Travis Industries 864 HO GS Installation Manual

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Page 1

864 HO GS Fireplace

Featuring the

• Direct Vent Fireplace

• Natural Gas or Propane

• Vent Horizontally or Vertically

• Standard Residential

• Mobile Home Approved

Tested and Listed by

Report # 100162735PRT-001 - ANSI Z21.88

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result

causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

Burner

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

Installation Manual

Installer: After installation give this manual to

the home-owner and explain operation of this heater.

4100728

000

www.travisproducts.com

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

Page 2

2 Table of Contents

Overview ............................................................................. 3

Listing Details ...................................................................... 3

Installation Options .............................................................. 6

Heating Specifications ......................................................... 6

Dimensions ......................................................................... 6

Packing List ......................................................................... 7

Additional Items Required ................................................... 7

Recommended Installation Procedure ................................ 7

Massachusetts Requirements ............................................. 8

Requirements for the Commonwealth of

Massachusetts .................................................................8

MANUFACTURER REQUIREMENTS .............................8

Fireplace Placement Requirements .................................... 9

Clearances ......................................................................9

Raised Fireplaces ............................................................9

Min. Framing Dimensions ................................................10

Nailing Brackets ...............................................................11

Corner Installations - Rear Vent Configuration ................13

Gas Line Requirements ....................................................... 14

Fuel .................................................................................14

Gas Line Connection .......................................................14

Gas Inlet Pressure ...........................................................14

Gas Line Location ............................................................15

Electrical Connection ........................................................... 16

Optional Wall Switch or Thermostat Installation .................. 17

Vent Requirements.............................................................. 18

Vent Clearances ..............................................................18

Vent Firestop ...................................................................18

Altitude Considerations ....................................................18

Approved Vent .................................................................18

Vent Installation ...............................................................18

Vent Location and Vent Shield Position ...........................19

Approved Vent Configurations ............................................ 20

Restrictor Position ...........................................................20

Exhaust Restrictor ...........................................................20

Intake Restrictor ..............................................................21

Vent Configuration: Horizontal Termination (no vertical

rise) ..................................................................................... 22

Vent Configuration: Horizontal Termination (with vertical

rise) ..................................................................................... 23

Vent Configuration: Vertical Termination ............................. 24

Termination Requirements .................................................. 25

Hearth Requirements .......................................................... 26

Facing Requirements .......................................................... 27

Facing and Faceplate Installation ....................................28

Optional Faceplates – Sizing Chart .................................29

Special Instructions for FPX Metropolitan Faces .............29

Special Instructions for Lopi Grills / Wilmington ...............29

Thin Facing Installation (tile, marble, or other non-

combustible under 1" (25mm) thick) ................................31

Thin Facing Installation (tile, marble, under 1" (25mm)

thick) - Side View .............................................................32

Thick Facing Installation (stone, brick, or other non-

combustible over 1" (25mm) thick) ..................................33

Thick Facing with Fireplace Xtrordinair (FPX) Arched

Faces ...............................................................................34

Thick Facing Installation - Side View ...............................35

Mantel Requirements .......................................................... 36

Steps for Finalizing the Installation ...................................... 37

Air Shutter Adjustment .....................................................38

Glass Frame Removal and Installation ................................ 39

Glass Frame Removal and Installation (continued) ............. 40

Fireback Installation ............................................................ 41

Log Set Installation .............................................................. 42

Back Log ......................................................................... 42

Right Log ......................................................................... 43

Center Log ....................................................................... 44

Left Twig .......................................................................... 45

Right Twig ....................................................................... 46

Right Branch .................................................................... 46

Ember Installation ............................................................ 47

Rock Wool Installation ..................................................... 47

LP Conversion Instructions ................................................. 48

GreenSmart™ Remote Control Installation ......................... 52

GreenSmart Wiring Diagram ........................................... 55

Installation ....................................................................... 56



Page 3

Introduction and Important Information 3

Overview

This manual details the installation requirements for the 864 HO GS fireplace. For operating and maintenance instructions, refer to the 864 HO GS Owner's Manual (part # 100-01253).

Listing Details

This appliance was listed by Intertek Test Labs to ANSI Z21.88. The listing label is attached to the appliance near the gas control valve. A copy is shown to the right.

Massachusetts Approval

This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters

National Fireplace Institute

Page 4

4 Safety Precautions

Safety Warnings:

• Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

• This unit must be installed by a qualified installer to prevent the possibility of an explosion.

• This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow

ANSI Z223.1 and NFPA 54(88), in Canada follow CSA B149.1.

• A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured Housing only after the home is site located.

• All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel burning appliance.

• Notify your insurance company before hooking up this fireplace.

• The room heater should be inspected before use and at least annually by a qualified service person.

More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

• The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.

• This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer.

• Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area.

• If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.

• It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.

• Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect.

• Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

• Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.

• Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.

• Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices.

• The viewing glass should be opened only for conducting service.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

Page 5

Safety Precautions 5

Safety Warnings (continued):

• Allow the heater to cool before carrying out any maintenance or cleaning.

• Operate the heater according to the instructions included in this manual.

• If the main burners do not start correctly turn the gas off and call your dealer for service.

• This unit is not for use with solid fuel.

• Do not place anything inside the firebox (except approved Travis Industries components).

• Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement

of the glass should be done by a licensed or qualified service person.

• Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater.

• Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies.

• Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

• Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

Page 6

6 Features and Specifications

Installation Options

• Residential or Mobile Home

• Straight or Corner Placement

• Flush or Recessed Face

• Raised or Floor Placement

• Internal or External Chase

• Bedroom Approved

Heating Specifications

Approximate Heating Capacity (in square feet)* Up to 2,500 Up to 2,500 Maximum BTU Input Per Hour 46,700 46,700

* Heating capacity will vary with floor plan, insulation, and outside temperature. ** Efficiency rating is a product thermal efficiency rating determined under continuous operation

independent of installed system.

Natural Gas Propane

Dimensions

1/2" 12mm

14" 356mm

29-1/4" 743mm

21-1/4" 540mm

37" 940mm

41" 1041mm

35-1/4" 895mm

1" 25mm

Rear

arrie’re

Left

a’ gauche

44-1/2" 1130mm

36-3/4" 933mm

Right

droit

Front

avant

48" 1219mm

8" (203mm) Dia.

