Trapeze Software Group RAN45728A User Manual

Ranger v4.

3 Installation Guide

Trade Secret | January 2018

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Trapeze Software ULC (“TSU”) Proprietary and Confidential: Information contained in this document is proprietary to TSU and its subsidiaries and may be used or disclosed only with written permission from TSU. This guide, or any part thereof, may not be reproduced without the prior written permission of TSU. The recipient acknowledges and agrees that disclosure of this document to recipient, and its use, are subject to the terms and conditions specified in their relevant software license Agreement, software maintenance agreement, and/or nondisclosure agreement (“Governing Agreement”) under which this document was disclosed. This document is for internal use only in conjunction with TSU products. This document may not be modified in any way.

All other trademarks, registered trademarks, product names and company names or logos mentioned are the property of their respective owners.

Except as may be provided in the Governing Agreement, TSU and its affiliates, subsidiaries, officers, directors, employees and agents provide the information contained in this manual on an “as-is” basis and do not make any express or implied warranties or representations with respect to such information including, without limitation, warranties as to non-infringement, reliability, fitness for a particular purpose, usefulness, completeness, accuracy or currentness. TSU shall not in any circumstances be liable to any person for any special, incidental, indirect or consequential damages, including without limitation, damages resulting from use of or reliance on information presented herein, or loss of profits or revenues or costs of replacement goods, even if informed in advance of the possibility of such damages.

TSU reserves the right, to be exercised at its sole discretion and without notice, to change, modify or adapt the contents of this edition in order to accurately reflect any future upgrades to the TSU proprietary software and/or hardware. In the event of such changes, TSU expects, but does not represent or guarantee, that this current edition will continue to remain reasonably accurate insofar as it describes the basic functions of the TSU proprietary software and/or hardware. Furthermore, based on your system settings, certain functionality, such as application screens, may not function exactly as shown or described in this guide.

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Contents

1 Safety and Aftermarket Equipment...................................................................................................................... 5

1.1 Installing Cables ............................................................................................................................................ 5

1.2 Mounting Equipment ................................................................................................................................... 5

1.3 Use and Operation of Required Tools .......................................................................................................... 6

2 Introduction .......................................................................................................................................................... 7

3 Before You Begin .................................................................................................................................................. 8

3.1 Care and Cleaning of the Touch Panel .......................................................................................................... 8

4 Ranger Overview .................................................................................................................................................. 9

5 Parts List ............................................................................................................................................................. 11

5.1 Supplied ...................................................................................................................................................... 11

5.2 Not Supplied ............................................................................................................................................... 11

6 Mounting Locations ............................................................................................................................................ 12

6.1 Placement ................................................................................................................................................... 12

6.2 Examples of Suitable Mounting Locations ................................................................................................. 12

7 Installing the Ranger Cable Cover....................................................................................................................... 14

7.1 Torque Settings ........................................................................................................................................... 14

7.2 Cable Cover ................................................................................................................................................. 14

7.3 SD Cover...................................................................................................................................................... 15

8 Wiring Ranger Unit ............................................................................................................................................. 17

9 Ranger Configurations and Optional Parts ......................................................................................................... 18

9.1 Numbering Structure .................................................................................................................................. 18

9.2 Logo Options (1st Number) ........................................................................................................................ 19

9.3 Internal SD Card Option (2nd Number) ...................................................................................................... 19

9.4 Handset, GPS, Wi-Fi Options (3rd Number) ............................................................................................... 19

9.5 Modem Option (4th Number) .................................................................................................................... 19

9.6 Taxi Seal and Card Reader (5th Number) ................................................................................................... 20

9.7 Ignition Sense Option (6th Number) .......................................................................................................... 20

9.8 Main Cable Option (7th Number) ............................................................................................................... 20

9.9 Part Numbers.............................................................................................................................................. 22

9.10 Adaptor Cables ........................................................................................................................................... 23

9.11 Additional Cable Parts ................................................................................................................................ 23

10 Connection Points........................................................................................................................................... 25

