Travis Industries 35 CB Australian, 35 Custom Builder Owner's Manual

Page 1
35 Custom Bu i l der
(CB) Owner’s Man ual
Tested and Listed by
Omni-Test Laboratories, Inc.
Beaver ton, Oregon - R eport # 028- 5-35-5
ANSI Z21.88, CSA 2.33 M9 8, CAN/CGA 2.17-M91
Direct Vent Fireplace
• Natural Gas or Propane
• Mobile Home Approved
WARNING: If the information in these instructions are not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installat ion and ser v ic e m us t be perform ed by a qualified inst aller , ser v ic e agenc y or the gas supplier.
This appliance shall be installed in accordance with the manufacturer's installation instructions, local gas fitting regulations, municipal building codes, electrical wiring regulations, AS5601 - 2000 (AG601) Gas Installations and any other relevant statutory regulations.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.
Installer: After installation give this manual to the home-
owner and explain operation of this fireplace.
$10.00 Copyright 2002, T.I. Part # 93508134
Dragon Wholesaling
Unit 2, 23 Victoria Ave - Castle Hill, NSW, 2154
Tel: (02) 9894-7950 - Fax: (02) 9894-7265
Page 2
Page 3
Introduction 1
Introduction
We welcome you as a new owner of a Fireplace Xtrordinair gas fireplace. In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of the finest fireplaces the world over. This manual will explain the installation, operation, and maintenance of this fireplace. Please familiarize yourself with the Owner's Manual before operating your fireplace and save the manual for future reference. Included are helpful hints and suggestions that will make the operation and maintenance of your new fireplace an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your fireplace.
Important Information
No other Fireplace Xtrordinair gas fireplace has the same serial number as yours. The serial number is below and to the left of the gas control valve.
This serial number will be needed in case you require service of any type.
Model: 35 CB Australian Serial Number: Purchase Date: Purchased From:
Mail your Warranty Card Today, and Save Your Bill of Sale.
To receive full warranty coverage, you will need to show evidence of the date you purchased your fireplace. Do not mail your Bill of Sale to us.
We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.
Travis Industries 93508134 4030624
Page 4
2 Safety Precautions
• IF YOU SMELL GAS:
* Do not light any appliance * Extinguish any open flame * Do not touch any electrical switch or plug or unplug anything * Open windows and vacate building * Call gas supplier from neighbor's house, if not reached, call fire
department
This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified. The fireplace should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc.
The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.
Look for this label:
For LPG only | Pout 11” W.C.
If the label is present, the heater is equipped for LP (propane). If the label is absent, the heater is equipped for NG (natural gas).
This fireplace is either approved for natural gas (NG) or for propane (LP or LPG). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer. Check for the label shown to the right.
Ok
Gas
Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this fireplace as well.
Do not place articles on or against this appliance.
Control compartments, screens, & circulating air passageways must be kept clean & free of obstructions. These areas provide the air necessary for safe operation.
Do not use or store flammable materials near this appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
?
If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the fireplace. Call your dealer and arrange for proper servicing.
Do not operate the fireplace if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your fireplace and what to expect
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Travis Industries 93508134 4030624
Page 5
Safety Precautions 3
Do not place clothing or other flammable items on or near the fireplace. Because this fireplace can be controlled by a thermostat there is a possibility of the fireplace turning on and igniting any items placed on or near it.
The viewing glass should be opened only for lighting the pilot or conducting service.
Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
Do not operate with the glass removed or damaged.
Operate the fireplace according to the instructions included in this manual.
If the main burners do not start correctly turn the gas off at the gas control valve and call your dealer for service.
Light the fireplace using the built-in piezo igniter. Do not use matches or any other external device to light your fireplace.
Never remove, replace, modify or substitute any part of the fireplace unless
instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices.
Allow the fireplace to cool before carrying out any maintenance or cleaning.
The pilot flame must contact the thermopile and thermocouple (see the illustration to the left). If it does not, turn the gas control valve to "OFF" and call your dealer.
This unit is not for use with solid fuel
Do not place anything inside the firebox (except the included fiber logs).
If the fiber logs become damaged, replace with Travis Industries log set.
Do not touch the hot surfaces of the fireplace. Educate all children of the danger of a high­temperature fireplace. Young children should be supervised when they are in the same room as the fireplace.
Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve. The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.
This Manual
36"
Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.
Keep all furniture or other combustible items at least 36" (914 mm) away from the front of the fireplace (this includes drapes or doors that may swing within 36" (914 mm) of the front of the fireplace).
Dragon Wholesaling grants no warranty, implied or stated, for the installation or maintenance of your fireplace, and assumes no responsibility of any consequential damage(s).
Travis Industries 93508134 4030624
Page 6
4 Table of Contents
Introduction
Introduction & Important Information................1
Safety Precautions
Safety Precautions......................................2
Features & Specifications
Features ....................................................5
Installation Options ......................................5
Heating Specifications ..................................5
Dimensions.................................................5
Installation
Installation Warning......................................6
Packing List................................................6
Additional Items Required for Installation..........6
Installation Overview ....................................6
Fireplace Placement Requirements..................7
Minimum Framing Dimensions ....................7
Clearances ............................................7
Corner Installations .................................8
Raised Fireplaces....................................8
Hearth Requirements....................................9
Facing Requirements....................................10
Facing Detail for 35 CB Faces.........................11
Facing Detail for 36 DV Faces.........................12
Face Installation - 35 CB Face ........................13
Face Installation & Sizing - 36 DV Face.............14
Mantel Requirements....................................15
Vent Requirements.......................................16
Altitude Considerations ............................16
Clearances ............................................16
Part Numbers (6-5/8" 168 mm Dia. Vent).......16
Vent Installation......................................17
Approved Vent Configurations........................18
Restrictor Position...................................18
Elbows..................................................18
Measuring Vent Lengths...........................18
Vertical Term. 0, 2, or 4 45° Offsets.............19
Horizontal Term. with One Elbow.................20
Vertical Term. with Two Elbows...................21
Vent Termination Requirements ......................22
Gas Line Requirements.................................23
Fuel......................................................23
Gas Line Connection................................23
Gas Inlet Pressure ..................................23
Finalizing the Installation
Glass Removal (& installation)........................24
Log Installation............................................25
Leak Test...................................................26
Pilot Adjustment (if necessary) .......................26
Air Shutter Adjustment (if necessary)...............26
Check Flame...............................................27
Explain Operation to Home-Owner...................27
Operation
Before You Begin.........................................28
Location of Controls .....................................28
Starting The Pilot .........................................29
Starting the Fireplace for the First Time.............30
Turning the Fireplace On and Off.....................30
Adjusting the Flame Height.............................30
Normal Operating Sounds..............................31
Maintenance
Maintaining Your Fireplace's Appearance..........32
Yearly Service Procedure..............................32
Troubleshooting Table...................................33
How this Fireplace Works...............................34
What Turns the Main Burners On and Off......34
What Prevents Gas Buildup.......................34
Wiring Diagram ............................................35
Replacement Parts List.................................35
Safety Label
Safety (Listing) Label....................................36
Warranty
Warranty....................................................37
Optional Equipment
LP Conversion Kit ........................................38
Thermostat.................................................42
Remote Control Thermostat............................43
Index
Index.........................................................46
Travis Industries 93508134 4030624
Page 7
Features and Specifications 5
D
Features:
- Works During Power Outages (millivolt system)
- High Efficiency
- Optional Thermostat or Remote Control
- Realistic "Wood Fire" Look
- Convenient Operating Controls
- Variable-Rate Heat Output
- Low Maintenance
Installation Options:
- Residential or Mobile Home
- Straight or Corner Placement
- Flush or Recessed Face
- Raised or Floor Hearth
- Internal or External Chase
- Horizontal or Vertical Vent
Heating Specifications: Natural Gas Propane
Approximate Heating Capacity 37 - 125 m
3
37 - 125 m Input 25 MJ/h 25 MJ/h Efficiency** 76.7 78.6 AFUE (Annual Fuel Utilization Efficiency) 67.5 68.6
* Heating capacity will vary with floor plan, insulation, and outside temperature. ** Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of
installed system.
imensions:
1/2" Stand-offs (13 mm)
Vent has an external diameter of 6-5/8" (168 mm)
2-1/2"
(64 mm)
7-1/8"*
(181 mm)*
1-3/4"
(44 mm)
Make sure to bend this heat shield up (it must be perpendicular to the floor).
31-1/2" (800 mm)
3
(740 mm)
34-1/4"* (619 mm)*
* Includes the 1/2" (13 mm) stand-offs
29-1/8"
16-7/8"* (429 mm)*
35-1/4" (895 mm)
31-1/2"
(800 mm)
40-3/8" (1026 mm)
1/2" (13 mm)
Travis Industries 93508134 4030624
Page 8
6 Installation (for qualified installers only)
Installation Warnings:
! This appliance shall be installed in accordance with the manufacturer's installation
instructions, local gas fitting regulations, municipal building codes, electrical wiring regulations, the AGA gas installation code and any other relevant statutory regulations.
