Travis Industries 36 ELITE-BI Xtrordinair Installation Manual

Chase
Fra m i n g

Factory-Built
Chimne y with
Ch im ney Ad ap ter

Block-In

TM

Chase
Fra m i n g

Fa c i n g

Fireplace
Placement

Block-In

He a r t h

¥ Block-In Fireplace

¥ Masonry Fireplace

Block-In

B l o w e r

Listed

Tested to:

U.L. 127 and portions

of U.L. 1482 & 907

36 ELITE-BI INSTALLATION MANUAL

- November, 1995 -

10850 117th Place N.E. Kirkland, WA 98033

TABLE OF CONTENTS

Features & Specifications

Features & Specifications ................................................................................ 1

Installation Options.......................................................................................... 1

Heating Specifications...................................................................................... 1

Dimensions...................................................................................................... 1

Block-In Installation

Installation Preparation .................................................................................... 2

Packing List ..................................................................................................... 2

Installation Overview ........................................................................................ 2

Chase Framing................................................................................................ 3

Fireplace Placement Requirements ................................................................ 4

Facing .............................................................................................................. 5

Block-In ........................................................................................................... 7

Mantel Requirements ...................................................................................... 7

Hearth Requirements ...................................................................................... 8

Blower Requirements....................................................................................... 9

Chimney Requirements.................................................................................... 11

Block-In Installation .......................................................................................... 16

Masonry Installation

Installation Preparation .................................................................................... 22

Packing List ..................................................................................................... 22

Fireplace Placement Requirements ................................................................ 22

Hearth Requirements ...................................................................................... 22

Chimney Requirements.................................................................................... 24

Mantel Requirements ...................................................................................... 24

Masonry Fireplace Requirements ................................................................... 24

Facing Requirements ...................................................................................... 24

Blower Requirements....................................................................................... 25

Masonry Installation ......................................................................................... 27

Finalizing the Installation

Finalizing the Installation ................................................................................. 30

Optional Gas Log Lighters

Optional Gas Log Lighters............................................................................... 34

Listing Information

Safety Label ..................................................................................................... 35

Index

Index ................................................................................................................ 36

Symbols Used in this Manual

The illustration below details what the symbols used along the left margin indicate.

Requirement

¥¥

¥¥

11

11

++

++

Hint

NoteWarningStep

!!

!!

??

??

FEATURES AND SPECIFICATIONS PAGE 1

Features:

¥ EPA Phase II approved (2.3 g/hr.)
¥ Maximum Log Length of 24"
¥ Large firebox capacity - 3.7 cu. ft.
¥ Long burn time - up to 10 Hours.
¥ Large glass doors for maximum visibility.
¥ Firebrick lining for firebox protection.
¥ 388 CFM blower for convection heat and

Installation Options:

¥ Block-In or Masonry Installation
¥ Straight or Corner Placement
¥ Flush or Recessed Face
¥ Internal or External Chase
¥ Gas line sleeve on the left side for easy installation

of gas log lighter

¥ 8' leads for the power source and the blower. (110

Volts A.C.)

¥ Set-up face is included to ease facing installation

outside combustion air.

¥ Thermostat for automatic control of the blower.

Heating Specifications

Approximate Heating Capacity (in square feet)* 1,200 - 2,500
Maximum Burning Time 10 Hours
BTU Output per Hour (EPA test method) 13,600 to 53,900

Dimensions

22"

11" 11"

7"

5-1/4"

* Will vary with the home's
floor plan, insulation, and
outside temperature.

8" ID
Collar

32-1/2"

36-1/8"

Top square set-up face extension.

Loosen these screws on each
side to remove the square set­up face extensions.

Arched set-up face

10-3/4"

23-5/8"

Blower
Lead

28"

23"

9"

Knockout for
Blower Duct
(found on both
sides and
centered on the
bottom)

Power
Lead

25"

3-1/2"

3-1/2"

PAGE 2 BLOCK-IN INSTALLATION

Installation Preparation

! Read this entire manual before installing the fireplace.
! Failure to install this fireplace in accordance with all local codes and the requirements listed in this

manual may result in property damage, bodily injury, or even death.

! Notify your insurance company before installing this fireplace.
! The requirements listed below are divided into sections. All requirements must be met

simultaneously. The order of installation is not rigid Ð the qualified installer should follow the
procedure best suited for the installation.

! Modifications of the fireplace (doors, blower, air inlet systems, damper control, or any other

component supplied by Travis Industries) or use of any component part not approved by Travis
Industries in combination with this fireplace system will void the listing and warranty.

Packing List

Shipped with the Fireplace:

¥ Installation Manual with Catalyst Warranty Card
¥ Grate
¥ Baffle
¥ Blower Assembly
¥ Ember Strip
¥ Log Retainer (includes allen wrench & instructions)
¥ Flex Duct w/ start collar Ð 3' Length, 6" Dia (For Blower)
¥ Fiberglass (for expansion buffer)
¥ 6" Dia. Air Vent (& Storm Collar) for chase venting
¥ Door Pawl & Heat Shield (For use with 36A doors)

Shipped with the Faceplate:

¥ Faceplate (two switch plate screws are attached)
¥ #3 Square Driver
¥ Switch Plate (includes blower rheostat)
¥ 12 Faceplate Screws

Shipped With the Door(s):

¥ Owner's Manual
¥ Replacement Pawl (For use with 36A fireplaces)
¥ Four Washers
¥ Pair of Gloves
¥ Efficiency, Registration & Oregon DEQ Cards
¥ Touch-up Paint

Installation Overview

Chase
Fra m i n g

Block-In

Fireplace
Placement

He a r t h

Factory-Built
Chimne y with
Ch im ney Ad ap ter

Block-In

Fa c i n g

Chase
Fra m i n g

Block-In

B l o w e r

BLOCK-IN INSTALLATION (CONTINUED) PAGE 3

Chase Framing

¥ The chase framing must be framed to the minimum dimensions shown in the illustration below.
+ The shaded framing in the illustration below be framed in after the fireplace is installed to ease

chimney installation. If this framing must be installed prior to the fireplace installation be sure to
account for the hearth height (if greater than 11") before determining the header height. It must be a
minimum of 17 1/2" above the masonry enclosure. Consider installing the fireplace and masonry in
the desired location and then constructing the framing around it to the proper clearances.

It is suggested that this portion is
framed after masonry is completed.

Must be above the
mantle and a
minimum of 17 1/2"
above the masonry

block-in.

46" Min., 48" Suggested

63" Min.

+ To determine the depth of the chase, facing depth and type of masonry enclosure must be

determined. The ideal chase depth for a tile face is 28 1/2". For brick it is 26 1/2". When
determining the depth, apply all of the minimum clearances. Check all of the specifications and
make a detailed sketch outlining all the dimensions for this construction before beginning. If the
chase does not work out to be the desired depth based on the facing material, additional framing may
be added to the front of the existing framing to shim the facing to the needed location.

¥ The chase must be vented with a minimum 28 square inch of cross sectional opening duct (use the

included 6" diameter air vent). Failure to vent the system will create a fire hazard. This vent
circulates air into the space between the chase and the masonry enclosure and provides cooling air
for the double-wall chimney. The vent must terminate within 24" of the chase floor (see illustration
below). The maximum length for 6" diameter round duct is 12' and 25' for 8" duct. The duct can go
to an attic or crawl space providing they are vented. Some building codes may require that the ducts
continue through the attic or crawl space to an outside wall.

