WARNING:If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
INSTALLER:Leave this manual with the appliance.
CONSUMER:Retain this manual for future reference.
Copyright 2008, T.I. $10.00 100-01182_003 4080214
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
Page 2
2Introduction
Overview
This manual details the installation
requirements for the 864 HH (Home Heater)
fireplace. For operating and maintenance
instructions, refer to the 864 HH Owner's Manual
(part # 100-01181).
Listing Details
This appliance was listed by OMNI-Test
Laboratories, Inc. to ANSI Z21.88 - report # 028F-59b-5. The listing label is attached to the
appliance near the gas control valve. A copy is
shown to the right.
IAS (ICBO) Approval
This appliance was listed by OMNI-Test
Laboratories, Inc. - IAS # TL130 (previously
ICBO).
Massachusetts Approval
This manual has been submitted to the
Massachusetts Board of State Examiners of
Plumbers and Gas Fitters
• Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
• This unit must be installed by a qualified installer to prevent the possibility of an explosion.
• This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI
Z223.1 and NFPA 54(88).
•In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home Construction and
Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for
Manufactured Home Installations, ANSI/NCSBCS A225.1. This appliance may be installed in
Manufactured Housing only after the home is site located.
•All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn
from outside the living-area structure.
• Notify your insurance company before hooking up this fireplace.
• The room heater should be inspected before use and at least annually by a qualified service person.
More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
•The instructions in this manual must be strictly adhered to. Do not use makeshift methods or
compromise in the installation. Improper installation will void the warranty and safety listing.
•This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will
void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about
the type of fuel used to your dealer. Check the label and flame adjust knob on the gas control valve.
•Contact your local building officials to obtain a permit and information on any installation restrictions or
inspection requirements in your area.
•If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your
dealer and arrange for proper servicing.
•It is imperative that control compartments, screens, or circulating air passageways of the heater be
kept clean and free of obstructions. These areas provide the air necessary for safe operation.
•Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your
dealer for a full explanation of your heater and what to expect.
• Do not store or use gasoline or other flammable liquids in the vicinity of this heater.
• Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.
• Do not place clothing or other flammable items on or near the heater. Because this heater can be
controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed
on or near it.
•Light the heater using the built-in piezo igniter. Do not use matches or any other external device to
light your heater.
•Never remove, replace, modify or substitute any part of the heater unless instructions are given in this
manual. All other work must be done by a trained technician. Don't modify or replace orifices.
• The viewing glass should be opened only for lighting the pilot or conducting service.
• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.
• Allow the heater to cool before carrying out any maintenance or cleaning.
• Operate the heater according to the instructions included in this manual.
• If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for
service.
•The pilot flame must contact the thermopile and thermocouple. If it does not, turn the gas control
valve to "OFF" and call your dealer.
• This unit is not for use with solid fuel.
• Do not place anything inside the firebox (except the included logs).
• If the fiber logs become damaged, replace with Travis Industries log set.
• Do not throw this manual away. This manual has important operating and maintenance instructions
that you will need at a later time. Always follow the instructions in this manual.
•Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature
heater. Young children should be supervised when they are in the same room as the heater.
•Due to the high temperature, the heater should be located out of traffic and away from furniture and
draperies.
•Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.
The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to
shut off.
•Travis Industries, Inc. grants no warranty, implied or stated, for the installation or
maintenance of your heater, and assumes no responsibility of any consequential
damage(s).
Approximate Heating Capacity (in square feet)*1,200 to 2,2501,200 to 2,250
Maximum BTU Input Per Hour40,00039,000
Steady State Efficiency** (with blowers on)Up to 80 %Up to 81 %
*Heating capacity will vary with floor plan, insulation, and outside temperature.
**Efficiency rating is a product thermal efficiency rating determined under continuous
NOTE: The following requirements reference various Massachusetts and national codes not contained in this document.
Requirements for the Commonwealth of Massachusetts
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in
part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent
termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and
porches, the following requirements shall be satisfied:
I nst al l a ti on of Car bon Monox i de De te ct or s
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall
observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the
gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard
wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served
by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the
services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired
carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall
have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day
period, a battery operated carbon monoxide detector with an alarm shall be installed.
Appr ove d Car bon Monox i de De te ct or s
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be
ANSI/UL 2034 listed and IAS certified.
Si gnage
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or
equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP
CLEAR OF ALL OBSTRUCTIONS”.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the
provisions of 248 CMR 5.08(2)(a)1 through 4.
Ex em pti ons
The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as
adopted by the Board; and
• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the
dwelling, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Pr ovi ded
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or
venting system components with the equipment, the instructions provided by the manufacturer for installation of the
equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts
for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the
manufacturer:
• The referenced “special venting system” instructions shall be included with the appliance or equipment installation
instructions; and
• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a
parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or
equipment at the completion of the installation.
See Gas Connection section for additional Commonwealth of Massachusetts requirements.
This appliance is shipped in the rear vent configuration. To change to the top vent configuration,
follow the directions below.
NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise,
maximum vent run). When reviewing the installation requirements make sure to pay attention to the
type of configuration being used.