225 Lbs. (102 Kg)

40-3/4" 1035mm

Page 7

Installation (for qualified installers only) 7

Packing List

• Propane Conversion Kit

• Log Set

• Grate

Additional Items Required

• 864 Fireback

• Direct Vent

• Gas Line Equipment (shutoff valve, pipe, etc.)

• Electrical Equipment (min. 14 gauge, grounded line)

Recommended Installation Procedure

• Frame the opening for the fireplace. Make sure to allow for vent installation.

• This fireplace is designed to accommodate 1/2" (13mm) or 5/8" (16mm) drywall (see "Nailing

Brackets" on page 11 for details). Secure the fireplace to the framing.

• Install the vent, gas line and electrical hook-up.

• Install the drywall.

• Install the hearth (if applicable).

• Install the facing (if applicable).

• On/Off Switch, Cover Plate, and Wire

• 4 AA Batteries, 1 9Volt Battery

• Install the mantel (if applicable).

• Finalize the installation (see page 37) and install the grill or face.

Page 8

8 Installation (for qualified installers only)

Massachusetts Requirements

NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.

Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54

as adopted by the Board; and

• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the

dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

• The referenced “special venting system” instructions shall be included with the appliance or equipment installation

instructions; and

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a

parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting

instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See Gas Connection section for additional Commonwealth of Massachusetts requirements.

Page 9

Installation (for qualified installers only) 9

Fireplace Placement Requirements

• Fireplace must be installed on a level surface capable of supporting the fireplace and vent

• Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)

• Fireplace should be located out of traffic and away from furniture and draperies.

• Fireplace must be placed so the gaps below and above the glass frame do not become blocked.

• Fireplace may be placed in a bedroom. Please be aware of the large amount of heat this appliance

produces when determining a location.

Clearances

(a) Clearance to Side and Rear of Fireplace 0” (0mm) (b) When installed, walls in front of the fireplace must be a minimum 5” (127mm) to the side of the

fireplace. Do not place insulation in this space.

Raised Fireplaces

• The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace and vent.

Page 10

10 Installation (for qualified installers only)

Min. Framing Dimensions – Rear Vent

56-3/8"

1432mm

48"

1219mm

41-1/4"

1048mm

20-3/4"

(527mm)

Page 11

Installation (for qualified installers only) 11

Min. Framing Dimensions – Top Vent

NOTE: When the vent is routed vertically the framing must accommodate the vent and required 1”

clearance. The framing dimensions below reflect the additional 1” depth required.

56-3/8"

1432mm

48"

1219mm

41-1/4"

1048mm

21-3/4"

(552mm)

Page 12

12 Installation (for qualified installers only)

Nailing Brackets

The fireplace has nailing brackets on both sides. Secure the fireplace to the framing.

NOTE

: Make sure the fireplace is square and plumb when placed in the framing. Measured cornerto-corner the fireplace should be square (approx. 54-7/8” – 1394mm). See the illustration below. Use shims to insure the fireplace is square.

54-7/8’’

(1394mm)

1/2''(13mm)

5/8''(16mm)

1/2" (13mm)

5/8" (16mm)

Page 13

Installation (for qualified installers only) 13

Corner Installations - Rear Vent Configuration

A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply).

: When venting horizontally, use minimum vent kit “C” (96200316) with one additional 45° elbow.

NOTE

Typically

5-1/2"

140mm

1245mm

49" Min.

Typically

12.5"

318mm

Minimum 1/2" (13mm) Clearance

Page 14

14 Installation (for qualified installers only)

Gas Line Requirements

MASSACHUSETTS INSTALLATIONS - WARNING:

THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS.

OTHER MASSACHUSETTS CODE REQUIREMENTS:

• Flexible connector must not be longer than 36 inches.

• Shutoff valve must be a “T” handle gas cock.

• Only direct vent sealed combustion products are approved for bedrooms or bathrooms.

• Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log.

• A carbon monoxide (CO) detector is required in the same room as the appliance.

• The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and

NFPA 54(88), in Canada follow CSA B149.1 and the requirements listed below.

• The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures under 1/2 psig (3.5 kPA), isolate the gas supply piping by closing the manual shutoff valve.

• Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.

• The fireplace has an internal shutoff valve. An additional shutoff valve is required. It must be

accessible and within 6’ of the fireplace.

Fuel

• This fireplace is designed either for natural gas or for propane (but not for both).

Gas Line Connection

• Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts a licensed plumber/gasfitter).

Gas Inlet Pressure

• If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.

• The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.

Natural Gas 7" W.C. (1.74 kPA) 5.5” W.C. (1.37 kPA) Propane 13" W.C. (3.23 kPA) 11” W.C. (2.74 kPA)

Maximum Input Pressure Minimum Input Pressure

Page 15

Installation (for qualified installers only) 15

Gas Line Location

6-1/4" 159mm

10-3/4" 273mm

6-1/4" 159mm

10-3/4" 273mm

Page 16

16 Installation (for qualified installers only)

Electrical Connection

• The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes.

• Make sure the household breaker is shut off prior to working on any electrical lines.

• The appliance, when installed, must be electrically grounded in accordance with local codes or, in the

absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

• The electrical line must be a min. 14 gauge, and supply 120 Volts, 60 Hz, and 5.7 Amps.

• Route the electrical connection through the junction box cover plate and attach to the hookup wires

pictured below.

Caution

: Label all wires prior to disconnection when servicing controls. Wiring errors can cause

improper and dangerous operation.

Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace.

Page 17

Installation (for qualified installers only) 17

Optional Wall Switch or Thermostat Installation

Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch

must be installed by a qualified installer.

This fireplace may be installed with an optional wall switch or thermostat. The thermostat (or on/off switch) wire should be passed through the grommet on either side of the fireplace near the gas inlet (see item “a” below). The thermostat (or on/off switch) wires will interrupt the burner circuit (see item “b” below).

