Travis Industries 36 CF, 36 CF II Nstallation Manual

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Page 1

36 CF

Fireplace

Tested and Listed by

OMNI-Test Laboratories, Inc.

Beaverton, Oregon

Report # 028-S-57-5

ANSI Z21.88b-2003

• Built-In Direct Vent Fireplace

• Natural Gas or Propane

• Residential or Mobile Home

• Bedroom Approved

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

Installation Manual

Installer: After installation give this manual to the home-

owner and explain operation of this heater.

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

Page 2

2 Introduction

Overview

This manual details the installation requirements for the 36 CF fireplace. For operating and maintenance instructions, refer to the 36 CF Owner's Manual (part # 100-01176).

Listing Details

This appliance was listed by OMNI Test Labs to ANSI Z21.88 - report # 028-S-57-5. The listing label is attached to the appliance near the gas control valve. A copy is shown to the right.

ICBO Approval

This appliance was listed by OMNI-Test Laboratories - ICBO # TL130.

Massachusetts Approval

This manual has been submitted to the Massachusetts Board of State Examiners of Plumbers and Gas Fitters

National Fireplace Institute

Figure 1

Page 3

Table of Contents 3

Introduction

Overview.................................................................2

Listing Details..........................................................2

Safety Precautions

Safety Precautions...................................................4

Features and Specifications

Installation Options...................................................6

Specifications..........................................................6

Dimensions.............................................................6

Installation

Packing List.............................................................7

Additional Items Required..........................................7

Installation Overview ................................................. 7

Recommended Installation Procedure .........................8

Massachusetts Requirements .................................... 9

Preparing the Fireplace Stand-offs ..............................10

Fireplace Placement Requirements.............................12

Clearances...........................................................12

Raised Fireplaces .................................................12

Minimum Framing Dimensions ................................13

Framing Dimensions - Corner Installations................14

Nailing Brackets....................................................15

Gas Line Requirements............................................. 16

Fuel ....................................................................16

Gas Line Connection .............................................16

Gas Inlet Pressure ................................................16

Battery Pack – Wireless Wall Switch Installation ...........17

Battery Installation ................................................20

Remote Synchronization............................................21

Installation (continued)

Vent Requirements .................................................. 23

Approved Vent...................................................... 23

Altitude Considerations..........................................23

Vent Clearances...................................................24

Vent Installation....................................................24

Approved Vent Configurations:

Horizontal Termination (1 90° Elbow) ........................26

Horizontal Termination (3 90° Elbows)....................... 27

Vertical Termination (0, 2, or 4 45° Elbows)...............28

Vertical Termination (2 90° Elbows) .......................... 29

Termination Requirements......................................... 30

Hearth Requirements ............................................... 31

Flush Hearth........................................................31

Hearth Requirements – Recessed Hearth ................32

Facing Requirements ............................................... 33

Non-Combustible Facing........................................34

Mantel Requirements................................................ 36

Finalizing the Installation

Air Shutter Adjustment.............................................. 38

Glass Frame Removal and Installation........................ 39

Fireback Installation ................................................. 40

Log Set Installation .................................................. 41

LP Conversion Instructions ....................................... 47

Index

Index...................................................................... 52

Page 4

4 Safety Precautions

Safety Warnings:

• Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

• This unit must be installed by a qualified installer to prevent the possibility of an explosion.

• This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI

Z223.1 and NFPA 54(88).

• In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280. This appliance may be installed in Manufactured Housing only after the home is site located.

• All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure.

• Notify your insurance company before hooking up this fireplace.

• The room heater should be inspected before use and at least annually by a qualified service person.

More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.

• The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.

• This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer or installer.

• Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area.

• If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.

• It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.

• Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect.

• Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

• Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

• Do not place clothing or other flammable items on or near the heater. Because this heater can be

controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it.

• Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.

• Before removing the glass on a fireplace that is connected to a gas line, remove the batteries from the battery box. This disables the fireplace and prevents it from turning on with the glass removed, a potential safety risk.

• Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices.

• The viewing glass should be opened only for lighting the pilot or conducting service.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

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Safety Precautions 5

Safety Warnings (continued):

• Allow the heater to cool before carrying out any maintenance or cleaning.

• Operate the heater according to the instructions included in this manual.

• If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for

service.

• This unit is not for use with solid fuel.

• Do not place anything inside the firebox (except the included fiber logs).

• If the fiber logs become damaged, replace with Travis Industries log set.

• Do not throw this manual away. This manual has important operating and maintenance instructions

that you will need at a later time. Always follow the instructions in this manual.

• Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater. Young children should be supervised when they are in the same room as the heater.

• Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies.

• Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

• Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

Page 6

6 Features and Specifications

Installation Options

• Residential or Mobile Home

• Straight or Corner Placement

• Flush or Recessed Face

• Raised or Floor Placement

• Internal or External Chase

• Horizontal or Vertical Vent

• Bedroom Approved

Specifications

Natural Gas Propane

Maximum BTU Input Per Hour 50,000 49,000 Minimum BTU Input on Low 28,500 26,900

Dimensions

8.625" Outside Diameter

27" ***

42.5" **

12.25"*

41"

NOTE: 2" Clearance to

the Back of the Fireplace

NOTE: 4" Clearance to

the Sides of the Fireplace

25"*

56" **

36 CF R

32.25" **

36 CF A

31.75" **

38.25"

Radius

26.75" **

* Includes the required 2" clearance.

** Includes the 1" standoff below the baseplate.

*** Does not include the required 4" clearance to each side.

32.25" **

Base of Fireplace

(bottom of standoffs)

37.5"

1" **

Weight: 250 Lbs.