Converting the
Fireplace to Top Vent
Configuration
Remove the 4 screws
securing the cover plate.
Remove it and place it
aside.
Remove the 4 screws
securing the intake cover
plate. Remove it and place it
aside.
Remove the 4 screws
securing the cover plate (with
hole).
HINT: place the fireplace so the center
line is at least 5" from both vertical framing
members at the rear (this allows the vent
to pass through the framing without
modfications)
Minimum 49” Fireplace
Enclosure Height
Route the
electrical line to
a position to the
left rear of the
fireplace.
Included Firestop (required)
Part # 93006094
Vent Clearances (8" dia. Vent):
1" to the sides, 1" below, and 3" above
the vent to combustibles.
There are four nailing brackets
on the front of the fireplace.
Follow the directions below to
prepare the nailing brackets.
Once in place, nail or screw the
nailing brackets to the framing.
NOTE: Additional nailing
brackets are provided along
the base of the fireplace.
Use these brackets if not
using the front brackets.
1/2” Drywall
For installations using
1/2” facing fold the larger
Make sure the fireplace is
square and plumb when
placed in the framing.
Measured corner-tocorner, the fireplace
should be square (approx.
54-7/8” for each
dimension). Use shims to
insure the fireplace is
square.
TOP VIEW
Framing
Nailing Bracket
Fireplace
tab out 90° (use a
screwdriver if necessary).
5/8” Drywall
For installations using
5/8” drywall fold the
shorter tab out 90° (use
a screwdriver if
necessary).
THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN
THE COMMONWEALTH OF MASSACHUSETTS.
OTHER MASSACHUSETTS CODE REQUIREMENTS:
• Flexible connector must not be longer than 36 inches.
• Shutoff valve must be a “T” handle gas cock.
• Only direct vent sealed combustion products are approved for bedrooms or bathrooms.
• Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas
log.
• A carbon monoxide (CO) detector is required in the same room as the appliance.
• The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI
223.1 and the requirements listed below.
•The fireplace and gas control valve must be disconnected from the gas supply piping during
any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2
psig, isolate the gas supply piping by closing the manual shutoff valve.
•Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.
Fuel
•This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of
the gas control valve to make sure the correct fuel is used.
Gas Line Connection
•Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts
A 2" high by 3" wide opening is located
behind the gas inlet cover plate (it is 2"
above the base of the fireplace).
The Gas Inlet is
3/8" FPT
6-3/4"
You may remove this cover plate to
install the gas line. The cover plate has
a 7/8" diameter hole (covered with a
push plug). By rotating the plate 180°
the hole may be re-located. You may
also secure the plate in a customized
location using the self-drilling screws.
A 12" flex tube and
shutoff valve is included
with the fireplace. The
shutoff valve accepts a
1/2"MPT.
Right Side Gas Inlet
The Gas Inlet is
3/8" FPT
A 2" high by 3" wide opening is located
behind the gas inlet cover plate (it is 1-3/8"
above the base of the fireplace).
6-1/4"
18"
A 12" flex tube and shutoff valve is
included with the fireplace. The shutoff
valve accepts a 1/2"MPT.
You may remove this cover plate to install the gas line. The
cover plate has a 7/8" diameter hole (covered with a push
plug) in line with the gas inlet on the gas control valve. By
rotating the plate 180° the hole may be re-located. You may
also secure the plate in a customized location using the selfdrilling screws.
Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. The switch must
be installed by a qualified installer.
The included wall switch may be installed following the directions below. An optional thermostat
may also be installed. It is attached to the gas control valve in the same manner.
Caution:Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation.
Thermocouple
On/Off Switch (on fireplace)
Thermopile
Piezo Igniter
Red
Brown
Copper Co-Axial
Wire
Red
White
Orange
Spark Electrode
Pilot Hood
Optional Wall Switch,
Thermostat, or
Remote Control
Wall Switch Installation
1. Attach the included wire to the gas control valve.
Attach the two wires to the top and
bottom posts on the gas control
valve (orientation does not matter).
2. Determine a location for the wall switch (the wire is a maximum 25' long). Route the wire through
the gas inlet hole (either side) to the junction box and attach following the directions below. Set
the on/off switch on the appliance to "OFF" to control the appliance with the wall switch.
Insert the wire
a
through the back of
the mounted
junction box (your
junction box may
look different).
Expose 1/2" of
each wire. Secure
the wires to the
posts on the side of
the on/off switch
(orientation does
not matter).
junction box. Attach the switch
to the junction box. Attach the
switchplate to the switch.
Standard
Screwdriver
Page 21
Installation(for qualified installers only)21
Vent Requirements
•The gas appliance and vent system must be vented directly to the outside of the building, and
never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each
direct vent gas appliance must use it's own separate vent system.
• In addition to the requirements listed here, follow the requirements provided with the vent.
• A firestop is required whenever the vent penetrates a wall, floor, or ceiling (passes through
framing members). Horizontal vent less than 48" above the fireplace must use the Travis
Firestop (sku 93006094 - it incorporates a 3" clearance above, 1" clearance below and to the
sides of the vent). Other penetrations only require a 1" clearance and may use a standard
firestop (make sure the required 1" clearance is met).
