Traulsen RET232EUT, RET132EUT, RET232NUT User Manual

Quality Refrigeration
Instructions for the installation, operation
and maintenance of all Traulsen:
Reach-In Even Thaw Refrigerator Models*
RET132EUT RET232EUT RET232NUT
*For roll-in even-thaw models please refer to form number TR35867.
This Traulsen unit is built to our highest quality standards. We build our refrigerators, freezers and heated cabinets this way as a matter of pride. This philosophy has made Traulsen the leader in commercial
refrigeration since 1938. We thank you for your choice and condence in Traulsen equipment and we know
you will receive many years of utility from this equipment.
All Traulsen units are placed on a permanent record le with the service department. In the event of any future questions you may have, please refer to the model and serial number found on the name tag afxed
to the unit. Should you need service, however, call us on our toll free number, 800-825-8220 between 7:30
am and 4:30 pm CST, Monday thru Friday. It is our pleasure to help and assist you in every possible way.
INSTALLER
COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION
INITIAL START DATE: SERIAL NO.
MODEL TYPE:
COMPANY/INDIVIDUAL NAME:
INSTALLER:
FORM NUMBER TR35849 REV. 08/13 P/N 375-60214-00
TABLE OF CONTENTS
I. THE SERIAL TAG Page 1 II. RECEIPT INSPECTION Page 2 III. INSTALLATION a-Location Page 2 b-Packaging Page 2 c-Installing Legs or Casters Page 2 d-Tray Slides Page 3 e-Cord & Plug Page 3 f-Power Supply Page 3 g-Wiring Diagram Page 3 h-Clearance Page 3 IV. OPERATION a-Even-Thaw Overview Page 3 b-Expected Performance Page 3 c-Even-Thaw Operation Page 3 d-Batch Loading Page 4 e-Process Loading Page 4 f-Interior Arrangements Page 4 g-Adjusting The Temperature Scale Page 4 h-Operator Controls, Blower Switch Page 4 i-Call Service Light Page 4 V. CARE & MAINTENANCE a-Cleaning The Condenser Page 4 b-Hinge Replacement Page 4 c-Replacing The Gaskets Page 5 d-Cleaning The Exterior Page 5 e-Cleaning The Interior Page 5
VI. OTHER a-Service Information Page 5 b-Spare Parts Page 5 c-Warranty Registration Page 5 VII. GEN’L USE, OPERATION & SERVICE Page 6 VIII. EXPECTED THAW PERFORMANCE/
OPERATIONAL TROUBLESHOOTING
a-Introduction Page 6 b-Test Parameters Page 6 c-Test Results Page 6 d-Results as a Function of Product Mix Page 6 e-Incomplete Thawing Page 7 f-Equipment Issues Page 7 g-Causes Of Extended Thaw Times Page 7 IX. TROUBLE SHOOTING GUIDE Page 8 X. SPARE PARTS LIST Page 9 XI. WIRING DIAGRAMS Page 10-12 XII. WARRANTY INFORMATION Page 13
FORT WORTH, TX.
SERIAL MODEL VOLTS Hz PH
TOTAL CURRENT AMPS MINIMUM CIRCUIT AMPS MAXIMUM OVERCURRENT PROTECTION AMPS LIGHTS WATTS HEATERS AMPS
REFRIGERANT TYPE OZ DESIGN PRESSURE HIGH LOW
REFRIGERANT TYPE OZ DESIGN PRESSURE HIGH LOW
370-60294-00 REV (A)
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I. THE SERIAL TAG
The serial tag is a permanently afxed sticker on
which is recorded vital electrical and refrigeration data about your Traulsen product, as well as the model and serial number. This tag is located in the upper right interior compartment on all reach-
in/pass-thru and roll-in/roll-thru refrigerator, freezer
and dual-temp models. For hot food models, this tag is located on the top of the unit behind the louvers to protect it from the heat.
READING THE SERIAL TAG
Serial = The permanent ID# of your Traulsen
Model = The model # of your Traulsen
Volts = Voltage
Hz = Cycle
PH = Phase
Total Current = Maximum amp draw
Minimum Circuit = Minimum circuit ampacity
Lights = Light wattage
Heaters = Heater amperage (Hot Food units only)
Refrigerant = Refrigerant type used
Design Pressure = High & low side operating
pressures and refrigerant charge
Agency Labels = Designates agency listings
II. RECEIPT INSPECTION
III. INSTALLATION (continued)
All Traulsen products are factory tested for performance and are free from defects when shipped. The utmost care has been taken in crating this product to protect against damage
in transit. All interior ttings have been carefully secured and the legs or casters are boxed and strapped inside to prevent damage. Door keys will be attached to the handle with a
nylon strip. The handle is protected by an easily removable nylon netting.