• If you wish to bypass the switch, connect the thermostat (on/off switch) wires directly to the green and white wires (see “c” below).

• If you wish keep the switch (series) – re-align the wires as shown in item “d” below. NOTE: The on/off switch must be in the “ON” position for the thermostat (or on/off switch) to operate.

Burner Circuit Wires

Thermostat Wire Grommet

Green

Bypass

Red

COMFORT CONTROL

Thermostat or On/Off Switch

Red

Blue

White

Green

POWER SUPPLY

Black

Red

Black

Red

BATTERY

TRAY

Series

Green White

ON / OFF

Thermostat or On/Off Switch

MAIN

BURNER

White

Caution

: Label all wires prior to disconnection when servicing controls. Wiring errors can cause

improper and dangerous operation.

: When using a GreenSmart™ remote, use the receiver for on/off operation.

Note

Page 18

18 Installation (for qualified installers only)

Vent Requirements

• The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system.

• In addition to the requirements listed here, follow the requirements provided with the vent.

Vent Clearances

• The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill air spaces with insulation.

Minimum Clearance to Vent 1" (25mm)

Vent Firestop

• A firestop is required whenever the vent penetrates a wall, floor, or ceiling (passes through framing members). It may be provided by the vent manufacturer (1” clearance).

: A Wall thimble (part #58DVA-WTU) is required when venting directly to the rear (no rise).

NOTE

Altitude Considerations

• This heater has been tested at altitudes ranging from sea level to 6,000 feet (1800 M). In this testing we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment.

• Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter.

Approved Vent

• Use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*. * Other vent may be approved with this fireplace. Check with the vent manufacturer for details.

• Always use the high-wind cap (58DVA-HC or 58DVA-VCH). The high-wind sconce cap is not allowed.

• Installation instructions for Simpson Dura-Vent may be found at www.duravent.com

Vent Installation

• Slide the vent sections together and turn 1/4 turn until the sections lock in place.

• Screws are not required to secure the vent. However, three screws may be used to secure vent

sections together if desired.

• High temperature sealant is recommended at the appliance starter section connection (use high- temperature silicone or Mill-Pac®).

• If disassembly is required, at time of re-assembly check to see if the vent creates a tight fit. If it does not, apply high temperature sealant to the joints of the affected sections.

• Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel.

• Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap).

Page 19

Installation (for qualified installers only) 19

Vent Location and Vent Shield Position

Make sure shield is at 45 deg.

21-3/4" 552mm

43-1/2" 1105mm

Make sure shield is at 90 deg.

16-3/4" 425mm

48" 1035mm

Page 20

20 Installation (for qualified installers only)

Approved Vent Configurations

Restrictor Position

• Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. The charts for acceptable vent configurations detail the correct vent restrictor positions.

Exhaust Restrictor

# 3

# 2

(closed) #8

#6 # 5

# 4

(open - stock position) # 1

Position 3

Page 21

Installation (for qualified installers only) 21

Intake Restrictor

11/32" Wrench

(closed) # 5

# 4

# 3

# 2

(open - stock position) # 1

Position 3

Page 22

22 Installation (for qualified installers only)

Vent Configuration: Horizontal Termination (no vertical rise)

• NOTE: A Wall thimble (part #58DVA-WTU) is required.

• The termination must fall within the shaded area shown in the chart. Use the indicated restrictor

positions.

• NOTE

: When venting horizontally, use minimum vent kit “C” (96200316). If venting from a corner

installation, an additional 45° elbow is required.

Optional 45 Elbow

45 Elbow

Termination

Vent with No 45˚ Elbow

3 feet (0.915m)

0 feet

Vent with 1 45˚ Elbow

3 feet (0.915m)

0 feet

4’ max (1.22m)

2’ max (0.61m)

Exhaust Restrictor # 1 (stock)

Intake Restrictor # 1 (stock)

Min. 6" (152mm) Horizontal Section

Max.48" (1219mm) Horizontal Section(s)

Exhaust Restrictor # 1 (stock)

Intake Restrictor # 1 (stock)

Min. 6" (152mm) Horizontal Section

Max. 24" (610mm) Horizontal Section(s)

Page 23

Installation (for qualified installers only) 23

Vent Configuration: Horizontal Termination (with vertical rise)

• The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.

• Up to five elbows (45° or 90°) may be used.

• Only one horizontal elbow may be used.

22’ max (6.7 m)

20 feet (6 m)

15 feet (4.5 m)

10 feet (3 m)

5 feet (1.5 m)

0 feet

Exhaust Restrictor # 5 Intake Restrictor # 4

5 feet (1.5 m)

Exhaust Restrictor # 4 Intake Restrictor # 2

Exhaust Restrictor # 3 Intake Restrictor # 2

10 feet (3 m)

Exhaust Restrictor # 1 Intake Restrictor # 1

15 feet (4.5 m)

20’ max (6 m)

22’ max (6.7 m)

20 feet (6 m)

15 feet (4.5 m)

10 feet (3 m)

5 feet (1.5 m)

0 feet

This is considered a horizontal

elbow (it does not matter

whether it turns right or left).

It may be a 90° or 45° elbow.

5 feet (1.5 m)

10 feet (3 m)

Horizontal length is calculated by adding

both lengths of horizontal run

(Horizontal Length = H1 + H2).

15 feet (4.5 m)

This is considered a

vertical elbow

20’ max (6 m)

Page 24

24 Installation (for qualified installers only)

Vent Configuration: Vertical Termination

• The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.

• Up to five elbows (45° or 90°) may be used.

40’ (12m) max

0 feet

5 feet (1.5m)

10 feet (3m)

15 feet (4.5m)

20’ (6m) max

40’ (12m) max

• Only one horizontal elbow may be used.

• 6-5/8" (168mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)vent may be used for this configuration. Attach a 8” diameter 45° elbow to the fireplace, connect a reducer to the elbow (part #

98900165), then connect 65/8” vent to the reducer. Use the vertical high wind cap (46DVA-VCH).