49.5"

Figure 2

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Page 7

Packing List

S I N

Installation (for qualified installers only) 7

• Propane Conversion Kit (2 orifices, rate screw)

• Battery Box with 12’ Wire Lead

• Log Set

• Remote Control and Wireless Wall Switch

Additional Items Required

WARNING: Do not operate the fireplace without the firebacks in place. Failure to install the firebacks

will result in an extreme fire hazard and will void the listing and warranty of this fireplace.

• Firebacks –Arched (96100166) - Rectangular (96100172) available from Travis Industries

• 36 CF Direct Vent (available only from Travis Industries – see page 23 for part numbers)

• Gas Line Equipment (shutoff valve, pipe, etc.)

• 6” Needle-Nose Pliers (for removing the glass)

Installation Overview

• All requirements below must be met.

See the section "Mantel Requirements"

See the section

ee the section "Control Panel

nstallation"

OTE: Control wire is 12' long.

"Vent Requirements"

See the section Drywall (or other combustible)

Side Wall

Non-combustible facing see the section "Facing Requirements"

See the section "Hearth Requirements"

10.25" Min.

"Minimum Framing Dimensions"

Nailing Brackets

The fireplace must be placed on cement board see the section "Fireplace Placement Requirements"

Figure 3

Page 8

8 Installation (for qualified installers only)

Recommended Installation Procedure

1. Frame the opening for the fireplace. We suggest omitting the framing above the header to allow for easier vent installation.

2. Place the cement board in place under the location where the fireplace is to be located.

3. Place the fireplace in place, making sure it is level and plumb. Attach using the nailing brackets.

4. Install the vent, gas line and control panel.

5. Install the framing above the header.

6. Install the non-combustible facing.

7. Install the hearth (if applicable).

8. Install the facing.

9. Install the mantel (if applicable).

10. Finalize the installation (see page 37).

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Installation (for qualified installers only) 9

Massachusetts Requirements

NOTE : The following requirements reference various Massachusetts and national codes not contained in this document.

Requirements for the Commonwealth of Massachusetts

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

Installation of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

Signage

A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and

• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

-- Detailed instructions for the installation of the venting system design or the venting system components; and

-- A complete parts list for the venting system design or venting system.

Gas Equipment Venting System NOT Provided

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

-- The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

-- The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

See “

Gas Line Requirements” on page16 for additional Massachusetts requirements.

Page 10

10 Installation (for qualified installers only)

Preparing the Fireplace Stand-offs

This appliance is shipped with the header and side stand-offs in the retracted position. These standoffs must be placed in their upright position prior to installing the fireplace

WARNING: Failure to correctly erect the stand-offs may lead to a serious fire-hazard and will void the listing and warranty of this fireplace.

Side Stand-Offs

Bend the side stand-off until it is flat.

Remove the two screws behind the side stand-off and place them aside.

Bend the stand-off return back until

the holes in the stand-off line up with the holes on the side of the fireplace.

Secure the stand-off with two

screws removed earlier.

Travis Industries 4060623 100-01170

Repeat steps "a", "b", and "c" for the opposite side.

Figure 4

Page 11

Header Stand-Off

Installation (for qualified installers only) 11

Rotate the header standoff until

the side braces lock into place.

The notch in the side brace slides over this screw.

Rotate the header bracket up

Un-fold the side of the header

standoff until it is flat.

Repeat steps "b" and "c" for the

opposite side.

Figure 5

Page 12

12 Installation (for qualified installers only)

AAAA

AAAA AAAAAA

AAAAAA

AAAA

Fireplace Placement Requirements

• The fireplace requires a 4" clearance from the sides and 2” from the back of the fireplace to the

framing members. No material (insulation, framing, etc.) may be placed into this area.

• Fireplace must be placed in a room with a minimum 96” ceiling.

• Fireplace must be placed directly on a 1/2” layer of non-combustible cement board (or

equivalent).

• Fireplace must be installed on a level surface capable of supporting the fireplace and vent.

• This heater may be placed in a bedroom. Please be aware of the large amount of heat this

appliance produces when determining a location.

Clearances

• When installed, walls in front of the fireplace must be a minimum 10-1/4” from the glass frame

(4-1/4" from the side stand-offs - see Figure 3).

• Due to the high temperature, the heater should be located out of traffic and away from furniture

and draperies.

• Fireplace must be placed so the vents below and above the glass do not become blocked.

Raised Fireplaces

• The fireplace (and hearth, if desired) may be placed on a platform designed to support the

fireplace 250 Lbs.) and vent.

Min. 82”

Fireplace

Enclosure

Height

Platform (with cement board)

Optional Raised Hearth

(see “Hearth Requirements” for details)

Travis Industries 4060623 100-01170

Figure 6

Page 13

Installation (for qualified installers only) 13

Minimum Framing Dimensions

NOTE: Do not build into this area - it must be left clear to provide adequate clearance for the vent. A maximum 3-1/2”

depth is allowed in this 14” wide area centered along the front of the fireplace.

Minimum 82” Fireplace

Enclosure Height

NOTE: On LP

installations with

minimum vertical rise,

minimum enclosure

height is 96”.

14” Min.

3.5” Max.

25”

56.75” *

50”

* Includes the 1/2” cement board.

Figure 7

Page 14

14 Installation (for qualified installers only)

Framing Dimensions - Corner Installations

A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply).

Minimum 2"

Clearance

54.5"

(approximate)

19.25"

(approximate)

Travis Industries 4060623 100-01170

Figure 8

Page 15

Nailing Brackets

Use screws or nails to secure the fireplace to the

Installation (for qualified installers only) 15

framing with the six nailing brackets.