! Failure to follow all of the requirements may result in property damage, bodily
injury, or even death.
! This fireplace must be installed by a qualified installer who has gone through a
training program for the installation of direct vent gas appliances.
! This appliance must be installed in accordance with all local codes, if any; if not, in
U.S.A. follow ANSI Z223.1 and NFPA 54(88), in Canada follow B-149. ! The 35 CB is designed to operate on natural gas or propane (LP). ! All exhaust gases must be vented outside the structure of the living-area.
Combustion air is drawn from outside the living-area structure. ! The requirements listed below are divided into sections. All requirements must be
met simultaneously. The order of installation is not rigid – the qualified installer
should follow the procedure best suited for the installation.
Packing List
Propane Conversion Kit
Log Set (Log Set, Coals, & Glowing Embers)
Flex Tube with Pipe Adapter
Glass Latch Tool (to un-latch glass frame)
Black 35 CB Face (with touch-up paint)
Cove Covers
Installation Overview
See the section "Mantel Requirements"
8-1/2" Min. (216 mm) (fr. glass frame)
Drywall
Additional Items Required
Direct Vent (Simpson Dura-Vent Ph. # 800 835-4429)
Gas Line Equipment (shutoff valve, pipe, etc.)
Electrical Equipment (min. 18 gauge, grounded line)
See the section "Vent Requirements"
See the section "Acceptable Vent Lengths"
See the section "Electrical Connection"
See the section "Hearth Requirements"
Travis Industries 93508134 4030624
See the section "Gas Line Installation"
Insulation must not fill the spaces between the stand-offs
See the section "Minimum Framing Dimensions"
Page 9
Installation (for qualified installers only) 7
Fireplace Placement Requirements
Minimum Framing Dimensions
The 1/2 (13 mm) stand-offs along the sides and back, and the 2-1/2" (64 mm) stand-offs on top of the
fireplace separate the fireplace from combustible materials (e.g.: combustible framing members,
plywood, sheetrock, paper-backed insulation). The stand-offs may contact the framing members but
no material may be placed between the stand-offs.
This fireplace may be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
42" Min. (1067 mm)
The fireplace enclosure must not be less than 42" (1067 mm) above the base of the fireplace.
With an elbow directly off the top of the fireplace, the vent is centerd 36" (914 mm) above the base of the fireplace.
If using a remote control or thermostat, route the wire to a location near the gas line (include an extra 3' (1 Meter) length for hookup).
Route the electrical line to a position at the left front of the fireplace.
32" (813 mm)
39-7/8"
(1013 mm)
16-7/8"
(429 mm)
Gas line (3/8" M.P.T. or 1/2" F.P.T.) should be routed 4-1/2" (114 mm) behind the framing opening and 3-1/4" (83 mm) above the base of the fireplace on the right side (see "Gas Line Connection" for details).
Wall Thimble (required when passing through a wall)
Fireplace must be installed on a level surface capable of supporting the fireplace and vent
Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)
Due to the high temperature of the fireplace, it should be located out of traffic and away from furniture
and draperies.
Clearances
When installed, walls in front of the fireplace must be a minimum 8-1/2" (216 mm) to the side of the
fireplace facing (drywall standoff).
Fireplace must be placed so that no combustibles are within, or can swing within 36" (914 mm) of the
front of the fireplace (e.g. drapes, doors)
Fireplace must be placed so the vents below and above the glass do not become blocked
Travis Industries 93508134 4030624
Page 10
8 Installation (for qualified installers only)
Corner Installations
A typical 45° installation uses the minimum framing dimensions shown in the illustration below (NOTE:
all clearances still apply).
12-3/8"
13-1/2"
(343 mm)
40-1/2"
(1029 mm)
(314 mm)
Fireplace
(includes 1/2" (13
mm) standoffs)
39-7/8" (1013 mm)
57-3/8" (1457 mm)
8-3/4" (222 mm)
Raised Fireplaces
The fireplace (and hearth, if desired) may be placed on a platform designed to 300 lbs. (136 kg).
The fireplace may not be raised so as to place the base of the fireplace within 42" (1067 mm) of ceiling
or to reduce the fireplace enclosure to less than 42 (1067 mm).
Raised fireplace
Raised fireplace with raised hearth.
Raised Platform
Hearth
Raised Platform
Travis Industries 93508134 4030624
Raised Hearth
Nail the nail down plates to the floor (or raised platform)
Page 11
Installation (for qualified installers only) 9
Hearth Requirements
The fireplace must be placed on a wood or non-combustible sub-floor.
No hearth is required.
NOTE : Carpeting or other floor covering (e.g. linoleum, wood flooring) must not protrude 3/4" (19
mm) above the base of the fireplace. The fireplace must be raised to accommodate any flooring thicker than 3/4" (19 mm).
HINT : We strongly suggest using a tile or non-combustible hearth in front of the fireplace. This
protects the area in front of the fireplace from heat dis-coloration or off-gassing. Dragon Wholesaling can not be responsible for floor discoloration in front of the fireplace.
HINT : If using a 36-DV Face, please be aware that a 1-1/8" (29 mm) gap will appear below the face.
We suggest a non-combustible hearth in front of the face to conceal this area.
Carpeting or other floor covering (e.g. linoleum, wood flooring) must
Maximum 3/4
(19 mm)
not protrude 3/4" (19 mm) above the base of the fireplace. The fireplace must be raised to accommodate any flooring thicker than 3/4" (19 mm).
Travis Industries 93508134 4030624
Page 12
10 Installation (for qualified installers only)
Facing Requirements
Drywall may be butted up to the drywall standoff.
NOTE : Drywall or other combustibles may not be placed over the drywall standoff. NOTE : No drywall or other combustible may protrude farther than 3/4" (19 mm) in front of the drywall
standoff. Any material that protrudes 3/4" (19 mm) or more from the drywall standoff must meet the mantel clearance (if located above the fireplace) or sidewall clearance (if located to the side of the fireplace.
HINT : Holes are provided in the drywall standoff to attach the standoff to the framing members. This
stabilizes the standoff and allows the drywall to be anchored to the framing members.
No drywall or other combustible material may protrude farther than 3/4" (19 mm) in front of the drywall standoff. Any material that protrudes 3/4" (19 mm) or more from the drywall standoff must meet the mantel clearance (if located above the fireplace) or sidewall clearance (if located to the side of the fireplace.
Maximum 3/4
(19 mm)
Use the holes in the drywall standoff to secure the standoff to the framing.
Framing
Drywall Standoff
Drywall
Min. 8-1/2 (216 mm) Clearance to Combustibles (from edge of glass frame)
NOTE : Mask off the front of the fireplace to keep drywall dust from entering the fireplace. These
particles, when heated, may cause odors or cause other problems.
Travis Industries 93508134 4030624
Page 13
Installation (for qualified installers only) 11
Facing Detail for 35 CB Face
Flush Facing - Top View
Fireplace
Standard 35B Face
(removable)
Drywall Standoff
DIMENSIONS OF DRYWALL STANDOFF:
Framing
1/2" (13 mm)
Tile Facing - Top View
Framing
Flange on
Drywall
Standoff
1/2" (13 mm) Drywall
NOTE: The framing must line up with the flange on the drywall standoff - this provides staibility for the standoff and the drywall.
Fireplace
Standard 35B Face
(removable)
1/2" (13 mm)
Drywall Standoff
3/8" Tile (10 mm)
Flange on
Drywall
Standoff
1/2" (13 mm) Drywall
Recessed Tile Facing - Top View
Framing
Fireplace
Standard 35B Face
(removable)
1/2" (13 mm)
Drywall Standoff
3/8" Tile (10 mm)
Flange on
Drywall
Standoff
1/2" (13 mm) Drywall
31-1/2"
(800 mm)
40-3/8"
(1026 mm)
1/2" (13 mm)
Glass
1/2" (13 mm)
1/2" (13 mm)
Travis Industries 93508134 4030624
Page 14
12 Installation (for qualified installers only)
Facing Detail for 36 DV Faces
Tile Facing - Top View
NOTE: The press-nut on
the mounting bracket protrudes behind the bracket and interferes with tile placement.
36 DV Face
Mounting Bracket
36 DV Face
NOTE: The framing must line up with the flange on the drywall standoff - this provides staibility for the standoff and the drywall.
Facing Cover - see the section Face Installation & Sizing 36 DV Faces” for details.
Fireplace
5/8
1/4" to 3/4”adjustable (6mm to 19 mm)
Drywall
Standoff
1/2" (13 mm)
Framing
3/8" Tile (10 mm)
Flange on Drywall Standoff
1/2" Drywall (13 mm)
Glass
See the section Face Installation & Sizing 36 DV Faces for details.
Do not tuck tile into the 1/8" (3 mm) air space below the access door. This space is required to open the access door.
