent Firestop or Thimble .................................................26

Altitude Considerations ....................................................26

Approved Vent .................................................................26

Vent Installation ...............................................................26

Approved Vent Configurations ............................... 27

Exhaust Restrictor Position..............................................27

Diffuser ............................................................................28

Vent Configurations for 42 PB ONLY For 54 PB

see page 32 ............................................................... 29

Minimum Vent Configuration ...........................................29

Vent Configuration: Vertical Termination for 42 PB

ONLY ...............................................................................30

Vent Configuration: Horizontal Termination with

Vertical Rise for 42 PB ONLY ..........................................31

Vent Configurations for 54 PB ONLY For 42 PB

see page 29 ............................................................... 32

Minimum Vent Configuration ........................................... 32

Vent Configuration: Vertical Termination for 54 PB

ONLY............................................................................... 33

Vent Configuration: Horizontal Termination with

Vertical Rise for 54 PB ONLY .......................................... 34

Termination Requirements ...................................... 35

Hearth Requirements ............................................... 36

Facing Requirements ............................................... 37

Standard vs. Extended Position ...................................... 38

Facing Thicker than 1-1/2” (38mm). ................................ 39

Screen Assembly Mounts ................................................ 40

Do Not Drill or Screw Zone .............................................. 41

Mantel Requirements ............................................... 42

Mantel Column Clearances ............................................. 42

Use of a Non-Combustible Mantel Below Listed

Mantel Clearances .................................................... 43

Finalizing the Installation ........................................ 44

Pilot Flame Inspection ..................................................... 44

Air Shutter Adjustment .................................................... 45

Location of Controls ........................................................ 46

Glass Frame Removal and Installation ............................ 47

Crushed Glass Installation ............................................... 50

LP Conversion Instructions .................................... 52

Wall Mount Remote Thermostat installation

(optional) ................................................................... 57

Installation ....................................................................... 57

Wiring Diagram – GSB2 Version ............................. 61

4 Safety Precautions

Safety Warnings

• Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater.

Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies.

• This unit must be installed by a qualified installer to prevent t he possibility of an explosion.

• This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1

and NFPA 54(88), in Canada follow CSA B149.1.

• A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Hom e Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufacture d Housing only after the home is site located.

• All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. The ventin g must not be connected to a chimney flue ser ving a separate solid-fuel burning appliance.

• Notify your insurance company before hooking up this fireplace.

• The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromi s e i n the

installation. Improper installation will void the warranty and safety listing.

• This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and m ay cause an extreme safety hazard. Dire ct questions about the type of fuel used to your dealer.

• Contact your local building officials to obtain a permit and information on any installation res trictions or inspection requirements in your area.

• If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.

• It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.

• Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect.

• Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

• Do not operate if any portion of the heater was submerged in water or if a ny corrosion occurs. Immediately call a

qualified service technician to i ns pect the appliance and to replace any part of the control system and any gas control which has been under water.

Safety Precautions 5

SAFETY WARNINGS:

•

Safety Warnings (continued)

• Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appli anc e.

• Light the heater using the built-in igniter. Do not use matches or any ot her external device to light your heater.

• Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual.

All other work must be done by a trained techni c ian. Don't modify or replace orifices.

• The viewing glass should be opened only for conducting service (or lighting the pilot on millivolt units).

• Allow the heater to cool before carrying out any maintenance or clea ni ng.

• Operate the heater according to the instructions included in thi s manual.

• If the main burners do not start correctly turn the gas off and call your dealer for service.

• This unit is not for use with solid fuel.

• Do not place anything inside the firebox (except the optional artwork).

• Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the

glass should be done by a licensed or qual i fied service person.

• Do not throw this manual away. This manual has important operating and maintenance instructions t hat you will need at a later time. Always follo w the ins tructions in this manual.

• Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

• A barrier designed to reduce the risk of burns from the hot viewing gl ass is provided with this appliance and s hall be installed for the protection of children and other at-risk individuals.

• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier f or this appliance.

• Clothing or other flammable material should not be placed on or near t he appliance.

• Any safety screen, guard, or barrier removed for servicing an ap pl iance must be replaced prior to operating the

appliance.

• Installation and repair should be done by a qualified service pers on. The appliance should be inspected before use and at least annually by a professi onal service person. More frequent c l eaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imper ative that control compartments, burners, and circulating air passageways of the appliance be kept clean.

• Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

• DO NOT PLACE ARTICLES ON OR AGAINST THIS AP P LIANCE.

• DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.

• DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN

OPERATION.

• DO NOT MODIFY THIS APPLIANCE. THIS INSTALLATION MUST CONFORM WITH THE FOLLOWING:

− Manufacturer’s Installation instru ct ions

− Local Gas Fitting Regulations

− Municipal Building Codes,

− Refer to AS/NZS 5601.1 for Gas Install ations.

− S.A.A. Wiring Code

− Local Electrical Regulations

− Any other statutory regulations

• NOT SUITABLE FOR MARINE USE.

• NOT INTENDED FOR FIREPLACE INSERT.

• APPLIANCES INCORPORATING A LIVE FUEL EF FECT, AND DESIGNED TO OPERATE WITH

LUMINOUS FLAMES, MAY EXHIBIT SLIGHT CARBON DEPOSITION.

6 Features and Specifications

Installation Options

• Residential or Mobile Home

• Straight or Corner Placement

• Raised or Floor Placement

• Internal or External Chase

• Bedroom Approved

Heating Specifications

42 ProBuilder

54 ProBuilder

* Heating capacity will vary with floor plan, insulation, and outside temperature.