Figure 9

Page 16

16 Installation (for qualified installers only)

Gas Line Requirements

MASSACHUSETTS INSTALLATIONS - WARNING:

THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS.

OTHER MASSACHUSETTS CODE REQUIREMENTS:

• Flexible connector must not be longer than 36 inches.

• Shutoff valve must be a “T” handle gas cock.

• Only direct vent sealed combustion products are approved for bedrooms or bathrooms.

• Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas

log.

• A carbon monoxide (CO) detector is required in the same room as the appliance.

• The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI

223.1 and the requirements listed below.

• The fireplace and gas control valve must be disconnected from the gas supply piping during

any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve.

• Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.

Fuel

• This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas control valve to make sure the correct fuel is used (see illustration on page 4).

Gas Line Connection

• Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts

a licensed plumber/gasfitter).

The gas inlet is located

5.5" above the base of

the fireplace.

Gas Line

(1/2" M.P.T.)

Gas Inlet Pressure

• If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is

adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.

• The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should

supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.

Built-In Shut-off Valve

Standard Input Pressure

Natural Gas 7" W.C. (1.74 kPA) Propane 13" W.C. (2.73 kPA)

Figure 10

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Page 17

Installation (for qualified installers only) 17

Battery Pack – Wireless Wall Switch Installation

• The control panel must be mounted inside a junction box in a location that may be reached by

the 12’ long battery pack and DCMD wires (see Figure 11).

• The fireplace must be properly grounded in accordance with local codes (or ANSI/NFPA 70-1987).

We suggest grounding the gas line or using a similar grounding method.

Do not route the wires over the top of the fireplace.

Wire Length = 12'

Battery

Junction Box

(not supplied)

Pack

Cover

Plate

Staple the two wires near the junction box. This prevents the wires from slipping out of the junction box while the batteries are replaced. Take care to prevent damage to wires.

DCMD Wires (2)

Battery Pack Wires (4)

PRESS TO OPEN

Latching Solenoid DC Motor Drive

Wireless

Wall

Switch*

Receiver

Module

* The wireless wall switch may be located at a separate location. An additional cover plate would be required for the battery back junction box.

Gas Control

Valve

Figure 11

Page 18

18 Installation (for qualified installers only)

Steps for Installing the Battery Pack and Wall Switch

1. Connect the battery pack wire harness to the receiver module where it is marked “AUX” (see Figure 12 – item “a”). At this time make sure the continuous pilot switch is set to “OFF” and the remote switch is set to “REMOTE” on the receiver module (see Figure 12 – item “b”). You may also wish to verify the wires leading from the receiver are fully attached.

2. Connect the DCMD wires (red and red/black) to the two wires (red and black) exiting the motor assembly on the gas control valve (see Figure 12 – item “c”).

Pilot Assembly

Igniter ("I") Wire

(Orange - with

fiberglass

insulation)

Battery Box

Receiver

Module

Battery Box Wires (DC Motor Drive) - 12' Length Black, Brown, Red, and Orange wires

PRESS TO OPEN

DCMD Wires (DC Motor Drive) - 12' Length Red and Black/Red wires (w quick connects)

Gas Control Valve

Main Burner Control Wires

Not

Used

Green

White

Orange

POWER

AUX

Learn

ADJ

Remote/Off

Pilot

Continuous

Off/On

Make sure continuous pilot is set to "OFF" and remote is set to "REMOTE".

Sensor ("S") Wire (White)

Pilot Flame Control Wires

Travis Industries 4060623 100-01170

Figure 12

Page 19

Installation (for qualified installers only) 19

3. Determine a location for the single-gang junction box that contains the battery pack and wireless wall switch. It must be located within 12’ of the DCMD and battery pack wires that lead to the gas control valve and receiver module on the fireplace (see Figure 11). Mount the junction box.

4. Insert the DCMD and battery pack wires through the junction box, leaving approximately 8” of slack so the battery pack may be removed and the batteries replaced. Use a staple or other means to secure the wiring to the framing – this prevents the wires from slipping out of the junction box in the event the wires become disconnected from the battery pack (see Figure 11). NOTE: The wiring is low-voltage (6V) and does not require a strain relief. Connect the DCMD and battery pack wires to the battery pack (see Figure 13).

Back of Battery Box

The red wire goes to the third slot, the black wire to the fourth (lowest) slot.

PRESS TO OPEN

Connect the battery box wiring harness to this connector.

Battery Box Wiring Harness

DCMD Wires

terminal block with these screws.

Figure 13

NOTE: You may wish to install the wireless wall switch (and cover plate) after the drywall has been

installed. Remember to mask off this area prior to drywall installation.

5. Make sure the battery box is switched to “DC Motor Drive”. Place the battery pack inside the junction box. Attach the wireless wall switch to the junction box with the included screws. Attach the cover plate to finalize the wall plate installation.

Leave approximately 8" of slack in the wire so the battery pack can be removed and the batteries changed.

The DCMD wires are secured to the

Junction Box (single gang)

PRESS TO OPEN

Staple the two wires near the junction box. This prevents the wires from slipping out of the junction box while the batteries are replaced.

Latching Solenoid DC Motor Drive

Battery Pack Make sure this switch is set to "DC Motor Drive"

Cover Plate (snaps into place)

Wireless Wall Switch (includes two "CR2032" 3V batteries) Secure to the junction box with the two included screws.

Figure 14

Page 20

20 Installation (for qualified installers only)

INSTALLATION WARNING – Remote Synchronization

At this time we highly recommend you verify the remote and wireless wall switch are synchronized. This process requires access to the receiver module – a component that is easily accessed when the side of the fireplace is exposed. See the instructions on page 21 for details.