•Always use the high-wind termination (if available from the vent manufacturer).
Vent Clearances
•The vent must maintain the required clearance to combustible materials to prevent a fire. Do
not fill air spaces with insulation.
Before 48" RiseAfter 48" Rise
Sides1"1"
Above3"1"
Below Horizontal or 45° Section1"1 "
Vertical Termination
Use a roof flashing and storm collar
whenever passing through the roof
Use a firestop whenever
passing through a ceiling
Use a support box
on exposed vent
Altitude Considerations
Required Firestop
Min. 1"
Horizontal
Termination
Min. 3"
(1" if a minimum 48"
above the fireplace)
Min. 1"
Min. 1"
•This heater has been tested at altitudes ranging from sea level to 6,000 feet. In this testing we have found
that the heater, with its standard orifice, burns correctly with just an air shutter adjustment.
•Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard.
Consult your dealer or installer if you suspect an improperly adjusted air shutter.
•Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and
exhaust gases. Depending upon the vent configuration, you may be required to adjust the
restrictor positions. The charts for acceptable vent configurations detail the correct vent
restrictor positions.
Exhaust Restrictor Adjustment
If the diffuser is required to be in position # 2, you may wish to adjust the diffuser while the exhaust
restrictor is removed.
Firebox Roof
Back Wall of Firebox
(closed) #6
# 5
# 4
# 3
# 2
(open - stock position) # 1
Loosen these four screws
on the exhaust restrictor.
Slide the restrictor to the correct
restrictor position (see the illustration
below). The rear screws indicate
restrictor position. In this example, the
restrictor is set in position # 3. Tighten
the screws to secure the restrictor.
NOTE: If using position 5 or 6 you will
need to remove the forward screws.
These screws are then re-inserted into
the back holes exposed while sliding
the restrictor.
Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent
configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the
directions below to change the diffuser to position #2.
Firebox Roof
Back Wall of Firebox
DIFFUSER SIDE VIEW
Before (Stock - Position # 1)
After (Position # 2)
Remove the exhaust
restrictor.
1/4" Nutdriver
1/4" Nutdriver
Remove the diffuser.
Bend the round portion of the
diffuser so it is flat (position # 2).
Secure the flattened
diffuser plate with the
screws removed earlier.
Replace the exhaust
restrictor (see “Exhaust
Restrictor Adjustment”
for restrictor settings).
NOTE: Vinyl surfaces require 24"
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
FMinimum 12" clearance below a veranda, porch, deck or balcony
NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minumum of two sides beneath the floor.
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
GMinimum 48" clearance from any adjacent building
HMinimum 84" clearance above any grade when adjacent to public walkways or driveways
NOTE: may not be used over a walkway or driveway shared by an adjacent building
IMinimum 9" clearance to any nonmechanical air supply inlet to the building or the combustion air inlet to any other
appliance.
JMinimum 36" clearance above any mechanical air supply inlet if within 10’ horizontally
KMinimum 36" from the area above the meter/regulator (vent outlet)
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
LMinimum 36" from the meter/regulator (vent outlet)
NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.
M Minimum 12” above the roof line (for vertical terminations)
NMinimum 24” horizontal clearance to any surface (such as an exterior wall) – for vertical terminations
Roof
Surface
11” Min.
6” Min.
Roof
Eaves
E
N
M
E
K
G
NOTE: Measure clearances to the nearest edge of the exhaust hood.
•Use the vinyl siding standoff when installing on an exterior with vinyl siding.
•Vent termination must not be located where it will become plugged by snow or other material
than 1” above the baseplate
(this area must remain clear
for the access door).
If installed near carpet or other
combustible flooring, the fireplace
must be raised so the base of the
unit is above the carpet surface or
flooring material.
WARNING:
A non-combustible hearth is not required. However, if
the heater is installed next to the floor, we recommend
a hearth to protect the flooring surface from
discoloration or other negative impact from the heater.
Raised
A hearth is not required
Fireplaces
Fireplace Stand
Travis Industries4080214100-01182_003
when the fireplace is
raised above the flooring
surface.
Page 33
Installation(for qualified installers only)33
Facing Requirements
• This appliance is designed to allow for drywall (or other combustible facing) to contact the
sides and top of the front of the fireplace.
• Non-combustible facing (tile, masonry, etc.) must be placed over the fiber board on the front of
the fireplace (see "Facing Overview" on page 34 for further details).
Drywall Installation
Drywall Installation Drywall may be
installed up to the front edge of the fireplace.
If the fireplace is raised, drywall up to the
bottom edge as well.
Drywall
The non-combustible fiber
board must remain in place
above the fireplace. Noncombustible facing (tile,
masonry, etc.) must be
placed over the fiber board.
Do not install drywall (or any
other combustible) in front
of the fireplace.
Upgrade faces are available for this fireplace and may influence facing installation. Consult with your
Travis Dealer if you are using an upgrade face.
Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to
determine the location (also see the following pages for detailed diagrams.
Tile LineAny non-combustible facing under 1" thick (see "Thin Facing" on page 35).
Masonry LineAny non-combustible over 1" thick (see "Thick Facing" on page 37).
Hearth LineNon-combustible hearth/facing should be installed up to this location (1" above the base
of the fireplace). The fireplace may be raised to accommodate thicker hearth materials.
Masonry Line
Tile Line
Masonry Line
Tile Line
Masonry Line
Tile Line
Masonry Line
Tile Line
Hearth Line
Tile Line
Masonry Line
Hearth Line
Optional Faceplates – Sizing Chart
NameHeightWidthNotes
FPX Artisan, Classic, Fr Ctry35-3/4”41”45-3/4” Radius – May fit over top of tile facing
Winthrop Victorian Lace34-1/8”36-7/8”Optional facing will butte to edge of faceplate (tile line)
Wilmington Hearthview35-3/4”41”May fit over top of tile facing
Winthrop Bungalow34”36-7/8”Optional facing will butte to edge of faceplate (tile line)
Travis Industries4080214100-01182_003
Tile Line
Masonry Line
NOTE: The hearth or facing can extend no
greater than 1” above the base of the fireplace.
The fireplace may be raised to accommodate
thicker hearth materials.
Page 35
Installation(for qualified installers only)35
AAA
Thin Facing Installation (tile, marble, or other non-combustible under 1" thick)
Upgrade faces are available for this fireplace and may influence facing installation. Consult with your
Travis Dealer if you are using an upgrade face.
Tile Line
Tile Line
Facing is installed to this
edge of the fireplace.
Drywall
Do not install tile (or other material)
in front of the glass frame,
convection channel, or access panel
openings. This area must remain
open to access internal components
and for convection air.
Hearth Line
TOP VIEW
Fireplace
Framing
Nailing Bracket
Drywall
Tile
NOTE FOR FPX FACES:
FPX arched faces require the FPX Face
Upgrade Kit (sku 98500686) and a
triangular piece of facing in these upper
corners. See the instructions included
with the face for further details.
7-7/8”
2-7/8”
Floor-Mounted Fireplaces or Raised Hearths:
Build the hearth 1” (max.) above the base of the
fireplace. The fireplace may be raised to
accommodate thicker hearth materials.
Raised Fireplaces:
Facing is installed 1” (maximum)
above the base of the fireplace.
Thin Facing Installation (tile, marble, under 1" thick) - Side View
Raised Fireplace
(with no Hearth)
Drywall
Tile
(or other facing under 1” thick)
Face
SIDE OF FIREPLACE
Note how the facing extends 1”
above the base of the fireplace.
1”
Fireplace Support
Floor
Floor-Mounted Fireplace
with Hearth
SIDE OF FIREPLACE
Drywall
Tile
(or other facing under 1” thick)
Face
Hearth (note how it extends under the face -
max. 1” thick). The fireplace may be raised
to accommodate thicker hearth materials.
Max. 1”
Floor
Travis Industries4080214100-01182_003
Page 37
Installation(for qualified installers only)37
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Thick Facing Installation (stone, brick, or other non-combustible over 1" thick)
If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched
Faces" on page 38.
Masonry Line
Masonry Line
Drywall
Do not install masonry (or other
material) in front of the
fireplace. This area must remain
open to install the face.
Hearth Line
TOP VIEW - Protruding Masonry
Framing
Fireplace
TOP VIEW - Recessed Masonry
Fireplace
NOTE: The nailing brackets are not used for this type
of installation - secure the fireplace to the floor with
the brackets along the base of the fireplace.
Nailing Bracket
Drywall
Masonry
Framing
Drywall
(or cement board, etc.)
Masonry
Floor-Mounted Fireplaces or Raised Hearths:
Build the hearth 1” (max.) above the base of the
fireplace. The fireplace may be raised to
Raised Fireplaces:
Masonry is installed 1” (maximum)
above the base of the fireplace.
Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces
The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces.
The facing must be non-combustible and over 1" in depth.
Masonry Line
The Fireplace Xtrordinair 864
Masonry Template is
recommended for masonry
installation (sku 98500688). The
template helps locate and
support the masonry as it being
installed.
Drywall
Hearth Line
Before installing masonry, install
the FPX Face Upgrade Kit
(98500686). This covers the
upper corners.
TOP VIEW
Framing
Fireplace
Nailing Bracket
Drywall
Face
Masonry
Travis Industries4080214100-01182_003
Floor-Mounted Fireplaces or Raised Hearths:
Build the hearth 1” (max.) above the base of the
fireplace. The fireplace may be raised to
accommodate thicker hearth materials.
Raised Fireplaces:
Masonry is installed 1” (maximum)
above the base of the fireplace.
• The illustration below details mantel clearances and maximum mantel depth.
• Any material that protrudes more than 3/4” from the non-combustible facing is considered a mantel
and must meet the mantel requirements.