We recommend placing a 7/8 (22 mm) thick hearth in front of the face to conceal this opening.
1/8" (3 mm)
1" (25 mm)
1/2" (13 mm)
1/4" (6 mm) to 3/4 (19 mm) (this allows different tile thicknesses)
1/2" (13 mm)
Travis Industries 93508134 4030624
Page 15
Installation (for qualified installers only) 13
Face Installation - 35 CB Face
Hang the 35 CB Face on the screws and bushings at the top inside of the
drywall standoff.
Phillips Screwdriver
Secure the face with these two screws (the screws are attached to the fireplace).
! Do not use the heater without the primary safety guard fitted. The primary safety guard instructions
are supplied with the primary safety guard (shipped with the unit or supplied separately).
Travis Industries 93508134 4030624
Page 16
14 Installation (for qualified installers only)
Face Installation & Sizing - 36 DV Faces (requires part # 98500536)
Steps for installing 36 DV Faces
With the fireplace in place and glass removed, install the tile stop for the type of
a)
face used (see illustration to the right) - included with kit # 98500536. Install the face mounting brackets (included with kit # 98500536).
b)
Install the tile (or other non-combustible facin). Make sure tile does not interfere
c)
with the press-nuts on back of the mounting brackets (see page 12). Slide the mounting brackets all the way back against the facing.
d)
Install the face using the instructions included with the face, disregarding any
e)
bracket instructions. Refer to the illustration of the bracket (below right) to determine the correct hole or slot for attaching the face to the brackets.
Tile Stop for Arched Faces
Arched Faces
Attach the center bracket through the key-hole slots. Tighten the nuts on the bracket to secure.
Left Side Face Mounting Bracket
The tile stops attach to these holes
3/8" Wrench
1/4" Nutdriver
Right Side Face Mounting Bracket
Tile Stop for Rectangular and Architectural Faces
Detail of Mounting Bracket
These holes in the mounting brackets are slotted to allow for different thicknesses of tile (or other non-combustible facing).
Rectangular Bevel Faces
Classic Arched Faces (except artisan)
Architectural Faces
Artisan Faces
Classic Arched (Gold, Black, or Artisan*)
5" (127 mm)
29" (737 mm)
Radius = 35” (889 mm)
Access Door
36 (914 mm)
* Artisan faces may vary slightly in size due to the forging process.
Travis Industries 93508134 4030624
Rectangular Bevel Face (Black or Gold)
27-1/2 (699 mm)
38 (965 mm)
Access Door
Architectural Faces (French Country, Arts & Crafts, Art Deco, or Neo-Classical)
29-3/8 (746 mm)
Access Door
36-1/4 (921 mm)
Page 17
Installation (for qualified installers only) 15
Mantel Requirements
Any combustible material above the face must not protrude more than 3/4" (19 mm). If it does, it is
considered a mantel and must meet the mantel requirements listed below.
Max. 12 (305 mm)
Combustible or Non-Combustible Mantel
(from faceplate)
Min. 42 (1067 mm) (from base of fireplace)
Travis Industries 93508134 4030624
Page 18
16 Installation (for qualified installers only)
Vent Requirements
! The vent must maintain the required clearance to combustible materials to prevent a fire (see
Clearances below). Do not fill air spaces with insulation.
! The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas
appliance must use it's own separate vent system.
Altitude Considerations
This fireplace has been tested at altitudes ranging from sea level to 8,000 feet (2,400 M). In this testing we have
found that the fireplace, with its standard orifice, burns correctly with just an air shutter adjustment. ! Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard.
Consult your dealer or installer if you suspect an improperly adjusted air shutter.
Clearances
2-1/2" (64 mm)
Clearance
1" (26 mm)
Clearance
Vent Part Numbers
1" (26 mm)
Clearance
When using an elbow directly off the top of the fireplace, the following requirements apply:
A wall thimble is required when the vent passes through the first wall (frame 9" (229 mm) tall by 10" (254 mm) wide).
Minimum 2-1/2" (64 mm) clearance above the vent before the wall thimble (1" (26 mm) clearance to the sides and
bottom of the vent).
Mimimum 1" (26 mm) clearance (in all directions) to the vent after the thimble.
With vertical vent (or a 45° offset) directly off th top of the fireplace, the following requirements apply:
Firestops or other non-combustible means of support may be used when passing through a wall
Mimimum 1" (26 mm) clearance (in all directions) to the vent.
Use Model GS Direct Vent manufactured by Simpson Dura-Vent only . Follow the installation instructions included with the vent. For the nearest Simpson Dura-Vent supplier, call (02) 9894 7950.
Vent part numbers and descriptions are listed below.
Straight Lengths
908B 6" (152 mm) Pipe Length, Black (interior) 907B 9" (229 mm) Pipe Length, Black (interior) 906 12" (305 mm) Pipe Length, Galvanized 906B 12" (305 mm) Pipe Length, Black (interior) 904 24" (610 mm) Pipe Length, Galvanized 904B 24" (610 mm) Pipe Length, Black (interior) 903 36" (914 mm) Pipe Length, Galvanized 903B 36" (914 mm) Pipe Length, Black (interior) 902 48" (1219 mm) Pipe Length, Galvanized 902B 48" (1219 mm) Pipe Length, Black (interior) 911B 11" (279 mm) to 14 5/8" (356 mm)
Adjustable, Black (interior)
Travis Industries 93508134 4030624
Vent Terminations
981 Snorkel Termination (36" rise)
(914 mm) (for basement or raised termination installations)
982 Snorkel Termination 14" (356
mm) rise (for basement or raised
termination installations) 984 Horizontal Square Termination 950 Vinyl Siding Stand-off 991 High Wind Vertical
Termination
Elbows
990 90 Elbow 990B 90 Elbow, Black (interior)
Penetration, Support
942 Wall Thimble 941 Cathedral Ceiling Support Box 943 Flashing, 0/12 to 6/12 Roof Pitch 943S Flashing, 7/12 to 12/12 Roof Pitch 953 Storm Collar 963 Ceiling Fire-stop 988 Wall Strap
Page 19
Installation (for qualified installers only) 17
Vent Installation
In addition to the requirements below, follow the requirements provided with the vent.
Vertical Termination
Vertical Vent
Requirements
Use a roof flashing and storm collar whenever passing through the roof
Use a firestop whenever passing through a ceiling
8-5/8"
(219 mm)
8-5/8"
(219 mm)
Minimum framing
Maintain a minimum 1" (26 mm) clearance from vent to any combustible
for fire stop
Use a support box on exposed vent
8-5/8"
(219 mm)
or 9"
(229 mm)
Use a wall thimble whenever passing through a wall
Minimum
Horizontal Vent
Requirements
Framing
8-5/8" (219 mm) or 10" (254 mm)
Maintain a minimum 1" (26 mm) clearance (2-1/2"
Horizontal Termination
(64 mm) in some cases - see "Clearances") from vent to any combustible
Apply high-temperature silicone to the inner and outer pipe before assembling the sections (on the male, upper section). This seals the inner pipe from the outer pipe. Slide the sections together and turn 1/4 turn until the sections lock in place. Install three metal screws through each joint to lock the outer section in place (see the instructions included with the vent for further details).
Apply a 1/8" (3 mm) bead of high­temperature silicone to the inner and outer pipe. The silicone must seal the inner pipe from the outer pipe.
Horizontal sections require a 1/4" (6 mm) rise every 12" (305 mm) of travel
Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape)
Travis Industries 93508134 4030624
Silicone
Silicone
Page 20
18 Installation (for qualified installers only)
Approved Vent Configurations
Restrictor Position
A vent and intake restrictor is built into the appliance to adjust the flow rate of exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for acceptable vent configurations detail the correct vent restrictor position.
TO CHANGE THE RESTRICTOR (both intake & vent restrictor must be set to the correct position):
1) Remove the baffle
2) Remove the two screws holding the vent restrictor plate.
3) Move the vent restrictor plate so the correct hole lines up with the holes in the back of the firebox.
4) Replace the two screws. Replace the baffle.
5) Remove the two screws holding the intake restrictor plate.
6) Move the intake restrictor plate so the correct hole lines up with the holes in the back of the firebox.
7) Replace the two screws.
VENT RESTRICTOR
Position # 10 etc... Position # 3 Position # 2
This restrictor is in position # 4.
Elbows
See the vent configurations for details on how many elbows may be used and in what manner.
Measuring Vent Lengths
Elbows add 3" (76 mm) to the length of the vent system.
Side View
3" (76 mm)
1-1/2" (38 mm)
Vent sections overlap each other by 1-1/2" (38 mm)
Vent Length
3' (915 mm),
4' (1219 mm),
etc.
INTAKE RESTRICTOR
Vent Height is calculated to the top of the vent on horizontal terminations and to the top of the termination on vertical terminations.