Battery Installation

This fireplace requires batteries for the remote, wireless wall switch, and battery box. We recommend the batteies be replaced every year to insure proper operation. Follow the directions below to install.

Battery Pack (make sure this switch is set to "DC Motor Drive")

Wall

AA Battery

PRESS TO OPEN

Latching Solenoid DC Motor Drive

AA Battery

The battery pack requires four (4) AA batteries.

The Wall Switch requires two (2) CR2032 3V batteries (included)

CR2032

Wireless Wall Switch

Cover Plate (snaps into place)

The Remote requires two (2) AAA batteries (included)

AAA Battery

Back of Remote

Figure 15

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Page 21

Installation (for qualified installers only) 21

Remote Synchronization

The fireplace is shipped with the remote and wall switch pre-synchronized with the receiver module on the fireplace. The wall switch and remote have unique codes that allow them to communicate independently with the receiver module on the fireplace.

Testing the Remote and Wireless Wall Switch for Synchronization

NOTE: The battery box, remote, and wall switch must have batteries to complete this process.

Shut the gas off to the appliance.

Press the "ON" button on the remote.

°F

TEMP

ON H/L

OFF

Continuous Pilot

MODE

SET

The spark electrode on the pilot assembly will start to spark*.

Press the "OFF" button

on the remote.

°F

TEMP

ON H/L

OFF

Continuous Pilot

MODE

SET

Press the "ON" button on

the wall switch.

* If either the remote or wall switch do not work properly, follow the steps to Synchronize the remote and wall switch on the following page.

The spark electrode on the pilot assembly will start to spark*.

OFF

Press the "OFF" button

on the wall switch.

OFF

Figure 16

Page 22

22 Installation (for qualified installers only)

Synchronizing the Remote and Wireless Wall Switch

NOTE: The battery box, remote, and wall switch must have batteries to complete this process.

WARNING: Shut the gas off to the fireplace prior to conducting this process.

Press the "Learn" button on the receiver module until it beeps once (you may wish to use a pen or other device to depress this button).

Beep

Learn

AUX

POWER

ADJ

Remote/Off

Pilot

Continuous

Off/On

Press the "Learn" button on the receiver module until it beeps once (you may wish to use a pen or other device to depress this button).

Beep

Press the "OFF" button on the remote.

°F

TEMP

ON H/L

OFF

Continuous Pilot

MODE

SET

Press the "OFF" button on the wireless wall switch.

The receiver will acknowledge the signal by beeping 5 times.

Learn

AUX

POWER

ADJ

Remote/Off

Pilot

Continuous

Off/On

The receiver will acknowledge the signal by beeping 5 times.

Beep, Beep, Beep, Beep,

Beep

Beep, Beep, Beep, Beep,

Beep

POWER

Learn

AUX

ADJ

Remote/Off

Pilot

Continuous

Off/On

OFF

POWER

Learn

AUX

ADJ

Remote/Off

Pilot

Continuous

Off/On

NOTE: Re-setting the Receiver Module

If the receiver module fails to synchronize with the remote or wall switch after two attempts, you should re-set the receiver module. To do this, hold down the LEARN button on the reciever for approximately 10 seconds until the receiver beeps 3 times. This indicates the receiver has been re-set and can be synchronized using the instructions above.

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Page 23

Installation (for qualified installers only) 23

Vent Requirements

• The gas appliance and vent system must be vented directly to the outside of the building, and

never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system.

• In addition to the requirements listed here, follow the requirements provided with the vent.

• A firestop is required whenever the vent penetrates a floor or ceiling (or passes through

horizontal framing members). A thimble is required whenever the vent passes through a wall (or horizontal framing members).

Approved Vent

• This fireplace may only use the following vent components (8-5/8” / 6” external diameter co-

axial vent). These parts are available from Travis Dealers.

Simpson Part # Travis Part # 6” Length 68GSS-06 98900024 12” Length 68GSS-12 98900023 24” Length 68GSS-24 98900022 36” Length 68GSS-36 98900021 48” Length 68GSS-48 98900020 2” to 12” Adjustable Length (Slip Connector) 68GSS-12A 98900025 45° Elbow 68GSS-L45 98900026 90° Elbow 68GSS-L90 98900027 Wall Thimble 68G-SS-WT 98900030 Fire Stop 68G-SS-FS 98900029 Elbow Strap 68G-SS-ES 98900028 Wall Strap 68G-SS-WS 98900031 Adjustable Roof Flashing (0/12 to 6/12) 68G-SS-F 98900035 Adjustable Roof Flashing (7/12 to 12/12) 68G-SS-SF 98900036 Storm Collar 68G-SS-SC 98900032 Vinyl Siding Stand-off 68GSS-VSS 98900037 Horizontal Termination 68G-SS-HC 98900033 Vertical Termination 68G-SS-VC 98900034

Altitude Considerations

• This heater has been tested at altitudes ranging from sea level to 6,000 feet. In this testing we have found

that the heater, with its standard orifice, burns correctly with just an air shutter adjustment.

• Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard.

Consult your dealer or installer if you suspect an improperly adjusted air shutter.

Page 24

24 Installation (for qualified installers only)

Vent Clearances

ABOVE THE ENCLOSURE (over 82") Vertical Sections: 1" Clearance To the Side Horizontal Sections:

Vertical Penetrations (through ceilings, roofs, etc.) (firestop is required - sku 98900029) 1" Clearance To the Side

4" Clearance Above 2" Clearance To The Side 2" Clearance Below

Horizontal Penetrations (through walls, etc.) (thimble is required - sku 98900030) 4" Clearance Above 2" Clearance To The Side 2" Clearance Below

IN THE ENCLOSURE (under 82") Vertical or Horizontal Sections: 4" Clearance Above 3-1/2" Clearance To The Side 2" Clearance Below

Vent Installation

• Slide the vent sections together and turn 1/4 turn until the sections lock

in place.

