Traulsen RBF234HUT-FHS, RBF134HUT-FHS, RFS126NUT User Manual

Quality Refrigeration
Instructions for the installation
and maintenance of most Traulsen models as well as
instructions to operate the following special models:
Blast Freezer Models
RBF134HUT-FHS (formerly RIF134HUTBF) & RBF234HUT-FHS (formerly RIF234HUTBF)
Fish File Models
RFS126NUT, RFS226NUT & RFC232WSC
This Traulsen unit is built to our highest quality standards. We build our refrigerators, freezers and heated cabinets this way as a matter of pride. This philosophy has made Traulsen the leader in commercial refrig­eration since 1938. We thank you for your choice and confidence in Traulsen equipment and we know you will receive many years of utility from this equipment.
All Traulsen units are placed on a permanent record file with the service department. In the event of any future questions you may have, please refer to the model and serial number found on the name tag affixed to the unit. Should you need service, however, call us on our toll free number, 800-825-8220 between 7:30 am and 4:30 pm CST, Monday thru Friday. It is our pleasure to help and assist you in every possible way.
INSTALLER
COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION
INITIAL START DATE: SERIAL NO.
MODEL TYPE:
COMPANY/INDIVIDUAL NAME:
INSTALLER:
FORM NUMBER TR35750 REV. 7/05 P/N 375-60185-00
TABLE OF CONTENTS
I. THE SERIAL TAG Page 1 II. RECEIPT INSPECTION Page 2 III. INSTALLATION
a-Location Page 2 b-Packaging Page 2 c-Installing Legs or Casters Page 2 d-Shelf Pins Page 2 e-Roll-In Model Installation Page 3 f-Installing The Condensate Evaporator Page 3 g-Remote Installation Page 3 h-Cord & Plug Page 3 i-Power Supply Page 4 j-Wiring Diagram Page 4 k-Compressor Hold Down Provisions Page 4 l-Clearance Page 4
IV. CARE & MAINTENANCE
a-Cleaning The Condenser Page 4 b-Hinge Replacement Page 4-5 c-Replacing The Gaskets Page 5 d-Cleaning The Exterior Page 5 e-Cleaning The Interior Page 5
V. MISC. OPERATIONS
a-Adjusting The Shelves Page 5
VI. OTHER
a-Service Information Page 5 b-Spare Parts Page 5 c-Warranty Registration Page 5
VII. FISH FILE MODELS
a-Fish File Application Page 6 b-Special Installation Note Page 6 c-Drawer Pans Page 6 d-Product Loading Page 6 e-Cleaning Page 6
VIII. BLAST FREEZER MODELS
a-Blast Freezer Application Page 7 b-Special Installation Note Page 7 c-Interior Arrangements Page 7 d-Blast Freezing vs. Blast Chilling Page 7 e-Normal Operation Page 7 f-Defrost Page 7 g-Blast Chill Operation Page 7 h-Proper Packaging Page 7
IX. STAINLESS STEEL OVERVIEW
a-Introduction Page 8 b-Stainless Steel, How It Works Page 8 c-Understanding The Causes of Corrosion Page 8
X. CARE OF STAINLESS STEEL
a-Using The Proper Tools Page 8 b-Using The Right Cleanser Page 8 c-Cleaning Dos and Donts Page 9
XI. CORROSION REMEDIES
a-Dealing With Rust After The Fact Page 9 b-Dealing With Extreme Rust Situations Page 9 c-Restoring The Protective Layer Page 9
XII. TROUBLE SHOOTING GUIDE Page 10 XIII. WARRANTY INFORMATION Back Cover
FORT WORTH, TX.
SERIAL MODEL VOLTS Hz PH
TOTAL CURRENT AMPS MINIMUM CIRCUIT AMPS MAXIMUM OVERCURRENT PROTECTION AMPS LIGHTS WATTS HEATERS AMPS
REFRIGERANT TYPE OZ DESIGN PRESSURE HIGH LOW
REFRIGERANT TYPE OZ DESIGN PRESSURE HIGH LOW
370-60294-00 REV (A)
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I. THE SERIAL TAG
The serial tag is a permanently affixed sticker on which is recorded vital electrical and refrigeration data about your Traulsen product, as well as the model and serial number. This tag is located in the upper right interior compartment on all reach-in/pass-thru and roll-in/roll-thru refrigerator, freezer and dual-temp models. For hot food and proofer models, this tag is located on the top of the unit behind the louvers to protect it from the heat.