Mantel
(combustible or non-combustible)
Maximum Mantel Depth (b)
12”
a
36-3/4”
b
Base of the Fireplace
Combustible mantel columns (legs) that
protrude more than 3/4” from the glass
frame must meet the sidewall clearance. If
they protrude 3/4” or less, they must meet
the facing clearance (2-1/4” from the glass
frame - to the side of the fireplace, not in
front of it).
Non-combustible mantel columns do not
have a minimum clearance.
Mantel
Height
Above
Face (a)
0” 1” 2” 3” 4” 5” 6” 7” 8” 9” 10”11”
18+”
17”
16”
15”
14”
13”
12”
11”
10”
9”
8”
7”
6”
5”
4”
3”
2”
1”
0”
Examples: • If you wish to have a 8” deep mantel, it must be at least 12-1/4” above the fireplace face (49” above the base).
• If you wish to have a mantel 8” above the fireplace face, it must be no deeper than 3-3/4”.
Installation Example - Build-In with Horizontal Termination
• The framing, facing, and other building materials depicted below are for example only. Refer
to local building codes for framing, facing, and insulating requirements in your area.
Side View
Drywall
See “Vent Termination”
for full requirements.
Optional Tile
Horizontal Termination*
* Travis Ind. MIn. Vent Kit (SKU 98900168)
Includes a 4” section and horizontal termination.
NOTE FOR 2 x 4 EXTERIOR WALLS:
When installed with a 2x4 exterior wall, the
termination may not fit flush against the exterior
wall. You may wish to place framing around the
termination to fill the gap.
Top View
NOTE:
1/2” Clearance to sides
and back of fireplace.
Travis Industries4080214100-01182_003
4” Section*
Firestop
Drywall
SIDE OF FIREPLACE
Insulation
NOTE: If required to use drywall inside
the firebox enclosure, make sure to alter
the framing accordingly.
Optional Tile
Page 43
Finalizing the Installation(for qualified installers only)43
Steps for Finalizing the Installation
1. Remove the glass (see page 45).
NOTE:If using propane (LP) convert the appliance prior to installing the logs.
2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to
be detected once it enters the firebox, ensuring gas does not build up.
3. Install the logs (see page 47).
4. Turn on the gas to the fireplace. Turn on gas to the heater. Leak test all gas joints prior to
starting the appliance. Start the pilot.
Starting the Pilot Flame
WARNING:When lighting or re-lighting the pilot, the glass must be removed (see page 43).
aRemove the glass.
bPush the gas control knob in slightly and turn it to the "OFF" position. The knob will not turn
from "ON" to "OFF" unless the knob is depressed slightly. Wait five minutes to let any gas that
may have accumulated inside the firebox escape. If you smell leaking gas, follow the
directions on the cover "IF YOU SMELL GAS".
cTurn the gas control knob to the "PILOT" position and press the knob in, this will allow gas to
flow to the pilot light. Press the button on the pilot igniter repeatedly until you see the pilot
light.
WARNING:If the pilot does not light after 15 seconds, release the knob and call your dealer
for service. Do not attempt to light pilot until service has been performed.
NOTE:
You may wish to remove the log set to gain a better view of the pilot (see page 47).
dKeep the gas control knob depressed for 30 seconds once it is lit.
eRelease the gas control knob. If the pilot goes out, repeat step C. If the pilot refuses to stay lit,
call your dealer for service. With the pilot lit, proceed to step “f”.
fReplace the glass.
gTurn the gas control knob counter-clockwise to "ON". The pilot is now lit and the heater can be
turned on and off.
5. Check the pilot flame following the directions below.
Pilot Flame Inspection
The pilot flame should look like the illustration below. Adjust the pilot flame if necessary.
To adjust the pilot flame, turn this screw. Clockwise
lowers the flame while counter-clockwise raises it.
6. Replace the glass.
7. Start the main burner (the main burner circuit is detailed on page 20). Leak test all gas joints
again.
The pilot flame must contact the thermocouple and
thermopile (see the illustration below). Adjust the pilot up or
down as necessary.
Page 44
44Finalizing the Installation (for qualified installers only)
8. Check the air shutter following the directions below.
Air Shutter Adjustment
Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should
be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame.
Correct
Flames should be blue at the
base, yellow-orange on the top.
If the flames are over 14" tall or sooty on
the ends, open the air shutter.
Not Enough Air
Too Much Air
If the flames are all blue and
short, close the air shutter.
Air Shutter Adjustment
The air shutters may be adjusted while the burner is on (take care to prevent contacting the burner
area).
There are two air shutters on this fireplace - adjust both air shutters to obtain the correct flame.
Rear Air
Shutter Control
LESS
AIR
Move the controls left or right until the flame
looks correct. The rear air shutter affects
the rear portion of the burner, the front air
shutter the front portion of the burner.
Pushing to the left gives the flame more air,
making it more blue. Pushing to the right
gives the flame less air, making it more
orange.
NOTE: If the air control is all the way open,
yet the flames remain sooty, shut off gas to
the fireplace and contact a qualified gas
service technician.
Front Air Shutter
Control
MORE
AIR
NOTE: The logs must be installed correctly to
monitor the flame while adjusting the air shutter.