35 feet (10.5m)

30 feet (9m)

25 feet (7.5m)

20 feet (6m)

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

Exhaust Restrictor # 8

Intake Restrictor # 3

Exhaust Restrictor # 5

Intake Restrictor # 3

Exhaust Restrictor # 3

Intake Restrictor # 1

Exhaust Restrictor # 1

Intake Restrictor # 1

35 feet (10.5m)

30 feet (9m)

25 feet (7.5m)

20 feet (6m)

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

This is considered a horizontal

elbow (it does not matter

whether it turns right or left).

It may be a 90° or 45° elbow.

0 feet

5 feet (1.5m)

Horizontal length is calculated by adding

both lengths of horizontal run

(Horizontal Length = H1 + H2).

This is considered a

vertical elbow

10 feet (3m)

15 feet (4.5m)

0 feet

20’ (6m) max

Page 25

Installation (for qualified installers only) 25

Termination Requirements

! Venting terminals shall not be recessed into a wall or siding.

A Minimum 9" (229mm) clearance from any door or window B Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony C Minimum 1" (25mm) from outside corner walls

NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

D Minimum 1" (25mm) from inside corner walls

NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

E Minimum 11" (279mm) clearance below unventilated soffits or roof surfaces

Minimum 18" (457mm) clearance below ventilated soffits Minimum 6" (152mm) clearance below roof eaves

NOTE: Vinyl surfaces require 24" (610mm) NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

F Minimum 12" (305mm) clearance below a veranda, porch, deck or balcony

NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minumum of two sides beneath the floor. NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

G Minimum 48" (1219mm) clearance from any adjacent building H Minimum 84" (2134mm) clearance above any grade when adjacent to public walkways or driveways

NOTE: may not be used over a walkway or driveway shared by an adjacent building

I Minimum 9" (229mm) clearance to any nonmechanical air supply inlet to the building or the combustion air inlet

to any other appliance. J Minimum 36" (914mm) clearance above any mechanical air supply inlet if within 10’ (3M) horizontally K Minimum 36" (914mm) from the area above the meter/regulator (vent outlet) - this extends 15’ (4.5M) above the regulator

NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. L Minimum 36" (914mm) from the meter/regulator (vent outlet)

NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. M Minimum 12” (305mm) above the roof line (for vertical terminations) N Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations

Roof Surface

11" Min.

(279mm)

Roof Eaves

6" Min. (152mm)

NOTE: Measure clearances to the nearest edge of the exhaust hood.

Page 26

26 Installation (for qualified installers only)

Hearth Requirements

Do not build a hearth more

than 1" (25mm) above the

Floor Mounted

Fireplaces

WARNING:

A non-combustible hearth is not required. However, if

the heater is installed next to the floor, we recommend

a hearth to protect the flooring surface from

discoloration or other negative impact from the heater.

baseplate (this area must

remain clear for the access

door).

If installed near carpet or other

combustible flooring, the fireplace

must be raised so the base of the

unit is above the carpet surface or

flooring material.

Raised

Fireplaces

Fireplace Stand

A hearth is not required

when the fireplace is

raised above the flooring

surface.

Page 27

Installation (for qualified installers only) 27

Facing Requirements

• The included fiber board is required and must remain attached to the fireplace (see “a” below).

• Non-combustible facing must extend 7-3/4” (197mm) above the face of the fireplace (see “c” below).

Drywall or other combustible may not be place on top of this non-combustible area.

• Drywall (or other combustible) may be placed above the non-combustible facing (see “b” below) and

to the sides and below the fireplace face. This combustible facing must be a minimum 7-3/4”

(197mm) above the face of the fireplace (see “b” below).

• Tile or other non-combustible facing may be placed along the perimeter of the fireplace face, but

must not extend over the glass/grill opening (see “d”). This area must remain open to allow for glass

frame removal and air flow.

(a) Fiber Board (included with fireplace) (c) Tile (or other non-combustible) (b) Drywall (or other combustible) (d) Perimeter of Fireplace (may be covered)

Page 28

28 Installation (for qualified installers only)

Facing and Faceplate Installation

Upgrade faces are available for this fireplace and may influence facing installation. Consult with your

Travis Dealer if you are using an upgrade face.

Tile Line Any non-combustible facing under 1" (25mm) thick (see "Thin Facing" on page 31). Masonry Line Hearth Line

Non-combustible hearth/facing should be installed up to this location (1" (25mm) above the base

Any non-combustible over 1" (25mm) thick (see "Thick Facing" on page 33).

of the fireplace). The fireplace may be raised to accommodate thicker hearth materials.

Masonry Line

Tile Line

Masonry Line

Tile Line

Drywall

Masonry Line

Tile Line

Masonry Line

Hearth Line

Tile Line

Masonry Line

Drywall

Hearth Line

Tile Line

Masonry Line

NOTE: The hearth or facing can extend no

greater than 1" above the base of the fireplace.

The fireplace may be raised to accommodate

thicker hearth materials.

Page 29

Installation (for qualified installers only) 29

Optional Faceplates – Sizing Chart

Name Height Width Notes

FPX Faces 35-3/4” (908mm) 41” (1041mm) Arch Faces have a 45-3/4” (1162mm) Radius – May fit

over top of tile facing Avalon Faces 34-1/8” (867mm) 36-7/8” (937mm) Optional facing will butt to edge of faceplate (tile line) Lopi Faces 35-3/4” (908mm) 41” (1041mm) May fit over top of tile facing Bungalow & Tree of Life Faces 34” (864mm) 36-7/8” (937mm) Optional facing will butt to edge of faceplate (tile line) Rosario Face 38” (965mm) 42” (1067mm)

Special Instructions for Metropolitan and Victorian Lace Faces

The above faces require the outer grill deflectors to be removed. See the instructions below.

Remove the outer deflector on both sides

(use needle-nose pliers if necessary).

These tabs bend down

to allow for removal.

Re-attach the deflectors to the top louver

for future use if using a different face or

grill. Bend the tabs as shown, making

sure the deflectors are secure and flat.

Special Instructions for Wilmington Faces

The above faces require the outer grill deflectors to be removed to allow for installation of the face mounting brackets. Once the brackets are installed, replace the deflectors. See the instructions below.

Remove the outer deflector on both sides (use needle-nose pliers if necessary).