Approximate Heating Capacity (in square meters)* Up to 116 Up to 116 Maximum Input Per Hour (MJ/h) 26.37 26.37

Approximate Heating Capacity (in square meters)* Up to 154 Up to 154 Maximum Input Per Hour (MJ/h) 34.81 34.81

Natural

Gas

Dimensions

Propane

Installation (for qualified installers only) 7

Packing List

• LP (Propane) Conversion Kit: (54PB) Burner Orifice (1.65mm), Pilot Orifice (0.14 LP), LP Regulator

• Thimble (2-Piece Assembly)

• Pipe Shield, Header Shield (shipped attached to top of fireplace)

(42PB) Burner Orifice (1.45mm), Pilot Orifice (0.14 LP), LP Regulator

Additional Items Required

• Gas Line Equipment (shutoff valve, pipe, etc.)

• Electrical Equipment (min. 14 gauge, grounded line)

• The 42PB Requires 7 lbs. of 1/4” Crushed Glass

• The 54PB Requires 8 lbs. of 1/4” Crushed Glass

94500580 Platinum (10 lbs.) 94500581 Bronze (10 lbs.) 94500582 Cobalt (10 lbs.) 94500583 Black (10 lbs.)

Recommended Installation Procedur e

• Frame the opening for the fireplace. Make sure to al low for vent installation.

• Install the vent, gas line and electrical hook-up.

• Install the drywall.

• Install the hearth (if applicable).

• Install the facing (if applicable).

• Install the mantel (if applicable).

• Finalize the installation (see page 42).

8 Installation (for qualified installers only)

Fireplace Placement Requirements

• Fireplace must be installed on a level surface capable of supporting the fireplace and vent

• Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)

• Fireplace should be located out of traffic and away from furniture and avoid burns.

• Fireplace must be placed so the gaps below and abo ve the glass frame do not become blocked.

• Fireplace may be placed in a bedroom. Please be awa re of the large amount of heat this appliance produ ces

when determining a location.

Clearances

(a) Clearance to Side of Fireplace 1/2” (13mm). Do not place insulation in this space.

NOTE: Drywall (or other combustible) may contact the first ½” of the sides of the fireplace. (b) Clearance to Back of Fireplace 1/2” (13mm). Do not place insulation in this space. (c) When installed, walls in front of the fireplace must be a minimum 0” (0mm) to the side of the fireplace

standoffs.

Raised Fireplaces

• The fireplace (and hearth, if desired) may be place d on a platform designed to support the fireplace and v ent.

• The base of the fireplace must be a minimum 60” below the room ceiling.

The top of the control door (firebox opening) is approximately 8-3/4” (223mm) above the base of the fireplace. For a typical raised fireplace of 36” (915mm), place the fireplace on a platform 27.25” (693mm) tall.

Installation (for qualified installers only) 9

Televisions Placed Above the Fireplace

The following section details three methods to allow for television installation above the fireplace.

Using a Mantel Between the Fireplace and Television

IMPORTANT NOTE REGARDING TELEVISIONS AND THIS F IREPLACE

Most television manufacturers ins truct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a televis ion above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches t he television. The homeowner must understand that Travis Industries does not take responsibility for any negative im pac t to televisions placed near t his fireplace.

Minimum Dimensions:

(a) Minimum Mantel Height above Base of Fireplace* 39” (991mm) with 4” (102mm) mantel depth (b) Minimum Mantel Depth* 4” (102mm)*

* Mantel depth is 4”(102mm) minimum to allow heat to travel forward and dissipate. If using more than an 4”(102mm) mantel, make sure to make the mantel height (a) higher (see mantel requirements on page 42 for details).

NOTE: The mantel must extend 1”(26mm) in front of the TV and 1”(26mm) to both sides. If you have a TV that is greater than

3”(77mm) deep (including the 1”(26mm) gap behind), you will need to alter the mantel depth and height. WIRING NOTE: If running wiring into the enclosure, use thermal insulating wrap around the wiring. Secure the wiring to

protect from contact with hot surfaces.

10 Installation (f or qualified installers only)

Using a Buildout Above Fireplace and Television

IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers ins truct the homeowner to not place the television above a heat source. Doing so may

negatively affect the longevity of the television and may negate the warranty. If you do place a televis ion above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches t he television. The homeowner must understand that Travis Industries does not take responsibility for any negative im pac t to televisions placed near this f ireplace.

Minimum Dimensions:

(a) Minimum Mantel Height above Base of Fireplace* 39” (991mm) with 4” (102mm) mantel depth (b) Minimum Mantel Depth* 4” (102mm)* (c) Minimum Fireplace Recess Width 42PB 47-1/8” (1197mm) (c) Minimum Fireplace Recess Width 54PB 59-1/8” (1502mm)

* Mantel depth is 4”(102mm) minimum to allow heat to travel forward and dissipate. If using more than an 4”(102mm) mantel, make sure to make the mantel height (a) higher (see mantel requirements on page 42 for details).

NOTE: The mantel must extend 1”(26mm) in front of the TV and 1”(26mm) to both sides. If you have a TV that is greater than

3”(77mm) deep (including the 1”(26mm) gap behind), you will need to alter the mantel depth and height. WIRING NOTE: If running wiring into the enclosure, use thermal insulating wrap around the wiring. Secure the wiring to

protect from contact with hot surfaces.