9. Turn the flame adjust knob to its highest position - the flames should not contact the top of the
firebox. Check the flame on low position. The flames should burn off of each burner hole. If
the heater does not work correctly, contact your Travis dealer for a remedy.
10. Give this manual to the home owner for future reference and fully explain operation of this
heater. For comprehensive operating and maintenance instructions, refer to the Owner's
Manual (part # 100-01181).
ACID WASH WARNING: Before installing the faceplate, make sure any masonry that has been
treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid
wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia
solution, the plated face may develop a permanent tarnish when the acid evaporates over time.
Contact your dealer if uncertain your facing has been properly neutralized.
Travis Industries4080214100-01182_003
Page 45
Finalizing the Installation(for qualified installers only)45
Glass Frame Removal and Installation
Warning:The appliance must be completely cool before removing the glass.
Warning:Do not strike or slam the glass.
Based upon the face being used, either:
a
(a) swing the access door down and remove the top grill,
(b) remove the face (unscrew or lift off - see the
instructions included with the face for details).
Open the four latches holding the glass frame in place
(start with the bottom three) - follow the directions shown
to the right.
Latch
Top of
Firebox
Glass
Lift the glass frame up and
b
pull it forward to remove.
NOTE:
You may need to lift
the glass frame
while re-attaching.
Re-Attaching the Glass Frame:
a) Hang the glass frame on the firebox.
b) While holding in place, attach the upper latches
(follow the instructions to the right in reverse).
c)Lift the glass frame slightly and attach the lower latches.
NOTE: Make sure the glass frame is all the way in place - it
should be flush with the front of the fireplace when installed.
46Finalizing the Installation (for qualified installers only)
Glass Frame Removal and Installation (continued)
The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is
disengaged. Follow the directions below to re-install the latch if it becomes loose.
Hold the latch at an angle and insert it into the slot on the glass frame anchor.
Latch
NOTE: this slot may be at a
different angle than illustrated.
Top of
Firebox
Glass Frame
Anchor
Note how the washer on the latch fits behind the flange on the
glass frame anchor.
Once fully inserted, turn the latch until it is upright.
Travis Industries4080214100-01182_003
Page 47
Finalizing the Installation(for qualified installers only)47
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Fireback and Grate Installation
WARNING: Firebacks are required for this fireplace and must be installed prior to operation.
1Remove the glass frame.
3Remove the exhaust restrictor (see page 23). Make sure to return the restrictor to the correct position after
the firebacks are in place.
4Install the firebacks and grate following the directions below.
Place the rear fireback in place. The side
b
fireback holds the rear fireback in place hold the rear fireback while installing the
side fireback.
5/16" Nutdriver
Remove the screws and
a
clips on both sides.
d
Place the floor
firebacks in place.
Place the grate in place. Take care to
prevent it from damaging the ceramic
firebacks.
Place the side firebacks
c
in place. Secure using
the screws and clips
removed in step “a”.
50Finalizing the Installation (for qualified installers only)
Left Twig Installation
This hole is not utilized.
Place the left twig so the
hole and slot fit over the pins
on the rear and left log.
Right Twig Installation
Place the right twig so
the hole fits over the pin
on the rear log.
Move the front end of the right
twig to the right. It should be
resting on the middle portion
of the right log.
VERIFY REAR LOG POSITION
With all the logs in place, verify
the rear log is vertical and all the
way back – this will insure proper
air flow and prevent sooting.
Travis Industries4080214100-01182_003
Page 51
Finalizing the Installation(for qualified installers only)51
djust twig placement
Center Twig Installation
Front Twigs Installation
Place the center twig on the flat
portion of the burner.
Place the front twigs along the front of the grate as
shown (exact placement is not mandatory – make sure
the twigs do not line up over any burner holes).
NOTE: If using the optional andirons, you may need to
a
Ember Installation
A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor
and on the burner (especially over exposed screws on the burner). Do not place embers over any of
the burner holes or air channels.
Remove the orifice and replace with the LP orifice. Screw the
c
orifice all the way in and replace the pilot hood.
Orifice Identification:
35
NOTE: when re-attaching,
this pin lines up with the
notch in the pilot hood.
LP (Propane) Orifice
35
NG (Natural Gas) Orifice
62
Page 54
54Finalizing the Installation (for qualified installers only)
5Replace the firebox
components. Install the
logs and embers.
Replace the glass.
a
Remove and discard the three
screws using a slotted screwdriver
of Torx T-20.
6Remove the regulator
from the front of the gas
control valve. Replace
with the propane
regulator, using the new
gasket and screws
included with the
regulator. NOTE: Leak
test this area after the
heater is installed, gas
is connected, and the
main burner is lit.
7Make the gas line
connection, bleed the
gas line (if applicable),
start the heater and
thoroughly leak-test all
gas connections and the
gas control valve.
Check the pilot (see the
illustration below.
Adjust if necessary.
WARNING: When lighting or
re-lighting the
pilot, the glass
must be
removed (see
page 45).