10.1 Splicing ........................................................................................................................................................ 25

10.2 Power .......................................................................................................................................................... 25

10.3 Ground Point .............................................................................................................................................. 25

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10.4 Vehicle Speed Sensor for Odometer Pulses (Optional) .............................................................................. 25

10.5 Emergency Switch (Optional) ..................................................................................................................... 25

10.6 Switched Ignition Signal ............................................................................................................................. 25

10.6.1 Auxiliary Electrical Panel (Preferred) .................................................................................................. 26

10.6.2 Fuse Panel ........................................................................................................................................... 26

11 Cabling ............................................................................................................................................................ 27

11.1 Routing........................................................................................................................................................ 27

11.2 Strain Relief ................................................................................................................................................ 27

11.3 Labeling ....................................................................................................................................................... 27

11.4 Wire Types .................................................................................................................................................. 27

11.5 Electrical Measurements ............................................................................................................................ 27

11.6 Connection Types ....................................................................................................................................... 27

11.6.1 Acceptable Connection Types ............................................................................................................ 27

11.6.2 Unacceptable Connection Types ........................................................................................................ 28

12 Antennas ......................................................................................................................................................... 29

12.1 Internal Antennas ....................................................................................................................................... 29

12.2 External Antennas ...................................................................................................................................... 29

12.3 Cable Routing ............................................................................................................................................. 29

12.3.1 Connectors .......................................................................................................................................... 29

13 Ranger Specifications ..................................................................................................................................... 30

13.1 General Description .................................................................................................................................... 30

13.2 Standard Features ...................................................................................................................................... 30

13.3 Optional Features ....................................................................................................................................... 30

13.4 Compliance and Testing ............................................................................................................................. 30

13.5 Specifications .............................................................................................................................................. 31

13.5.1 Footnotes ............................................................................................................................................ 31

14 Appendix A: Conformity ................................................................................................................................. 32

14.1 FCC Class B Part 15 ..................................................................................................................................... 32

14.2 Industry Canada Statement ........................................................................................................................ 32

15 Appendix B: RF Exposure ................................................................................................................................ 34

16 Appendix C: Approvals .................................................................................................................................... 35

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1 Safety and Aftermarket Equipment

The use of aftermarket equipment in motor vehicles can compromise a vehicle’s safety-related design characteristics, including but not limited to the following examples:

• Airbags - Obstruction of airbag deployment

• Passenger compartment - Ergonomic problems, physical obstacles

• Trunk/gas tank protection - Trunk-mounted equipment to exacerbate tank vulnerability in a rear collision

This product must be installed by qualified installation personnel only. The installer must be trained in industry

best practices for aftermarket vehicle installations.

The training would include but not be limited to the methods described in the following sections.

1.1 Installing Cables

The appropriate methods for installing cables such that:

• The operation of the vehicle is not interfered with.

• The installation process does not damage or interfere with other vehicle components and/or systems. Wiring

is kept clear of sharp objects, sources of heat and any other hazard that could damage the cable or wire.

• Wiring is secured such that it does not cause damage to the equipment itself and other equipment or interfere with the operation of other systems and devices.

• Wiring through bulkheads is performed such that wiring does not chafe, and a seal is maintained between compartments.

• Appropriate and industry standard fasteners, splices, connectors and ties are used for the vehicle environment.

• Appropriate slack is in place to prevent straining of the wire, cable or connectors.

• Any other issue that could affect the integrity of the wiring or the safe operation of the vehicle is addressed

appropriately.

• All wires connected to power sources are fused at the power source.

1.2 Mounting Equipment

The appropriate methods for mounting equipment in vehicles must be applied such that: The safe operation of the vehicle is not interfered with.

• The equipment is attached to the vehicle as securely as possible to minimize the risk of the equipment

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breaking free in a collision.

• The installed device does not interfere with the deployment of air bags.

• The installed device does not obscure displays or interfere with the ability of the driver to operate other

vehicle systems and components.

• The installation process does not damage other vehicle systems or components. Compartments remain sealed against the elements.