Installation (for qualified installers only) 11

Using a Buildout Below a Television

IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers ins truct the homeowner to not place the television above a heat source. Doing so may

negatively affect the longevity of the television and may negate the warranty. If you do place a televis ion above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches t he television. The homeowner must understand that Travis Industries does not take responsibility for any negative im pac t to televisions placed near this fi replace.

Minimum Dimensions:

(a) Minimum Mantel Height above Base of Fireplace* 39” (991mm) with 4” (102mm) mantel depth (b) Minimum Mantel Depth* 4” (102mm)* (c) Minimum Fireplace Recess Width 42PB 47-1/8” (1197mm) (c) Minimum Fireplace Recess Width 54PB 59-1/8” (1502mm)

* Mantel depth is 4”(102mm) minimum to allow heat to travel forward and dissipate. If using more than an 4”(102mm) mantel, make sure to make the mantel height (a) higher (see mantel requirements on page 42 for details).

NOTE: The mantel must extend 1”(26mm) in front of the TV and 1”(26mm) to both sides. If you have a TV that is greater than

3”(77mm) deep (including the 1”(26mm) gap behind), you will need to alter the mantel depth and height. WIRING NOTE: If running wiring into the enclosure, use thermal insulating wrap around the wiring. Secure the wiring to

protect from contact with hot surfaces.

12 Installation (f or qualified installers only)

Minimum Framing Dimensions

The fireplace enclosure must be a minimum 45-1/ 4” ( 1150mm) tall. Do not build into the fireplace enclosure.

Installation (for qualified installers only) 13

Standoff Assembly

• The side and rear standoffs must be assembled prio r t o pl acing the fireplace into position.

• These standoffs, when properly constructed, provide a guide for the required 1/2" clearance.

NOTE: The rear standoffs are bent around the rear corn ers of the fireplace as shown below to the right.

14 Installation (f or qualified installers only)

Nailing Brackets

The fireplace has nailing brackets on both side s. Secure the fireplace to the framing with the nailing br ackets. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to-corner the

fireplace should be square. Use shims to insure the f i replace is square. NOTE: The nailing brackets have two positions: standard and extended. See the section “Facing Requirem ents”

for details on which position is best for your installati on.

Installation (for qualified installers only) 15

Standard vs. Extended Position

There are two positions that the standoff/ heat shield assembly can be installed. The standoff s ar e shipped in the standard (forward) position.

• If the unit is installed in the standard position no modification is needed.

• If the unit is being installed in the extended position, the standoff /heat shield assembly must

be repositioned back ½” (see illustration below). NOTE: see pages 14 & 38.for additional details about standard vs. extended instal l ations.

16 Installation (f or qualified installers only)

Tabs face out.

Header and Pipe Shield Installation

The header and pipe shield must be installed as shown below.

NOTE: The header and pipe shields may be installed after the fireplace is in place and vent attached (this allows

for the fireplace to fit into the framing underneath the header and for the vent to be installed more easily).

1 Remove the header shield from its shipping location by removing the (2) - ¼” screws attaching it to the

back of the fireplace (Keep the screws for reinst al lation).

2 At each of the perforations, bend the sides of the pipe shield backwards 90° as shown below.

NOTE: The bottom flanges should be facing outward

Bend at perforations

Installation (for qualified installers only) 17

3 Remove the (4) screws, (2) from each side of the starter collar. Line up the holes on the pipe shield tabs

with the holes from the screws you just removed. Use the screws to attach the pipe shield to the top of

the fireplace.

Remove screws

18 Installation (f or qualified installers only)

Remove screw

4 The (2) header standoffs are screwed down flat to front edge of the top of the fireplace. On each

standoff, remove the screw that is closest to the center of the fireplace (keep screw for reinstallation).

Bend the legs at the perforations as shown below and attach the foot of the standoff to the top of the

fireplace using the screw removed earlier in this step.

Installation (for qualified installers only) 19

Align holes

5 On the header shield, bend the two tabs downward approximately 90 degrees. Set the header shield

onto the standoffs with the 90° bend facing the pi pe shield. The tips of the standoffs will protrude through

the heat shield. Attach the heat shield to the standoffs by aligning the holes on the heat shield tabs with

the holes in the header standoffs and secure using the included screws

Bend tabs

6 When finished the fireplace should be configured like the picture below.

20 Installation (f or qualified installers only)

Corner Installations

A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply).

(a) Corner to Wall (minimum) 53-1/2” 1359mm 63-3/4” 1619mm (b) Corner to Center of Flue (typical) 20-3/4” 528mm 25” 635mm

42PB 54PB

Installation (for qualified installers only) 21

Removing the Front Panel

The front cover may be removed to access the components. This is required when relocating the elect rical or gas inlet location. To remove the front cover

(a) Remove the center wingnuts.

(b) Loosen the two outer screws.

(c) Rotate the front panel down.

(d) Remove the front cover.

22 Installation (f or qualified installers only)

Gas Pressure

Max. Input Pressure

Min. Input Pressure

Max. Manifold Pressure

Min. Manifold Pressure

Natural Gas

7" W.C. (1.74 kPA)

5.5” W.C. (1.13 kPA)

3.8” W.C. (0.95 kPA)

1.1” W.C. (0.27 kPA)

Propane

13" W.C. (3.23 kPA)

11” W.C. (2.74 kPA)

2.9” W.C. (0.72 kPA)

Gas Line Requirements

• The gas line must be installed in accordance with all local codes and the requirements listed below. In the absence of local codes, follow ANSI 223.1 in US/Canada or AS/NZS 5601.1 in Australia.

