Electromagnetic Compatibility Statement for North America
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his/her own
expense.
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TABLE OF CONTENTS
Page
Chapter 1:Introduction to the Transcell TC-2010 Series Digital Counting Scale.......................... 7
6-1Minimum / Recommended Calibration Test Weights for Local Scale.................................... 34
B-1Cable Diagram for Scale to Printer......................................................................................... 36
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CHAPTER 1:
INTRODUCTION TO THE TRANSCELL TC-2010 SERIES DIGITAL COUNTING SCALE
The Transcell Model TC-2010 Series Digital Counting Scale is an easy to use, high-resolution
counting scale featuring keyboard tare, average piece weight entry, item ID storage and custom
programmable label formatting. It is equipped with many useful features that are normally found
on much more expensive scale products, including dual-channel, memory accumulator and set
point target values (under/target/over).
Options include three 5V TTL outputs and a rechargeable battery for portable applications.
The scale is available in four avoirdupois weight capacities. There are five units of measure
available. Table 1-1 shows the TC-2010 series product matrix.
Prior to using the scale, please read this user’s guide carefully and completely. Store the manual
in a safe and convenient place so it will be available if you have questions concerning the
operation of the scale.
OVERVIEW
Installation and wiring instructions for a remote scale are found in Appendix D. The scale
contains two main setup menus - the Service Menu and the Supervisor Menu. The Service Menu
configures the scale to your remote weigh platform. The Supervisor Menu configures the serial
communication ports and enables user options. Chapter 5 covers both menus in detail. Chapter 6
covers system calibration. Prior to installing the scale, please read this manual carefully and
completely. Store the manual in a safe and convenient place so it will be available if you have
questions concerning the setup and operation of the scale.
MODELPOUNDSKILOGRAMSGRAMSOUNCES
TC-2012-1212 x .001 lb 6 x 0.0005 kg 6000 x 0.5 g 192 x 0.02 oz
TC-2012-30 30 x .002 lb15 x 0.001 kg15000 x 1 g 480 x 0.05 oz
TC-2012-60 60 x .005 lb30 x 0.002 kg30000 x 2 g 960 x 0.1 oz
TC-2012-120120 x .01 lb60 x 0.005 kg60000 x 5 g1920 x 0.2 oz
TABLE 1-1: TC-2010 Series Product Matrix
1
GR
Net
Wt
Zero
0.000 lb
Tare
Sample
APW
Print
PCS
0
LOC
0.000000 lb
Item ID
Mode
MODEL
TC-2010
*
LOCAL
REMOTE
FUNC
TIONS
CLR
23
ABC
456
GHI
789
PQRS
0
FIGURE 1-1: TC-2010 Series Front Panel
DEF
MNOJKL
WXYZ TUV
ENT
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CHAPTER 2: GETTING STARTED
)
After unpacking the scale, a small amount of preparation is required before the scale can be
used. .
2.1 REAR PANEL
Battery Charger Switch
COM 2 Serial Port (RS-232)
COM 1 Serial Port (RS-232
Remote Scale Connector
DC Power Jack
ON/OFF Switch
1
0
Figure 2-1: TC-2010 Rear Panel
Step 1. Position the scale in its area of intended use. Observe the following guidelines for
suitable location.
1. Choose a firm, stable floor or table.
2. Do not share an AC outlet with electrical noise producing equipment, such as
refrigeration units. This includes products with electrical motors and/or relays.
3. Do not place the scale in an area with changing ambient temperature and/or high
humidity.
4. Do not place the scale in an area prone to exposure to direct sunlight, wind, or dust.
5. Do not place the scale in an area with vibrating equipment.
Step 2. Install the power supply - Non-battery-powered Units Only
1. After placing the scale in its area of use, locate the AC Adapter that shipped with the
scale.
2. Connect the female end of the AC Adapter to the connector on the rear of scale,
and then plug the adapter into an AC outlet. Make sure that the AC voltage
appearing at the wall outlet matches the input voltage marked on the AC
adapter.
Step 3. If applicable, install the serial device(s).
1. Connect the optional serial printer using the serial cable supplied with the printer or
TTL Outputs to the COM1 port. See Appendix B for cabling requirements and pin
outs for TTL output.
NOTE: If interfacing to a printer not supplied by Transcell, see Appendix B for pin
outs.
1. Connect the optional scanner or QWERTY keyboard or Bar Code Scanner to COM2
port. Both devices come with their own built-in cable.