Chase Wall

Block

Cooling Air Vent

Enclosure

24" Maximum
(Measured From
Center of Vent)

? Check with the local building department if venting anyplace other than outdoors. This includes the

attic, crawl space, or garage. This type of venting may require a special type of venting duct such as
a venting duct with a fire curtain.

+ This vent should be installed before starting the block-in procedure to allow for the space needed to

measure and cut the hole for the duct.

PAGE 4 BLOCK-IN INSTALLATION (CONTINUED)

Fireplace Placement Requirements

Floor Load

¥ The fireplace and block-in (60 4x8x16 nominal size blocks) weigh approximately 1200 lbs., or 130

lbs. per square foot. Heavy facing, such as brick or stone, will increase the floor load.

¥ The fireplace is shipped with a lifting handle on each side. After the fireplace is in place, remove

these handles.

Clearances

¥ Fireplace should be located such that no doors, drapes, furniture or other combustibles can be placed

close or swing closer than the minimum 36" clearance. Due to the high heat output of this fireplace,
choose a location away from high traffic areas.

¥ Fireplace must be placed so the vents below and above the glass do not become blocked
+ Determining the exact placement of the fireplace is crucial for construction and safety purposes.

Such factors as facing material depth, masonry enclosure size, and chimney location all factor in to
the final location of the fireplace.

¥ The illustration below outlines fireplace placement requirements. The faceplate must be a minimum

29 1/2" in front of any chase framed wall. The fireplace body must maintain a 1" airspace to the
masonry block-in on the sides and back (to be filled with insulation as an expansion buffer). The
masonry block-in must be made with lightweight concrete block (75% pumice) with the nominal
dimensions of 4 by 8 by 16 (actual size is 3 1/2" thick by 7 1/2" tall by 15 1/2" wide). The block-in
must have a minimum thickness of 3 1/2" on the sides and back, 7 1/2" on top, and 11" on bottom.

Required 6" Cooling Vent (Optional Location)

2" Min.

24"
Typical

With brick facings offsets are
needed to obtain minimum 4 1/2"
horizontal clearance to header.

CHASE FRAMED WALL

3 1/2" Min.

1" Min.

FIREPLACE XTRORDINAIR

MASONRY BLOCK-IN

29 1/2" Min.

3 1/2"

1" fiberglass insulation for expansion
buffer on both sides, top, and back

Blocked-in
Blower Box
(Optional
Placement)

26" Best

18" Min.

Adjacent Sidewall

¥ Adjacent sidewalls must be a minimum 18" from the side of fireplace
¥ An ember strip is included with the fireplace. Cut it down to a 36" width then place it below the

front edge of the fireplace.

BLOCK-IN INSTALLATION (CONTINUED) PAGE 5

Corner Installation (minimum framing dimensions at 45°)

Required 6" Cooling Vent
(Optional Location)

2" Min.

19 1/2"

60 3/4"

Clearance From
Masonry Block
to Wall

Min.

43"

(Block)

Masonry

25 "

(Block)

Masonry

Edge of Faceplate

Min.

Block-In Drying Time

¥ The block-in must dry for one month before using the fireplace. This will prevent the block-in from

cracking due to the heat generated from the fireplace.

Special Precautions

¥ In some states the block-in may require special construction to meet earthquake requirements. This

may include having to mortar the block-in to expanded metal and/or a tied down block-in
construction. Check with your local building department for requirements in your area.

Facing

¥ The facing must be made of a non-combustible material such as stone, brick, marble or tile. For thin

facing such as marble or tile 1/2" cement fiber board (see illustration above) must be used as a
backing to attach the facing material.

¥ Non-combustible facing must extend 4 1/2" from each side of the fireplace
¥ Non-combustible facing must extend 26" from the top of the fireplace

Fr a mi n g

3 1/2" Minimum

2" Minimum

Fi r ep l a c e

Fiberglass Insulation
Expansion Buffer

Fireplace
Face
Plate

1"

1/2" Sheetrock

Tile Or Marble Facing

4 1/2" Minimum (Flush Fit
Allowed With 1/2"
Non-Combustible Facing)

Bl o c k

1/2" Cement
Fiberboard Must Be

Sealed To Block

PAGE 6 BLOCK-IN INSTALLATION (CONTINUED)

+ The facing must be determined prior to installation because it determines the size of other

construction. The facing depth determines where the block and the framing will end up in relation to
the face plate of the fireplace. When calculating the facing depth, take into consideration any
masonry that will be included. If using tile with cement fiberboard attached to the back, make sure
to include the depth of the fiberboard. If using a brick facing, include the size of any mortar joint
that will be used.

+ It is very important to determine whether the facing will be an inside fit or flush fit (See the

illustration below). A flush fit has the faceplate overlap the facing material while the inside fit has
the faceplate butt up against the facing. After determining the style of facing, make sure to carefully
calculate the appropriate distances needed for the other portion of construction (i.e. block-in,
fireplace placement). The facing must also extend a minimum of 4 1/2" from the edge of the
faceplate. The illustration above displays the use of tile and 1/2" cement fiberboard with a flush fit.

INSIDE FIT FLUSH FIT

Faceplate

Non-Combustible
Facing Material

Fi r e p la c e

Non-Combustible
Facing Material

Faceplate

Fi r e p la c e

Set-Up Face

¥ The fireplace is shipped with a set-up face that is 1/16" larger on the top, bottom and each side than

the faceplate (arched or square). Use the set-up face as a template when installing the facing.

¥ Arched and square faceplates are available with this fireplace. If using an arched faceplate, remove

the top and two side extenders that are behind the arched set-up face.

Top square set-up face extension

Slide the square
set-up face
extensions from

Side square
set-up face
extension

Loosen these screws on each
side to remove the square
set-up face extensions.

behind the arched
set-up face.

Arched set-up face

BLOCK-IN INSTALLATION (CONTINUED) PAGE 7

Block-In

¥ This fireplace requires a masonry block-in to surround the fireplace and act as a thermal barrier. It

must be made of lightweight concrete blocks.. It must be a minimum of 3 1/2" thick on all sides and
extend over the top of the fireplace with a minimum of 7 1/2" of masonry. It must have a 1"
clearance around the fireplace. Insulation is to be placed in this space wherever there is a possibility
that mortar or masonry could come in contact with the fireplace. Contact of the fireplace to the
masonry could cause the masonry to crack when the fireplace expands with heat. The block-in must
not have a clearance over 1" between the top of the fireplace and the top masonry enclosing it. The
top of the block-in must be at least 7 1/2" thick. Underneath the block-in there must be a 36" by 46"
piece of 26 gauge galvanized tin vapor barrier and mesh screen for holding the blocks in place. The
block-in must be a minimum of 42" wide and have a depth of 27 1/2" including the depth of the
facing. The block-in must be at least two inches away from the back and side walls of the chase.

Chimney Adapter

Header

Header must be at least

17 1/2"
Min.

7 1/2"
Min.

4" above mantle

Mantle (Optional) - Must Be
Non-Combustible

1" Max.

11"
Min.

2" Min.

4 1/2" Min.

Mantel Requirements

¥ The optional mantel must be non-

combustible

¥ The mantel must be a minimum of 4" below

the header (a maximum 61" above the floor)

Last course of blocks

Second to last course
of blocks

Header

4" Min.

Non-Combustible Mantle

PAGE 8 BLOCK-IN INSTALLATION (CONTINUED)

Hearth Requirements

¥ A hearth is required to protect the floor in front of the fireplace.
¥ The hearth must be a minimum 1/2" thick of non-combustible material
¥ The hearth must extend 18" from the front of the faceplate and 8" to each side (52" wide)

Fireplace

18" Min.