9-5/8" (245 mm)
1-1/2" (38 mm)
5/16" Nutdriver
Baffle (remove to access the vent restrictor)
Position # 10 etc... Position # 3 Position # 2
The restrictor is shipped like this (position # 1).
1/4" Nutdriver
Vent
Height
The restrictor is shipped like this (position # 1).
1/4" Nutdriver
Vent
Horizontal
Run
This restrictor is in position # 4.
12-3/8" (315 mm) tall with 1-1/2" (38 mm) of overlap
8-3/4" (223 mm) wide with 1-1/2" (38 mm) to 3-3/8" (86 mm) of overlap
30-7/8" (784 mm)
Travis Industries 93508134 4030624
Page 21
Installation (for qualified installers only) 19
Vertical Terminations
4.5 M
8 M
NG:
Intake Restrictor Setting: Position # 8 Vent Restrictor Setting: Position # 9
LP:
Intake Restrictor Setting: Position # 6 Vent Restrictor Setting: Position # 7
Travis Industries 93508134 4030624
NG:
Intake Restrictor Setting: Position # 4 Vent Restrictor Setting: Position # 1 (fully open)
LP:
Intake Restrictor Setting: Position # 4 Vent Restrictor Setting: Position # 1 (fully open)
Page 22
20 Installation (for qualified installers only)
Horizontal Terminations with Rise of 1.5 M or Less
1 M
1.5 M
1.05 M
1 M
NG:
Intake Restrictor Setting: Position # 3 Vent Restrictor Setting: Position # 3
LP:
Intake Restrictor Setting: Position # 4 Vent Restrictor Setting: Position # 1 (fully open)
NG:
Intake Restrictor Setting: Position # 3 Vent Restrictor Setting: Position # 3
LP:
Intake Restrictor Setting: Position # 6) Vent Restrictor Setting: Position # 9
Travis Industries 93508134 4030624
Page 23
Installation (for qualified installers only) 21
Horizontal Terminations with Rise Over 1.5 M
The center of the vent termination must fall within the shaded region shown below.
3.6 M
1 M
3 M
1.5 M
NG:
Intake Restrictor Setting: Position # 4 Vent Restrictor Setting: Position # 1
LP:
Intake Restrictor Setting: Position # 4 Vent Restrictor Setting: Position # 5
Travis Industries 93508134 4030624
Page 24
22 Installation (for qualified installers only)
Termination Requirements (see the illustration below)
! Venting terminals shall not be recessed into a wall or siding. ! The installer should ensure that the flue terminal complies with all the requirements
of AS5601. The information below is a guide only and should be read in conjunction with AS5601.
A Minimum 9" (229 mm) clearance from any door or window B Minimum 12" (305 mm) above any grade, veranda, porch, deck or balcony C Minimum 12" (305 mm) from outside corner walls D Minimum 12" (305 mm) from inside corner walls E Minimum 11" (279 mm) clearance below unventilated soffits or roof surfaces
Minimum 18" (457 mm) clearance below ventilated soffits Minimum 8" (200 mm) clearance from roof eaves NOTE: Vinyl surfaces require 24" (610 mm)
F Minimum 18" (457 mm) clearance below a veranda, porch, deck or balcony (must have 2 open sides) G Minimum 48" (1219 mm) clearance from any adjacent building H Minimum 84" (2134 mm) clearance above any grade when adjacent to public walkways or driveways
NOTE: may not be used over a walkway or driveway shared by an adjacent building
I Minimum 48" (1219 mm) clearance from any mechanical air supply inlet J Minimum 36" (914 mm) clearance above and 48 (1219 mm) below and to the sides of non-mechanical
air supply inlet
K Minimum 39 1/2" (1000 mm) from the area above the meter/regulator (vent outlet) NOTE: Clearance to a regulator vent terminal should comply with AS5601. L Minimum 39 1/2" (1000 mm) around the meter/regulator (vent outlet) M Minimum 20 (500 mm) above the roof line (for vertical terminations) N Minimum 24 (610 mm) horizontal clearance to any surface (such as an exterior wall) – for vertical
terminations
Roof Surface
11
(280 mm)
Min.
Roof Eaves
8 (200 mm) Min.
G
NOTE: Measure clearances to the nearest edge of the exhaust hood.
F
Use the vinyl siding standoff (#1250) when installing on an exterior with vinyl siding.
Vent termination must not be located where it will become plugged by snow or other material
These clearances meet AS5601-2000 (AG601) Gas Installations standards.
Travis Industries 93508134 4030624
E
N
M
E
K
A
D
L
I
C
B
E
A
J
H
Page 25
Installation (for qualified installers only) 23
Gas Line Requirements
! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and
the requirements listed below.
! The fireplace and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve.
! Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.
Fuel
This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas control valve to make sure the correct fuel is used.
Gas Line Connection
A manual shutoff valve is required within 3’ (915 mm) of the fireplace. It should be placed upstream of the flex line (if used) and may be installed behind the access door inside the fireplace.
A 3" (76 mm) wide by 2" (51 mm) tall access hole is located 3-1/4" (83 mm) above the base of the fireplace and is centered 5" (127 mm) behind the
11.5" (292 mm)
faceplate.
5" (127 mm)
Gas Control Valve
5" (127 mm)
3/8" M.P.T to 1/2" O.D. Fitting (Factory installed)
10" (254 mm) Flex Tube
(shipped with the fireplace -
min. bending radius is 3/4")
A shutoff valve may be placed within the fireplace
The included
fitting accepts a
3/8" M.P.T. or
1/2" F.P.T.
-- OR --
-- OR --
Gas Inlet Pressure:
Inlet Pressure Test Point Pressure Natural Gas 1.13 kPA .88 kPA Propane 2.75 kPA 2.50 kPA
If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.
Electrical Connection
The heater is supplied with a plug and cord, simply plug into a 3 pin household socket outlet which is properly earthed. Warning: In order to avoid hazard, any electrical work performed on this equipment or its associated wiring, should only be done by persons authorized by the supplier or similarly qualified persons.
The socket outlet for this heater shall be installed near the heater and shall be easily accessible for service or operation. For remote switching of the fan, consult a suitably qualified electrician.
.
Travis Industries 93508134 4030624
Page 26
24 Finalizing the Installation (for qualified installers only)
1 Remove the face (see page 13 or 14). Remove the glass assembly following the directions below.
Warning: The appliance must be completely cool before removing the glass. Warning: To prevent damage, do not abuse, strike, or slam the glass frame.
Note on Arch Covers (both sides)
The arch covers (included in the owner's pack) block light from exiting the scroll work on arched faces. The covers hang on the glass frame. After replacing the glass, hang the arch covers over the glass frame before attaching the face.
The glass frame hangs on tabs above the firebox.
Glass
Arch Cover
Swing the glass frame outwards then lift the it up and off the tabs at the top of the firebox.
c
a
Insert the included glass latch tool into the hole on the glass frame latch.
Glass Frame Latch
Glass
Glass Frame
b
Pull the latch out then down to detach it from the glass frame.
Glass Replacement
Hang the glass assembly on the tabs at the top of the firebox. Secure the glass frame with the latches.
Travis Industries 93508134 4030624
Page 27
Finalizing the Installation (for qualified installers only) 25
AAAA
AAAA
AAAA
AAAA
AAAA
AAAA
AAAA
A
? If converting this unit to propane, do so now (see the instructions on page 38). ? If installing the fireback, do so now (see the instructions on page 41) 2 Install the log set, kibbles, and glowing embers (see the instructions included with the embers).
Warning: Failure to position the parts in accordance with these diagrams or failure to use only parts
specifically approved with this appliance may result in property damage or personal injury.
Place the rear log at the back
a
of the burner pan.
This notch fits behind the pilot assembly.
Place the front logs in place. The holes in the logs fit over
b
the pins on the burner pan.
The logs should look like this when in place.
Place the embers on this ledge at the
d
front of the firebox . Do not place the embers over the burner holes.
Place the right and left
c
twigs as pictured. The pins on the log insert into the holes in the twigs.
Travis Industries 93508134 4030624
Page 28
26 Finalizing the Installation (for qualified installers only)
! We recommend you purge the gas line at this time (with the glass removed). This allows gas to be
detected once it enters the firebox, ensuring gas does not build up.
3 Turn on the gas to the fireplace. Turn on gas to the fireplace. Leak test all gas joints prior to starting
the appliance. Start the pilot (see page 29). Start the main burner. Leak test all gas joints again.
4 Replace the glass frame. 5 Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if
necessary.
To adjust the pilot flame, turn this screw (NOTE: if totally unscrewed gas will come out of this port). Clockwise lowers the flame while counter-clockwise raises it.
Standard Screwdriver
The pilot flame must contact the thermocouple and thermopile (see the illustration below). Adjust the pilot up or down as necessary.
6 Let the fireplace burn for fifteen minutes. Observe the flame and compare to the illustrations below. If
the flame is not correct, shut off the appliance and contact your local service provider.
Correct
Flames should be blue at the base, yellow-orange on the top.