These tabs bend down to allow for removal.

Re-attach the deflectors once the mounting brackets are in place. Bend the tabs down, making sure the deflectors are secure and flat.

Page 30

30 Installation (for qualified installers only)

Special Instructions for Louvered Grills / Rosario Faces

The above grill/faces require the inner grill deflectors to be removed. See the instructions below.

Remove the four inner deflectors (use needle-nose pliers if necessary).

These tabs bend down to allow for removal.

Re-attach the deflectors to the louvers for future use if using a different face or grill. Bend the tabs as shown, making sure the deflectors are secure and flat.

Page 31

Installation (for qualified installers only) 31

Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick)

Upgrade faces are available for this fireplace and may influence facing installation. Consult with your

Travis Dealer if you are using an upgrade face.

Tile Line

Facing is installed to this

edge of the fireplace.

Do not install tile (or other material) in front of the glass frame, convection channel, or access panel openings. This area must remain open to access internal components and for convection air.

Hearth Line

TOP VIEW

Fireplace

Framing

Nailing Bracket

Drywall

Tile

NOTE FOR FPX FACES:

FPX arched faces require the FPX Face

Upgrade Kit (sku 98500686) and a

triangular piece of facing in these upper

corners. See the instructions included

with the face for further details.

(73mm)

7-7/8" (200mm)

2-7/8"

Floor-Mounted Fireplaces or Raised Hearths:

Build the hearth 1" (25mm) maximum above the

base of the fireplace. The fireplace may be raised to

Raised Fireplaces:

Facing is installed 1" (25mm)

maximum above the base of the

fireplace.

FRONT VIEW

37"

940mm

accommodate thicker hearth materials.

Tile Line

1-1/8"

29mm

34-1/4"

870mm

1" (25mm)

2" (51mm)

Page 32

32 Installation (for qualified installers only)

Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View

Raised Fireplace (with no Hearth)

Tile or other facing under 1’’ (25mm) thick.

Face

SIDE OF FIREPLACE

Note how the facing extends 1’’ (25mm) above the base of the fireplace.

1’’ (25mm)

Fireplace Support

Floor

Floor-Mounted Fireplace (with Hearth)

SIDE OF FIREPLACE

Tile or other facing under 1’’ (25mm) thick.

Face

Hearth: note how it extends under the face max. 1’’ (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials.

Max. 1’’ (25mm)

Floor

Page 33

Installation (for qualified installers only) 33

Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick)

If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched

Faces" on page 34.

Masonry Line

Do not install masonry (or other material) in front of the fireplace. This area must remain open to install the face.

Hearth Line

TOP VIEW - Protruding Masonry

Framing

Fireplace

TOP VIEW - Recessed Masonry

Fireplace

NOTE: The nailing brackets are not used for this type

of installation - secure the fireplace to the floor with

the brackets along the base of the fireplace.

Nailing Bracket

Drywall

Masonry

Framing

Drywall

(or cement board, etc.)

Masonry

Floor-Mounted Fireplaces or Raised Hearths:

Build the hearth 1" (25mm) maximum above the

base of the fireplace. The fireplace may be

Raised Fireplaces:

Masonry is installed 1" (25mm)

maximum above the base of the

fireplace.

raised to accommodate thicker hearth materials.

FRONT VIEW

41"

1041mm

Masonry Line

35-3/4"

908mm

Page 34

34 Installation (for qualified installers only)

Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces

The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces.

The facing must be non-combustible and over 1" (25mm) in depth.

Masonry Line

The Fireplace Xtrordinair 864 Masonry Template is recommended for masonry installation (sku 98500688). The template helps locate and support the masonry as it being installed.

Hearth Line

Before installing masonry, install the FPX Face Upgrade Kit (98500686). This covers the upper corners.

TOP VIEW

Framing

Fireplace

Face

Nailing Bracket

Drywall

Masonry

Floor-Mounted Fireplaces or Raised Hearths:

Build the hearth 1" (25mm) maximum above the

base of the fireplace. The fireplace may be

Raised Fireplaces:

Masonry is installed 1" (25mm) maximum

above the base of the fireplace.

raised to accommodate thicker hearth materials.

FRONT VIEW

45-1/2" (1156mm) Radius

41"

1041mm

127mm

35-3/4"

908mm

Page 35

Installation (for qualified installers only) 35

Thick Facing Installation - Side View

Floor-Mounted Fireplace (with Hearth)

Masonry or other non-combustible over 1’’ (25mm) thick

SIDE OF FIREPLACE

Face

Hearth (note how it extends under the face - max. 1’’ (25mm) thick). The fireplace may be raised to accommodate thicker hearth materials.

Max. 1’’ (25mm)

Raised Fireplace (with no Hearth)

Floor

Masonry or other non-combustible over 1’’ (25mm) thick.

SIDE OF FIREPLACE

Face (Behind Masonry)

The masonry extends 1’’ (25mm) above the base of the fireplace.

1’’ (25mm)

Fireplace Support

Floor

Page 36

36 Installation (for qualified installers only)

Mantel Requirements

• Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table.

• Any material above the fireplace that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements.

Maximum Mantel Depth (b)

53-3/4" (1365mm) 52-3/4" (1340mm)

51-3/4" (1314mm)

Mantel

50-3/4" (1289mm)

Height

49-3/4" (1264mm)

Above

48-3/4" (1238mm)

Base (a)

47-3/4" (1213mm) 46-3/4" (1187mm) 45-3/4" (1213mm) 44-3/4" (1213mm) 43-3/4" (1213mm)

Mantel Columns

1" (25mm)

0" (0mm)

2" (51mm)

3" (76mm)

5" (127mm)

6" (152mm)

4" (102mm)

9" (229mm)

7" (178mm)

8" (203mm)

12" (305mm)

10" (254mm)

11" (279mm)

Combustible mantel columns (legs) that protrude more than 3/4" (19mm) from the glass frame must meet the 5" (127mm) sidewall clearance . If they protrude 3/4" (19mm) or less, they must meet the facing clearance, 2-1/4" (57mm) from the glass frame - to the side of the fireplace, not in front of it.