• The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1 /2 psig (3.5 kPA). For pressures under 1/2 psig (3.5 kPA), isolate the gas supply piping by closing the manual shutoff valve.

• Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.

• This unit has been listed using the included internal gas shutoff valve.

Fuel

• This fireplace is designed either for natural gas or for propane (but not for both).

Gas Line Connection

• Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts a licensed plumber/gasfitter).

Gas Inlet Pressure

• If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence doe s not exceed the amount supplied.

• The supply regulator (the regulator that attaches dir ectly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.

Installation (for qualified installers only) 23

42 PB - a

42 PB - b

54 PB - a

54 PB - b

Left Side Gas Pass-Through Location (Stock)

6-1/4” (159mm)

2-1/2” (64mm)

6-1/4” (159mm)

2-1/2” (64mm)

Baseplate Gas Pass-Through Locat ion*

11” (280mm)

21-1/4” (540mm)

10” (254mm)

31-1/8” (791mm)

Gas Line Location

NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace

and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve. Disconnect the shutoff valve from the cover plate (4 screws outside fireplace). The pipe may be routed through the cover plate and the shutoff valve and gas line may be re-attached inside the fireplace.

Gas line may be plumbed from the left side (stock) or below. See illustration and table below to determine gas li ne location.

Relocating the Gas Line to the Baseplate

1. Elevate the fireplace approxim ately 3”.

2. Remove the knock-out in the desired location (you may wish to remove both knockouts if routing electrical thr ough the base as well).

3. Route the flex gas line (with shutof f valve) to the desired location.

24 Installation (f or qualified installers only)

a

b

Electrical Junction Box Location

11” (280mm)

2-1/4” (58mm)

Electrical Connection

• The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes.

• Make sure the household breaker is shut off prior t o working on any electrical lines.

• The appliance, when installed, must be electric al l y grounded in accordance with local codes or, in the absence of

local codes, with the National Electrical Code, A NS I/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

• The electrical line must be a min. 14 gauge, and supply 240 Volts, 60 Hz, and 5.7 Amps.

• Route the electrical connection through the jun ct ion box cover plate and attach to the hookup wires pictured

below.

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause

improper and dangerous operation.

Do not connect 240 VAC to the gas control valve or wiri ng system of this fireplace.

Relocating the Electrical Line to the Baseplate

Remove the front panel (see page 21). Remove the junction box from the left side (keep the screws). Remove the knockout from the baseplate. Attach the juncti on box to the baseplate (make sure all wiring is kept from contacting hot or movi ng components). Attach the cover plate to t he left side.

Installation (for qualified installers only) 25

ON

OFF

ON

OFF

Thermostat / External

Heater is ON

Thermostat /

Heater is ON

Heater is OFF

Thermostat / External

OFF

Heater is ON

Heater is OFF

Thermostat /

OFF

Heater is OFF

Optional Wall Switch or Thermostat Installation

Do not connect 240 VAC to the gas control valve or wirin g sy st em of this fireplace. The switch and

wiring must be installed by a qualified installer.

This fireplace includes an optional wall switch (with wire) to operate the fireplac e bur ner wit hout a cces sing th e inter nal on/off switch. A thermostat may be used in stead.

Route the wire from in side t he fire place, t hroug h the gromm et on either side of the fireplace (see illustration t o the r ight ) to the switch. The wall switch (or th ermosta t) may bypa ss the fireplace on/off switch o r be installed i n parallel o r series configuration (see belo w).

Caution: Label all wires prior to disconnection when

servicing controls. Wiring errors can cause improper and dangerous operation.

Warning: Make sure all wiring is secure and does not

contact hot or moving components.

Parallel Connection Series Connection

On / Off Switch

Switch ON

Switch

To wire the heater in parallel, follow the directions below: To wire the heater in series, follow the directions below:

On / Off Switch

External Switch ON

External Switch

On / Off Switch

26 Installation (f or qualified installers only)

Minimum Clearance Above Vent

1" (26mm)

Minimum Clearance to Sides & Below Vent

1" (26mm)

Minimum Clearance to Vent

1" (26mm)

Vent Requirements

• The gas appliance and vent system must be vented di rectly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.

• In addition to the requirements listed here, follow the requirements provided with the vent.

Vent Clearances

• The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill air spaces with insulation.

Minimum Vent Configurations (see page 29

NOTE: Make sure to use the included wall thimble with this configuration.

All Other Vent Configurations

)

Vent Firestop or Thimble

• A firestop or thimble is required whenever the vent penetrates a wall, floor, or cei l i ng (passes through framing members). See vent charts on page 29 and 31 for details

Altitude Considerations

• This heater has been tested at altitudes ranging from sea level to 6,000 feet (1800 M). In this testing we hav e found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment.

• Failure to adjust the air shutter properly may lead t o im proper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter.

Approved Vent

• Always use the high-wind cap (part # 46DVA-HC, 58DVA-HC, or 46DVA-VCH). The high-wind sconce cap or snorkel are not allowed.

• Installation instructions for Simpson Dura-Vent may be found at www.duravent.com. Minimum Vent Configurations (see page 29)

Use 8" diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*.

All Other Vent Configurations

Use 8" or 6-5/8” diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)* (see vent configuration for details).

* Other vent may be approved with this fireplace. Ch eck with the vent manufacturer for details).

Vent Installation

• Slide the vent sections together and turn 1/4 turn until the sections lock in place.

• Screws are not required to secure the vent. However, three screws may be used to secure vent sections

together if desired.