(Check Local

11" Min.

? .Hearth extensions that are 6" and higher can be 16" deep if local building codes permit (See

illustration below).

¥ No hearth shall rise above the bottom of the faceplate (otherwise the faceplate would not fit in place)
¥ Raised hearths must be constructed of non-combustible materials. If the hearth is over 6" tall, it

must have a hollow cavity to allow better heat dissipation and prevent the floor below it from
becoming too hot (See illustration below).

Building Codes)

Ember Strip

Tile or
marble

1/2" Cement fiberboard or equivalent
non-combustible material

Fireplace
Xtrordinair

Fireplace Bottom

16" Min. (Check Local Building Codes)

Hearth Brick Support
(Nominal Block Size of
4x8x16 - Actual Size of
3 1/2" x 7 1/2" x 15 1/2"
Block - 7 each)

6" or greater

Block Supports

Leave Air Space
Open Under Bricks

BLOCK-IN INSTALLATION (CONTINUED) PAGE 9

Blower Requirements

This fireplace utilizes an external blower and blower duct to direct air to the fireplace. The air is
heated inside the fireplace and pushed out the vents along the faceplate, heating the home. The
blower may be located to draw air from the exterior (recommended) or interior of the home.

¥ Do not draw air from confined areas or from a garage or area containing fumes or emissions.
+ We strongly recommend drawing air from an external location so the blower creates positive

pressure inside the home, reducing cold air infiltration.

? The blower may be installed to draw air from a crawl space or attic if approved by local building

codes. NOTE: certain codes require a fire curtain in these cases.

Blower Duct Connection

? The shorter the blower duct, the greater the air flow and heat transfer will be.
¥ Connect the blower duct to one of the three locations on the fireplace (right side, left side, or bottom).

Remove the appropriate blower cover plate by prying it loose with a flat head screwdriver. Insert the
starter section into the hole and bend the flanges outwards, locking the starter section in place.

TOP
VIEW

6"11"

1 1/2"

Power Source (110 Volt A.C.)

Ring for duct

Hole for
Conduit

Stove

Locking Tabs

6"

Knockout

FRAMING DIMENSIONS: Height: 13"

Snap conduit
connector into the

hole in the top of
the blower housing.

Wire Plugs

Start Collar

Flex Duct

Blower Housing

11 1/2"

Width: 11"
Depth: 11 1/2"

13"

Intake grill
must be

accessible.

¥ Connect the blower duct to the blower box by inserting the duct over the 6" collar and secure using

duct tape and/or screws

¥ The maximum length for 6" diameter blower duct is 15' (use the included duct & start collar)
¥ The maximum length for 8" diameter blower

duct is 25' (use two 6" to 8" adapters)

¥ A maximum of two 90° bends may be used.

¥ The blower, if located on an external wall,

should be weatherproofed. Remove the
blower cover and install the blower. Apply

Caulk (Around
All Four Sides)

Blower Cover

External Wall

caulk around the perimeter of the blower
housing where it contacts the external wall
(apply sparingly). Replace the blower cover.

Top
V i e w

Blower
Housing

PAGE 10 BLOCK-IN INSTALLATION (CONTINUED)

Blower Electrical Connection

¥ Connect the electrical conduit to an electrical supply 110-115 Volts at 60 Hz (2 Amps). Use a

junction box to protect the electrical connection

¥ Connect the blower conduit to the blower box by attaching the two molex connectors together.

Insert the molex connectors into the blower box. Then attach the conduit to the blower box by
inserting it into the top.

! Do not run either conduit over the top of the fireplace or within 2" of the chimney

Blower
Conduit

Exposed (Ground) Black (Hot)

Power Conduit

Screw this piece into
the junction box

Snap this piece
into the top of the
blower housing

White (Common)

Junction

Use wire nuts or other approved method to connect
the power conduit wires to a power source

¥ The blower utilizes a filter that requires periodic cleaning - see the illustration below.

Filter Screen Filter

Intake GrillBlower Housing

Box

Shake the filter to remove any
dirt that may have accumulated.

Remove the four
screws that go into
these holes with a
1/4" nutdriver.

BLOCK-IN INSTALLATION (CONTINUED) PAGE 11

Chimney Requirements

¥ Use one of the following brands and type of chimney:

¥ Temco 82 ¥ Superior TF8 ¥ FMI 8DM ¥ Marco 8D

Chimneys Part Numbers

Chimney Components

12" Chimney Section 8212D TF8-12 12-8DM 12 - 8D

18" Chimney Section 8218D TF8-18 18-8DM 18 - 8D

24" Chimney Section 8224D --- 24-8DM ----

36" Chimney Section 8236D TF8-36 36-8DM 36 - 8D

48" Chimney Section 8248D TF8-48 48-8DM 48 - 8D

Offsets 8232E TF8-30, TF8-E30 30E-8DM 30E - 8D

Flashing 8206F 8-F6 6F8 or 12F8 12F - 8D

Chimney Cap 8203D TF8-CTO RTL-8HT BT - 8D

Roof Support 8204S 8-54 38 RS 12CPS - 8D

Firestop Spacer --- 8FS-2 FS-8DM FS30 - 8D

Temco 82 Superior TF8 FMI 8DM Marco 8D

Chimney Connection to Fireplace

¥ The inner liner of the chimney attaches to the flue collar on the fireplace. The outer liner is left open

(with air space) directly above the block-in. Most chimneys will attach directly. If having difficulty,
use the Travis Industries chimney adapter built specifically for the 36 Elite-BI. This chimney
adapter accommodates the chimney brands listed in this section. Follow the directions below for
attaching the chimney adapter.

1) Center the adapter over the flue opening and push it down until it is fully seated.

2) Insert the inner liner of the chimney pipe into the inner liner of the chimney adapter. Certain
brands of chimney pipe will stop at the ledge, while others will insert beyond the ledge. When
the chimney pipe is fully seated and aligned, secure the chimney adapter to the chimney pipe
with three sheet metal screws. Seal any gaps with furnace cement (allow 24 hours to dry).

3) The outer liner of the chimney attaches to the stepped brackets on either the upper or lower step.
Secure the outer liner of the chimney pipe to the brackets with four sheet metal screws.

Use Four Sheet Metal
Screws to Attach the

Outer Liner Connector to
the Chimney Pipe.

Inner Liner (Ledge Along
Inside Accepts Different
Sized Chimney Pipes)

Outer Liner Connector
(Stepped Construction

Allows Different Sized
Chimney Pipes)

Use the Upper or Lower
Hole Depending on the
Chimney Pipe Diameter

Connect Inner Liner to the
Chimney Pipe with Three

Sheet Metal Screws in the
Holes Provided

The Crimped End is
Inserted Into the
Flue Opening of the
Fireplace Xtrordinair

! When the chimney system is fully installed, air should be allowed to pass into the space between the

inner and outer liners on the chimney adapter. This space allows proper ventilation for the fireplace
and chimney system. Failure to allow air into this space presents a fire hazard.

PAGE 12 BLOCK-IN INSTALLATION (CONTINUED)

Chimney Height

¥ Minimum 15'

system height
(measured from the
base of the
fireplace)

¥ Maximum 35'

system height
(measured from the
base of the
fireplace)

? In some

problematic
situations,
additional chimney
height above the
specified
minimums may be
necessary to reduce
wind-induced
down drafting and
back puffing, or to
increase draft,
thereby improving
fireplace operating
characteristics.