READING THE SERIAL TAG
Serial = The permanent ID# of your Traulsen
Model = The model # of your Traulsen
Volts = Voltage
Hz = Cycle
PH = Phase
Total Current = Maximum amp draw
Minimum Circuit = Minimum circuit ampacity
Lights = Light wattage
Heaters = Heater amperage (Hot Food units only)
Refrigerant = Refrigerant type used
Design Pressure = High & low side operating
pressures and refrigerant charge
Agency Labels = Designates agency listings
II. RECEIPT INSPECTION
III. INSTALLATION (continued)
All Traulsen products are factory tested for perfor­mance and are free from defects when shipped. The utmost care has been taken in crating this product to protect against damage in transit. All interior fittings have been carefully secured and the legs or casters are boxed and strapped inside to prevent damage. Door keys will be attached to the handle with a nylon strip. The handle is protected by an easily removable nylon netting.
You should carefully inspect your Traulsen unit for damage during delivery. If damage is detected, you should save all the crating materials and make note on the carrier’s Bill Of Lading describing this. A freight claim should be filed immediately. If damage is sub­sequently noted during or immediately after installa­tion, contact the respective carrier and file a freight claim. Under no condition may a damaged unit be re­turned to Traulsen without first obtaining written per­mission (return authorization).
III. INSTALLATION
III. a -
LOCATION: Select a proper location for your Traulsen unit, away from extreme heat or cold. Allow enough clearance between the unit and the side wall in order to make
use of the door stay open feature at 120° (self-closing feature operates up to 90°). The door(s) must be able to open a minimum of 90° in order to make use of the
maximum clear door width available.
III. b - PACKAGING: All Traulsen units are shipped from the factory bolted to a sturdy wooden pallet and packaged in a durable cardboard container. The carton is attached to the wooden skid with the use of large staples. These should first be removed to avoid scratching the unit when lifting off the crate.
Most exterior stainless steel surfaces have a protec­tive vinyl covering to prevent scratching during manu­facturing, shipping and installation. After the unit is installed in place of service, remove and discard the covering from all surfaces.
III. c - INSTALLING LEGS OR CASTERS: 6 high stainless steel legs are supplied standard for all Traulsen reach-in and pass-thru units. Casters in lieu of legs are available as an optional accessory for the same models. These are shipped from the factory packed inside a cardboard box which is strapped to one of the shelves. Remove the nylon strap and open the box, it should contain either four (4) legs or four (4) casters and sixteen (16) bolts.
WARNING: THE CABINET MUST BE BLOCKED AND STABLE BEFORE INSTALLING LEGS OR CASTERS.
To install the legs or casters, first raise and block the reach-in a minimum of 7from the floor. For install­ing legs, thread the legs into the threaded holes on the bottom of the cabinet (see figure 1). Be certain that all legs are tightly secured (legs and casters should be tightened to 300 inch/pounds, max). When the unit is set in its final position, it is important for proper operation that the unit be level. The legs are adjustable for this purpose, turn the bottom of the leg counter-clockwise to raise it, clockwise to lower it. Level the unit from front to back as well as side to side in this manner, using a level placed in the bottom of the cabinet.
Fig. 1
Please note that Traulsen units are not designed to be moved while on legs. If the unit requires moving, a pallet jack or forklift should be used to prevent dam­age. For installing casters, the casters are “plate” type, and require the use of four (4) bolts each to se­cure them firmly to the cabinet bottom at each corner (see figure 2). The caster bolts are tightened using a 1/2 socket wrench.
Threaded Holes
To remove the wooden pallet, first if at all possible, we suggest that the cabinet remain bolted to the pallet during all transportation to the point of final installa­tion. The bolts can then be removed with a 3/4” socket wrench. Avoid laying the unit on its front, side or back for removal of the pallet.
NOTE: Traulsen does not recommend laying the unit down on its front, side or back. However, if you must please be certain to allow the unit to remain in an up­right position afterwards for 24 hours before plugging it in so that the compressor oils and refrigerant may settle.
