Travis Industries 1250 Insert Owner's Manual

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Page 1

1 2 5 0 W o o d I n s e r t

Owner's Manual

• Masonry Fireplace Insert • Zero-Clearance (Metal)

Fireplace Insert

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for future reference

SAFETY NOTICE:

If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.

Travis Industries, Inc.

4800 Harbour Pointe Blvd. SW

Mukilteo, WA 98275

www.travisproducts.com

$10.00 100-01233_000

4090819

Tested to:

U.L. 1482 and ULC S628-M93

Page 2

2 Introduction

Introduction

We welcome you as a new owner of a 1250 wood-burning fireplace insert. In purchasing a 1250 you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The 1250 is one of the finest appliances the world over. This manual will explain the installation, operation, and maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating your appliance and save the manual for future reference. Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experience. We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance.

Important Information

No other 1250 appliance has the same serial number as yours. The serial number is stamped onto the label on the back of the appliance.

This serial number will be needed in case you require service of any type.

Model: 1250 Insert

Serial Number:

Purchase Date:

Purchased From:

traviswarranty.com

Or, mail your warranty card to:

Travis Industries House of Fire 4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275

Save Your Bill of Sale.

To receive full warranty coverage, you will need to show evidence of the date you purchased your heater. Do not mail your Bill of Sale to us.

We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur.

Page 3

Table of Contents 3

General Information

Introduction ......................................................2

Important Information .........................................2

Safety Precautions.............................................4

Features & Specifications ....................................6

Fireplace Insert Installation

Planning The Installation .....................................7

Preparation for Installation ..............................7

Additional Accessories Needed for Installation ....7

Installation Considerations.............................. 7

Fireplace Requirements ......................................8

Insert Placement Requirements ............................8

Masonry Fireplace Requirements..........................9

Zero-Clearance (Metal) Fireplace Requirements ......9

Hearth Requirements .........................................10

Drafting Performance .........................................10

Leveling Bolt Installation......................................10

Block-Off Plate Installation...................................11

Insert with Positive Connection .............................12

Insert with Direct Connection (Masonry Fireplace) ....12

Insert with Direct Connection (Z.C. Fireplace) ..........13

Insert with Face Seal Connection ..........................13

Operating Your Appliance

Safety Notice: ...................................................14

Before Your First Fire .........................................14

Opening the Door ..............................................15

Starting a Fire ...................................................16

Adjusting the Burn Rate ......................................17

Ash Removal ....................................................17

Optional Blower Operation...................................18

Re-Loading the Stove .........................................18

Overnight Burn..................................................18

Normal Operating Sounds ...................................18

Hints for Burning................................................19

Selecting Wood .................................................19

Troubleshooting ................................................20

Maintaining Your Appliance

Daily Maintenance (while stove is in use) ................21

Remove Ash (if necessary)..............................21

Clean the Glass (if necessary) .........................21

Monthly Maintenance (while appliance is in use).......22

Door and Glass Inspection ..............................22

Creosote - Formation and Need for Removal ......2

Yearly Maintenance............................................23

Touch Up Paint.............................................23

Cleaning the Air Duct and Blower (if applicable)...23

Firebrick and Baffle Inspection .........................23

Door Parts ........................................................24

Firebox Parts ....................................................25

Floor and Side Firebrick Removal & Replacement 25

Baffle Removal & Replacement.............................26

Air Tube Removal & Replacement .........................26

Warranty

Warranty ..........................................................27

Listing Information

Listing Label .....................................................29

Optional Equipment

Surround Panels ................................................30

Front Blower (part # 99000128).............................32

Index

Index ...............................................................34

Page 4

4 Safety Precautions

The viewing door must be closed and latched during operation.

Never block free airflow through the air vents on this appliance.

This appliance is designed and approved for the burning of cord wood only. Do not attempt to burn any other type of fuel other than cord wood in this appliance, it will void all warranties and safety listings.

Do not touch the appliance while it is hot and educate all children of the danger of a hightemperature appliance. Young children should be supervised when they are in the same room as the appliance.

36"

Gas

ASHES

Gasoline or other flammable liquids must never be used to start the fire or "Freshen Up" the fire. Do not store or use gasoline or other flammable liquids in the vicinity of this appliance.

Ashes must be disposed in a metal container with a tight lid and placed on a noncombustible surface well away from the home or structure.

Keep furniture, drapes, curtains, wood, paper, and other combustibles a minimum of 36" away from the front of the appliance.

This appliance must be properly installed to prevent the possibility of a house fire. The instructions must be strictly adhered to. Do not use makeshift methods or compromise in the installation.

Inspect the chimney connector and chimney at least twice monthly and clean if necessary. Creosote may build up and cause a house fire.

Do not connect this appliance to any chimney serving another appliance.

Type

Clay

Liner

Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this appliance as well.