3' Min.

2" Min. Air
Space to
Combustibles

System Height
35' Max.
15' Min.

Rain Cap

2' Min.

10'

Storm
Collar

Firestop Between Floor Levels

Flashing

Roof Framing (See Roof Opening
Table)

Chimney must be totally
enclosed when passing
through living space with a
minimum 2" clearance to
combustibles.

Attic Firestop

Chimney Adapter

Special Chimney
Requirements

! Depending on the manufacturer and where the chimney is to be installed, special supports, roof

assemblies, radiation shields, spark arrestors, locking bands, etc... may be supplied as a part of the
chimney system. The manufacturer's installation instructions, which are reviewed by the listing
agency, specifies when and where each of these components must be used. Follow the
manufacturer's instructions for the use of flashing and an adjustable storm collar at the roof line to
prevent water from entering the house. Manufacturers require that chimneys extending beyond a
certain height above the roof (frequently above 5') must also be braced.

BLOCK-IN INSTALLATION (CONTINUED) PAGE 13

Using Offsets

¥ 30° Elbows may be used to offset the chimney (to

align the chimney or gain clearance to combustibles

¥ A maximum four 30° elbows may be used

¥ Each elbow must be used in conjunction with a

return elbow (so the chimney returns to a vertical
direction)

¥ If using a single offset (two 30° elbows) a

maximum of 8' of inclined chimney may be used
between elbows.

¥ If using two offsets (four 30° elbows) a maximum

of 4' of inclined chimney may be used between
each set of elbows.

¥ For every 6' of inclined chimney a flue support is

required

¥ Elbows may be used directly off the top of the

fireplace (maintain a 5" clearance to combustibles
on the back wall, 4 1/2" minimum on the front wall
and header, and 18" minimum to the side walls)

¥ The table below details the amount of offset ("X")

and rise ("R") gained from various chimney lengths

when used with 30° elbows. Make sure to add the

amounts for both elbows. Two sections may be
added together to form a combined length. For
example, 12" and 18" Temco chimney sections
give an offset of 17-5/8" (3-7/8" + 5-3/8" + 8-3/8"
= 17-5/8"). The rise ("R") equals 38-1/8" (14-3/8"
+ 9-1/4" + 14-1/2" = 38-1/8").

X

Chimney must be totally
enclosed when passing
through living space with a
minimum 2" clearance to

combustibles.

Firestop

4' Max.

Chimney Adapter

Firestop

2"
Min.

R

Temco 82 Series Superior TF8 FMI 8DM Marco 8D

MEASURED OFFSET RISE OFFSET RISE OFFSET RISE OFFSET RISE

IN INCHES "X" "R" "X" "R" "X" "R" "X" "R"

2 Elbows 3 7/8 14 3/8 4 15 4 3/8 16 3/8 5 1/4 19 1/4

12" Section 5 3/8 9 1/4 5 1/4 9 5 3/8 9 1/8 5 1/4 9

18" Section 8 3/8 14 1/2 8 1/4 14 1/4 8 3/8 14 3/8 8 1/4 14 1/2

24" Section 11 3/8 19 5/8 --- --- --- --- --- ---

36" Section 17 3/8 30 17 1/4 30 17 3/8 29 7/8 17 1/4 30 1/4

48" Section 23 3/8 40 3/8 23 1/4 40 1/4 23 3/8 40 1/4 23 1/4 40 1/2

Flue Support 1 1/2 2 3/8 1 1/2 2 1/2 6 3/4 11 3/4 5 1/4 9 1/4

Max. of 30
degrees

PAGE 14 BLOCK-IN INSTALLATION (CONTINUED)

Clearances to Combustibles

! Follow the clearances listed below - do not follow the clearances listed in the chimney instructions
¥ Maintain a 2" clearance from the chimney to combustibles (measured horizontally)
¥ Use offsets, if necessary, to maintain clearances
¥ In the area above the fireplace before the chimney penetrates the ceiling (use a firestop), the chimney

must maintain the clearances listed below:
3-3/4" to the rear of the chimney
4-1/2" to the front of the chimney

Chimney

4 1/2"
Min.

3 3/4" Min.

Header

Offsets are
used to
obtain Min.
4 1/2" to
header.

Cut-Away
of Block-In

Chimney Adapter

Fireplace
Xtrordinair

Firestops

¥ Whenever the chimney penetrates a floor or

ceiling a firestop is required on the bottom side
of the floor joists

¥ When passing through an attic the firestop must

be placed on the attic side of the joists

¥ When the chimney passes through a living space

it must be totally enclosed (maintain the
minimum 2" clearance to combustibles)

¥ The space between frames that hold the firestop

in place should be measured as follows:

Temco 16"

Superior 16 1/2"

FMI 16 1/2"

Marco 16 1/2"

Facing
Brick

NOTE: Many firestops are designed for

a 1" clearance, this fireplace
requires a 2" clearance.

Firestop

Space
between
frames

BLOCK-IN INSTALLATION (CONTINUED) PAGE 15

Framing the Roof

¥ Follow the manufacturer's instructions for the use of flashing

and an adjustable storm collar at the roof line to prevent water
from entering the house.

¥ The table below may be used to determine the appropriate

framing size. When installing into a sloped roof, it is important
to determine the size of the framing for clearance purposes.
Use the appropriate column for 2 x 4 or 2 x 6 rafters. It is not
necessary to frame around the hole opening if the clearance to
combustibles can be maintained between two rafters.

Chimney Type Chimney Type

SLOPE Temco (12" diameter) Superior, FMI, or Marco (12-1/2" dia.)

2 by 4 Rafter 2 by 6 Rafter 2 by 4 Rafter 2 by 6 Rafter

0/12 16 x 16 16 x 16 16 1/2 x 16 1/2 16 1/2 x 16 1/2

1/12 16 x 16 1/2 16 x 16 5/8 16 1/2 x 17 16 1/2 x 17 1/8

2/12 16 x 17 16 x 17 1/4 16 1/2 x 17 1/2 16 1/2 x 17 3/4

3/12 16 x 17 1/2 16 x 18 16 1/2 x 18 16 1/2 x 18 1/2

4/12 16 x 18 1/4 16 x 18 7/8 16 1/2 x 18 3/4 16 1/2 x 19 3/8

5/12 16 x 19 16 x 19 1/4 16 1/2 x 19 1/2 16 1/2 x 19 3/4

6/12 16 x 19 7/8 16 x 20 7/8 16 1/2 x 20 3/8 16 1/2 x 21 3/8

7/12 16 x 20 3/4 16 x 21 1/2 16 1/2 x 21 1/4 16 1/2 x 22

8/12 16 x 21 3/4 16 x 23 16 1/2 x 22 1/4 16 1/2 x 23 1/2

9/12 16 x 22 3/4 16 x 24 1/4 16 1/2 x 23 1/4 16 1/2 x 24 3/4

10/12 16 x 23 3/4 16 x 25 1/2 16 1/2 x 24 1/4 16 1/2 x 26

11/12 16 x 25 16 x 26 3/4 16 1/2 x 25 1/2 16 1/2 x 27 1/4

12/12 16 x 26 1/8 16 x 28 1/8 16 1/2 x 26 5/8 16 1/2 x 28 5/8

Framing Size

Chimney Termination Requirements

¥ The chimney must have a chimney cap
¥ The chimney must terminate a minimum 3' above the roof and 2' above any portion within 10'

(measured horizontally). This applies to flat and sloped roofs.