• High temperature sealant is recommended at the appliance starter section connection (use high-temperature silicone or Mill-Pac®).

• If disassembly is required, at time of re-assembly check to see if the vent creates a tight fit. If it does not , apply high temperature sealant to the joints of the affected sections.

• Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel.

• Horizontal sections require non-combusti bl e support every three feet (e.g.: plumbing strap).

Installation (for qualified installers only) 27

Approved Vent Configurations

Exhaust Restrictor Position

• An exhaust restrictor is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for vent configurations detail the correct restrictor position.

28 Installation (f or qualified installers only)

Diffuser

• A diffuser is built into the appliance to adjust the flow rat e of exhaust gases. Depending upon the vent configuration, you may be required to adjust the dif fuser to the open position (see illustration below). T he charts for vent configurations detail the correct di ffuser position.

Installation (for qualified installers only) 29

Vent Configurations for 42 PB ONLY For 54 PB see p age 32

Minimum Vent Configuration

• Use 5x8” Diameter Coaxial Vent

• NOTE: Use the included thimble assembly whenever passing through a wa ll. (use on front

and back of wall penetration). See picture below.

• The termination must fall within the shaded area shown in the chart . Use the indicated restrictor positions.

• One 45° elbow may be used on the horizontal run.

• HINT: Use minimum vent kit “H” (96200332) from Travis Indust ries (additional vent may be

required).

Use the included wall thimble when penetrating a wall. Part #96200101

30 Installation (f or qualified installers only)

Vent Configuration: Vertical Termination for 42 PB ONLY

• Use 4x6-5/8” Diameter Coaxial Vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (sku 98900165).

• NOTE: The included thimble assembly is not required and may be discarded.

• The termination must fall within the shaded area shown in the chart . Use the indicated

restrictor positions.

• Up to four elbows (45° or 90°) may be used. Only one horizontal elbow may be used.

Installation (for qualified installers only) 31

Vent Configuration: Horizontal Termination with Vertical Rise for 42 PB ONLY

• Vent configurations 15’ or above (from the base of the fireplace) use 6-5/8” dia. vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (98900165).

NOTE: For this configuration the included thimble assembly is not required and may be discarded.

• Vent configurations under 15’ (from the base of the fireplace) use 8” dia. Vent. NOTE: For this configuration the included thimble assembly may be used or use a fir estop

(not included).

• The termination must fall within the shaded area shown in the chart . Use the indicated restrictor positions.

• Up to four elbows (45° or 90°) may be used. Only one horizontal elbow may be used.

32 Installation (f or qualified installers only)

Vent Configurations for 54 PB ONLY For 42 PB see page 29

Minimum Vent Configuration

• Use 5x8” Diameter Coaxial Vent

• NOTE: Use the included thimble assembly whenever passing through a wall (use on front

and back of wall penetration). See picture below.

• The termination must fall within the shaded area shown in the chart . Use the indicated restrictor positions.

• One 45° elbow may be used on the horizontal run.

• HINT: Use minimum vent kit “H” (96200332) from Travis Industries (additional vent may be

required).

Use the included wall thimble when penetrating a wall. Part #96200101

Installation (for qualified installers only) 33

Vent Configuration: Vertical Termination for 54 PB ONLY

• Use 4x6-5/8” Diameter Coaxial Vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (sku 98900165).

• NOTE: The included thimble assembly is not required and may be discarded.

• The termination must fall within the shaded area shown in the chart . Use the indicated

restrictor positions.

• Up to four elbows (45° or 90°) may be used. Only one horizontal elbow may be used.

34 Installation (f or qualified installers only)

Vent Configuration: Horizontal Termination with Vertical Rise for 54 PB ONL Y

• Vent configurations 15’ or above (from the base of the fireplace) use 6-5/8” di a. vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (98900165).

NOTE: For this configuration, the included thimble assembly is not required and may be discarded.

• Vent configurations under 15’ (from the base of the fireplace) use 8” dia. Vent. NOTE: For this configuration, the included thimble assembly may be used or use a firestop

(not included).

• The termination must fall within the shaded area shown in the chart . Use the indicated restrictor positions.

• Up to four elbows (45° or 90°) may be used. Only one horizontal elbow may be used.

Installation (for qualified installers only) 35

Termination Requirements

! Venting terminals shall not be recessed into a wall or siding.

A Minimum 9" (229mm) clearance from any door or window B Minimum 12" (305mm) above any grade, veranda, por ch, deck or balcony C Minimum 1" (25mm) from outside corner walls

NOTE: Clearance in accordance with local installation codes and the requireme nts of the gas supplier.

D Minimum 1" (25mm) from inside corner walls

NOTE: Clearance in accordance with loc al installation codes and the requirements of the gas supplier.

E Minimum 11" (279mm) clearance below unventi lated soffits or roof surfaces

Minimum 18" (457mm) clearance below ventilated soffits Minimum 6" (152mm) clearance below roof eaves

NOTE: Vinyl surfaces require 24" (610mm) NOTE: Clearance in accordance with loc al installation codes and the requirements of the gas supplier.

F Minimum 12" (305mm) clearance below a veranda, porch, deck or balc ony

NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

G Minimum 48" (1219mm) clearance from any adjacent building H Minimum 84" (2134mm) clearance above any grade when adjacent to public walkways or driveways

NOTE: may not be used over a walkway or dr i v eway shared by an adjacent building

I Minimum 9" (229mm) clearance to any non-mechanical air supply inlet to the building or the combustion air inlet to any

other appliance.