Fig. 2
Caster
III. d -
SHELF PINS: The unit is supplied with shelves and shelf pins in­stalled. Check all shelf pins to assure they are tight­ened down as they may have come loose during ship­ping. Rotate the pins clockwise until they are secured against the side of the cabinet.
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III. INSTALLATION (continued)
ROLL-IN MODEL INSTALLATION:
III. e ­Roll-In cabinets set on the floor require the floor area to be flat and level. In addition, after the cabinet is set in place, sealant should be used around the perimeter of the base to comply with National Sanitation Foun­dation requirements (see figure 3). After sealing the unit, the enclosed ramp should then be installed.
SEALING BASE OF ROLL-IN MODELS
A SEALANT MUST BE USED AROUND THE PERIMETER OF THE BASE OF CABINET AS SHOWN TO FULLY COMPLY WITH SANITARY RE­QUIREMENTS.
A RECOMMENDED SEALANT IS DOW CORNING SILASTIC RTV #732
Fig. 3
A stainless steel threshold ramp(s) is included to fa­cilitate rolling in racks. It is shipped wrapped in brown paper and secured to the rack guides inside the cabi­net. To secure it in place, remove the two thumb screws in the breaker strip near the bottom door open­ing. Next, loosen the thumb screws located along the floor at the threshold. Place the ramp(s) on top of the loosened thumb screws and secure tabs on each end to breaker strips with thumb screws previously re­moved. After installing the ramp(s), it too should be sealed to the floor.
Bumper strips are secured to the back of Roll-In mod­els with thumb screws. Loosen these and make them finger-tight to conform with the requirements of the National Sanitation Foundation (NSF).
III. f -
INSTALLING THE CONDENSATE EVAPORATOR: A condensate evaporator is normally supplied on all self-contained models (remote models require provi­sion of either a floor drain or an optional condensate evaporator). On those models with the evaporator coil compartment located on the top of the unit, the con­densate evaporator is also secured to the top of the cabinet. Check that the condensate pan is under the drain tube.
Some models, such as one-section dual-temperature reach-in refrigerator/freezers, are supplied with a bot­tom-mounted electric condensate evaporator. This is shipped in a cardboard carton secured to the cabinet interior, and must be installed prior to use.
After the cabinet has been uncrated and the legs/cast­ers attached, you must install the bottom-mounted electric condensate evaporator. Locate the four (4)
III. f - INSTALLING THE CONDENSATE EVAP (cont’d): holes on the exterior bottom towards the rear of the cabinet. Then, using the four (4) screws provided, at­tach the mounting rails to the cabinet bottom (the end flange is to be up and be facing towards the cabinet rear). Next, place the heater into the heater bracket (note the enclosed springs are only to be used when the heater is placed on the floor). Slide heater and bracket into the mounting rails. Plug the supplied cord into both the heater on one end, and the electrical outlet provided on the cabinet exterior bottom towards the front (see figure 4). Screw the “U-Trap” on to the drain line located on the rear of the cabinet and then screw the drain extension into the “U-Trap.”
Drain Line
U-Trap
Drain Extension
10-32 x 3/8 Screw (4)
Mounting Rails
BMCE Receptacle
Heater Bracket
Fig. 4
A remote model is normally supplied configured for condensate to be run to a floor drain unless purchased with a condensate evaporator. The installer is respon­sible for making the required extension to the floor drain in accordance with good practice and local regu­lations.
III. g -
REMOTE INSTALLATION: Remote models are supplied without compressors, solenoid valves, etc. The correct voltage, amp listing and refrigerant are listed on the unit’s serial tag. It is the responsibility of the installer to specify and sup­ply the correct size compressor(s) based upon this information and on-site requirements. Refrigerant line installation must be done in accordance with good practice and local regulations. See section III. g” for information concerning condensate removal for re­mote models.
III. h - CORD & PLUG: Most self-contained models are supplied with a cord & plug attached. It is shipped coiled at the top of the cabinet, secured by a nylon strip. For your safety and protection, all units supplied with a cord and plug in­clude a special three-prong grounding plug on the ser­vice cord. Select only a dedicated electrical outlet with grounding plug for power source. NOTE: Do not un­der any circumstances, cut or remove the round grounding prong from the plug, or use an extension cord.
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Electric Heater
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