Travis Industries 93508134 4030624
Not Enough Air
If the flames are over 14" (360 mm) tall or sooty on the ends, contact your local service provider.
Too Much Air
If the flames are all blue and short, contact your local service provider.
Page 29
Finalizing the Installation (for qualified installers only) 27
! If the vent configuration is installed incorrectly the vent may cause the flames inside the fireplace to lift
or "ghost" – a dangerous situation. Inspect the flames after installation to insure proper performance. If the vent configuration is correct, yet the flames are lifting or ghosting, shut off gas to the fireplace and contact the dealer for information on remedying the problem.
! This fireplace has been tested at altitudes up to 8,000 feet (2,440 M). In this testing we have found
that the fireplace, with its standard orifice, burns correctly with just an air shutter adjustment. If local codes require resizing the orifice, in the U.S.A. refer to ANSI 223.1, Appendix P, in Canada B-149.1 or B-149.2
Burner Ports
Burner Pan
(holes)
The flames should burn right off the top of the burner ports.
7 The flames should burn off of each burner hole. If the heater does not work correctly, contact your
dealer for a remedy.
8 Give this manual to the home owner and fully explain the operation of this heater.
If the flames are lifting, yet the vent configuration is correct, contact your dealer.
If the flames are ghosting, yet the vent configuration is correct, contact your dealer.
Travis Industries 93508134 4030624
Page 30
28 Operation
Before You Begin
Warning: Do not place articles on or against this appliance. Do not use or store flammable materials near
this appliance. Do not spray aerosols in the vicinity of this appliance while it is in operation.
Warning: Read this entire manual before you use your new fireplace (especially the section "Safety
Precautions" on pages 2 & 3). Failure to follow the instructions may result in property damage, bodily injury, or even death.
Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of
the glass should be done by a licensed or qualified service person.
Location of Controls - See explanation below
The pilot flame is located below the front log.
An instruction card for operating the fireplace is attached to the inside of the fireplace here. Replace it for easy reference.
Open the access door to view the controls.
On/Off Switch
ON
MAIN BURNER
OFF
Pilot
Igniter
Igniter
IGNITER
Gas Control Valve
Flame Adjust Knob
Gas Control Knob
On/Off Switch This control is used to turn the fireplace on and off. Pilot Igniter The pilot igniter is used only to start the pilot. When pressed, it sends an
electrical charge to the pilot assembly. This creates a blue spark directly next to the pilot, igniting the pilot flame.
Gas Control Knob This knob controls gas to the stove and pilot. There are three positions: ON,
OFF, and PILOT. The indicator line is to the right of the knob.
Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI). The
indicator line is below the knob.
? If using a remote control or thermostat, the On/Off Switch must be left "ON". Turning the On/Off
Switch "OFF" will keep the fireplace off always.
Travis Industries 93508134 4030624
Page 31
Starting The Pilot Flame
Operation 29
The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information. To start the pilot follow the directions below:
WARNING : When lighting or re-lighting the
pilot, the glass must be removed (see page 24).
a Remove the glass (see page 24 for details). b Push the gas control knob in slightly and turn
it to the "OFF" position. The knob will not turn from "ON" to "OFF" unless the knob is depressed slightly. Wait five minutes to let any gas that may have accumulated inside the firebox escape. If you smell leaking gas, follow the directions on the cover "IF YOU SMELL GAS".
c Turn the gas control knob to the "PILOT"
position and press the knob in, this will allow gas to flow to the pilot light. Press the button on the pilot igniter repeatedly until you see the pilot light.
a
5 minutes
b
PILOT
IGNITER
c
30 seconds
d
WARNING: If the pilot does not light after 15
seconds, release the knob and call your dealer for service. Do not attempt to light pilot until service has been performed.
e
?
NOTE: You may wish to remove the log set
to gain a better view of the pilot (see page 25).
d Keep the gas control knob depressed for 30
seconds once it is lit.
f
e Release the gas control knob. If the pilot
goes out, repeat step C. If the pilot refuses to stay lit, call your dealer for service. With the pilot lit, proceed to step “f”.
f Replace the glass. g Turn the gas control knob counter-clockwise
g
to "ON". The pilot is now lit and the fireplace can be turned on and off.
Travis Industries 93508134 4030624
Page 32
30 Operation
Starting the Fireplace for the First Time
+ Burn the fireplace at a high setting for an extended period (up to 48 hours). This will cure the painted
surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to vent the room.
+ Dust may accumulate inside the convection area of the fireplace when left idle. Once the fireplace is
re-started, a smoky smell may be created (similar to a baseboard fireplace when it is re-started).
+ Condensation may appear on the glass each time you start the fireplace - this is normal. + Blue Flames will occur on the fireplace when it first comes on. After fifteen minutes the flames will
turn a more realistic yellow and orange color.
? Certain installations use a remote "wall switch" to turn the fireplace on and off. If this is the case, leave
the ON/OFF switch "ON".
Turning the Fireplace On and Off
After the pilot has been started..
O
N
O
F
F
Use this switch to turn the main burner on and off manually.
Se inc rem the
! Do not place any combustible items on top of or directly in front of the fireplace, even temporarily.
Adjusting the Flame Height
+ Your fireplace has an adjustable flame to tailor the look and heat output to your specific needs. It is
adjusted by turning the middle dial on the gas control valve.
Flame Height Adjustment Knob
Index Mark
Turn counter-clockwise to adjust the flame higher, clockwise to lower.
Travis Industries 93508134 4030624
Page 33
Operation 31
Fan Operation
Simply switch on and off from the household wall switch or remote switch if fitted.
Normal Operating Sounds
Optional Blower This heater uses a blower to push
Pilot Flame
The pilot flame, which remains on, makes a very slight "whisper" sound.
heated air into the room. You will hear the sound of air movement that increases as the speed is increased.
The appliance will creak with change of temperature.
Gas Control Valve
As the gas control valve is turned on and off you will hear a dull clicking sound. This is the valve opening up and shutting down.
Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off.
Travis Industries 93508134 4030624
Page 34
32 Maintenance (for qualified service personnel only)
Maintaining Your Fireplace's Appearance
! Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped
clean prior to turning the fireplace on. Clean gold with denatured alcohol and a soft cloth (make sure the fireplace is cool). Other cleaners may leave a film that may become etched into the gold.
Clean the glass with soap and water (do not use abrasive cleaners). To remove the glass, follow the instructions on page 24.
Yearly Service Procedure
! Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially dangerous
situation. The following procedures must be done by a qualified technician.
1 Check the pilot flame. It should touch approximately 3/8" (10 mm) of the top of the thermopile and touch the top
of the thermocouple (see illustration below). If it does not, contact your dealer for service.
2 Shut off gas to the fireplace by turning the gas control knob to "OFF" (see step A under "Starting the Pilot" on
page 29). Let the fireplace cool for 15 minutes. Remove the faceplate (see page 13 or 14) and glass (see page
24).
3 Remove the log set (NOTE: the logs are very fragile - see page 25). If severely deteriorated, replace.
Check the logs for sooting. A small amount of soot along the bottom of the logs is normal. If excessive sooting is found, the fireplace will require adjustment. Contact your dealer.
4 Clean the burner tube (especially the burner holes) and inspect the following:
Check the burner for cracked holes, warpage, or corrosion.
Check the firebox and area around the pilot to make sure there is no warping or damage.
If any problem is found, discontinue use and contact your dealer for service.
Check the walls and ceiling of the firebox for deterioration.
Before Disassembly -
Check the pilot flame. It should touch the thermocouple and thermopile.
Thermopile
Pilot Hood
Thermocouple
Check the burner holes.
Make sure the burner is not warped or damaged.
5 Replace the log set. Replace the glass (if the glass is damaged, replace it). Make sure the gasket along the
perimeter of the glass contacts the face of the firebox and forms an air-tight seal. If it does not, re-align or replace the gasket to insure an air-tight seal. Replace the faceplate.
6 Inspect the area behind the access door. Clean if necessary. Check the gas control valve and all of the gas
lines. If any damage is found, discontinue use and contact your dealer for service.
7 Start the pilot and turn on the main burner. The flames should be orange/yellow and not touch the top of the
firebox. If the pilot or main burners do not burn correctly, contact your dealer for service.
8 Inspect the glass. If damage is found, replace the glass (with frame) with Travis Industries glass assembly
(glass installation is on page 24).
9 Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is
found near the vent termination.
10 Inspect the vent sections. If any sections are disconnected or require replacement, make sure to seal both
inner and outer sections of pipe and secure the sections together with three sheet metal screws.