J Minimum 36" ( 914mm) clearance above any mechanic al air supply inlet if within 10’ (3M) horizontally K Minimum 36" (914mm) from the area above the met er/regulator (vent outlet) - t hi s ext ends 15’ (4.5M) above the regulator

NOTE: Clearance in accordance with loc al installation codes and the requirements of the gas supplier.

L Minim um 36" (914mm) from the meter/reg ulator (vent outlet)

NOTE: Clearance in accordance with loc al installation codes and the requirements of the gas supplier.

M Minimum 12” (305mm) above the roof line (for vertical terminations) N Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations

36 Installation (f or qualified installers only)

Hearth Requirements

• If installed near carpet or other combustible fl ooring, the fireplace must be raised so the base of t he unit is above the carpet surface or flooring material. If t he heat er i s installed at floor level, we recommend a noncombustible hearth to protect the floorin g surface from discoloration or other negative impact from the heater.

• A non-combustible hearth may be constructed in front of the fireplace (see illustration below).

Installation (for qualified installers only) 37

Facing Requirements

• Non-combustible facing must extend from the base of the fireplace to 35-1/2” above the base of the fireplace (see illustration below for details).

• Non-combustible facing must extend the entire width of the unit to the framing opening on both sides.

• Do not place facing over the glass opening.

• Drywall (or other combustible) may be placed above the non-combustible facing (35-1/2” above the base of the

fireplace). See illustration below for details.

WARNING: Do not place drywall or other combustibles over the front of the fireplac e.

WARNING: Do not use adhesive to secure the facing. The high temperatures of the

fireplace may cause adhesives to emit odors. Use m ast i c or thin set (or other noncombustible, non-odorous adherent) to attach t he facing.

NOTE: Screws may be used to secure cement board or ti l e backer to the fireplace. Do not penetrate the fireplace more than 1/2” (13mm).

38 Installation (f or qualified installers only)

Standard vs. Extended Position

• The nailing brackets on the side of the fireplace may be placed in the standard or extended position to best suit the facing being used (the header shield is also moved). Most installations use the standard nailing bracket position. If using a facing that does not use a backing board (e.g. marble), you may wish to use the extended position.

Installation (for qualified installers only) 39

Facing Thicker than 1-1/2” (38mm).

The screen assembly may be positioned 1/2” (13mm) to 1-1/2” (38mm) from the front of the fireplace to allow facing to tuck under the screen assembly. Facing t hi ck er t han 1-1/2” (38mm) may also be used, however the screen assembly will be recessed into the facing rather than overlapping facing.

NOTE: Pay close attention to the following thick facing requirements when planning installation of facing material over 1-1/2” (38mm) thick.

If facing greater than 1-1/2” (38mm) is used, make sure to leave a 3/8" (9.5mm) gap above the screen assembly and 1/8” (3.18mm) to the sides and below. This gap is required t o all ow f or the screen assembly to be removed.

MINIMUM GAP

This provides 3/8” (9.5mm) gap above screen assembly, 1/8” (3.2mm) gap to the sides and below.

UNIFORM GAP

This provides 3/8” (9.5mm) gap around all sides of the screen assembly.

Above Tile Stop Sides of Tile Stop Below Tile Stop

3/4” (19mm) 5/8” (16mm) 3/8” (9.5mm)

3/4" (19mm) 7/8” (22.5mm) 5/8” (16mm)

40 Installation (f or qualified installers only)

Screen Assembly Mounts

The screen assembly mounts (located on outer front edges of the fireplace) are adjustable to allow the screen assembly to be positioned 1/2" (13mm) to 1-/12” (38mm) from the front of the fireplace. This allows facing to tuck under the screen assembly. Each mount is held in pl ace by (3) Philips head scr ews. Before mounting the screen assembly, adjust the mounts so that the front edge i s f lush with the finish material surrounding the fireplace. To adjust the mounts, loosen the screws, slide the mounts to the desired position, then tighten the screws.

Position edge of mount flush with finish material

Installation (for qualified installers only) 41

Do Not Drill or Screw Zone

When using screws to secure tile-board or other non-combustible to the front of the fireplace, make sure to avoi d the area on the front of the fireplace that is painted with the “DO NOT DRILL” shading. Make sure screws penetrate no more than ½” (13mm) into the fireplace.

Do not drill or screw in

the marked area

42 Installation (f or qualified installers only)

Mantel Requirements

• Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the

non-combustible facing) must fall within the shaded portion of the table.

• Any material above the fireplace that protrudes more than 3/4” (19mm) from the non-combustible facing is

considered a mantel and must meet the mantel re quirements.

Mantel Column Clearances

• Combustible mantel columns (legs) require a 0” (0m m) clearance to the side of the fireplace (they must be to the side of the fireplace).

• Non-combustible mantel columns do not have a minimum clearance.

Installation (for qualified installers only) 43

Use of a Non-Combustible Mantel Below Listed Mantel Clearances

Each gas fireplace has a unique set of mantel requirements. If you wish to place a non-combustible mantel at a lesser height than specified in this manual, it will need to meet the following requirements:

• The header (the framing member above the fireplace opening) must be non-combustible.

• The facing must be non-combustible and extend to the header (or mantel, whichever is greater).

The facing must also span the entire width of the mantel.

• See the illustration below for additional requirements.

44 Installation (f or qualified installers only)

Electrode

Finalizing the Installation

1. Remove the glass (see page 47).

NOTE: If using propane (LP) convert the appliance prior to installing the media.

2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.