This appliance must be connected to a listed high temperature (UL 103 HT) residential type chimney or an approved masonry chimney with a standard clay tile, or stainless steel liner.

Page 5

Mobile

Home

Safety Precautions 5

When installed in a mobile home, this appliance must be bolted to the floor, have outside air, and not be installed in the bedroom (Per H.U.D. requirements). Check with local building officials.

Do not place clothing or other flammable items on or near this appliance.

Never try to repair or replace any part of this appliance unless instructions are given in this manual. All other work must be done by a trained technician.

Allow the appliance to cool before carrying out any maintenance or cleaning.

Maintain the door and glass seal and keep them in good condition.

Avoid placing wood against the glass when loading. Do not slam the door or strike the glass.

Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance.

Do not make any changes to the appliance to increase combustion air.

Overfiring the appliance may cause a house fire. If a unit or chimney connector glows, you are overfiring.

Do not use a grate or other device to elevate the fire off of the firebox floor. Burn the fire directly on the bricks.

Do not throw this manual away.

This Manual

This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage(s).

Page 6

6 Features & Specifications

Installation Options:

• Masonry Fireplace Insert

• Zero-Clearance (Metal) Fireplace Insert

Features:

• EPA Phase II Approved

• 1.6 Cubic Foot Firebox Volume

• Single Operating Control

• Accepts Logs Up to 18" Long

• Steel Plate Construction (1/4" & 3/16")

• Heavy Duty Refractory Firebrick

• Optional High-Tech Blower

Heating Specifications:

Approximate Maximum Heating Capacity (in square feet)* 750 to 1,200

Maximum BTU's per Hour (Cord Wood Calculation) 66,800

Maximum Burn Time Up to 8 Hours

* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also affected by the quality and moisture level of the fuel.

Dimensions:

Note: Measure side, corner, and back clearances from the stove top.

5-7/8"

23-5/8"

20"

18-5/8"

13-1/2"

Figure 1

Emissions:

4.4 Grams Per Hour (EPA Phase II Approved) – Tests conducted by E.E.S.P.C.

Page 7

Page 8

8 Stove Installation (for qualified installers only)

Fireplace Requirements

Figure 2 shows the minimum size requirements for the type of fireplace used.

Minimum Fireplace Size

Combustible Mantel

Non-Combustible Facing

Non-Combustible Hearth

Insert Placement Requirements

Height (front)

Height (rear)

Width (front)

Width (rear)

Depth

Hearth Depth*

Hearth Width

Facing Width

Facing Height

Mantel Height

Masonry

Fireplace

20-3/4" 20-3/4" 23-5/8" 23-5/8" 13-1/2" 19" 39-5/8" 42-5/8" 32" 35-1/2"

Z.C. (Metal)

Fireplace

20-3/4" 20-3/4" 25-5/8" 25-5/8" 14-1/2" 19" 39-5/8" 47-5/8" 32" 44"

* This is the distance the insert protrudes from

the fireplace opening plus the required 16" of hearth extension in U.S.A. (18" in Canada).

Figure 2

• The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the

front of the insert

• Insert and hearth must be installed on a level, secure floor

• The minimum clearances, facing, and hearth requirements in Figure 3 must be met (follow the clearances for the

type of fireplace being used - either masonry or zero-clearance).

ZC (Metal)

Fireplace

30" 12" 12" 24" 16" ** (** 18" in Canada) 8" 36"

Figure 3

AAAAAAAAAAAAA

Combustible Mantel

AAAAAAAAAAAAA

Side Wall

AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA

Combustible Top Facing

AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA

AAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA

AAAAAAAAAAAAAA AAAAAAAAAAAAAA

AAAAAAAAAAAAAA

AAAAAAAAAAAAA

Non-Combustible

AAAAAAAAAAAAA

Hearth

Minimum Clearances

Sidewall to Insert

Side Facing

Top Facing

Mantel to Insert

Hearth (Front)*

Hearth (Side)

Facing

Front of Insert

Extension onto Hearth

* Does not include the distance the insert

extends onto the hearth (dimension "x").

Masonry

Fireplace

13" 9-1/2" 12" 15-1/2" 16" ** 8" 36"

Page 9

Page 10

10 Stove Installation (for qualified installers only)

Hearth Requirements

• Must extend 16" in front of the insert (18" in Canada) and 8" on both sides (min. 26" deep by 40-1/4" wide)

• Must be non-combustible and at least .018" thick (26 gauge)

Drafting Performance

This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external forces leading to less than optimal performance.

Leveling Bolt Installation

Two leveling bolts are included to level the insert if the fireplace has a stepped-up hearth. To install, raise the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert. Adjust the bolts until they extend the same height as the hearth steps up. After the insert is installed, fine-tune the leveling bolts to level the insert.

The leveling bolts go

This distance is the hearth step-up. The

leveling bolts should stick out this far from the

base of the insert.