Slotted
Screwdriver
(or T-20 Torx)
c
Install the LP regulator. Use
the screws included with the
LP regulator. Tighten to
approximately 25 Lbs. torque.
Slotted
Screwdriver
(or T-20 Torx)
b
Remove and discard the
regulator, diaphram, spring
and center post.
NOTE: Make sure the
regulator gasket is correctly
aligned before installation.
d
Place the LP
label on the base
of the fireplace
near the gas
control valve.
To adjust the pilot flame, turn this screw (NOTE: if totally
unscrewed gas will come out of this port). Clockwise
lowers the flame while counter-clockwise raises it.
Travis Industries4080214100-01182_003
Standard
Screwdriver
The pilot flame must contact the thermocouple and
thermopile (see the illustration below). Adjust the pilot up or
down as necessary.
Certain faces allow for installation of an upper and lower grill. Follow the directions below to
install.
Upper Grill Installation
Hold the grill at an angle and insert the lower
slot over the bushing on the fireplace (both
sides). You may need press on the grill to get
the tab over the bushing (this prevents the
grill from accidentally falling off).
Swing the grill upwards to engage the second
slot. You will need to lift the grill slightly to
get it over the bushing. Once in place the
grill is held in place by gravity.
Lower Grill Installation
Hold the grill at an angle and insert the lower
slot over the bushing on the fireplace (both
sides). You may need press on the grill to get
the tab over the bushing (this prevents the
grill from accidentally falling off).
Bend this the tab over on
both sides. This is the
end-stop for the lower grill,
it allows the grill to swing
forward.
Swing the grill upwards to engage
the second slot. You will need to lift
the grill slightly to get it over the
bushing. Once in place the grill is
held in place by gravity.
The instructions below detail installation of the optional remote control receiver. For operating
instructions, refer to the instructions included with the remote.
OPTION # 1 - Remote Thermostat (99300653)
WARNING: Make sure the power cord does
not contact the blower (if applicable) or the
Attach the power cord to the
electrical receptacle on the inside
of the fireplace.
Use lock-ties or wire ties to
shorten the power cord to
approximately 12” length.
bottom of firebox (or other hot surface).
Place the receiver in a location to
the left of the gas control valve
(near the front of the fireplae).
Attach the two reciever wires to the
top and bottom posts on the gas
control valve (orientation does not
matter).
OPTION # 2 - Remote Thermostat (99300677)
Remove and discard this molex
connector attached to the
blower wiring harness.
Connect the receiver to the
molex connector on the wiring
harness.
Travis Industries4080214100-01182_003
Place the receiver in a location to
the left of the gas control valve
(near the front of the fireplae).
Newer 864 HH fireplaces (SN 3407-001010 or later) have an improved wiring harness and
removable heat shields below the heat duct connections. The wiring harness is now routed through
the snap disk, allowing the power heat duct to be turned on and off by the fireplace (see “Wiring
Instructions” on page 62). An additional knock-out was added to the fireplace to allow for the
electrical line to be routed to the power heat duct (see below). The removable heat shields allow
more heat to be routed to the power heat ducts (see below for details).
New Wire Hook-Up
A knock-out is provided on the left side of the fireplace for
routing the sheathed cable (romex) from the inside of the
firebox to the power heat duct. Use the strain relief
(included with the power heat duct) to secure the cable.
Molex Connector
Cable to
Power Heat
Duct
(attached to the
wiring harness on
the fireplace)
Molex Connector (included with heat duct
kit) - use wire nuts to attach to the cable.
New Removable Heat Shield (improves heat output to power heat duct)
Remove and discard the power heat
duct cover plate (one or both sides).
Remove and discard the circular cover
plate attached to the heat shield.
The optional heat duct allows the fireplace to transfer heat to separate locations in the home.
Installation should take place prior to installing drywall.
Warning:This kit must be installed as specified in these instructions. Do not modify any
component.
Warning:Use of any external blower other than the Travis Power Heat Duct Blower will void the
warranty and listing of this appliance and may create a fire hazard.
Note:The power heat duct must be installed by a qualified service technician.
Note:Some building codes may require the use of firestop spacers whenever the duct passes
from room to room.
Note:When routing ducts through a cold area (e.g. crawl space) we recommend insulating
the duct with fiberglass insulation. If paper-backed insulation is used, the paper can
not contact the duct.
Note:One or two het duct kits may be used.
Junction Box
Rheostat
(with cover plate)
Use 10” x 3-1/4”
wall stack (duct)
when passing
through tight
areas.
Determine the route for the heat duct using the illustration below as a guide.
NOTE:
Air flow through the duct is affected by
length and number of bends. Keep the
length and number of bends to the minimum
to maximize performance.
Co-Axial Vent
(for intake air
Blower Box
When the duct penetrates the
fireplace enclosure vertically and the
top of the enclosure is within 36” of
the top of the fireplace, a firestop
spacer that maintains a 1/2”
clearance between all sides of the
duct and any combustible material
must be used.
1/2”
Attach the blower box to the framing or floorboards of the home following the instructions below.