Install the batteries into the battery holder

3. Turn on gas to the heater. Leak test all gas joints prior to starting t he appliance. Start the pilot to verify gas supply (see instructions on page 46). Leak test all the gas joints. Turn the gas control knob to “OFF” to shut off the appliance.

Pilot Flame Inspection

The pilot flame should look like the illustration below. Adjust the pilot flame if necessary.

To adjust the pilot flame, turn this screw. Clockwise lowers the flame while counter-clockwise raises it.

The pilot flame should touch the top 3/8” of the sensing electrode and make contact with the pilot hood. Adjust the pilot up or down as necessary.

Sensing electrode

4. Replace the glass.

5. Start the main burner and verify the burner ignites corre ct l y.

6. Leak test all gas joints.

Pilot Hood

Spark

Installation (for qualified installers only) 45

Air Shutter Adjustment

Let the heater burn for fifteen minutes (make sure t he logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame.

Air Shutter Adjustment

7. Adjust the flame to its highest positi on - the flames should not contact the t op of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Tr av i s dealer for a remedy.

8. Give this manual to the home owner for fut ure reference and fully explain operation of this heater. For comprehensive operating and maintenance instr uc tions, refer to the Owner's Manual.

ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar.

46 Installation (f or qualified installers only)

Location of Controls

There is a door on the lower portion of the screen assembl y to provide access to the manual controls on the fireplace. The door is held closed by two magnets. O pen the door by gently pulling outward on the upper portion of the lower trim.

Installation (for qualified installers only) 47

this appliance.

bracket

Glass Frame Removal and Installation

A barrier designed to reduce the risk of burns from t he hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be repl aced with the manufacturer’s barrier for

The appliance must be completely cool before removing the glass.

Do not strike or slam the glass.

Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

1. Remove the screen-trim assembly by lifting the assembly up slight ly and tilting it tow ard you. The mo unting ho oks on the back of the as sembly will di senga ge the fireplace. Set the assembly asid e for r einstal latio n.

NOTE: Opening the access door on t he front of t he ass embly allows f or a ea sy lo catio n to get a secu re gri p on t he

assembly for removal

Top hook engages this slot in bracket

Top Corner

Bottom Corner

Bottom hook engages this slot in

Replacement Barrier Part #

42 ProBuilder 250-04494 54 ProBuilder 270-01993

48 Installation (f or qualified installers only)

2. Remove the glass frame following the directions below.

NOTE: Make sure the glass frame is all the way in place – It should be parallel with the front of the

fireplace when installed.

Replacement Glass Frame Part #

42 ProBuilder 250-04491 54 ProBuilder 270-01994

Installation (for qualified installers only) 49

The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes l o ose.

50 Installation (for qualified installers only)

Crushed Glass Installation

Do not allow the crushed glass to block the air slots or to become too thick (maximum 1 layer deep on the burner). Failure to properly install glass may lead to sooting and improper burning.

If converting to LP (propane), convert the appliance prior to placing the crushed glass.

Install the crushed glass on the glass tray following the directions below.

42 ProBuilder 5 lbs. (2.3 Kg)

54 ProBuilder 6 lbs. (2.7 Kg)

1 Remove the setup pilot cover and the cover plate from the unit to access the pilot assembly underneath.

Remove the silicone sleeve that is shipped on the spark electrode. Re-install the cover plate and setup pilot cover Make sure that the setup pilot cover is installed over the pilot assembly before adding glass

2 Spread an even layer of crushed glass over the media tray and burner. The glass must be only 1 layer thick

on the burner but can be 2 layers thick on the media tray. Make sure no glass is in the pilot area indicated in the picture below.

Quantity of Crushed Glass

No glass in this area.

Installation (for qualified installers only) 51

Only one layer thick on burner

3 Make sure the rear and end air channels are free of crushed gl ass. Use a screwdriver to clear this area.

Make sure the glass is only 1 layer deep on the burner.

4 Remove the pilot shield to uncover the pilot once you are finished placing the glass.

52 Installation (f or qualified installers only)

LP Conversion Instructions

WARNING

This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbo n monoxide may result causing property damage, pe rsonal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is chec ked as specified in the manufacturer’s instructions supplied with the kit.

The parts required to convert this appliance to us LP gas are included in the stove pack that was shipped with the appliance. The conversion kit contains the LP manual regulator and torx wrench, burner orifice, and pilot orifice.

1. Access the firebox.

2. Remove the burner skirt by lifting the front edge up and sliding t he skirt forward.

3. Remove the media tray. Remove the 9 screws holding it in place (1/ 4” nutdriver). NOTE: The 54PB has 11 screws to remove,

Installation (for qualified installers only) 53

4. Remove the burner. It is held in place with 8 screws (1/4” nutdriv er).

5. Remove the air shutter retainer as shown below. It is held in place with 2 screws (1/4” nutdriver).

54 Installation (f or qualified installers only)

6. Follow the directions below to replace the orifice.

7. Reinstall the orifice gasket that was removed in step 6.

The longer portion of the gasket should be at the bottom.

Installation (for qualified installers only) 55

8. Install the LP pilot orifice following the instructions belo w.

(a) Use a 7/16” open-end wrench to remove t he pil ot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot

hood, tightening the pilot hood until it is snug (do not over-tighten).

56 Installation (f or qualified installers only)

GSB2

9. Remove the regulator from the front of the gas control val ve. There is an knob extension on the regulator knob that will need to be moved to the new regulator. To remove the extension pull toward you. Replace with the propane regulator, using the new gasket and screws included with the regulator. Re-install t he knob extension onto the LP regulator knob. The knob extension is directional so you may need to turn it until it lines up properly with the regulator knob and can be pushed into place.. NOTE: Leak test this area after the heater is instal led, gas is connected, and the main burner is lit.