Hearth

AAA AAA AAA

Fireplace

AAA AAA AAA

into the holes at the rear corners of the

insert.

Figure 5

Page 11

Stove Installation (for qualified installers only) 11

Block-Off Plate Installation

Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney, insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The directions below detail the steps for construction and installation of a block-off plate.

1 Determine a location for the block-off plate at the top of the firebox below the damper area (make

it high enough to allow installation of the connection pipe). The location should be level and in an area where it can be mounted easily. Measure the width at the rear ("A") and front ("B") of the firebox at the height where the block-off plate will be installed (see Figure 6). Then measure the depth of the location where the block-off plate will be installed ("C"). NOTE: Most masonry fireplaces have square fireboxes while certain zero-clearance (metal) fireplaces often have domed firebox tops. This makes zero-clearance block-off plates more difficult to install. To simplify the procedure, insulation may be used to seal the rounded edges.

2 Make a cardboard template of the measurements, but add a 2" flange to each side. This flange

will be used to mount the block-off plate to the inside of the firebox. Bend the flanges downwards on the template and place it inside the fireplace. If the template fits correctly in its planned location, go to the next step. If it does not, make a new template with the appropriate corrections until it fits correctly.

3 With the template in place, mark the location of the flue (see “Dimensions” on page 6). This

location approximates the center of the flue when the insert is in place (a slight offset may occur based upon insert and block-off plate placement). Remove the template and cut a 6 1/4" diameter hole centered on this mark.

4 Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in each

flange for mounting the plate.

5 Mount the block-off plate using masonry screws.

NOTE: Use sheet metal screws on zero-clearance (metal) fireplaces (screws need only be long enough to penetrate the first layer of metal).

6 Insulate the block-off plate using high-temperature fiberglass insulation (Kaowool® or equivalent)

and furnace cement (allow the cement to dry for at least 24 hours before burning).

7 After placing the appliance and installing the pipe through the block-off plate, use high-

temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and block-off plate.

Block-Off Plate Template

See the dimensions to

determine the location of the

center of the flue.

Firebox

Damper

2" Flanges (for attaching

the block-off plate)

See the dimensions to determine the location of the center of the flue.

Measurement

"A"

Measurement

"C"

Measurement "B"

Figure 6

Page 12

12 Stove Installation (for qualified installers only)

Insert with Positive Connection

NOTE:

REQUIRED IN CANADA

Most factory-built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Make sure to follow the manufacturer's instructions for installation and support.

Install a non-combustible cover plate to prevent water from entering the chimney

NOTE: This installation may be used with a masonry or zero clearance fireplace. The requirements in the section "Masonry Fireplace Requirements" or "Zero Clearance Fireplace Requirements" must be fulfilled prior to installation.

Combustible Mantle

Surround Panels

See the section "Insert Placement Requirements" for minimum clearances and hearth required.

AA AA AA AA

AAA

AAA AAA

Cap (prevents water from entering)

Flue Liner

The liner must be stainless steel connector or flexible vent. Follow the liner manufacturer's instructions for installation and support.

Airtight Insulated Clean-Out

Remove damper or wire it open

Insert with Direct Connection (Masonry Fireplace)

NOTE:

NOT ALLOWED IN CANADA

Direct connections require installation of an airtight block-off plate or damper adapter (see "Block-off Plate Installation" on page 11).

NOTE: This installation may be used with a masonry or zero

clearance fireplace. This illustration depicts a masonry

insert, all requirements in the section "Masonry Fireplace

Requirements" must be fulfilled prior to installation.

Combustible Mantle

Surround Panels

See the section "Insert Placement

Requirements" for minimum clearances

and hearth required.

AAA AAA

A A A A A

AAA

AAA AAA

Figure 7

Flue Liner

Stainless steel chimney connector

must Extend 1' past the block-off plate or

to the flue liner

Airtight Insulated

Clean-Out

Remove damper

or wire it open

Block-off plate or damper adapter

AAA AAA

Page 13

Stove Installation (for qualified installers only) 13

Insert with Direct Connection (Z.C. Fireplace)

NOTE:

NOT ALLOWED IN CANADA

Direct connections require installation of an airtight block-off plate or damper adapter (see "Block-off Plate Installation" on page

11).

NOTE: This installation may be used with a masonry or zero clearance fireplace. This illustration depicts a zero clearance insert, all requirements in the section "Zero Clearance Fireplace Requirements" must be fulfilled prior to installation.

Combustible Mantle

Surround Panels

See the section "Insert Placement Requirements" for minimum clearances and hearth required.

Optional

Telescoping Legs

A A A A

Stainless steel chimney connector must Extend 1' past the block-off plate.

Damper must be removed

Block-off plate or damper adapter

Z.C. (Metal) firebox

No modification to the firebox of the z.c. fireplace is allowed.