• Screws are not required to secure the vent. However, three screws may

be used to secure vent sections together if desired.

• High temperature sealant is recommended at the appliance starter

section connection (use high-temperature silicone or Mill-Pac®).

• If disassembly is required, at time of re-assembly check to see if the vent

creates a tight fit. If it does not, apply high temperature sealant to the joints of the affected sections.

• Horizontal sections require a 1/4" rise every 12" of travel

• Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape)

Travis Industries 4060623 100-01170

Page 25

Installation (for qualified installers only) 25

Approved Vent Configurations

Restrictor Position

• Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and

exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. The charts for approved vent configurations detail the correct vent restrictor positions.

Exhaust Restrictor Adjustment

Firebox Roof

Loosen these screws on

Back Wall of Firebox

the exhaust restrictor.

Slide the restrictor to the correct restrictor position (see the illustration below). In this example, the restrictor is set in position # 2.

Intake Restrictor Adjustment

(open - stock position) # 1

(closed) #3

Tighten the screws once the restrictor is in the correct position.

Figure 17

The intake restrictor must be removed for certain vent configurations. After removal, replace the 2 screws.

Figure 18

Page 26

26 Installation (for qualified installers only)

Approved Vent Configuration with Horizontal Termination (1 90° Elbow)

• The termination must fall within the shaded area shown in the chart. Use the indicated restrictor

positions.

20' (max)

30 feet (max.)

25 feet

30 feet

(max.)

25 feet

0 feet

5 feet

Exhaust Restrictor # 3 Intake Restrictor Installed (stock)

Exhaust Restrictor # 2 Intake Restrictor Removed

10 feet

15 feet

20 feet 20 feet

15 feet

Exhaust Restrictor # 1 (stock) Intake Restrictor Removed

15 feet

10 feet

5 feet

0 feet

Travis Industries 4060623 100-01170

INSTALLATION NOTE:

LP installations require a minimum 3' rise directly off the fireplace. NG installations requires a minimum 2' rise directly off the fireplace.

5 feet

10 feet

15 feet

10 feet

5 feet

0 feet

20' (max)

Figure 19

Page 27

Installation (for qualified installers only) 27

Approved Vent Configuration with Horizontal Termination (3 90° Elbows)

• The termination must fall within the shaded area shown in the chart. Use the indicated restrictor

positions.

20' (max)

30 feet (max.)

25 feet

30 feet

(max.)

25 feet

0 feet

5 feet

Exhaust Restrictor # 3 Intake Restrictor Installed (stock)

Exhaust Restrictor # 2 Intake Restrictor Removed

10 feet

15 feet

20 feet 20 feet

15 feet

Exhaust Restrictor # 1 (stock) Intake Restrictor Removed

15 feet

10 feet

5 feet

0 feet

INSTALLATION NOTE:

LP installations require a minimum 3' rise directly off the fireplace. NG installations requires a minimum 2' rise directly off the fireplace.

5 feet

10 feet

15 feet

10 feet

5 feet

0 feet

20' (max)

Figure 20

Page 28

28 Installation (for qualified installers only)

Approved Vent Configuration with Vertical Termination (0, 2, or 4 45° Elbows)

• The termination must fall within the shaded area shown in the chart. Use the indicated restrictor

positions.

0 feet

40 feet

(max.)

35 feet

30 feet

25 feet

20 feet 20 feet

5 feet

Exhaust Restrictor # 3 Intake Restrictor Installed (stock)

Exhaust Restrictor # 2 Intake Restrictor Removed

10 feet

15 feet

20' (max)

40 feet (max.)

35 feet

30 feet

25 feet

Exhaust Restrictor # 1 (stock)

15 feet

10 feet

(min.)

5 feet

0 feet

Intake Restrictor Removed

0 feet

5 feet

10 feet

15 feet

10 feet (min.)

5 feet

0 feet

20' (max)

Figure 21

Travis Industries 4060623 100-01170

Page 29

Installation (for qualified installers only) 29

Approved Vent Configuration with Vertical Termination (2 90° Elbows)

• The termination must fall within the shaded area shown in the chart. Use the indicated restrictor

positions.

0 feet

40 feet

(max.)

35 feet

30 feet

25 feet

20 feet 20 feet

5 feet

Exhaust Restrictor # 3 Intake Restrictor Installed (stock)

Exhaust Restrictor # 2 Intake Restrictor Removed

10 feet

15 feet

20' (max)

40 feet (max.)

35 feet

30 feet

25 feet

15 feet

10 feet

(min.)

5 feet

0 feet

Exhaust Restrictor # 1 (stock) Intake Restrictor Removed

5 feet

10 feet

15 feet

10 feet (min.)

5 feet

0 feet

20' (max)

Figure 22

Page 30

30 Installation (for qualified installers only)

Termination Requirements

! Venting terminals shall not be recessed into a wall or siding.