Less
Than 10'

10' or Greater

2' Minimum

10'

? In some problematic situations, additional chimney height above the specified minimums may be

necessary to reduce wind-induced down drafting and back puffing, or to increase draft, thereby
improving fireplace operating characteristics.

¥ Chimneys extending beyond a certain height (frequently 5') above the roof may require braces

(check the chimney instructions for details)

Ridge

3' Minimum

6"

Wall or
Parapet

36"

42"

"A" "B"

24"

18"

PAGE 16 BLOCK-IN INSTALLATION (CONTINUED)

Block-In Installation

This section is a step-by-step overview on how to construct a block-in installation. It is for
review only and is not the only method of installation. Make sure all requirements listed in this
manual are met. Carefully plan the installation prior to starting.

1) Laying the Vapor Barrier

The vapor barrier must be made of a minimum 26 gauge galvanized tin, 36" wide by 46" long.
Nail the vapor barrier to the floor in the location where the block-in will rest. The vapor barrier
will extend beyond the block-in in front and in back. These portions should not be removed
because they provide protection against heat and act as an ember protector between hearth
extension and block-in. They can be covered with non-combustible tile, brick, or stone if
desired. NOTE: Vapor barrier is not necessary for non-combustible floors.

2) Making a Guide for the Brick

Measure 29 1/2" from the back wall of the chase and subtract the thickness of the facing material
to be used (for thin facings such as marble or tile include the 1/2" thickness of the cement fiber
board used as a backing). If facing material is to butt to the edge of the faceplate (inside fit),
subtract 1/4" to 3/8" from the combined thickness of the facing material and then subtract that
total from the 29 1/2". Nail a 2 x 4 approximately 4' long across the opening at the specified
distance from the back wall of the chase. This 2 x 4 will be used as a guide for the first course of
block. See the illustration on the following page.

SIDE VIEW OF FIREPLACE ENCLOSURE

2 by 4
(5' Long)

36"

29 1/2" Minus Thickness of Facing

26 Gauge Galvanized Tin Vapor Barrier

Back
Wall of
Chase

Cut a piece of mesh screen used by masons to fit over the vapor barrier behind the 2 x 4 guide.
Nail it as necessary to the top of the vapor barrier. This keeps the blocks from sliding (See the
illustration below).

BACK WALL OF CHASE

Mesh Screen used for Masonry

36" x 46" Piece
of 26 Gauge
Galvanized Tin
Vapor Barrier

2 by 4 Guide

46"

29 1/2"
Minus
Thicknes
of Facing
Material

BLOCK-IN INSTALLATION (CONTINUED) PAGE 17

3) Place the First Course of Blocks

Place the block on top of the mesh as shown in the illustration below. It is not necessary to
mortar to the mesh unless required by local building codes. Make sure to line the blocks up
against the 2 x 4 guide, working towards the back. There should be a 2" gap between the back
wall of the chase and the back row of blocks. The back row of blocks must be cut to the
appropriate length to fit correctly and adhere to the specifications.

BACK WALL OF CHASE

4 x 8 x 16 Block
(3 1/2" x 7 1/2" x 15 1/2")

4) Place the Fireplace Supports

If the hearth extension height is to be 11" or less, place the supports for the fireplace as shown in
the illustration below. For hearth extensions greater than 11" add shims of non-combustible
material or brick until the desired height is reached.

NOTE: If bottom air is to be used
be sure to cut hole through block
during this step.

2 by 4 Guide

34"

42" Min.
46" Max.

BACK WALL OF CHASE

NOTE: The back row of block
must be cut to the appropriate
length to fit correctly.

Place as necessary
to support fireplace.

7 1/2"

Mesh Screen
Under Block

3 1/2"
(Minimum
Height for
1st Course
of Blocks)

2"

(Minimum Height for
1st Course of Blocks)

11"

(Minimum

Allowable)

7 1/2"

3 1/2"

PAGE 18 BLOCK-IN INSTALLATION (CONTINUED)

5) Place the Fireplace

Position the fireplace so the faceplate will align with the facing. Make sure the fireplace is level
and centered. Install the chimney adapter (if used).

See the Section "Factory-Built Chimney"
For Details on the Chimney Adapter

6) Install the Insulation

Place the insulation included with the fireplace over the fireplace (cover the sides and back)

Place Insulation Over Fireplace

BLOCK-IN INSTALLATION (CONTINUED) PAGE 19

7) Install the First Course of Blocks

Mortar the first course of vertical block to the base along the sides and back maintaining a 1"
minimum clearance to the fireplace and a 2" minimum clearance to combustible wall.

When mortaring the vertically stacked courses of block that surround the fireplace, take into
consideration the total height that will need to be obtained to reach the height of the fireplace. If
the vertically stacked blocks do not obtain a height that is as high or higher than the fireplace, an
additional course of cut blocks will have to be used. To avoid having to use cut blocks, use
enough mortar between vertically stacked blocks to obtain the desired height. Mortar joints of
approximately 1/2" between blocks should provide the height necessary to avoid use of cut
blocks. Measure each course of blocks as they are being assembled to insure a proper height.

Blower Flex Duct

8) Install the Blower Housing

Install the blower housing in the desired location. Connect the blower duct and conduits and
feed them through the block-in construction (see the section "Blower Requirements").

! Do not run the conduit over the top of the fireplace.

TOP
VI EW

11"

1 1/2"

Ring for duct

6"

Hole for
Conduit

Stove

Locking Tabs

6"

Knockout

Power Source (110 Volt A.C.)

FRAMING DIMENSIONS: Height: 13"

Snap conduit
connector into the

hole in the top of
the blower housing.

Wire Plugs

Start Collar

Flex Duct

Blower Housing

11 1/2"

Width: 11"
Depth: 11 1/2"

13"

Intake grill
must be

accessible.

Electrical
Conduits

Note 1/2" Mortar
Joints on Vertically
Stacked Blocks

PAGE 20 BLOCK-IN INSTALLATION (CONTINUED)

9) Install the Vertical Courses of Block

Continue with mortaring each course of block staggering the joints until the top of the fireplace
is reached (See illustration below). Be sure to keep the front of the enclosure level with the
faceplate of the fireplace when aligning each course of block. When installing each new course
of block, make sure to add enough mortar to make the block-in obtain a height that will be just
taller than the fireplace when the fifth course is installed (i.e. if not enough mortar is added
between vertical joints, the fifth course will be lower than the fireplace height, making a sixth
course necessary in which each block will have to be cut to get to the required height).

10) Install the Block-In Top

After completing the side walls of the block-in, it is time to construct the top. This acts a roof to
the block-in construction. The top requires 7 1/2" of masonry spaced a maximum of 1" off the
top of the fireplace. Lay the first course of the block-in top in the pattern illustrated below. Use
insulation to shim the first layer of roof blocks off of the top of the fireplace. Use just enough
insulation to make a flat roof. The pattern shown below may not look exactly like the one being
built depending on the depth of the block-in. The most important factor to consider is a good
staggered overlap of the top two courses. Fill in any holes in the blocks that are exposed to the
outside of the enclosure with mortar as well as the spaces around the flue pipe.

Cut as needed

Flue
Pipe

Fill With
Mortar

1/2 of a Block
(Not Needed
if using a
Brick Facing)

3 1/4"

BLOCK-IN INSTALLATION (CONTINUED) PAGE 21

10) Install the Block-In Top (continued)

The last course of brick will look like the illustration below.

Cut as
needed
to fit

The last course of block should seal the enclosure, but still allow the chimney adapter to have air
enter the outside portion. See the illustration below.