Insert with Face Seal Connection

NOTE:

NOT ALLOWED IN CANADA

Face seal connections require installation of the surround panels and insulation (see the "Surround Panel Installation" on page

31).

NOTE: This installation may be used with a masonry fireplace only. The requirements in the section "Masonry Fireplace Requirements" must be fulfilled prior to installation.

Flue Liner

Combustible Mantle

Surround Panels with insulation (see "Surround Panels" installation instructions in the back of the manual)

See the section "Insert Placement Requirements" for minimum clearances and hearth required.

A A A A

AAA AAA AAA

A A A

AAA AAA AAA

NOTE: It is recommended your chimney have a minimum 28 and a maximum of 144 square inch crosssectional area to use a face seal connection, otherwise your chimney may not have sufficient draw for the fireplace insert to operate correctly.

Airtight Insulated Clean-Out

Remove damper or wire it open

AAA

Page 14

Page 15

Opening the Door

The door becomes hot during use. Use a glove to open the door if the handle is hot.

To prevent smoke from entering the room, open the door a small amount and let air enter the firebox.

Lopi Republic Door

Rotate the door handle.

Operating Your Appliance 15

Swing the door open.

Page 16

16 Operating Your Appliance

Starting a Fire

Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire starting.

• Make sure the air control is pushed in. If additional air is needed, open the doors 1/4" during the first

five minutes of start-up.

Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use.

If using a firestarter, use only products specifically designed for stoves - follow the manufacturer's instructions carefully.

If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the firebox and light it. This should start the chimney drafting (this eliminates "cold air blockage").

Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning rapidly, place a few larger pieces of wood onto the fire.

Starting a “Top-Down Fire”

One particularly successful method for starting a fire is to stack several large pieces of wood in the center of the stove (see the illustration to the right). Then place several wads of newspaper in the center with kindling on top. When you light the newspaper this “top-down” fire will burn its way to the center, igniting the larger pieces. With some practice, this method should work for you.

Page 17

Operating Your Appliance 17

Adjusting the Burn Rate

Use the air control slider to control the burn rate of the stove. See the illustration below for details.

Use the air control to change the burn rate.

Low Burn

(air control closed)

High Burn

(air control open)

Approximate Air Control Settings

Overnight Burn Fully out to 9/32" open

Medium Burn 9/32" to 5/16" open

Medium High Burn 5/16" to 7/16" open

High Burn 7/16" open to pushed fully in

The air control becomes hot during operation - use gloves or a tool to prevent burns.

The air control may take several minutes to influence the burn rate. When making adjustments, you may wish to let the stove burn for 10 minutes to gauge performance.

Ash Removal

Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible

ASHES

materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

Page 18

18 Operating Your Appliance

Optional Blower Operation

The blower will turn on once the stove is up to temperature. This is typically 15 to 30 minutes after starting the fire. Follow the directions below to alter the blower speed.

OFF

Turn the dial all the way counterclockwise until it clicks off.

OFF

BLOWER CONTROL

The high position is all the way counterclockwise,

HIGH

without clicking off.

OFF

BLOWER CONTROL

LOW

Turn the dial all the way clockwise.

OFF

BLOWER CONTROL

The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower down).

Route the power cord in a location where it will not come in contact with the appliance or become hot.

Re-Loading the Stove

Follow the directions below to minimize smoke spillage while re-loading the stove.

1 Open the air control all the way (push it in).

2 Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully.

3 Load wood onto the fire.

Overnight Burn

This stove is large enough to accommodate burn times up to ten hours. Follow the steps below to achieve an overnight burn.

1 Move the air control to high burn and let the stove become hot (burn for approximately 15 minutes). 2 Load as much wood as possible. Use large pieces if possible. 3 Let the stove burn on high for 15 minutes to keep the stove hot, then turn the air control to low. 4 In the morning the stove should still be hot, with embers in the coal bed. Stir the coals and load

small pieces of wood to re-ignite the fire, if desired.

Differences if chimney height and draft may lower overall burn times.

Normal Operating Sounds

Creaks and Clicks: The 3/16" and 5/16" steel may creak or click when the stove heats up and cools down - this is normal.

Blower Sounds: The blower will make a slight "humm" as it pushes air through the stove.

Page 19

Operating Your Appliance 19

Hints for Burning

• Get the appliance hot before adjusting to low burn

• Use smaller pieces of wood during start-up and high burns to increase temperature

• Use larger pieces of wood for overnight or sustained burns

• Stack the wood tightly together to establish a longer burn

• Leave a bed of ashes (1/2" deep) to allow for longer burns

• Be considerate of neighbors & the environment: burn dry wood only

• Burn small, intense fires instead of large, slow burning fires when possible

• Learn your appliance's operating characteristics to obtain optimum performance

Selecting Wood

• Dry Wood is Key

• Dry wood burns hot, emits less

smoke and creates less creosote.