Replace the regulator following the instructions included with the regulator kit. Remove and discard the scre ws (see “a” below) holding the stock regulator in place (see “b” below). Remove the stock regulator and gasket (see “c” below). Place the LP regulator in place, making sure the pre-fitted gasket (see”c” below) is in place – make sure it is correctly oriented. Secure using the screws included with the motor – tighten to 25 Lb-inches. Leak test thi s area after installation to verify proper installation. There is a label on the base of the regulator knob indicating regulator type (NG or LP). Place the included label on the valve body where it can be easily seen to insure proper identification (“d”).

Installation (for qualified installers only) 57

Wall Mount Remote Thermostat installation (optional)

Installation

If Using the Optional Blower, Install it First

The optional blower should be installed before installing the remote.

1 Remove the lower front access panel from the fireplace by reaching in behind it and loosening t he

two wing nuts and (1) ¼” screw on each side of the panel that hold it in place (see fireplace manual for details.) Lift up and then out on the panel to remove. Lay the panel face down in front of the fireplace.

2 Remove the 4 screws that secure the dashboard to the fireplace and gently lower it to gain access to

the back side.

NOTE There shoul d be enough slack in the attached wires to lower the d ashboard to the floor. Make sure not

to damage any off the attached wires.

3 Remove the two wires from the back of the on/off switch.

4 Remove the switch from the dashboard by depressing the tabs on the top and the bottom of the

switch housing while pressing the back of the switch forward through the hole in the dashboard. Replace the switch with the included switch bla nk (see pictures below).

58 Installation (f or qualified installers only)

5 Follow the green and white wires to where they attach to the control module. Disconnect the green,

plastic connector from the control module by lifting straight up (location is marked X4 on the module). Remove the connector and wires from the unit and disc ard. Install the switch blank into the empty mounting hole of the switch that was removed.

Remove and discard

X4

6 Install the system jumper into the same location on the board that you removed the green connector

in the previous step.

Replace with included jumper

harness and connector

7 Locate the battery holder on the appliance. Disconnect the wires at the plastic Molex connector that

connect the battery holder to the appliance wiring h arness. Discard the battery holder.

8 Run the end of the included wire harness with (4) wires to the control module. Insert the connector

into the “X8 User Interface” location on the module.

Disconnect

X8

Installation (for qualified installers only) 59

9 Connect the flat, white connector to the back of the included remote battery box. Make sure the t wo

guides are on the top of the connector when inserting i t into the battery box.

Make sure the guides are facing upward

10 Attach the remaining connector with the red and black wires to the wire harness where the battery

box was disconnected from in step 4.

11 On the back side of the panel you removed there be a bracket with two wing nuts. Remove the wing

nuts and set aside for reinstallation.

12 Align the t wo holes on the bottom of the receiver assembly with the studs and secure the assembly to

the bracket using the two wing nuts removed in the previous step.

60 Installation (f or qualified installers only)

13 Replace the dashboard.

14 Verify wire s are not touching the bottom of the firebox. Adjust if nec essary. 15 Install the included (4) AA batteries into the battery box. 16 Install the included (3) AAA batteries into the transmitter. 17 See operating instructions for instructions on how to synchronize the transmitter to the control

module.

18 Return the appliance to the correct configuration.

Installation (for qualified installers only) 61

Wiring Diagram – GSB2 Version

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can c ause improper and

dangerous operation.

240 VAC Power In

NOTE: IPI/CPI Switch may not be available in Australia

62 Index

Additional Items Required .................................. 7

Air Shutter Adjustment ..................................... 45

Altitude Considerations .................................... 26

Approved Vent ................................................. 26

Approved Vent Configurations ......................... 27

Clearances ......................................................... 8

Corner Installations .......................................... 20

Crushed Glass Installation ............................... 50

Diffuser ............................................................. 28

Dimensions ........................................................ 6

Electrical Connection ....................................... 24

Fireplace Placement Requirements ................... 8

Fuel .................................................................. 22

Gas Line Connection ........................................ 22

Gas Line Location ............................................ 23

Gas Line Requirements ................................... 22

Glass Frame Removal and Installation ............ 47

Hearth Requirements ....................................... 36

Heating Specifications ........................................ 6

Installation Options ............................................. 6

Listing Details ..................................................... 2

Location of Controls ......................................... 46

LP Conversion Instructions .............................. 52

Mantel Column Clearances ............................. 42

Mantel Requirements ....................................... 42

Massachusetts Approval .................................... 2

Minimum Framing Dimensions ........................ 12

Overview ............................................................ 2

Packing List ........................................................ 7

Raised Fireplaces .............................................. 8

Recommended Installation Procedure .............. 7

Restrictor Position ............................................ 27

Safety Warnings ................................................. 4

Standoff Assembly ........................................... 13

Steps for Finalizing the Installation .................. 44

Termination Requirements .............................. 35

Vent Clearances .............................................. 26

Vent Configuration

Horizontal Termination with Vertical Rise 31, 34

Vertical Termination ................................. 30, 33

Vent Configurations for 42 PB ......................... 29

Vent Configurations for 54 PB ......................... 32

Vent Firestop .................................................... 26

Vent Installation ............................................... 26

Vent Requirements .......................................... 26

Wiring Diagram ................................................ 61