1.3 Use and Operation of Required Tools

To ensure the correct use and operation of the required tools.

• The installer must have the ability to read, understand and follow the instructions in the installation manual.

• The installer must be equipped with the correct tools for performing each installation operation.

The customer must ensure that the installation of all equipment provided for this project is safe, used for its intended purpose, and is in continual accordance with all applicable codes, rules, regulations and guidelines provided by motor vehicle and equipment manufacturers, as well as any state, local or jurisdictional bodies.

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2 Introduction

Trapeze Ranger v4 is a Windows CE fixed-mount computer used for various systems such as two-way wireless communication, electronic dispatching, and in-vehicle navigation.

This Ranger Installation guide includes directions for successfully installing and interfacing a Ranger into a vehicle. Some wiring and installation procedures may be different for each customer and should be discussed prior to installation. If you need information not covered in this guide, please contact your Customer Care representative.

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3 Before You Begin

1. Carefully read the Installation Guide before installing this product. If anything is unclear, please contact your Customer Care representative for support.

2. Ensure that the NEGATIVE battery connection is disconnected before beginning work.

Some components may lose short-term memory, that is, engine or transmission adaptive parameters, and

radio presets after a protracted time without battery power.

3. Ranger device should be serviced by qualified, trained personnel only. Attempting to remove the cover or disassemble the device could expose you to dangerous high voltage points.

4. Do not attempt to install or operate a damaged device. If the unit has been exposed to excessive amounts of water; shows evidence of physical damage; or is not operating properly; unplug it from the power source and contact qualified service personnel.

5. Use of thread-locking compounds such as Loctite may cause serious damage to plastic enclosures. Many thread-locking compounds are not compatible with thermoplastics and can lead to stress cracking. This will require the unit to be returned to replace the ABS enclosures.

3.1 Care and Cleaning of the Touch Panel

• Do not use high-pressure air, water or steam to clean the surface of the touch panel. The action may cause the touch panel to malfunction.

• Clean the touch panel surface with a dry soft cloth; only alcohol or ammonia-based cleaners can be used with caution when necessary.

• Always dampen the cloth and clean the panel. Do not spray the cleaning agent on the panel itself.

•

The touch panel is sensitive to long-term water exposure and any excess moisture should be wiped off. Do not apply adhesive materials to the surface of the touch panel. This can cause permanent damage. This restriction includes stickers, tape and static screen protectors.

The use of aftermarket screen protectors is not recommended and may void the warranty of the touch panel.

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4 Ranger Overview

The following graphic shows the various components of the front part of the Ranger shell:

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5 Parts List

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Please verify that you have everything that you need to complete the Ranger installation.

Not all parts are provided.

5.1 Supplied

5.2 Not Supplied

• Zip Ties

• Glued Heat Shrink

• Tools as Required

• Grommets

• Loom Fasteners

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6 Mounting Locations

6.1 Placement

• Ensure that the driver’s view of the road is not obstructed.

• Ensure that the equipment is not in the path of any active airbags.

• Ensure that the driver still has access to all controls on the dashboard.

• Ensure that the driver has a clear view of the terminal from the seated driving position.

• Ensure that the terminal is within easy reach of the driver from the seated driving position.

• Ensure that the mounting location is a solid surface. Locations that allow even small amounts of initial

movement will loosen the placement of the device over time.

• Before drilling any holes or using screws, check for vehicle wiring under the carpet or behind the instrument panel which could be pinched, cut or otherwise damaged.

• If mounting through the floor, put body sealer over the underbody projections. Stamped acorn nuts, filled with sealer, are available at most body shops for this purpose. This keeps moisture out of the carpet and insulation and forestalls rust in this area.

• If mounting under the instrument panel, be sure that there is no interference with the proper operation of the foot controls.

• Inquire if the vehicle is cleaned with a high pressure water wand. If so, ensure that all equipment is installed somewhere that protects them from this type of cleaning.

6.2 Examples of Suitable Mounting Locations

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