Non-combustible mantel columns do not have a minimum clearance.

Page 37

Installation (for qualified installers only) 37

Steps for Finalizing the Installation

1. Remove the glass frame (see page 39).

: If using propane (LP) convert the appliance prior to installing the logs.

NOTE

2. We recommend you purge the gas line at this time (with the glass frame removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.

3. Make sure the two accent light bulbs are in place.

: Take care to not touch the bulb with your fingers (use a cloth or paper towel).

NOTE

4. Install the required firebacks (see page 41).

5. Place the grate inside the firebox. Slide it back so it contacts the burner (see the illustration above).

6. Install the logs (see page 39)

7. Replace the glass frame.

8. Install the four AA batteries (included in the owner’s pack) into battery holder (see the illustration below). The AA batteries act as a power backup in case the household (AC) power goes out. Install the 9v battery (included in the owner’s pack) into control panel light assembly (see the illustration below). The battery holder is held in place with Velcro and may be removed for easier access.

Battery Holder for

Control Panel Lights

Battery

AA Battery

Lift up and swing the lower

grill down to acces the area

below the firebox.

Swing the concealment

cover up and slide it back to

expose the controls.

AA Battery

Battery

Holder

AA Battery Tray

Page 38

38 Installation (for qualified installers only)

9. Start the heater.

10. Leak test all gas joints.

11. Check the air shutter following the directions below.

Air Shutter Adjustment

Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame.

Correct

Flames should be blue at the base, yellow-orange on the top.

If the flames are too tall or sooty on the ends, open the air shutter.

Not Enough Air

Too Much Air

If the flames are all blue and short, close the air shutter.

Air Shutter Adjustment

Front Burner Air Shutter Control

(RED)

Left = Less Air

Right = More Air

Rear Burner Air Shutter Control

(GOLD)

Left = Less Air

Right = More Air

NOTE: Use pliers to adjust the air shutters (they will be hot). Typically, the

front air shutter is fully closed (left) on NG, fully open (right) on LP

12. Turn the flame adjust knob to its highest position - the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy.

13. Give this manual to the home owner for future reference and fully explain operation of this heater. For comprehensive operating and maintenance instructions, refer to the Owner's Manual (part # 100-01253).

ACID WASH WARNING:

been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized.

Before installing the faceplate, make sure any masonry that has been treated with acid wash has

Page 39

Installation (for qualified installers only) 39

Glass Frame Removal and Installation

Warning: The appliance must be completely cool before removing the glass frame. Warning: Do not strike or slam the glass frame. Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of

the glass should be done by a licensed or qualified service person.

Based upon the face being used, either:

(a) swing the access door down and remove the top grill, (b) remove the face (unscrew or lift off - see the instructions included with the face for details).

Open the six latches holding the glass frame in place (start with the bottom three) - follow the directions shown to the right.

Top of Firebox

Latch

Glass

Lift the glass frame up and

pull it forward to remove.

NOTE: You may need to lift the glass frame while re-attaching.

Re-Attaching the Glass Frame:

a) Hang the glass frame on the firebox.

b) While holding in place, attach the upper latches (follow the instructions above in reverse).

c) Lift the glass frame slightly and attach the lower latches.

NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed.

Catch (on glass frame)

Page 40

40 Installation (for qualified installers only)

Glass Frame Removal and Installation (continued)

The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose.

Hold the latch at an angle and insert it into the slot on the glass frame anchor.

Latch

NOTE: this slot may be at a different angle than illustrated.

Top of Firebox

Glass Frame Anchor

Note how the washer on the latch fits behind the flange on the glass frame anchor.

Once fully inserted, turn the latch until it is upright.

Page 41

Installation (for qualified installers only) 41

Fireback Installation

WARNING:

Turn off gas to the appliance and make sure it has fully cooled prior to conducting service.

1. Remove the grate.

2. Install the firebacks following the directions below.

Remove the clips on both sides (these clips have key-

holes, allowing removal without removing the screw)

5/16" Nutdriver

Place the rear fireback in place. The side

fireback holds the rear fireback in place -

hold the rear fireback while installing the

side fireback.

Place the side firebacks

in place. Secure using

Place the floor

firebacks in place.

the screws and clips

removed in step "a".

Page 42

42 Installation (for qualified installers only)

Log Set Installation

Back Log

Install the back log as shown below.

Make sure the bottom of the log lays flat against the two steel platforms on the burner (see arrows below).

REAR LOG NOTE:

Make sure the log is pushed all the way to the back. On NG units, the log will contact the back air shield (see page 48). On LP units, the log must locate within ½” (13mm) to 1” (26mm) of the back wall of the firebox.

Positioning the log incorrectly may lead to sooting and insufficient flame quality.

Page 43

Installation (for qualified installers only) 43

Right Log

Install the right log as shown below. Position the log so the back edge contacts the metal plate on the burner and does not cover any burner holes.

Page 44

44 Installation (for qualified installers only)

Center Log

Install the center log as shown below.

Page 45

Installation (for qualified installers only) 45

Left Log

Install the left log as shown below.

Left Twig

Install the left twig as shown below.

Page 46

46 Installation (for qualified installers only)

Right Twig

Install the right twig as shown below.

Right Branch

Install the right branch as shown below.

Page 47

Installation (for qualified installers only) 47

Ember Installation

Install the embers as shown below. Make sure to cover the screws on the burner and any fireback seams with embers to create an aesthetic firebox.

Rock Wool Installation

The included rock wool is placed on top of the burner to enhance the glow from the burner. The rock wool works best when it is applied in a very thin, porous layer. The best method for applying the

rock wool is to brush it on to the burner. Compress a clump of rockwool between your thumb and forefinger. Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions.

Page 48

48 Installation (for qualified installers only)

LP Conversion Instructions

Convert the appliance prior to installing the gas line to ensure proper gas use.

1 Remove the glass (see page 37). Remove

the logs and embers (if installed - page 42)

2 Remove the grate and burner (see

illustration to the right). Grasp the burner with both hands and lift it straight up and out of the firebox.