Travis Industries 93508134 4030624
Page 35
Maintenance (for qualified service personnel only) 33
Troubleshooting Table
Problem: Possible Cause: Don't Call for Service
Until You:
Pilot Will Not Light
A gas shut off valve is turned off The gas control knob isn't turned to "PILOT" The valve control knob isn't pushed in The igniter wasn't pressed repeatedly No Propane in Tank
Check all gas shut off valves See "Starting the Pilot Light" Step C See "Starting the Pilot Light" Step C See "Starting the Pilot Light" Step C Check Tank Level
Main Burners Will Not
Start
Remote Control Does
Not Work
Thermostat Does Not
Work
Fireplace Will Not
Distribute Heat
The pilot light has gone out The gas control valve is turned to "PILOT" or "OFF" The ON/OFF switch is turned to "OFF" The remote control is not working correctly The thermostat is disconnected or set too low
The pilot light has gone out The gas control valve is turned to "PILOT" or "OFF" The ON/OFF switch is turned to "OFF" The remote is too far away from the fireplace The remote control receiver is turned "Off" One of the two remote control batteries is dead
The pilot light has gone out The gas control valve is turned to "PILOT" or "OFF" The ON/OFF switch is turned to "OFF" The thermostat is set too low
The fireplace is not getting electricity The fireplace is not up to temperature
See "Starting the Pilot Light" See "Starting the Pilot Light" Turn the ON/OFF switch to "ON" See the remote control instructions See "Thermostat Operation"
See "Starting the Pilot Light" See "Starting the Pilot Light" Turn the ON/OFF switch to "ON" Use the remote closer to the fireplace See the remote control instructions See the remote control instructions
See "Starting the Pilot Light" See "Starting the Pilot Light" Turn the ON/OFF switch to "ON" See "Thermostat Operation"
Check the breaker switch See "Operating Your Fireplace"
Pilot Goes Out Once A
The gas supply has been shut off Keep the gas supply turned on
Month Or More
Flames Are Too Blue
Flames Are Too Short
The fireplace has just been started
Improper air shutter adjustment
The flame height may be turned too low Turn the flame height to "HI" -
(Under 6")
Thin Layer of Soot
Covers the Glass
The logs or coals are placed incorrectly Improper air shutter adjustment
Travis Industries 93508134 4030624
This is normal - see "Starting the
Fireplace for the First Time"
Adjust Air Shutter - contact your
dealer
See "Adjusting the Flame Height"
See "Log Set Installation & Removal" Adjust Air Shutter - contact your
dealer
Page 36
34 Maintenance (for qualified service personnel only)
How this Fireplace Works
! This fireplace was designed with safety as the primary concern. Many of the components inside this
fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace.
What Turns the Main Burners On and Off
This fireplace uses a millivolt system to control its operation (a millivolt is a very small amount of electricity). The thermopile and thermocouple generate electricity when heated by the pilot flame. This electricity is used to operate the gas valve. Without enough electricity, the gas valve will not turn on. That is why when starting the pilot the gas control knob has to be pressed in long enough for the thermocouple to heat up and generate enough electricity. The thermopile provides power for the ON/OFF switch, remote control, or thermostat (see the illustration below). Because the thermopile generates the electricity needed to turn the fireplace on and off, this fireplace can be operated when the power is out.
When heated, the thermopile generates electricity (a very small amount measured in "Millivolts").
This electricity is used to operate the main burners.
The main burners are switched on and off using the electricity generated by the thermopile. The ON/OFF switch, remote control, or thermostat control the circuit to the main burner.
ON
MAIN BURNER
OFF
What Prevents Gas Buildup
+ This appliance utilizes a high-technology gas valve in conjunction with a pilot flame to ensure no gas
builds up inside the firebox.
+ The thermocouple (next to the pilot) senses when the pilot flame is lit. If the pilot flame goes out, this
thermocouple no longer generates electricity, causing the gas valve to automatically shut off all gas to the fireplace, preventing the pilot from spilling gas into the firebox.
Pilot Flame
The pilot flame is a time-proven component that eliminates the possibility of gas buildup inside the firebox.
Gas Valve
This high-technology valve automatically shuts off all gas if it does not receive a signal from the thermocouple. If any component is damaged or sensing a malfunction, or if the wiring is damaged, it will shut off all gas.
External Shut Off Valve
This valve is placed on the gas line to shut off gas to the appliance during maintenance procedures.
Thermocouple
The thermocouple generates a small amount of electricity. If the pilot flame goes out, the gas valve automatically shuts off all gas.
Travis Industries 93508134 4030624
Ceramic Glass
The glass in your heater is the most durable glass available. It has been tested to be extremely resistant to breakage from temperature changes.
Page 37
Maintenance (for qualified service personnel only) 35
Wiring Diagram
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation.
Millivolt Wiring (for gas control valve)
Red
On/Off Switch
Brown
Copper Co-Axial
Wire
Red
Thermocouple
White
Thermopile
Piezo Igniter
Spark Electrode
Orange
Pilot Hood
Remote
Control
Molex
Connector
Optional Remote
Control
1
2
4
3
5
7
6
8
10
9
11
12
1
3
4
7
9
10
240 Volt Wiring
Ground (green)
Common
Power Supply
Optional
Blower
Gas Control
Valve
Optional Regulator
(white)
Hot
(black)
Solenoid
Power In
Molex
Connector
Black White
Green
Ground
(attached to stove)
White
Black
Blue
Brown
Red
Blue
Optional
Thermostat
3
6
9
5
2
8
11
1
4
7
10
Black
Black
Black
Black
Rheostat
Blower Snap Disk
Replacement Parts List
Caution: Use only Travis Industries replacement parts. Do not use substitute materials.
93006512 Air Shutter, Assembly 98900747 On/Off Switch, Small, 1996 & Later Gas Models 93006912 Air Shutter Control Arm 93006855 Orifice, Burner, #43 - 35-CB, DVL I/II 93006911 Air Shutter, Control Bracket 93006856 Orifice, Burner, #54 - FPX 35-B 93006910 Air Shutter Sleeve 98900751 Piezo Igniter, All Gas Units
93006700 Burner Assembly 93006523 Pilot Electrode, S.I.T. Pilot Assemblies 93006511 Burner, Mixing Tube 93006517 Pilot Hood, Removeable - S.I.T. Pilot Assemblies 2000 93006506 Control Valve, Natural Gas (NG) - SIT 2000 93006509 Pilot Injector, LP (#35) - S.I.T. Pilot Assemblies 2000 93006507 Control Valve, Propane (LP) - SIT 2000 93006508 Pilot Injector, NG (#62) - S.I.T. Pilot Assemblies 2000 93006053 Embers, Rock Wool Fiber 93006522 Pilot Tube, S.I.T. Pilot Assemblies 91002562 Flex-pipe, 1/2î x 10î - Inlet To Valve 99300656 Power Cord w/Molex Connector 91002560 Flex-pipe, 3/8î x 10î - Valve to Manifold 93006525 Regulator, LP - Modulating Remote Option 93006706 Flue, Starter Section - FPX 35-CB 93006500 Regulator, Natural Gas (NG), for SIT valve 93006703 Gas, Burner O-Ring - DVS I/II, 35-CB 93006526 Regulator, NG - Modulating Remote Option 93006521 Glass, Latch Assembly 93006501 Regulator, Propane (LP), for SIT valve 93006704 Glass w/Frame Assembly 98900498 Copper Face Cleaning/Anti-Oxidation Kit 93006851 Log, Front, 2000 FPX 35-B 98900720 Snap Disk, 120 Degree - 2 Prong 93006852 Log, Left, 2000 FPX 35-B 98900516 Stove Pack, FPX 35-CB Fireplace #192 93006853 Log, Rear, 2000 FPX 35-B 93006519 Thermo-generator (Thermo-pile), S.I.T. Pilot Assemblies 93006854 Log, Right, 2000 FPX 35-B 93006518 Thermocouple, S.I.T. Pilot Assemblies 93006850 Log Set - 2000 FPX 35-B 93006705 Wire Harness, FPX 35-CB 93508116 Manual, FPX 35-B 2000 91001516 Wiring Harness (Pig Tail), Gas, External Power
93006516 Pilot Assembly, LP (S.I.T.) - DVS I/II, DVL I/II, 35-CB 93006515 Pilot Assembly, NG (S.I.T.) - Berkshire/Prairie
Travis Industries 93508134 4030624
Page 38
36 Safety Label
Model: Lopi 35CB
Vented Gas Direct-Vent Fireplace Heater
Tested and certified by OMNI-Test Laboratories, Inc. to the combustion performance and construction requirements of ANSI Z21.88/CSA2.33-1998, applicable sections of UL307b and CAN/CGA 2.17-M91.
Must be installed in accordance with all local codes, if any; if not, in USA follow ANSI Z223.1-1992 and NFPA 54(88), in Canada CAN/CGA B-149. Installation in Manufactured or Mobile Homes must conform with: In USA, Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and Gas-Equipped Recreational Vehicles and Mobile Housing. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. See owner’s manual for details. This appliance is not convertible for use with other gases, unless a certified kit is used. This appliance uses a millivolt-type control system consisting of a gas control valve/regulator, a standing pilot burner assembly, a thermopile, a piezo ignitor, and the ON/OFF switch. THIS UNIT DOES NOT REQUIRE 110 VOLT POWER TO OPERATE. All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure.