A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 3-3/8" from outside corner walls

NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

D Minimum 12" from inside corner walls

NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

E Minimum 11" clearance below unventilated soffits or roof surfaces

Minimum 18" clearance below ventilated soffits Minimum 6" clearance below roof eaves

NOTE: Vinyl surfaces require 24" NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

F Minimum 12" clearance below a veranda, porch, deck or balcony

NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minumum of two sides beneath the floor. NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

G Minimum 48" clearance from any adjacent building H Minimum 84" clearance above any grade when adjacent to public walkways or driveways

NOTE: may not be used over a walkway or driveway shared by an adjacent building I Minimum 48" clearance from any mechanical air supply inlet J Minimum 36" clearance above and 48” below and to the sides of non-mechanical air supply inlet K Minimum 36" from the area above the meter/regulator (vent outlet)

NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. L Minimum 36" from the meter/regulator (vent outlet)

NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. M Minimum 12” above the roof line (for vertical terminations) N Minimum 24” horizontal clearance to any surface (such as an exterior wall) – for vertical terminations

Roof Surface

11” Min.

6” Min.

Roof Eaves

NOTE: Measure clearances to the nearest edge of the exhaust hood.

• Use the vinyl siding standoff when installing on an exterior with vinyl siding.

• Vent termination must not be located where it will become plugged by snow or other material

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Installation (for qualified installers only) 31

Hearth Requirements

Flush Hearth

Non-Combustible Hearth

Min. 0.5” - Max 1”

Side View

Hearth Material over 1” Thick

(granite, concrete, etc.)

Min. 49.5”

Fireplace

1”

Cement Board

Plywood (OSB, etc.)

Framing

Min.10”

Fireplace

Tile

1”

Cement Board

NOTE: Do not build a hearth more than the 1” maximum above the base of the fireplace (it must fit under the glass frame).

Fireplace

Marble

1”

Sub-Floor

Cement Board

Figure 23

Page 32

32 Installation (for qualified installers only)

Hearth Requirements – Recessed Hearth

A hearth is not required if raised 6” above the flooring surface. NOTE: Make sure to accommodate the flooring surface - this distance must be measured from the top of carpeting or other flooring material.

WARNING: We recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater, especially if it is near the minimum raised height.

Side View

Minimum 6” to top of

flooring surface

(carpet, etc.)

Carpet

Min. 6”

Fireplace

1”

Plywood (OSB, etc.)

Framing

Sub-Floor

Cement Board

NOTE: When building a raised fireplace, consider the facing material below the fireplace. If using tile, you may wish to make the platform a suitable height for un-cut tile. For example, if using 12” tile, make the platform 11” tall (10” section of framing + 1/2” plywood + 1/2” cement board).

Travis Industries 4060623 100-01170

Figure 24

Page 33

Installation (for qualified installers only) 33

Facing Requirements

• Cement board (or other non-combustible) must extend from the base of the fireplace to the

header and to the framing members on both sides (see Figure 25 for details).

Adhesive

Cement Board (or other non-combustible) is required from the base to the header, and to the framing members on both sides of the fireplace.

Use screws to secure the cement

board to the fireplace.

Drywall

Cement

Board

WARNING: Do not use adhesive to secure the cement board or facing. The high temperatures of the fireplace may cause adhesives to emit odors. Use mastic or thin set (or other noncombustible, non-odorous adherent) to attach the facing to the cement board.

Flanges are provided on the fireplace for the screws to attach to.

Typical Cement Board Dimensions

36 CF R

Minimum 50” (typically 51.5”)

Minimum 56” *

(typically 56.5” *)

32.25” *

37.5”

36 CF A

Minimum 50” (typically 51

Minimum 56” *

(typically 56.5” *)

38.25”

Radius

26.75” *

* This measurement is to the base of the fireplace (including the standoff). If using a hearth, this measurement may be reduced by 1” to accommodate the hearth.

Figure 25

.5”)

31.75” *

37.5”

Figure 26

Page 34

34 Installation (for qualified installers only)

Non-Combustible Facing

• Non-combustible facing on the front of the fireplace must extend a minimum 12” from the top

of the glass frame. Above 12” combustibles may be used, but may not protrude more than 3/4”

from the non-combustible facing. Any combustible that protrudes more than 3/4” is considered

a mantel and must meet mantel clearances.

• Non-combustible facing on the front of the fireplace must extend a minimum 6” to each side of

the glass frame. Beyond 6” combustibles may be used, but may not protrude more than 3/4”

from the non-combustible facing. Any combustible that protrudes more than 3/4” is considered

a side wall and must maintain the 10-1/2” side wall clearances.

• The maximum depth for non-combustible facing is 6” (includes the cement board).

Cement Board

Combustible Material

12” Min.

Non-Combustible Facing (tile, rock, marble, etc.)

Glass Frame

Max.

3/4”

Fireplace

Travis Industries 4060623 100-01170

Figure 27

Page 35

Facing Examples

AA AA

Drywall

Installation (for qualified installers only) 35

TOP VIEW

Framing

Fireplace

Drywall

Cement Board

Fireplace

Cement Board

12” Tile

TOP VIEW

Framing

Drywall

Masonry (e.g. stone, brick)

Figure 28

Page 36

36 Installation (for qualified installers only)

Mantel Requirements

• The mantel (combustible or non-combustible) must be a minimum 48.5” above the base of the

fireplace (see Figure 29).

• The maximum mantel depth is 12” (measured from the face).

Mantel (combustible or non-combustible)

Max. 12”

Min. 48.5”

Base of the Fireplace

Combustible mantel columns (legs) that protrude more than 3/4” from the glass frame must meet the sidewall clearance (10.5” from the glass frame). If they protrude 3/4” or less, they must meet the facing clearance (6” from the glass frame).

Non-combustible mantel columns do not have a minimum clearance.

Figure 29

Travis Industries 4060623 100-01170

Page 37

Finalizing the Installation (for qualified installers only) 37

Steps for Finalizing the Installation

WARNING: Prior to removing the glass, remove the batteries from

the battery box (or shut off gas to the fireplace). This prevents any

chance of accidental burner ignition when accessing the firebox.