3 Remove and discard the back air shield.

4 Remove and discard the manifold cover (see below).

Page 49

Installation (for qualified installers only) 49

5 Follow the directions below to replace the orifices.

1/2" Wrench

Rear Burner Orifice

Front Burner Orifice

Use a 1/2" open end wrench

to unscrew the two orifices.

Screw each LP orifice in so the orifice protrudes 15/16" (24mm) (indicating full insertion).

15/16" 24mm

Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices.

Look here for the orifice identification

Front Rear

NG #48 #39

1.25mm .0625"

Page 50

50 Installation (for qualified installers only)

6 Install the new manifold cover included in the LP conversion kit (see illustration below).

7 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice

Lift the pilot hood

off the pilot

assembly.

Use a hex wrench to

unscrew the orifice.

5/32" Hex

Remove the orifice and replace with the LP orifice. Screw the

orifice all the way in and replace the pilot hood.

Orifice Identification:

NOTE: when re-attaching,

this pin lines up with the

notch in the pilot hood.

LP (Propane) Orifice

NG (Natural Gas) Orifice

8 Replace the burner. Push the burner to the right side to insure the manifold inserts over the

orifices.

9 Install the rivet included in the LP conversion kit into the hole shown below.

Page 51

Installation (for qualified installers only) 51

10 Replace the remaining firebox components. NOTE: Make sure the log is pushed all the way to the

back of the firebox. This prevents sooting under the log..

11 Replace the glass. 12 Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b” below).

Remove the stock regulator and gasket (see “c” below). Place the LP regulator in place, making sure the pre-fitted gasket (see”c” below) is in place. NOTE: There is a label on the base of the regulator knob indicating regulator type (NG or LP). Secure the regulator with the screws included with the regulator – tighten to 25 lb-in of torque (2.82 NM). Place the included label on the valve body where it can be easily seen to insure proper identification. NOTE: Leak test this area after the

heater is installed, gas is connected, and the main burner is lit.

T-20 Torx or

Slotted Screwdriver

13 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-

test all gas connections and the gas control valve.

Page 52

52 Optional Equipment (for qualified installers only)

Andiron Installation

The optional andirons should be installed prior to installing the logs. See the directions below for installation.

1 Remove the grate from the

firebox. Remove and discard the two andiron prongs (see step “a” to the right).

: The nuts do not need to

NOTE

be removed, they can be loosened to remove the prongs.

2 Attach the andiron brackets

(shipped with the fireplace) to the grate (see step “b”).

3 Attach the andirons the the

andiron brackets using the screws included with the andirons (see step “c”).

11/32" Nutdriver

5/32 Hex

Wrench

Page 53

Optional Equipment (for qualified installers only) 53

GreenSmart™ Remote Control Installation

Packing List

• Transmitter

• Receiver (with Cover Plate & Switch)

• Fan Control Module

• Velcro

• LP or NG Stepper Motor (with screws and label - attaches to Valve)

• Wire Harness

• (2) Power Leads

• (4) AA Batteries (inside receiver box)

• (2) #8 x ½” Machine Screws

• (2) Wire Ties

• Torx T-20 Wrench

• Wall Mount (for placing the transmitter on a wall)

• (2) Drywall anchors (for wall mount)

• (2) #8 x 3/8” Type B Screws

Page 54

54 Optional Equipment (for qualified installers only)

Overview

The GreenSmart remote installs onto a 864 fireplace and replaces the stock wiring harness. Before installing, familiarize yourself with the stock and updated wiring diagrams (see the illustrations on this page and and following page).

Stock Wiring Diagram

Accent Light

Rheostat

120 V AC

Power In

Accent

Light (s)

Spark Rod

Pilot Sensor

Pilot Ground

Optional Blower Hookup

Comfort Control

Valve

CN4

PILOT SENSOR

SPARK ROD

DIGITAL

FIREPLACE

BURNER

CONTROL

CN0

DIAGNOSTIC

ADAPTER

VALVE COMMAND POWER

CN3

CN2

GROUND

CN1

Yellow / Green

Orange

GREENSMART

Green

Blue

White

CONTINUOUS

PILOT

VALVE

IPI / CPI

Blue

Red

COMFORT CONTROL

Blue

POWER SUPPLY

Black

Red

BATTERY

TRAY

ON / OFF

Green

White

MAIN BURNER

Page 55

Optional Equipment (for qualified installers only) 55

GreenSmart Wiring Diagram

CN4

Comfort Control

Valve

Spark Rod

Pilot

Ground

Pilot Sensor

PILOT SENSOR

SPARK ROD

CN3

CN2

STEPPER MOTOR

DIGITAL

FIREPLACE

BURNER

CONTROL

VALVE COMMAND POWER

GROUND

BURNER CONTROL

CN0

DIAGNOSTIC

CN1

Orange

Yellow / Green

Blue

White

CONTINUOUS

PILOT

INTERMITTENT

PILOT

Optional

Blower(s)

110V OUT FAN AUX OUT COM

Thermodisk

Green

Fan Controller

VALVE

IPI / CPI

RECEIVER

Remote

Receiver

TOP

(4) AA Batteries

FAN CONTROL

POWER

120 V AC

Power In

Accent

Light (s)

Accent Light

Rheostat

Page 56

56 Optional Equipment (for qualified installers only)

Installation

WARNING: Make sure power to the fireplace has been shut off prior to installation.

NOTE: Refer to the wiring diagram on page 62 while making wiring harness connections.

1 Remove the concealment cove (see Figure 1).

Figure 1

2 Unscrew the four screws holding the control cover in place (see Figure 2). Carefully remove the

control cover (see Figure 3)

3 Unplug the ac adapter from the power harness (see Figure 4). You can leave the ac adapter

plugged into the wiring harness.

Figure 2

Figure 3

Figure 4

Page 57

Optional Equipment (for qualified installers only) 57

4 Disconnect the molex connector leading to the gas control valve (see Figure 5).

WARNING

connector to not pull or damage the wires or tabs.

5 Disconnect the two leads on the back of the control panel for the IPI / CPI switch (continuous pilot

/ greensmart pilot – see Figure 6).