Wet Wood

Leads To

Dry Wood

Testing Wood Moisture

• Split wood stored in a dry area will

be fully dry within a year. This insures dry wood. If purchasing wood for immediate use, test the wood with a moisture meter. Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear "knock" and not a "thud".

Less Heat

More Smoke and Creostoe

More Heat

Leads To

Less Smoke and Creostoe

Why Dry Wood is Key

Wet wood, when burned, must release water stored within the wood. This cools the fire, creates creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree: dry wood is crucial to good performance.

Wood Cutting and Storage

Leads To

Cut wood to length and chop into quarters.

Store the wood off the ground in a covered area. Allow for airflow around the wood to dry the wood.

Air Flow

Page 20

20 Operating Your Appliance

Troubleshooting

Problem Possible Cause

Smoke Enters Room During Start-Up

Kindling Does Not Start - Fire Smolders

Smoke Enters Room While ReLoading

Stove Does Not Burn Hot Enough

• Open the air control (pg. 17).

• Cold Air Blockage - burn a piece of newspaper to

establish a draft.

• If the flame is not getting enough air, a small crack in

the door is all that is needed.

• Open the air control (pg. 17).

• Not enough starter paper - use additional newspaper if

necessary.

• If the flame is not getting enough air, a small crack in

the door is all that is needed.

• Open the air control before opening the door (pg. 17).

• Let the air stabilize before fully opening the door. Then

open the door approximately 1 inch. Let air go into the firebox for a few seconds. Once the smoke appears to be flowing up the chimney consistently, open the door.

• Insufficient Draft - Chimney height and outside

conditions can negatively affect draft. In these cases a small amount of smoke may enter the home. Adding more pipe or a draft-inducing cap may help.

• Wood is Wet - see the section "Selecting Wood" on

page 19 for details on wood.

• Make sure the air control is all the way open. Slide the

control back and forth to insure the control is not stuck.

• Insufficient Draft - Chimney height and outside

conditions can negatively affect draft. In these cases the fire may burn slowly. Adding more pipe or a draftinducing cap may help.

Blower Does Not Run

Stove Does Not Burn Long Enough

• Stove is Not Up to Temperature - This is normal. The

blower will come on when the stove is hot - usually 15 to 30 minutes.

• Electricity is Cut to the Blower - Check the household

breaker or fuse to make sure it is operable.

• Depending upon wood, draft, and other factors, the

burn time may be shorter then stated. Make sure the doors are sealing and not allowing air into the firebox See the section "Door and Glass Inspection" on page 22 for details.

• Check the ash bed for coals. Often, coals are still

glowing under a slight bed of flyash. By raking these into a pile you can re-start your stove quickly.

Page 21

Maintaining Your Appliance 21

Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance, void your warranty, and create a fire hazard.

Daily Maintenance (while stove is in use)

Remove Ash (if necessary)

• Ash removal is not required once it builds up. 1/2" to 1" of ash may be desirable because it slows the

burn rate. Generally, remove ash once it has built up over 1". Follow the directions below to remove ash.

1 Let the stove cool completely (at least two hours after the last coal has extinguished).

2 Place a cloth or cardboard protector over the hearth to catch ash and protect against

scratching.

3 Open the doors and scoop the ash into a metal container with a tight fitting lid. The

closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible materials, pending final disposal.

Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards, or stored in garages, are recipes for disaster.

Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash (make sure ash is entirely extinguished).

There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact your dealer for details.

ASHES

Clean the Glass (if necessary)

This appliance has an airwash to keep the glass clean. However, burning un-seasoned wood or burning on lower burn rates leads to dirtier glass (especially on the sides). Clean the glass by following the directions below.

Allow the stove to fully cool. Apply glass cleaner or soapy water to the inside of the glass. Wipe with newspaper or a paper towel.

For Stubborn Creosote:

Dip newspaper or a paper towel in cool ashes and wipe it on the glass. The ash acts as a light abrasive.

The glass will develop a very slight haze over time. This is normal and will not affect viewing of the fire.

Page 22

Page 23

Maintaining Your Appliance 23

Yearly Maintenance

Make sure the appliance has fully cooled prior to conducting service.

Touch Up Paint

Included with the owner's pack of this appliance is a can of Stove-Brite® paint. To touch up nicks or dulled paint, apply the paint while the appliance is cool. Sand rusted or damaged areas before preparation (use 120 grit sandpaper). Clean and dry the area to prepare the surface. Wait at least one hour before starting the appliance. The touched up area will appear darker than the surrounding paint until it cures from heat. Curing will give off some fumes while curing – open windows to ventilate.

Cleaning the Air Duct and Blower (if applicable)

Use a vacuum to clean the air ducts (channels). This prevents dust from burning and creating odors.