PRESS TO OPEN

Latching Solenoid DC Motor Drive

AA Battery

1. Remove the glass (see page 39).

NOTE: If using propane (LP) convert the appliance prior to installing the logs (see page 47

for details)..

2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to

be detected once it enters the firebox, ensuring gas does not build up.

3. Install the firebacks (see page 40) and logs (see page 41).

4. Turn on the gas to the fireplace. Turn on gas to the heater. Leak test all gas joints.

5. Replace the glass. Start the pilot.

6. Start the main burner. Leak test all gas joints again (the gas control valve and connections are

located on the exterior of the fireplace on the left side.

Page 38

38 Finalizing the Installation (for qualified installers only)

7. Check the air shutter following the directions below.

Air Shutter Adjustment

Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame.

Correct

Flames should be blue at the base, yellow-orange on the top.

If the flames are too tall or sooty on the ends, open the air shutter.

Not Enough Air

Too Much Air

If the flames are all blue and short, close the air shutter.

How to Adjust the Air Shutters

Both the front and rear burner air shutters are accessed by removing a cover plate (see the illustration below). After adjusting the air shutter, replace the burner, logs, and glass and verify the flame quality.

Loosen this screw to rotate the

Air Shutter

This gap is the air shutter opening.

air shutter. Tighten the screw once in place.

Front Burner Air Shutter

Air Shutter Cover

Rear Burner Air Shutter

Suggested Min. Air Shutter Settings: NG (factory setting) LP

Front Burner Closed 1/3 Open

Rear Burner 1/16” 2/3 Open

8. Adjust the flame height to its highest position - the flames should not contact the top of the

firebox. Check the flame on lowest position. The flames should burn off each burner hole. If

the heater does not work correctly, contact your Travis dealer for a remedy.

9. Give this manual to the home owner for future reference and fully explain operation of this

heater. For comprehensive operating and maintenance instructions, refer to the Owner's

Manual (part # 100-01168).

Travis Industries 4060623 100-01170

Page 39

Finalizing the Installation (for qualified installers only) 39

Glass Frame Removal and Installation

WARNING: Prior to removing the glass, remove the batteries from

the battery box (or shut off gas to the fireplace). This prevents any

chance of accidental burner ignition when accessing the firebox.

PRESS TO OPEN

Latching Solenoid DC Motor Drive

AA Battery

Warning: The appliance must be completely cool before removing the glass.

Warning: Do not strike or slam the glass.

These tabs insert over posts on the fireplace and help guide the glass into place.

The glass frame is held in place with four latches.

REPLACING THE GLASS

Slide the glass into place and secure the four latches.

Use the door latch tool to pull the latch forward and away from the glass frame.

Figure 30

Page 40

40 Finalizing the Installation (for qualified installers only)

Fireback Installation (Arched 96100166, Rectangular 96100172)

WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. WARNING The firebacks are required on this fireplace and must be installed prior to operation. WARNING The firebacks are fragile (especially after being burned) – handle with care.

NOTE The firebacks are 2-sided. When

installing, use the desired pattern. Also make sure the rear brick is correctly positioned.

1 Remove the glass frame, logs, and grate.

2 Install the firebacks following the directions

below.

Remove the clip and screw located on the firebox

ceiling near the front (both sides).

Place the floor firebacks in the gap in

front of the burner. Bend the 3 tabs

on the burner down to secure the

floor firebacks.

Left Floor

Fireback

Herringbone Pattern Brick Pattern

Replace the clip to secure the

side fireback (both sides).

Upper Rear

Fireback

Side Fireback

Lower

Rear Fireback

While holding the rear firebacks in place, slide the side firebacks between the burner and side wall of the firebox. The side firebacks hold the back firebacks in place.

3 Restore the fireplace to the correct configuration.

Right Floor Fireback

Place the rear firebacks in place. Note how the lower fireback rests on the ledge at the back of the firebox.

Figure 31

Travis Industries 4060623 100-01170

Page 41

Finalizing the Installation (for qualified installers only) 41

Log Set Installation

Overview

Below is a picture detailing log placement for this fireplace. Follow the directions on the following pages to place the logs correctly.

Right Rear

Log

Left Upper Log

Left Lower

Center Log

Upper Right Log

Page 42

42 Finalizing the Installation (for qualified installers only)

Center Log

Place the center log as shown below.

The rear log contacts the side and back fireback.

Travis Industries 4060623 100-01170

Page 43

Finalizing the Installation (for qualified installers only) 43

Left Lower Log

Place the left lower log as shown below.

The left lower log rests in front of the burner holes and obscures the pilot.

Right Rear Log

Place the right rear log as shown below.

The right rear log has a hole that inserts over the pin on the center log.

The right rear log has a flat portion that rests on the grate.

Page 44

44 Finalizing the Installation (for qualified installers only)

Upper Left Log

Place the upper left log as shown below.

The upper left log has a hole that inserts over the pin on the center log.

The upper left log has a notch that fits over the grate.

Travis Industries 4060623 100-01170

Page 45

Finalizing the Installation (for qualified installers only) 45

Upper Right Log

Place the upper right log as shown below.

The right rear log has a flat portion that the upper right log rests against.

The upper right log has a notch that fits over the grate.

Note how the upper right log is positioned.

Page 46

46 Finalizing the Installation (for qualified installers only)

Ember Placement

Place the embers along the firebox floor and burner to help conceal the burner. Make sure none of the embers are directly over the burner holes. See the photo below (the logs were removed to better show ember placement).

NOTE: The embers may be placed over the air slots near the burner, but do not place too much as to impede proper airflow.