20’ Maximum
Length
Duct Adapter
(6” Round to 10” x 3-1/4” included with the power heat
vent kit)
and exhaust)
Use 10” x 3-1/4” wall stack
(duct) when passing
through tight areas.
0” Clearance to
Combustibles
Wall or Ceiling Mounting
Cut a hole between wall
framing members for the
a
blower assembly.
Attach the wall mounting
brackets to the blower box.
b
Slide the blower, with
wires, into the hole cut
c
in step "a". Attach
with four screws.
5-1/4"
16"*
* This blower was designed for framing on 16" centers. Construct additional framing if needed.
If the blower is installed prior to the drywall only a 14" opening is required. If installed after the
drywall is in place, the drywall to the sides of the blower will need to be patched.
Install the air duct. Each section, when joined, must be attached with three screws and aluminum
duct tape (U.L. 181A-P or equivalent). Secure the duct if it is in an area where it may sag or
become dislodged.
NOTE: The air duct has a 0” clearance to combustibles.
Secure all ducting
together with screws.
Then seal the seams
with aluminum duct
tape (U.L. 181A-P or
equivalent).
Attach the grill (and wall adapter, if necessary).
2Follow the directions below to wire the rheostat. NOTE: There are two types of junction
boxes, use the appropriate junction box for your installation.
a
From
Blower Box
To Fireplace (36DV & 44 DV)
To Power Supply (864TRV)
Force the sheathed cable through
one of the locking flaps on the
junction box (repeat for the other
cable). Some force is needed.
The flap will lock the cable in place.
NOTE:Two junction
boxes are included use the best box for
your installation.
Attach the common (white) wires
together. Attach the ground
b
(exposed or green) wires together.
Then attach each of the hot (black)
wires from the cables to the two
wires on the rheostat (orientation
does not matter). Carefully pack
the wires into the junction box.
3Run the free wire from the rheostat junction box to the power supply. The thermodisk included
with this kit may be discarded (it is not used on this fireplace).
Attach the cover plate
c
(either white or beige) with
the included screws. Slide
the knob (either white or
beige) over the rheostat
shaft.
Standard
Screwdriver
Operating Instructions
Allow the fireplace to reach normal operating temperature. Then use the wall-mounted rheostat to
operate the blower speed.
864TRV: Turn the blower off when the fireplace is not in operation.
OFF
Turn the dial all
the way counterclockwise until it
clicks off.
HIGH
The high position is
all the way counterclockwise,
clicking off.
without
LOW
Turn the dial
all the way
clockwise.
MAINTENANCE INSTRUCTIONS
Once a year the grill should be
removed and the blower area
cleaned. Use a vacuum to clean
around the squirrel-cage blower,
being careful not to damage any
of the blades.
Phillips
Screwdriver
Grill
Use a vacuum cleaner to remove
any debris from the power vent
blower.
4Install the strain relief plate to the firebox floor following the directions below.
Insert the four wires through the
a
strain relief plate (
larger, male connectors through
first).
=
NOTE: Put the
Secure the wires using the included strain relief
b
(wrap the strain relief over the wires, compress
with pliers, then insert into the hole).
Route the wires behind the pilot
d
assembly. There are two small tabs on
the pilot bracket that can be bent down to
secure the wiring. All wiring must be
secured away from the burner.
c
Secure the strain relief plate
to the firebox floor with the
screws removed earlier.
5Restore the firebox to the correct configuration (replace the burner, firebacks, logs).
If using the optional wall-mounted rheostat, follow the directions on the following page "Wall Mounted
Rheostat".
6Install the rheostat assembly following the directions below.
b
Attach the quick-connects from the
rheostat to the quick-connects from
the accent light assemblies
(orientation does not matter). Plug
the rheostat into the receptacle.
NOTE: Many areas require all wiring to be installed by a qualified electrician. Check with your
local building official for any requirements in your area.
1Remove the rheostat from the rheostat assembly.
2Detach the three wires leading from the rheostat (secured with wire nuts). Attach the rheostat assembly to
the fireplace (see the illustration on the previous page). Attach the quick connects from the rheostat to the
quick connects from the accent light assemblies (see the illustration on the previous page).
3Attach three suitable wires (insulated & sheathed) to the rheostat. Install the rheostat into a junction box at
the remote location. Run the wire from the junction box to the fireplace. Use the included wire clamp to
secure the wiring as it passes through the fireplace (see the illustration below).
4Connect the three wires from the rheostat to the three wires on the wiring harness disconnected in step 2
(use the included wire nuts). Plug the rheostat assembly into the receptacle inside the fireplace.
Rheostat
(removed from
rheostat assembly)
Junction Box
Knob (included)
Wire Clamp (included)
A 7/8” diameter hole is provided on this cover
plate (both sides). If this hole is already used
for a gas inlet, you can drill an additional 7/8”
hole in this cover plate.
Accent Light Operation
NOTE:
The accent light responds best
when turned to high, then turned
down to the desired light level.
OFF
Turn the dial all the
way counter-clockwise
until it clicks off.
LOW
Turn the dial 180°
clockwise until the light
begins to glow.