You should carefully inspect your Traulsen unit for damage during delivery. If damage is detected, you
should save all the crating materials and make note
on the carrier’s Bill Of Lading describing this. A freight claim should be led immediately. If damage is subse-
quently noted during or immediately after installation, contact the respective carrier and file a freight claim.
Under no condition may a damaged unit be returned to Traulsen. without rst obtaining written permission (return
authorization).
III. INSTALLATION
III. a - LOCATION:
Select a proper location for your Traulsen unit, away from extreme heat or cold. Allow enough clearance be­tween the unit and the side wall in order to make use of the door stay open feature at 120° (self-closing feature operates up to 90°). The door(s) must be able to open
a minimum of 90° in order to make use of the maximum
clear door width available.
III. c - INSTALLING LEGS OR CASTERS:
6” high stainless steel legs are supplied standard for all Traulsen reach-in and pass-thru units. Casters in lieu of legs are available as an optional accessory for the same models. These are shipped from the fac-
tory packed inside a cardboard box which is strapped to one of the shelves. Remove the nylon strap and open the box, it should contain either four (4) legs or four (4) casters and sixteen (16) bolts.
WARNING: THE CABINET MUST BE BLOCKED AND STABLE BEFORE INSTALLING LEGS OR CASTERS.
To install the legs or casters, first raise and block the reach-in a minimum of 7 from the floor. For installing legs, thread the legs into the threaded holes on the bottom of the cabinet (see gure below). Be cer­tain that all legs are tightly secured (legs and casters
should be tightened to 300 inch/pounds, max). When the unit is set in its nal position, it is important for proper
operation that the unit be level. The legs are adjust­able for this purpose, turn the bottom of the leg counter-
clockwise to raise it, clockwise to lower it. Level the
unit from front to back as well as side to side in this manner, using a level placed in the bottom of the cabinet.
III. b - PACKAGING:
All Traulsen units are shipped from the factory bolted to a sturdy wooden pallet and packaged in a durable cardboard container. The carton is attached to the wooden skid with the use of large staples. These should first be removed to avoid scratching the unit when lifting off the crate.
Most exterior stainless steel surfaces have a protec­tive vinyl covering to prevent scratching during manufacturing, shipping and installation. After the unit is installed in place of service, remove and discard the covering from all surfaces.
To remove the wooden pallet, rst if at all possible, we
suggest that the cabinet remain bolted to the pallet during all transportation to the point of final installa­tion. The bolts can then be removed with a 3/4 socket wrench. Avoid laying the unit on its front, side or back for removal of the pallet.
NOTE: DO NOT LAY THE UNIT ON ITS SIDE DURING TRANSPORTATION OR INSTALLATION.
Please note that Traulsen units are not designed to be moved while on legs. If the unit requires moving, a
pallet jack or forklift should be used to prevent dam­age. For installing casters, the casters are “plate” type, and require the use of four (4) bolts each to secure them
rmly to the cabinet bottom at each corner (see gure be­low). The caster bolts are tightened using a 1/2” socket
wrench.
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III. INSTALLATION (continued)
IV. OPERATION
III. d - TRAY SLIDES:
Reach-In models are supplied with fourteen (14) pairs of #1 type tray slides on 4” centers. These are shipped installed
from the factory, and are easily removable for cleaning without tools.
III. e - CORD & PLUG:
Most self-contained models are supplied with a cord & plug attached. It is shipped coiled at the top of the cabinet,secured
by a nylon strip. For your safety and protection,all units supplied with a cord and plug include aspecial three-prong grounding plug on the service cord. Select only a dedicated electrical outlet with grounding plug for power source.
NOTE: Do not underany circumstances, cut or remove the round grounding prong from the plug, or use an extension cord.
III. f - POWER SUPPLY:
The supply voltage should be checked prior to connection to be certain that proper voltage for the cabinet wiring is avail­able (refer to the serial tag to determine correct unit voltage). Make connections in accordance with local electrical codes.
Use qualied electricians. Use of a separate, dedicated circuit
is required. Size wiring to handle indicated load and provide necessary overcurrent protector in circuit (see amperage requirements on the unit’s serial tag).
III. g - WIRING DIAGRAM:
Refer to the wiring diagram for any service work performed
on the unit. Should you require one, please contact Traulsen Service at (800) 825-8220, and provide the model and serial number of the unit involved.
III. h - CLEARANCE:
In order to assure optimum performance, the condensing unit of your Traulsen unit MUST have an adequate supply
of air for cooling purposes. Therefore, the operating location
must either have a minimum of 12” clearance overhead of the condensing unit or allow for unrestricted air ow at the back of the unit. Clearance of at least 12” above is required
in order to perform certain maintenance tasks.
IV. a - EVEN-THAW OVERVIEW:
The “Even-Thaw” refrigerator was specially designed to thaw
frozen food product under safe, temperature controlled condi-
tions. It is not intended as a storage refrigerator.