Note how the embers do not cover any burner holes. Place the embers around the burner to create a realistic effect.

Rock Wool Placement

This fireplace is shipped with a larger amount of rock wool to provide the proper coverage needed on this large burner. The rock wool must be pulled apart and made into a thin gauze prior to placing over the burner. See the illustration below for details.

NOTE: Propane (LP) units use a lighter amount of rock wool than natural gas units.

Preparing the Rock Wool:

The rock wool comes in one clump. Tear off “dime” sized clumps and flatten. Then pull on the wool to create gauze-like pieces. The wool glows best when very thin and porous.

Place small pieces of rock wool next to the burner holes in visible locations. Place the rock wool sparingly so it does not cover large areas of the burner.

WARNING: If the rock wool is too thick or placed so it obstructs the flow of gas, sooting will occur.

Travis Industries 4060623 100-01170

Page 47

Finalizing the Installation (for qualified installers only) 47

LP Conversion Instructions

Install the conversion kit prior to installing the gas line to ensure proper gas use.

1 Remove the glass (see page 37). Remove the logs and coals (if installed - page 40)

2 Remove the burner (see the illustration below).

Remove the two screws holding the grate in place and lift it out of the firebox.

Remove the two screws that secure the burner to the firebox floor.

Slide the burner to the right and up to remove the burner from the firebox.

Figure 32

Page 48

48 Finalizing the Installation (for qualified installers only)

3 Follow the directions below to replace the orifices.

Front Burner Orifice

Use a 1/2” open end wrench to unscrew the two orifices.

1/2" Wrench

Manifold

Front Burner Orifice

Rear Burner Orifice

Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices.

Look here for the orifice identification

Screw each LP orifice in so the orifice protrudes 15/16” (indicating full insertion).

Travis Industries 4060623 100-01170

15/16”

Front Rear

NG #53 #31

#60

1.8mm

Figure 33

Page 49

Finalizing the Installation (for qualified installers only) 49

4 Switch the pilot hood to the “LP” size following the directions below.

Un-screw the pilot hood 1/4 turn.

5 Disconnect the burner tray and place it on the firebox floor (see Figure 35).

Slide this silver tab out.

7/16" Wrench

NOTE: The sliding portion of the pilot orifice may be positioned differently. Instead of pulling it towards you, you may push it away. Either way - when the hole appears near the tab, the orifice is in the LP position.

When in the LP position a hole will appear near one of the tabs.

Tighten the pilot hood until it is fully secure.

Figure 34

The gas control valve and receiver module are found on the back side of this plate.

The burner tray is held in place with 7 screws. Remove the burner tray and place it on the firebox floor.

Figure 35

Page 50

50 Finalizing the Installation (for qualified installers only)

6 The gas control valve has a propane conversion shaft that alters the outlet pressure. Remove

the rubber cap over the propane conversion shaft and twist the small knob so the line points to “LP” (see Figure 36).

Conversion Shaft (Note how it is in a lower position when switched to LP)

Inlet

Pilot

Pilot Adj.

Outlet

Side View

Main

NAT

NATURAL TO PROPANE CONVERSION SHAFT (UNDER RUBBER CAP)

(Natural Gas)

(Propane)

Figure 36

7 Remove the NG rate screw and replace it with the LP rate screw included in the owner’s pack

(see Figure 37). Take care to not damage the rubber o-ring on the rate screw when installing.

Inlet

Pilot

Pilot Adj.

Main

Outlet

RATE SCREW (BRASS)

NAT

L P

NAT

Rate Screws

(Natural Gas)

(Propane)

Figure 37

8 Replace the burner tray, burner assembly, and grate. Install the logs and embers and replace

the glass.

9 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly

leak-test all gas connections and the gas control valve (see Gas Line Requirements on page 16 for details). Check the pilot and adjust if necessary.

Travis Industries 4060623 100-01170

Page 51

Finalizing the Installation (for qualified installers only) 51

Page 52

52 Index

Index

Additional Items Required....................................7

Air Shutter Adjustment ........................................38

Altitude Considerations........................................23

Approved Vent ...................................................23

Battery Installation..............................................20

Battery Pack – Wireless Wall Switch Installation......17

Clearances........................................................12

Dimensions .......................................................6

Non-Combustible Facing .....................................34

Facing Requirements..........................................33

Fireback Installation............................................40

Fireplace Placement Requirements.......................12

Flush Hearth......................................................31

Framing Dimensions - Corner Installations.............14

Fuel..................................................................16

Gas Inlet Pressure..............................................16

Gas Line Connection...........................................16

Gas Line Requirements .......................................16

Glass Frame Removal and Installation ..................39

Hearth Requirements – Recessed Hearth..............32

Hearth Requirements..........................................31

Horizontal Termination (1 90° Elbow)......................26

Horizontal Termination (3 90° Elbows) ....................27

Installation Options.............................................6

Installation Overview ...........................................7

Listing Details....................................................2

LP Conversion Instructions ..................................47

Mantel Requirements ..........................................36

Massachusetts Requirements ..............................9

Minimum Framing Dimensions..............................13

Nailing Brackets .................................................15

Overview ...........................................................2

Packing List.......................................................7

Preparing the Fireplace Stand-offs ........................10

Raised Fireplaces...............................................12

Recommended Installation Procedure....................8

Remote Synchronization......................................21

Safety Precautions .............................................4

Specifications ....................................................6

Termination Requirements ...................................30

Vent Clearances.................................................24

Vent Installation .................................................24

Vent Requirements.............................................23

Vertical Termination (0, 2, or 4 45° Elbows).............28

Vertical Termination (2 90° Elbows)........................29

Travis Industries 4060623 100-01170