The optional blower should be vacuumed every year to remove any buildup of dust, lint, etc.

Use a vacuum cleaner to remove any buildup on the

screens of the blower.

Touch-Up

Paint

Firebrick and Baffle Inspection

Use the illustration on page 25 as a reference for checking the following items. Make sure the appliance is cool before proceeding.

Baffle Firebricks - check the bricks along the ceiling of the firebox to make sure they are intact and have no gaps between them. Slide the bricks to eliminate any gaps.

Baffle Supports - make sure the front and back baffle supports in are place and not degraded. Slight scaling or rusting of the metal is normal.

Secondary Air Tubes - Check the air tubes and collars to make sure they are intact and not severely deteriorated. Slight scaling or rusting of the metal is normal. Make sure the pins hold the air tubes in

place.

Floor and Wall Firebricks - replace any severely damaged firebrick along the side or floor of the firebox.

Page 24

Page 25

Firebox Parts

Maintaining Your Appliance 25

ID # Description Qty Part # ID # Description Qty Part #

1 Baffle Support "S" Bar 1 99900294 2 Air Tube with Sleeve 3 98900232 3 Air Tube Roll Pins 6 98900357 4 Air Tube Retainer Sleeve 3 98900356 5 Brick - 9" x 4.5" un-cut 16 98900102

(qty of 9)

7 Brick, Cut - 9" x 1.375" 2 251-00018

6 Brick, Cut - 9" x 2.5" 3 251-00019

Floor and Side Firebrick Removal & Replacement

Do not pry firebrick - they chip and crack easily. Remove the floor firebricks first. The side firebricks

are removed later because they are pinned in place by the floor firebrick. Clean the firebox prior to replacing the firebrick.

Page 26

26 Maintaining Your Appliance

Baffle Removal & Replacement

The baffle is held up by the front air tube. Make sure to support the baffle after removing the air tubes.

• Lift the four baffle firebricks then lift the baffle deflector up and over its resting postion.

• Slide the bricks forward and tilt them downwards to remove.

Air Tube Removal & Replacement

All three air tubes are identical.

Air Tube Collar

Air Tube

Remove the left pin on the air tube collar

Roll Pin

Slide the air tube to the left, swing it

down and remove from the firebox.

Page 27

Limited 5 Year Warranty 27

To register your TRAVIS INDUSTRIES, INC. 5 Year Warranty, complete the enclosed warranty card and mail it

within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.) to be defect-free in material and workmanship to the original purchaser from the date of purchase as follows:

Check with your dealer in advance for any costs to you when arranging a warranty call.

Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

Years 1 & 2 - COVERAGE: PARTS & LABOR

• Firebox Assembly:

Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

• Door Assembly:

Cast Door, Latch Assembly, Glass Retainers

• Air Control Assembly

Slider Plate, Pressure Plate

• Ceramic Glass

Glass (breakage from thermal shock)

• Firebrick

Breakage from thermal shock

• Accessories

Legs, Pedestal, Blower

• Re-Installation Allowance

In cases where heater must be removed from home for repairs, a partial cost of re-installation is covered (pre-authorization required)

• One-Way Freight Allowance

One-way freight allowance on pre-authorized repair done at factory is covered.

Exclusions: Paint, Gasketing

Years 3 THROUGH 5 - COVERAGE: PARTS & LABOR

• Firebox Assembly:

Firebox, Baffle Supports, Air Tubes, Air Channels, Convection Chamber

• Air Control Assembly

Slider Plate, Pressure Plate

• Door Assembly:

Cast Door, Latch Assembly, Glass Retainers

• One-Way Freight Allowance

One-way freight allowance on pre-authorized repair done at factory is covered.

Exclusions: Paint, Gasketing, Accessories (Legs, Pedestal, Panels, Blower), Glass, Firebrick, Re-

Installation Allowance

Page 1 of 2

Page 28

28 Limited 5 Year Warranty

CONDITIONS & EXCLUSIONS

1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty.

2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer.

3. Discoloration and some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, not covered under warranty.

4. This warranty does not cover misuse of the stove. Misuse includes over-firing (operation where the connector or stove may glow red) of this appliance can cause serious damage and will nullify this warranty. Misuse includes use of salt saturated wood, chemically treated wood, or any fuel not recommended in the manual.

5. Damage to the stove due to improper break-in procedures (see manual for proper break in).

6. The salt air environment of coastal areas or a high humidity environment can be corrosive to the castings. These conditions can be corrosive and can cause the cast iron to rust. This warranty does not cover any damage caused by a salt air or high humidity environment.

7. Damage to the appliance while it is in transit is not covered by this warranty, but is subject to a claim against the common carrier.

8. The warranty, as outlined within this document, does not apply to the chimney components or other Non-Travis accessories used in conjunction with the installation of this product. If in doubt as to the extent of this warranty, contact your authorized Travis retailer before installation.

9. Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees, buildings, roof tops, wind, hills or mountains or negative pressure or other influences from mechanical systems such as furnaces, fans, clothes dryers, etc.

10. This Warranty is void if:

a. The appliance has been operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. b. The appliance is subject to submersion in water or prolonged periods of dampness or condensation. c. Any damage to the appliance, combustion chamber, heat exchanger or other components due to water, or weather damage which is

the result of, but not limited to, improper chimney/venting installation.

11. Exclusions to this 5 Year Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer's settings of components, lack of proper and regular maintenance, damage incurred while the appliance is in transit, alteration, or act of God.

12. This 5 Year warranty excludes damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gasketing, chipped or cracked firebrick, etc. Also excluded is damage to the appliance caused by abuse, improper installation, modification of the appliance, or the use of fuel other than that for which the appliance is configured (use cord wood only).

13. Damage to brass or plated surfaces caused by fingerprints, scratches, melted items, or other external sources left on the surfaces from the use of abrasive cleaners is not covered in this warranty. Damage to the surfaces from over-firing (operation where the steel may glow red) is not covered in this warranty.

14. TRAVIS INDUSTRIES, INC. is free of liability for any damages caused by th e appliance, as well as inconvenience expenses and materials. Incidental or consequential damages are not covered by this warranty. In some states, the exclusion of incidental or consequential damage may not apply.

15. This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES, INC. and bearing a TRAVIS INDUSTRIES, INC. label of approval. This warranty does not cover a stove repaired by someone other than a Travis Industries authorized dealer.

16. Any statement or representation of Travis products and their performance contained in Travis advertising, packaging literature, or printed material is not part of this 5 year warranty.

17. This warranty is automatically voided if the appliance’s serial number has been removed or altered in any way. If the appliance is used for commercial purposes, it is excluded from this warranty.

18. No dealer, distributor, or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty. TRAVIS INDUSTRIES, INC. assumes no liability for such warranties or representations.

19. Travis Industries will not cover the cost of the removal or re-installation of hearths, facing, mantels, venting or other components.

20. If for any reason any section of this warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.

21. This 5 year warranty is the only warranty supplied by Travis Industries, Inc., the manufacturer of the appliance. All other warranties, whether express or implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the warranties set forth herein.

IF WARRANTY SERVICE IS NEEDED:

1. If you discover a problem that you believe is covered by this warranty, you MUST REPORT it to your Travis dealer WITHIN 30 DAYS, giving them proof of purchase, the purchase date, and the model name and serial number.

2. Travis Industries has the option of either repairing or replacing the defective component.

3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your appliance if it is found to be defective in material or workmanship within the time frame stated within this 5 year warranty. TRAVIS INDUSTRIES, INC. will return your appliance, freight charges (years 1 to 3) prepaid by TRAVIS INDUSTRIES, INC., to your regional distributor, or dealership.

4. Check with your dealer in advance for any costs to you when arranging a warranty call. Mileage or service charges are not covered by this warranty. This charge can vary from store to store.

5. Any appliance or part thereof that is repaired or replaced during the limited warranty period will be warranted under the terms of the limited warranty for a period not to exceed the remaining term of the original limited warranty or six(6) months, whichever is longer.

Page 2 of 2

Page 29

Listing Label

Listing Information 29

Page 30

30 Optional Equipment

Surround Panels

SURROUND PANEL SIZE HEIGHT WIDTH

8" 28-1/4" 40-1/8"

10" 30-1/4" 44-1/8"

Installation Instructions

1. With the insert 12” from the fireplace, install the side surround panels (see the directions below).

HINT: Pre-thread the holes on the

insert with the screws.

ANSWER ONLY:

Remove and discard the button plugs from both sides

of the insert.

2. Adjust the position of the side panels so they are: 1) flush with the bottom of the insert; 2) both the

same distance back from the front of the insert; 3) perpendicular to the floor (use the top panel, if necessary, to judge alignment). Tighten the screws that hold the side panels in place.

Attach the side surround panels with the included

screws.

Page 31

Optional Equipment 31

3. Place the insert into the fireplace and connect the flue (if using a positive or direct connection). Install

the top panel and trim following the directions below.

Micro (1/16”) Standard Screwdriver

Spring

Clips

Top Trim

Top Panel

Install the top panel so the tabs insert into the joggle clips on the top panel

"L" Bracket

Right Side

Optional Trim Installation:

Insert one leg of each "L" bracket into the top and side trim piece. Align the trim to form a precise corner, then tighten the two set screws with a small standard screwdriver. Slide the trim over the panels. Place the spring clips behind the panels at the locations shown. This keeps the trim tight against the panel.

Optional Knock-Out

An optional knock-out is provided on both sides if the power cord is routed behind the surround panel.