NOTE: USING THIS REFRIGERATOR FOR STORAGE OF UNCOVERED PRODUCT IS NOT RECOMMENDED.
IV. b - EXPECTED PERFORMANCE:
The Traulsen Even-Thaw refrigerator is designed to thaw a full load of frozen food product (see BATCH LOADING for guidelines) in approximately 18 to 24 hours. However, be
aware that actual thawing times will vary depending upon a number of variables, such as product type, product packag­ing, density, spacing, etc. Please note that some other load­ing variables, such as product location, are not important to thawing and do not effect thaw cycle duration.
IV. c - EVEN THAW OPERATION:
The Traulsen Even-Thaw cabinet is a refrigerator, with two
important additional features: 1) the ability to introduce small
amounts of heat into the cabinet, and 2) increased air ow,
indicated by the presence of blowers mounted behind the mullion.
The Even-Thaw refrigerator operates continually, the intro­duction of frozen product lowers the cabinet temperature below the heater setpoint temperature (37°F). This prompts
the refrigeration system to turn OFF, and the heaters to turn ON. Anytime the cabinet air temperature is below the heater
setpoint temperature, additional heat is added. Heater op­eration is controlled proportionally, i.e. the colder the cabinet temperature, the longer the heaters remain in operation. When the cabinet air temperature reaches above the heater
setpoint temperature, the heaters turn OFF.
When the cabinet air temperature reaches the upper refrig­erator setpoint temperature (40°F), the refrigeration cycle is initiated. As long as product does not lower the cabinet tem­perature below the lower refrigeration setpoint temperature (37°F), the cabinet will continue to cycle between 38°F and
40°F. Upon completion of a thaw cycle, the thawed product should then be removed from the Even-Thaw cabinet and
placed in a dedicated storage refrigerator.
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IV. OPERATION (continued) V. CARE & MAINTENANCE
IV. d - BATCH LOADING:
The Even-Thaw model can accommmodate any size partial load, or up to twenty eight (28) 18” x 26” pans of product. Use of aluminum pans is highly recommended. Product should be placed on pans in one layer only to allow for proper air ow.
When completely loaded with frozen product (at approxi-
mately -5°F), the interior cabinet air temperature will begin to drop and approach the product temperature as a result. When this occurs the heaters begin operation in order to return the cabinet temperature back up to the heater setpoint temperature (37°F). This portion of the thaw cycle may take
place for approximately 8 to 12 hours. With a full product load
the interior cabinet temperature should remain at or below
37°F for approximately 8 to 12 hours of the expected 18-24
hour total thaw cycle time.
IV. e - PROCESS LOADING:
If the cabinet is unloaded as needed and replaced with frozen
product, the average cabinet temperatures remain higher. A fully loaded cabinet with the refrigeration system cycling from 38°F to 40°F thaws product faster than one maintaining operation at below 32°F air temperatures for several hours.
IV. f - INTERIOR ARRANGEMENTS:
Each reach-in Even-Thaw model includes 14 pairs of #1 trayslides (16 gauge stainless steel angle type) for bottom support of either: (1) 18” x 26” pan per pair of tray slides or (2) 14” x 18” pans per pair of tray slides, per section.
V. a - CLEANING THE CONDENSER:
The most important thing you can do to insure a long, reli­able service life for your Traulsen is to regularly clean the condenser coil.
The condensing unit requires regularly scheduled cleaning to keep the nned condenser clean of lint and dust accum­mulation. Keeping the condenser clean allows the cabinet to
operate more efciently and use less energy.
To clean the condenser, rst disconnect electrical power to
the cabinet and lift up the front louver assembly. To lift this, remove the two screws located on both sides at the bottom
of the louver assembly. Once the screws are removed, the
panel can be pivoted upwards allowing full access to the front
facing condenser. Vacuum or brush any dirt, lint or dust from the nned condenser coil, the compressor and other cooling system parts. If signicant dirt is clogging the condenser ns,
use compressed air to blow this clear.
Lower louver assembly and replace the screws to hold
it in place.
IV. g - ADJUSTING THE TEMPERATURE SCALE:
The Traulsen Even-Thaw model is preset at the factory to operate within strict temperature parameters. Please contact our Service Department at (800) 825-8220 for any additional
technical support.
V. b - HINGE REPLACEMENT:
Both the door and hinge can be easily removed from the
cabinet. To remove the door, remove the plug at the bottom
of the top hinge. Inside the hinge there is a small screw which secures the door in place. Remove this with a at head screw-
driver and the door can then be lifted off the hinge. To remove the door portion of the hinge from the door, lift off the hinge
cover and then remove the three Phillips head screwswhich
secure the hinge in place on the door. To remove the cabinet
portion of the hinge, remove the three Phillips head screws which hold it in place. On solid door units, the top hinge(s)
contains a microswitch for controlling the interior lighting.
To reassemble the hinge reverse the previous procedure.
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