: The tabs on the gas control valve are fragile. Take care when removing the molex

Figure 5

Figure 6

6 Disconnect the comfort control valve connection (see Figure 7). Disconnect the burner control

connector from the fireplace burner control (see Figure 8).

Figure 7

Figure 8

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58 Optional Equipment (for qualified installers only)

7 Unscrew the on/off/battery plate from the control panel (see Figure 9). Pull the plate and wiring

forward (see Figure 10).

Figure 9

Figure 10

8 The control panel has plastic wire-locks attached to the back (see Figure 11). Un-hook the wires

from the wire-locks and remove the wiring harness, plate, battery holder, and ac adapter (see Figure 12). These items may be discarded.

Figure 11

Figure 12

9 Use the included torx wrench to remove the stock regulator (see Figure 13). These items may be

discarded.

Figure 13

Page 59

Optional Equipment (for qualified installers only) 59

10 The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to

follow all of the directions. Place the stepper motor on the gas control valve (see Figure 14) –

MAKE SURE IT IS CORRECTLY ORIENTED

(see Figure 15) – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation.

. Secure using the screws included with the motor

Figure 14

Figure 15

11 Place the GreenSmart wiring harness in front of the fireplace, noting the position of each

connector (see .Figure 16).

Figure 16

12 Attach the wiring harness to the burner control (see Figure 17). Attach the gas control valve

molex connector (see Figure 18).

Figure 17

Figure 18

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60 Optional Equipment (for qualified installers only)

13 Attach the blue and white wires to the IPI/CPI switch (see Figure 19). Connect the wiring

harness to the stepper motor (see Figure 20).

Figure 19

14 Attach the wiring harness to the comfort control valve connection (see Figure 21).

15 Place the fan controller near the front of the fireplace to the left and connect it to the wiring

harness (see Figure 22). Attach the power cord from the fan controller to the AC connection (see Figure 23). MAKE SURE TO TURN THE FAN CONTROLLER ON

(“-“ SYMBOL).

Figure 20

Figure 21

Figure 23

Figure 22

Page 61

Optional Equipment (for qualified installers only) 61

16 Disconnect the power lead from accent light and connect it to the power lead included with this kit

(see Figure 24). Attach the power lead to the fan controller in the “AUX OUT” receptacle (see Figure 25).

Figure 24

Figure 25

NOTE: If using the optional fan, you will want to disconnect its power lead and connect it to

the extra power lead included with this kit, then connect it to the “FAN” receptacle on the fan controller.

17 Attach the included velcro to the bottom of the fan control module and to the base of the fireplace

near back left of the fireplace. Slide the fan controller into place and secure using the velcro (see Figure 26).

Figure 26

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62 Optional Equipment (for qualified installers only)

18 Pull the “RECEIVER” connector through the control panel and attach to the receiver (see Figure

27). Then attach the receiver to the control panel with the two #8 machine screws (see Figure

28).

Figure 27

Figure 28

19 Place batteries into the receiver and transmitter (see Figure 29). Calibrate the receiver to the

transmitter (see Figure 30 - use a paperclip to press the “PRG” button, let it beep, then press any button on the transmitter – the receiver should beep 5 times – see the operating instructions for further details).

Figure 29

Figure 30

20 Place the receiver coverplate (and switch) over the receiver (see Figure 31) and attach with the

two screws included with the receiver (see Figure 32)

Page 63

Optional Equipment (for qualified installers only) 63

Figure 31 Figure 32

21 Clip any excess wiring into the wire clips on the back of the control panel (see Figure 33). Use

the included wire ties, if necessary, to keep all wiring from contacting any hot or moving components. Re-attach the control panel (see Figure 34) and shroud (see Figure 1).

Figure 33

Figure 34

22 A wall mount is included with this kit for the remote. It may be mounted to the wall for easy

access and storage. Use the included drywall anchors (and screws) to secure it to the wall (see Figure 35).

23 Restore power to the fireplace and test operation of the remote (see the instructions included with

the remote).

Figure 35

Page 64

64 Index

Accent Light Bulb Replacement ........................................................ 26

Air Shutter Adjustment ...................................................................... 21

Altitude Considerations ..................................................................... 11

Approved Vent Configurations .......................................................... 12

Approved Vent .................................................................................. 11

Before You Begin .............................................................................. 24

BTU Specifications ............................................................................ 5

Clearances ........................................................................................ 6

Continuous Pilot / GreenSmart™ Pilot Switch ................................... 25

Dimensions ....................................................................................... 5

Electrical Connection ........................................................................ 10

Exhaust Restrictor ............................................................................. 12

Facing Requirements ........................................................................ 19

Fireplace Placement Requirements .................................................. 6

Floor Mounted Fireplaces .................................................................. 18

Fuel ................................................................................................... 9

Gas Inlet Pressure ............................................................................ 9

Gas Line Connection ......................................................................... 9

Gas Line Location ............................................................................. 9

Gas Line Requirements..................................................................... 9

Glass Cleaning .................................................................................. 26

Glass Frame Removal and Installation.............................................. 22

Hearth Requirements ........................................................................ 18

Intake Restrictor ................................................................................ 13

Location of Controls .......................................................................... 24

Log Installation .................................................................................. 23

LP Conversion Instructions ............................................................... 29

Mantel Requirements ........................................................................ 20

Min. Framing Dimensions .................................................................. 7

Nailing Brackets ................................................................................ 8

Raised Fireplaces ............................................................................. 18

Raised Fireplaces ............................................................................. 6

Replacement Parts List ..................................................................... 27

Restrictor Position ............................................................................. 12

Steps for Finalizing the Installation .................................................... 21

Termination Requirements ................................................................ 17

Vent Clearances ................................................................................ 11

Vent Configuration: Horizontal Termination (no vertical rise) ............ 14

Vent Configuration: Horizontal Termination (with vertical rise) .......... 15

Vent Configuration: Vertical Termination ........................................... 16

Vent Firestop ..................................................................................... 11

Vent Installation ................................................................................. 11

Vent Requirements ........................................................................... 11

Wiring Diagram ................................................................................. 28

Yearly Service Procedure .................................................................. 26