Front View of Chimney Adapter With Chimney Removed

Flue

Flue Pipe

Pipe

Course
Below Top
Course

Fill With
Mortar

Top Course

Allow Air To Enter Outer
Portion Of Chimney Adapter

AIR

AIR

NOTE: Allow the block-in to dry for at least one month before

using the fireplace. This will prevent the block-in from
cracking.

11) Install the Chimney

Follow the manufacturer's instructions and the requirements listed under "Chimney
Requirements"

12) Install the Facing & Hearth

See the section "Facing Requirements" and "Hearth Requirements" for requirements and
suggestions.

13) Finalize the Installation

See the section "Finalizing the Installation" for details on installing the faceplate, firebox
components, and doors.

PAGE 22 MASONRY INSTALLATION

Installation Preparation

! This installation should only be performed by a qualified mason familiar with constructing fireplaces

and the codes and requirements that apply.

! Read this entire manual before installing the fireplace.
! Failure to install this fireplace in accordance with all local codes and the requirements listed in this

manual may result in property damage, bodily injury, or even death.

! Notify your insurance company before installing this fireplace.
! The requirements listed below are divided into sections. All requirements must be met

simultaneously. The order of installation is not rigid Ð the qualified installer should follow the
procedure best suited for the installation.

! Modifications of the fireplace (doors, blower, air inlet systems, damper control, or any other

component supplied by Travis Industries) or use of any component part not approved by Travis
Industries in combination with this fireplace system will void the listing and warranty.

Packing List

Shipped with the Fireplace:

¥ Installation Manual with Catalyst Warranty Card
¥ Grate
¥ Baffle
¥ Blower Assembly
¥ Ember Strip
¥ Log Retainer (includes allen wrench & instructions)
¥ Flex Duct w/ start collar Ð 3' Length, 6" Dia (For Blower)
¥ Fiberglass (for expansion buffer)
¥ 6" Dia. Air Vent (& Storm Collar) for chase venting
¥ New Door Pawl & Heat Shield (For use with older doors)

¥ The fireplace is shipped with a lifting handle on each side. After the fireplace is in place, remove

these handles.

Shipped with the Faceplate:

¥ Faceplate (two switch plate screws are attached)
¥ #3 Square Driver
¥ Switch Plate (includes blower rheostat)
¥ 12 Faceplate Screws

Shipped with the Door(s):

¥ Owner's Manual
¥ Replacement Pawl (For use with 36A fireplaces)
¥ Four Washers
¥ Pair of Gloves
¥ Efficiency, Registration & Oregon DEQ Cards
¥ Touch-up Paint

Fireplace Placement Requirements

¥ Fireplace should be located such that no doors,

drapes, furniture or other combustibles can be
placed close or swing closer than the minimum
36" clearance. Due to the high heat output of
this fireplace, choose a location away from
high traffic areas.

¥ Fireplace must be placed so the vents below

and above the glass do not become blocked

SIDEWALL

18"
Min.

¥ Adjacent sidewalls must be a minimum 18"

from the side of fireplace

Hearth Requirements

¥ The hearth must be a minimum 1" thick of non-combustible material
¥ The hearth must extend 18" from the front of the faceplate and 8" to each side (52" wide)
¥ Hearth extension must be no higher than the bottom edge of the fireplace face plate.

MASONRY INSTALLATION (CONTINUED) PAGE 23

Installation Overview

Extend Flue 2" Min. Above Conc. Wash

Min. 5" thick

2 x 4 Stud Wall

Min.17 1/2"
Clearance to
Header

Bottom of Header

4" Min.

Non-Combustible
Mantle Only

Rain Cap
Required

Grout Fill

Apply
Rebar as
Required
by Local
Building
Codes

Clay
Lining

Min. 4" Thick

Min. 8" Masonry Fill

Masonry Hearth

Typical Floor System

Insulation Ð
Placed on both
sides, back, and
top of fireplace.

18" Min.

Fireplace
Xtrordinair

Knockout For
Ouside Air Duct
Use 1 of 3
Locations (Left,
Right, or Bottom)

Concrete
Block
Foundation

2" Spacing

Concrete Footing.

6" Min.

12" Min.

PAGE 24 MASONRY INSTALLATION (CONTINUED)

Chimney Requirements

¥ Minimum 15' system height (measured from the floor)
¥ Maximum 35' system height (measured from the floor)
? In some problematic situations, additional chimney height above the specified minimums may be

necessary to reduce wind-induced down drafting and back puffing, or to increase draft, thereby
improving fireplace operating characteristics.

Mantel Requirements

Header

¥ The optional mantel must be non-

combustible

¥ The mantel must be a minimum of 4" below

Non-Combustible Mantle

4" Min.

the header (a maximum 61" above the floor)

Masonry Fireplace Requirements

¥ When required by building codes, vertical

reinforcing rods should be set in the
foundation to extend the full height of the
chimney.

¥ Place insulation along both sides, back, and

top of the Fireplace Xtrordinair to form an
expansion buffer between the fireplace and the
masonry and flue liner.

¥ Allow space to route air duct through masonry. Air duct joints should be screwed securely in place.
¥ When constructed outside of the house framework, chimney anchors should be used.
¥ No chimney should support any structural load besides its own weight.

Facing Requirements

¥ Non-combustible facing must extend 8" from each side of the fireplace
¥ Non-combustible facing must extend 26" from the top of the fireplace

Set-Up Face

¥ The fireplace is shipped with a set-up face that is 1/16" larger on the top, bottom and each side than

the faceplate (arched or square). Use the set-up face as a template when installing the facing.

¥ Arched and square faceplates are available with this fireplace. If using an arched faceplate, remove

the top and two side extenders that are behind the arched set-up face.

Side square
set-up face

extension

Top square set-up face extension

Loosen these screws on each
side to remove the square

set-up face extensions.

Arched set-up face

Slide the square
set-up face

extensions from
behind the arched
set-up face.

MASONRY INSTALLATION (CONTINUED) PAGE 25

Blower Requirements

This fireplace utilizes an external blower and blower duct to direct air to the fireplace. The air is
heated inside the fireplace and pushed out the vents along the faceplate, heating the home. The
blower may be located to draw air from the exterior (recommended) or interior of the home.

¥ Do not draw air from confined areas or from a garage or area containing fumes or emissions.
+ We strongly recommend drawing air from an external location so the blower creates positive

pressure inside the home, reducing cold air infiltration.

? The blower may be installed to draw air from a crawl space or attic if approved by local building

codes. NOTE: certain codes require a fire curtain in these cases.

Blower Duct Connection

? The shorter the blower duct, the greater the air flow and heat transfer will be.
¥ Connect the blower duct to one of the three locations on the fireplace (right side, left side, or bottom).

Remove the appropriate blower cover plate by prying it loose with a flat head screwdriver. Insert the
starter section into the hole and bend the flanges outwards, locking the starter section in place.

TOP
VIEW

6"11"

1 1/2"

Power Source (110 Volt A.C.)

Ring for duct

Hole for
Conduit

Stove

Locking Tabs

6"

Knockout

FRAMING DIMENSIONS: Height: 13"

Snap conduit
connector into the

hole in the top of
the blower housing.

Wire Plugs

Start Collar

Flex Duct

Blower Housing

11 1/2"

Width: 11"
Depth: 11 1/2"

13"

Intake grill
must be

accessible.