The 35 B is designed to operate on natural gas, or propane (LPG). This appliance is factory set for use with Natural Gas. For conversion to Propane (LPG) use factory supplied kit. See owner’s manual for information on making these changes.
WARNINGS: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the information in the owner’s and installation manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death. Installation and repair should be performed by a qualified service person. The appliance should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required where excessive lint from material like carpeting and bedding is present. The control compartment, the burner compartment and all circulating air passageways of the appliance must be kept clean and clear at all times. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. This appliance must not be connected to a chimney flue servicing a separate solid fuel burning appliance. This vented gas fireplace heater is not for use with air filters. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid flesh burns or clothing ignition. Young children should be carefully supervised at all times when they are in the same room as the appliance.
This appliance is a Vented Gas Fireplace Heater. Not for use with Solid Fuel.
CAUTIONS: Do not operate this appliance with glass removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified service person. Hot while in operation. Do not touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away.All safety screen or guard components removed for servicing, must be replaced prior to operating the appliance. Clothing or other flammable material should not be placed on or near the appliance. Risk of electrical shock. Switch the household breaker off or remove fuse before servicing unit. Use Simpson DURA-VENT direct vent system (Model GS) to vent this appliance to the exterior (direct discharge only without duct connection).
10850 117th Pl. N.E. Kirkland, WA 98033
NG LPG
Nominal Gas Consumption (MJ/h) 25.0 25.0 Turndown Gas Consumption (MJ/h) 12.1 11.7 Main Burner Orifice (mm) 2.25 1.45 Inlet Pressure (kPa) 1.13 2.75 Test Point Pressure (kPa) 0.88 2.50
FAN TYPE VENTED CIRCULATOR Blower Electrical Rating: 240V, 50 Hz, 0.5Amax.
Manufacture 2002 Jan. Apr. Jul. Oct. Date: 2003 Feb. May Aug. Nov.
2004 Mar. Jun. Sep. Dec.
Minimum Clearances to Combustibles
Edge of Glass Frame to Adjacent Wall . . . . . . 8-1/2” (216mm) Hearth Extension in Front . . . . . . . . . . . . . . . . . . . . . . . . . . 0” (0mm)
Wood Floor Beneath Fireplace . . . . . . . . . . . . 0” (0mm) Hearth Extension to Sides of Faceplate . . . . . . . . . . . . . . . 0” (0mm)
Back to enclosure (from stand-offs) . . . . . . . . 0” (0mm) Sides to enclosure (from stand-offs). . . . . . . . . . . . . . . . . . 0” (0mm)
Top to enclosure . . . . . . . . . . . . . . . . . . . . . . . . (See Owner’s Manual) Floor to 8” Mantel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42” (1065mm)*
Flue Vent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Owner’s Manual
* See Owner’s Manual For Additional Mantel Clearances and Options.
????
Dragon Wholesaling Pty Ltd Phone: 1 800 064234
Manufactured by:
exclusively for Dragon Wholesaling Pty Ltd
The safety (listing) label is on a plate chained to the gas control valve. A copy of the safety label is shown below.
I
G
S
E
N
D
I
C
R
E
A
M
N
A
S
A
A
N
S
®
O
S
I
O
T
A
C
I
C
D
E
E
R
I
T
F
I
Travis Industries 93508134 4030624
Page 39
Warranty 37
To register your 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: Dragon
Wholesaling 2,23 Victoria Ave - Castle Hill, NSW, 2154. Dragon Wholesaling warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows:
Years 1 & 2 - COVERAGE: PARTS & LABOR
Burner Assembly:
Burner, Burner Pan, Air Shutter Assembly, Main Burner Orifice
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric Control Mechanism (for models with Remote Heat Ducts), Glass Attachment Mechanism
Electrical Assembly (within fireplace structure):
Wiring harness
Gold & Nickel Plating
Face & Door (see Conditions and Exclusions # 9)
Exclusions: Paint, Gasketing
Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR
Burner Assembly:
Burner, Burner Pan, Air Shutter Assembly, Main Burner Orifice
Convection Heat Exchanger
Gas Control Assembly
Adjustable control valve, millivolt wiring and connectors (located within the metal fireplace structure), thermopile, thermocouple, pilot hood, orifices, pilot gas line, piezo ignitor
Ceramic Glass
Glass (breakage from thermal shock)
Ceramic Logs
Log Set, Coals, Ember Strip (Steel Fiber)
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric Control Mechanism (for models with Remote Heat Ducts), Glass Attachment Mechanism
Accessories
Cast Brick, Cast Firebacks
Convection Heat Exchanger Re-Installation Allowance
In cases where fireplace must be removed from home for repairs, a partial cost of re-installation is covered (pre­authorization required)
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair done at factory is covered.
One-Way Freight Allowance
One-way freight allowance on pre-authorized repair done at factory is covered.
Exclusions: Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories,
Re-Installation Allowance
Years 6 & 7 - COVERAGE: PARTS ONLY
Burner Assembly:
Burner, Burner Pan, Air Shutter Assembly, Main Burner Orifice e
Exclusions: Paint, Gasketing, Electrical Assembly, Gas Control Assembly, Ceramic Glass, Ceramic Logs, Gold & Nickel Plating, Accessories,
Convection Heat Exchanger, Re-Installation Allowance, One-Way Freight Allowance, Labor
Firebox Assembly:
Adjustable Air Restrictor, Pressure Relief Mechanisms, Barometric Control Mechanism (for models with Remote Heat Ducts), Glass Attachment Mechanism
CONDITIONS & EXCLUSIONS
1. This new gas appliance must be installed by a qualified gas appliance technician. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.
2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Dragon Wholesaling dealer.
3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty. The installer must ensure the appliance is burning as per the rating tag at the time of installation. Over-firing (operation above the listed BTU rate) of this appliance can cause serious damage and will nullify this warranty.
4. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized Dragon Wholesaling retailer before installation.
5. Dragon Wholesaling will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.
6. This Warranty is void if: a. The unit has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The unit is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the unit, combustion chamber, heat exchanger or other components due to water, or weather damage which is the result of, but not limited to, improper chimney/venting
7. Exclusions to this 7 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the
8. This 7 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, corroded or cracked logs, embers, etc. Also excluded is
9. Damage to gold or nickel surfaces caused by fingerprints, scratches, melted items
10. Dragon Wholesaling is free of liability for any damages caused by the appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this
11. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the gas appliance without the express written permission of Dragon
12. Any statement or representation of Dragon Wholesaling products and their performance contained in Dragon Wholesaling advertising, packaging literature, or printed material is not part of this 7
13. This warranty is automatically voided if the appliances serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this warranty.
14. No dealer, distributor, or similar person has the authority to represent or warrant Dragon Wholesaling products beyond the terms contained within this warranty. Dragon Wholesaling assumes no
15. Dragon Wholesaling will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.
16. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.
17. THIS 7 YEAR WARRANTY IS THE ONLY WARRANTY SUPPLIED BY Dragon Wholesaling. ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, ARE HEREBY
installation. manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God. damage to the unit caused by abuse, improper installation, modification of the unit, drilling of the orifices, or the use of fuel other than that for which the unit is configured. Units are shipped for
natural gas and must be converted to propane using the included conversion kit. Confirm fuel configuration with your installer. not covered in this warranty. warranty. In some states, the exclusion of incidental or consequential damage may not apply. Wholesaling and bearing a Dragon Wholesaling label of approval. year warranty.
liability for such warranties or representations.
EXPRESSLY DISCLAIMED AND PURCHASERS RECOURSE IS EXPRESSLY LIMITED TO THE WARRANTIES SET FORTH HEREIN.
, or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is
IF WARRANTY SERVICE IS NEEDED:
1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Dragon Wholesaling dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number.
2. Dragon Wholesaling has the option of either repairing or replacing the defective component.
3. If your dealer is unable to repair your appliances defect, he may process a warranty claim through Dragon Wholesaling including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliances purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to Dragon Wholesaling. Dragon Wholesaling at its option, will repair or replace, free of charge, your Dragon Wholesaling appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. Dragon Wholesaling will return your appliance, freight charges (years 1 to 5) prepaid by Dragon Wholesaling to your regional distributor, or dealership.
4. Check with your dealer in advance for any costs to you, when arranging a warranty call. Dealers may require you to pay a service or trip charges for any warranty work. This charge can vary from store to store.
Travis Industries 93508134 4030624
Page 40
38 Optional Equipment (for qualified installers only)
LP Conversion Instructions
Install the conversion kit prior to installing the gas line to ensure proper gas use.
1 Remove the glass (see page 24). Remove the logs and kibbles (if installed - page 25) 2 Remove the burner (see illustration to the right).
a
Remove the burner pan.
This tube on the burner inserts into this tube on the mixing tube.