Insulation Installation (required only for face seal installations)

Trim

1. With the insert drawn 6" from the fireplace, glue the insulation strip included with the insert to the back

of the panels using RTV silicon or stove gasket cement. The insulation should be installed so it overlaps the fireplace opening to form a seal between the panels and the fireplace face. Let the silicon or cement dry.

2. Push the insert into the fireplace, allowing the insulation to form a seal between the panels and the

fireplace. Use a screwdriver to tuck any exposed insulation behind the panels.

Page 32

32 Optional Equipment

Front Blower (part # 99000128)

To Switch The Power Cord To The Left Side:

Use a pair of pliers to disconnect the strain relief which holds the power cord in place. With the power cord slackened, the molex connectors that attach the power cord to the blower assembly may be disconnected. Pry the button plug from the left side of the blower assembly and insert it into the hole on the right side. Pull the left side molex connector out from behind the deflection plate and cut the nylon tie that holds the wire back. Insert the molex connector on the power cord through the hole on the left side of the blower assembly and attach it to the left side molex connector. Route the wire directly behind the blower cage. Place the strain relief over the power cord (it should be in the same location on the power cord that it was before – approximately 2" from where the wires split). Insert the strain relief into the hole on the left side until the strain relief locks in place. Make sure the power cord, wires, or molex assembly do not protrude into the opening of the blower.

The wires tuck in here, directly behind the blower cage.

Left Side of Blower Assembly

Remove the strain relief by squeezing it from the top and bottom with a pair of slip-joint pliers.

Disconnect the molex plug inside the blower assembly. Remove the power cord by pulling it out of the hole exposed by removing the strain relief.

Remove the button plug from the left side and insert it into the hole on the right side.

Installation Instructions

1. Remove the two screws above the air control and beneath the ashlip. Place the blower assembly

underneath the ashlip and replace the two screws. Before tightening the screws with a 3/8" nutdriver, lift the blower up so it tucks underneath the ashlip.

Remove the two screws here

3/8" Nutdriver

Use a 3/8" nutdriver to replace the two screws that hold the front blower to the appliance.

Control Box

2. Plug the power cord running from the control box into a grounded 110 volt electrical outlet.

Plug the blower into a 110 volt grounded outlet.

Page 33

Optional Equipment 33

Page 34

34 Index

Air Control (Burn Rate) ...................................17

Air Tube Part Number ....................................25

Air Tube Removal & Replacement ....................26

Ash Disposal ................................................21

Baffle Parts ..................................................25

Baffle Removal and Replacement .....................26

Blower Cleaning............................................23

Blower Does Not Run (Troubleshooting) ............20

Blower Installation .........................................32

Blower Operation (optional) .............................18

Burn Rate ....................................................17

Chimney Cleaning .........................................22

Chimney Inspection (Creosote) ........................22

Cleaning the Ash...........................................21

Cleaning the Glass ........................................21

Clearances ..................................................8

Creosote Check ............................................22

Daily Maintenance .........................................21

Dimensions ..................................................6

Door and Glass Inspection ..............................22

Door Assembly .............................................24

Door Gasket Replacement ..............................24

Door Handle Replacement ..............................24

Door Opening ...............................................14

Door Parts ...................................................24

Draft Performance .........................................10

Emissions ....................................................6

EPA Approval ...............................................6

Features......................................................6

Fire Starting .................................................16

Firebox Assembly..........................................25

Firebox Parts................................................25

Firebrick and Baffle Inspection .........................23

Firebrick Removal & Replacement ....................25

Floor Protection Requirements (Hearth) .............8

Glass Cleaning .............................................21

Glass Replacement .......................................24

Hearth (Floor Protection).................................8

Heating Specifications ....................................6

Hints for Burning ...........................................19

Installation (planning) .....................................7

Installation Options ........................................6

Installation ...................................................7

Listing Label.................................................29

Maintenance ................................................21

Masonry Fireplace .........................................9

Monthly Maintenance .....................................22

Noise (Normal Operating Sounds) ....................18

Opening the Door ..........................................14

Operation ....................................................14

Over-Firing the Stove .....................................14

Overnight Burn .............................................18

Paint (Touch-Up Paint) ...................................23

Paint Curing .................................................14

Re-Loading the Stove.....................................18

Safety Label .................................................29

Safety Precautions ........................................4

Smell ..........................................................14

Smoke Enters Room (Troubleshooting)..............20

Sounds (Normal Operating Sounds) ..................18

Starting a Fire...............................................16

Stove Does Not Burn Long Enough...................20

Stove is Not Hot Enough (Troubleshooting) ........20

Table of Contents ..........................................3

Touch-Up Paint.............................................23

Troubleshooting (Operation) ............................20

Warranty Card ..............................................2

Warranty .....................................................27

Wood..........................................................19

Yearly Maintenance .......................................23