¥ Connect the blower duct to the blower box by inserting the duct over the 6" collar and secure using

duct tape and/or screws

¥ The maximum length for 6" diameter blower duct is 15' (use the included duct & start collar)
¥ The maximum length for 8" diameter blower

duct is 25' (use two 6" to 8" adapters)

¥ A maximum of two 90° bends may be used.

¥ The blower, if located on an external wall,

should be weatherproofed. Remove the
blower cover and install the blower. Apply

Caulk (Around
All Four Sides)

Blower Cover

External Wall

caulk around the perimeter of the blower
housing where it contacts the external wall
(apply sparingly). Replace the blower cover.

Top
V i e w

Blower
Housing

PAGE 26 MASONRY INSTALLATION (CONTINUED)

Blower Electrical Connection

¥ Connect the electrical conduit to an electrical supply 110-115 Volts at 60 Hz (2 Amps). Use a

junction box to protect the electrical connection

¥ Connect the blower conduit to the blower box by attaching the two molex connectors together.

Insert the molex connectors into the blower box. Then attach the conduit to the blower box by
inserting it into the top.

! Do not run either conduit over the top of the fireplace or within 2" of the chimney

Blower
Conduit

Exposed (Ground) Black (Hot)

Power Conduit

Screw this piece into
the junction box

Snap this piece
into the top of the
blower housing

White (Common)

Junction

Use wire nuts or other approved method to connect
the power conduit wires to a power source

¥ The blower utilizes a filter that requires periodic cleaning - see the illustration below.

Filter Screen Filter

Intake GrillBlower Housing

Box

Shake the filter to remove any
dirt that may have accumulated.

Remove the four
screws that go into
these holes with a
1/4" nutdriver.

MASONRY INSTALLATION (CONTINUED) PAGE 27

Masonry Installation

This section is a step-by-step overview on how to construct a masonry installation. It is for review only
and is not the only method of installation. Because of the vast difference between masonry installations,
this section will be handled in a generalized format. Carefully plan the installation prior to starting.

! This installation should only be performed by a qualified mason familiar with constructing fireplaces

and the codes and requirements that apply.

! Read this entire manual before installing the fireplace.
! Failure to install this fireplace

in accordance with all local
codes and the requirements
listed in this manual may
result in property damage,
bodily injury, or even death.

! Notify your insurance

company before installing this
fireplace.

Step #1 - Concrete Footing.

A concrete footing should be
made following all
specifications that apply.

Foundation depth as required
by local Bldg. Code, min. 12"
thick and 6" beyond walls of
fireplace.

Step #2 - Concrete Block

Foundation.

The concrete foundation is
used support the weight of the
masonry column around the
fireplace. See the illustration
on page 8 for a cross section.

U.B.C. requires 8" side wall
and 8" rear wall. Where Bldg.
Codes permit, a 4" masonry
wall is sufficient.

PAGE 28 MASONRY INSTALLATION (CONTINUED)

Step #3 - Masonry Hearth and

Fireplace Placement.

The masonry hearth is now
ready to be constructed. It
must extend a minimum of 18"
from the front of the fireplace.
When placing the fireplace on
top of the finished hearth,
double check its alignment and
make sure it meets all of the
specifications. At this time the
blower can also be placed in
position (See "Blower
Requirements" for details).
The blower need not be
directly adjacent to the
fireplace as it appears to the
right. Make sure to run the
electrical conduit that provides
the electrical power to the
fireplace out of the masonry at
this time. The other conduit
goes directly to the blower.

Step #4 - Building the Masonry.

Build the masonry around the
fireplace, making sure it meets
all local building codes.

Step #6 - Building the Facing.

Continue to build the
surrounding masonry and
make the facing when the
surrounding masonry is
completed.

Do not install facing material
over the front of the set-up
face. Doing so will prevent
the installation of the finished
faceplate.

Step #7 - Finish the Masonry.

Complete the masonry and
attach the flue liner as needed.

12" x 12" Flue lining may be
placed directly over mortar
bed around flue collar. Step in
the sides to flue lining. Keep
mortar from falling into flue
when building chimney.

Step #8 - Building the Chimney.
Chimney must be a minimum of 12' from the top of the fireplace with no offsets. For every

offset in the chimney, add 3' of additional chimney to the minimum allowable.

MASONRY INSTALLATION (CONTINUED) PAGE 29

PAGE 30 FINALIZING THE INSTALLATION

A

A

A

A

A

A

Finalizing the Installation

! ACID WASH WARNING: Before installing the faceplate, make sure any masonry that has been

treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid
wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia
solution, the gold face may develop a permanent tarnish when the acid evaporates over time.

!

WOOD SCRAP WARNING: Never burn wood scraps in the fireplace. Treated wood breaks down
the catalyst inside the fireplace, decreasing efficiency and increasing emissions.

1 Remove the set-up face using the #3 square drive included with the faceplate.

Use the #3 square driver included
with the faceplate to remove the 10
screws on the set-up face.

2 Make sure the firebrick is properly in place.
3 Install the log retainer using the included 1/8" allen wrench.
4 Install the baffle.

Serial # Plate

A
A
A

A
A
A

Place the baffle on the
brackets at the rear of the
firebox.

The firebrick
should be intact
and against the
walls of the
firebox.

Place the grate in the
center of the firebox

Door Switch (used
to automatically
turn the blower off
when the door is
opened)

1/8" Allen

Place the log retainer into the holders. Tighten down the set screws in the holder with the included 1/8"
allen wrench. NOTE: The standard log retainer shown, the same instructions apply for the cast andiron

FINALIZING THE INSTALLATION (CONTINUED) PAGE 31

5 If installing a catalyst temperature meter, do so now (see the instructions included with the

temperature meter).

6 The faceplate is packaged with the faceplate attachment screws (NOTE: there are two extra screws

that may be discarded). Use the included #3 square driver to install the faceplate - do not pinch any
of the wires in the lower right between the faceplate and the fireplace.

12 faceplate
attachment screws
come included with
the faceplate (2 may
be discarded)

Use the #3 square
driver included with
the faceplate to
tighten the screws

The switch plate
is installed here.

Faceplate

7 Attach the two male quick-connects from the switch plate to the two female quick-connects leading

from the fireplace. If the optional summer fan switch is being used, connect the other two quick
connects, otherwise tuck the two male quick-connects leading from the fireplace into the cavity
behind the faceplate. Attach the switch plate to the faceplate using a standard screwdriver (NOTE:
the attachment screws are threaded into the faceplate).

+ Blower operation may be checked by jumping the two male quick-connects leading from the

fireplace (BE CAREFUL - THIS CIRCUIT IS ACTIVE). Make sure the door is closed.

Lower Right
of Faceplate

These male quick-connects are for the summer fan switch
(connect them together to test if the blower operates).

8 Single Door Installation This fireplace may be installed with a single large door or two split doors.

See the instructions under step 8a for installing double doors. For single doors, install it by sliding
the door over the right side hinge pins. See step 9 for adjusting the door latch.

Attach the two male quick-connects from the
switch plate to the two female quick­connects leading from the fireplace.

Use a standard
screwdriver to attach
the switch plate

PAGE 32 FINALIZING THE INSTALLATION (CONTINUED)

8a Double Door Installation - Determining the Correct Door Latch Because of design changes

from the 36A to the 36-Elite, the door latch and heat shield on the double doors has been changed.
36A doors have latches that are 2-1/2" long. 36-Elite doors have latches 3-1/8" long. See the
illustration below to determine the correct door latch and how to switch latches.