1/4" Nutdriver
b
Remove the burner pan base.
1/4" Nutdriver
Travis Industries 93508134 4030624
Page 41
Optional Equipment (for qualified installers only) 39
3 Follow the directions below to remove the natural gas orifices. Apply thread sealant to the LP orifices
and tighten them in place with a 1/2" open end wrench (make sure to install the orifices correctly – see the illustration below). Slide the adjustable shutter back in place over the orifice.
Remove the four screws
a
holding the mixing tube in place.
1/4" Nutdriver
Remove the mixing tube
b
from the air shutter by sliding it to the left.
Air Shutter
Burner Orifice
Manifold
d
Use a 1/2 open end wrench to unscrew the burner orifice.
NOTE:
Screw the LP orifice in
5/16
so the orifice shoulder protrudes 5/16 (indicating full insertion).
1/2" Wrench
c
Slide the air shutter to the fully open position (see page 26).
The LP orifice has .054 stamped on it (1.45 mm)
54
43
The NG orifice has 43 stamped on it (2.25 mm)
e
Apply thread sealant to the new orifice and install.
Travis Industries 93508134 4030624
Page 42
40 Optional Equipment (for qualified installers only)
4 Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice. The
propane conversion kit includes pilot orifice with "35" stamped on it. Replace burner pan.
Lift the pilot hood
a
off the pilot assembly.
5 Remove the regulator
from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator.
NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit.
Use a hex wrench to
b
unscrew the orifice.
5/32" Hex
NOTE: this illustration shows the gas control valve with the inlet to the left. On the FPX 35 CB the valve will be rotated 180°.
Remove and discard the three screws using a slotted screwdriver of Torx T-20.
Remove the orifice and replace with the LP orifice. Screw the
c
orifice all the way in and replace the pilot hood.
NOTE: when re-attaching, this pin lines up with the notch in the pilot hood.
a
Slotted Screwdriver (or T-20 Torx)
Orifice Identification:
35
b
Remove and discard the regulator, diaphram, spring and center post.
LP (Propane) Orifice
35
NG (Natural Gas) Orifice
62
c
Install the LP regulator. Use the screws included with the LP regulator. Tighten to approximately 25 Lbs. torque.
Slotted Screwdriver (or T-20 Torx)
NOTE: Make sure the regulator gasket is correctly aligned before installation.
d
Place the LP label on the base of the fireplace near the gas control valve.
Travis Industries 93508134 4030624
Page 43
Optional Equipment (for qualified installers only) 41
6 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-
test all gas connections and the gas control valve. Check the pilot. Adjust if necessary.
WARNING: When lighting or re-lighting the pilot, the glass must be removed (see
page 24).
To adjust the pilot flame, turn this screw (NOTE: if totally unscrewed gas will come out of this port). Clockwise lowers the flame while counter-clockwise raises it.
Standard Screwdriver
The pilot flame must contact the thermocouple and thermopile (see the illustration below). Adjust the pilot up or down as necessary.
7 Install the log set (see page 25). 8 Replace the glass and face (see page 24) and face (page 13 or 14).
Fireback (Part # 98500675)
! Install the fireback prior to installing the log set.
Locate the four dimples on the firebox walls (two
a
on the back, one on each side). Use a power drill with a 1/4 socket and the included self-drilling screws to pre-drill (and thread) the holes. Do not strip the threads by over-torquing the screws. Remove the screws.
NOTE: on earlier models these holes are not present - they will require placement and drilling -
d
Install the fireback floor pieces at the front of the firebox. You may need to lift up on the grate at the front of the burner to install the floor pieces. Tuck the front brick stop between the front of the fireback and the front of the firebox - the
brick stop prevents the floor fireback from contacting the glass.
see the compatibility note above.
1/4” Socket
Place the rear fireback so it is centered against the rear wall of the firebox. Secure with two
b
fireback clips and the screws.
c
Place the side firebacks in place. Secure with a fireback clip and screw. Repeat for the opposite side.
Travis Industries 93508134 4030624
Page 44
42 Optional Equipment (for qualified installers only)
Thermostat (Part # 99300650)
! Do not connect 240 VAC to the gas control valve or wiring of this unit. 1 Attach the thermostat wire to the on/off switch and route it through the grommet located on either side
of the fireplace (see the illustration below). Pull through all the slack.
a
Remove the jumper wire on the back of the on/off switch and discard.
Red & brown wires leading to the gas control valve.
Jumper Wire
(green wire)
Back of
on/off switch
b
Connect the thermostat wires to back of the on/off switch (orientation does not matter).
Route the thermostat wire out the grommet-lined thermostat hole (located behind the hole for the gas line on either side).
Gas Line
c
Thermostat Wire
Hole (with grommet)
2 Determine a location for the thermostat that is within range of the 50' (15 M) length of thermostat wire.
It should be centralized in the room and away from the fireplace. The wire may be routed externally on the wall or behind the wall (preferred).
3 Cut the thermostat wire so there is approximately 6" (152 mm) of slack (NOTE: Do not splice
thermostat wires together–this leads to too much electrical resistance). Follow the directions below to install the thermostat.
a
Pull the cover off the thermostat
d
Attach the thermostat to the wall through these two holes.
e
Re-attach the cover removed in step “a”.
50 60 70 80 90
Robertshaw
50 60 70 80 90
b
Run the thermostat wires through the wall (cut off excess wire, leaving 6” (150 mm) of slack).
c
Expose 1/2” (10 mm) of wire and attach to these two posts.
Standard Screwdriver
Travis Industries 93508134 4030624
Page 45
Optional Equipment (for qualified installers only) 43
Remote Thermostat (Part # 99300654)
! Do not connect 240 VAC to the gas control valve or wiring system of this unit.
Follow the instructions included with the remote thermostat for installation.
IMPORTANT OPERATIONAL NOTE FOR REMOTE THERMOSTAT USE:
Included with the remote thermostat is a set of instructions that should be given to the homeowner. Please be aware that the remote thermostat has a 1 to 2 minute lag time between the time the thermostat is turned up and the fireplace turns on.
Face Mounting Kit (for mounting 36 DV Faces) (part # 98500536)
See the instructions on page 14.
Travis Industries 93508134 4030624
Page 46
44 Index
Approved Vent Configurations ..........................1 8
Adjusting the Flame Height...............................3 0
Air Shutter Adjustment......................................26
Altitude Considerations.....................................16
BTU Input.........................................................5
BTU Output......................................................5
Cap (see vent termination).................................22
Chimney Cap (see vent termination)...................22
Chimney Installation (see Vent Requirements)....16
Clearances.......................................................7
Condensation on Glass.....................................30
Corner Installation.............................................8
Dimensions......................................................5
Dura-Vent (part numbers)..................................16
Elbows.............................................................18
Face Dimensions (36 DV)..................................14
Face Installation (35 CB)....................................1 3
Face Installation (36 DV)....................................1 4
Facing Requirements........................................10
Finalizing the Installation....................................2 4
Floor Protection (see "Hearth Requirements") ....9
Framing Dimensions.........................................7
Fuel .................................................................23
Gas Control Valve (Location)..............................2 8
Gas Inlet Pressure.............................................2 3
Gas Line Connection........................................2 3
Gas Line Install..................................................2 3
Gas Smell.................................See Inst. on Cover
Glass Installation and Removal ...........................24
Hearth Requirements........................................9
Heating Specifications......................................5
Horizontal Vent Termination Requirements........2 2
How this Fireplace Works...................................3 4
Vent Lengths...................................................18
Installation Options...........................................5
Items Required for Installation............................6
Leaking Gas.............................See Inst. on Cover
Listing Information............................................3 6
Location of Controls..........................................28
Log Set Installation and Removal.......................2 5
Maintenance....................................................3 2
Mantel Requirements........................................15
Measuring Vent Lengths...................................18
Noise (see Normal Operating Sounds)...............3 1
Normal Operating Sounds.................................31
Packing List......................................................6
Pilot Flame Inspection.......................................26
Piping Installation (see Gas Line Install)...............2 3
Raised Fireplaces.............................................8
Remote Control Installation................................43
Remote Control Operation................................4 3
Restrictor Position............................................1 8
Safety Label.....................................................36
Safety Precautions...........................................2
Starting The Pilot..............................................29
Starting the Fireplace for the First Time...............30
Thermostat Installation......................................4 2
Thermostat Operation .......................................30
Turning the Fireplace On and Off.......................30
Vent Length (see Vent Configuration”).............18
Vent Part Numbers...........................................1 6
Vent Requirements..........................................16
Vertical Vent Termination Requirements............2 2
Warnings..........................................................2
Warranty...........................................................3 7
Water on Glass (see Condensation)...................3 0
Weight (250 Lbs.) .............................................5
What Prevents Gas Buildup...............................34
What Turns the Main Burners On and Off............3 4
Wiring Diagram..................................................3 5
Yearly Service Procedure..................................32
Travis Industries 93508134 4030624
Loading...