SIDE VIEW OF DOOR LATCH

36A Doors

2-1/2"

If your door has this type of latch you will need to
switch the door latch and heat shield. Go to step 8b

3-1/8"

36 Elite Doors

If your door has this type
of latch go to step 8c

8b Changing the Door Latch and Heat Shield on 36A Doors

Remove the door latch using a 9/16" wrench to remove the outer nut. Remove the washer and
remove the latch by sliding it outwards and off of the threaded door handle. Discard the 2-1/2" long
latch. Insert the 36 Elite latch by inserting it through the door latch rod, and then over the threaded
door handle. The hole in the latch has a flat portion. It slides over the flat portion of the threaded
door handle.. Replace the washer and nut and tighten.

Threaded door
handle

Latch

Door

Outer Nut (use
a 9/16" wrench
to remove)

Door
Latch
Rod

Door Handle

Replace the 36A heat shield that attaches to the left side door. Remove the two screws that hold the
heat shield in place with a 5/16" nutdriver. Line up the new heat shield and replace the screws.

Left Door

Glass

Heat Shield

Remove these two screws with
a 5/16" nutdriver. Then install
the smaller 36 Elite heat shield.

36 Elite Heat Shield

FINALIZING THE INSTALLATION (CONTINUED) PAGE 33

8c Install the doors by sliding the door over the hinge pins. Check the vertical alignment.

Check the position of the doors for
horizontal alignment (the doors in
this picture are out of alignment).

Add washers to the hinge pins on
this side to make the doors align
horizontally.

9 Adjust the door latch if necessary. See the instructions in the illustration below..

SIDE VIEW OF DOOR LATCH

The door latch is adjusted by moving
the washers from one side of the
latch to the other. Tighten the outer
nut against the inner nut to insure a
precise adjustment.

Threaded
portion of
handle

Outer Nut (use
a 9/16" wrench
to remove)

Door Gasket

Latch

Washers
(Used as
spacers)

Door Latch Rod
(not used on
single doors)

Door

Door Handle

PAGE 34 OPTIONAL NATURAL GAS LOG LIGHTERS

Optional Natural Gas Log Lighters

This fireplace is designed to accept a 1/2" gas line for a natural gas log lighter. The gas line should be
installed by a qualified plumber in accordance with all building codes. The gas connection may enter
from the left side only. The gas line must be installed in accordance with the National Fuel Gas Code
ANSI A223.1-1992 or local codes that may have jurisdiction. When installing a gas line, an approved
shut-off valve must be installed outside the fireplace.

To install the gas line, remove the brick on the left inside of the fireplace that has the hole provided for
the gas line to pass through. This will expose a snap in plug that will need to be removed by prying off
with a flat screw driver. Pull out the insulation that is in the hole and replace the brick. Slide a 1/2" pipe
nipple through the holes (NOTE: the exterior access hole is 6-1/2" back from the front edge of the
faceplate and 5-1/2" above the base). Then pack the insulation around the gas pipe where it passes into
the firebox. Finish the installation by either capping the gas line inside the fireplace or by installing a
listed gas log lighter in accordance with its installation instructions. Use a pipe compound approved for
use with gas on all joints.

5-1/2"

6-1/2"

CAUTION:

¥ When using a log lighter set, the fireplace by-pass and combustion air control must be in

the fully open position. Follow the operating instructions supplied by the log lighter
manufacturer.

¥ Propane (LP) may not be used.

LISTING INFORMATION PAGE 35

The listing label is shown below. It can be found on the base of the fireplace behind the faceplate.

PAGE 36 INDEX

36A Doors .................................................................... 32

Acid Wash Warning ..................................................... 30

Baffle Installation.......................................................... 30

Block-In Drying Time.................................................... 5

Block-In Installation (step-by-step)............................... 16

Block-In Requirements................................................. 7

Blower Duct Connection (Block-In) .............................. 9

Blower Duct Connection (Masonry Fireplace) ............. 25

Blower Electrical Connection (Block-In) ....................... 10

Blower Electrical Connection (Masonry Fireplace) ...... 26

Blower Requirements (Block-In)................................... 9

Blower Requirements (Masonry Fireplace).................. 25

BTU Output .................................................................. 1

Chase Framing (Block-In) ............................................ 3

Chimney (Block-In)....................................................... 11

Chimney Adapter (Block-In) ......................................... 11

Chimney Connection to Fireplace (Block-In) ............... 11

Chimney Height (Block-In) ........................................... 12

Chimney Requirements (Masonry Fireplace)............... 24

Chimney Termination Requirements (Block-In) ........... 15

Chimneys Part Numbers (Block-In).............................. 11

Clearances (Block-In)................................................... 4

Clearances to Combustibles (Block-In)........................ 14

Corner Installation (Block-In)........................................ 5

Dimensions................................................................... 1

Door Installation ........................................................... 33

Door Latch (determining correct door latch)................. 32

Door Latch Adjustment................................................. 33

Drying Time (Block-In) ................................................. 5

Faceplate Installation ................................................... 31

Facing (Block-In).......................................................... 5

Facing Requirements (Masonry Fireplace).................. 24

Features ....................................................................... 1

Finalizing the Installation.............................................. 30

Firebrick Placement ..................................................... 30

Fireplace Placement Requirements (Block-In)............. 4

Fireplace Placement Requirements (Masonry FP) ...... 22

Firestops (Block-In)...................................................... 14

Firestops....................................................................... 14

Floor Load (Block-In) ................................................... 4

FMI Chimney................................................................ 11

Framing Size (Block-In)................................................ 3

Framing the Roof (Block-In) ......................................... 15

Gas Log Lighter............................................................ 34

Grate Installation .......................................................... 30

Header (see framing dimensions) ................................ 3

Hearth Requirements (Block-In)................................... 8

Hearth Requirements (Masonry Fireplace) ................. 22

Heat Shield (switching old to new style)...................... 32

Heating Specifications.................................................. 1

Heating Specifications.................................................. 1

Installation Options...................................................... 1

Installation Overview (Block-In)................................... 2

Installation Preparation (Block-In) ................................ 2

Installation Preparation (Masonry Fireplace)............... 22

Insulation (Block-In)..................................................... 18

Lifting Handles (Block-In - under "Floor Load") ............ 4

Listing Label ................................................................ 35

Log Retainer Installation .............................................. 30

Mantel Requirements (Block-In)................................... 7

Mantel Requirements (Masonry Fireplace) ................. 24

Marco Chimney ........................................................... 11

Masonry Fireplace Requirements (Masonry FP).......... 24

Masonry Installation (step-by-step) .............................. 27

Offsets ......................................................................... 13

Packing List (items included w/ doors & faceplate) ..... 2

Packing List (Masonry Fireplace)................................. 22

Rheostat Installation (see Switchplate) ........................ 31

Roof Framing................................................................ 15

Safety Label ................................................................. 35

Serial # Plate (see illustration under step #4) .............. 30

Set-Up Face (Block-In)................................................. 6

Set-Up Face (Masonry Fireplace) ............................... 24

Single Door Installation ............................................... 31

Smoke Shelf (see "Baffle").......................................... 30

Special Chimney Requirements (Block-In) .................. 12

Special Precautions (Block-In) .................................... 5

Superior Chimney ........................................................ 11

Switch Plate Installation ............................................... 31

Symbols Used in this Manual................... Inside Cover

Temco Chimney ........................................................... 11

Template (Set-Up Face) (Block-In) .............................. 6

Using Offsets (Block-In)............................................... 13

Ventilation (for chase) (Block-In) ................................. 3

Weight (floor load) (Block-In)........................................ 4