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NOTE: If interfacing to a computer or remote display, see Appendix B for pin outs.
2. Configure the communication parameters and select the device type as detailed in
Section 5.4.7
NOTE 1: If using a printer with your system, be sure to set the time and date. See Sections 5.2.
Step 4. If applicable, install the remote scale.
1. Connect the remote scale to the TC-2010’s remote scale port using the provided
remote scale cable. Consult Appendix D for proper cabling.
2. Configure the remote scale’s parameters in the Service Menu as detailed in Chapter
5.
3. Calibrate the remote scale as detailed in Chapter 6.
4. Enable the remote scale in the Supervisor Menu as detailed in Chapter 5.
Step 5. Switch the scale ON to begin use.
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CHAPTER 3: OPERATION
3.1 DISPLAY
The Model TC-2010 scale utilizes an LCD (Liquid Crystal Display) capable of displaying various
sizes of characters and graphic images.
3.1.1LIQUID CRYSTAL DISPLAY (LCD)
Figure 3-1 shows the display detail of the TC-2010 Series. As shown in Figure 3-1, the
scale displays weight information as well as the soft keys. Soft keys are generic keys
whose functions change as the scale’s operation changes. When additional information is
needed, the scale will prompt for the information in pop-up windows. Table 3-1 lists the
various annunciators you may see and their meanings.
GR
Net
Wt
Zero
AnnunciatorMEANING
APW
GR, PRODUCT
ID
lb, kg, g, oz,
lb-oz
Indicates the APW (Average Piece Weight) of the items you are counting.
Indicates Gross weight OR active PRODUCT ID from internal database
Indicates the unit of the displayed weight.
0.000 lb
Tare
FIGURE 3-1: TC-2010 Display Detail
Sample
APW
Print
PCS
0
LOC
0.000000 lb
Item IDMode
PCS
REM, LOC
T
Indicates the number of pieces on the platform.
Indicates that the displayed weight is from the remote scale or the local scale.
Indicates that a tare has been established in the system.
TABLE 3-1: TC-2010 Series Annunciator Definitions
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3.2 KEYBOARD
The keyboard is composed of six soft keys, six function keys and ten numeric keys. Refer to Figure
3-1 and Figure 3-2 for the overall layout and key locations.
3.2.1SOFT KEYS
Here are some soft keys that you will encounter during normal scale operation.
Zero - This key sets the scale to display zero.
Tare - This key is used to establish a Tare as long as the scale is not at or below Gross zero.
Sample – This key puts the scale into sampling mode, which is used for piece counting. See
Section 3.3.5 for more information.
Print - This key is used to send weight information out to the serial interface port as long as
the scale is in a state of stability.
Item ID – This key is used to enter/recall an item record stored in the scale’s database.
Mode – This key toggles the scale among the weight, pieces and APW (average piece
weight) display screens.
1
*
LOCAL
REMOTE
FUNC
TIONS
CLR
FIGURE 3-2: Function and Numeric Keys Layout
3.2.2FUNCTION AND NUMERIC KEYS
CLR - This key is used to clear the current APW and tare from the scale. This key is also
used to escape from a screen that you may have entered accidentally.
Decimal Point - This key is used to enter a decimal point when entering numeric values. This
key is also used to activate and deactivate the hold feature if enabled in the Supervisor Menu.
ENT - This key is used to enter a numeric entry and to answer “YES” to a Yes/No question.
LOCAL/REMOTE - This key is used to select the local or remote scale. The scale displays
information pertaining only to the scale that is selected.
4
GHI
78
PQRS
2
ABC
5
JKL
TUV
0
3
DEF
6
MNO
9
WXYZ
ENT
FUNCTIONS - This key is used to access the scale’s advanced features and operations. See
Chapter 4 for more information.
* – This key is used to access the scale’s Supervisor, Service and Configuration Menus. See
Chapter 5 for more information.
0-9 – These keys are used to enter numeric and alphanumeric data into the scale.
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3.3 GENERAL SCALE OPERATION
3.3.1WEIGHING AN ITEM
1. If your TC-2010 is connected to remote scale, use the LOCAL/REMOTE key to select
the scale you wish to use to do the weighing.
2. If necessary, press the “Zero” soft key to obtain a weight reading of zero.
3. Place the object to be weighed on the scale’s platter and allow the weight indication to
stabilize. If the item weight exceeds the scale’s weight capacity, it displays “MaximumScale Weight Exceeded”.
4. Read the weight shown on the display.
Note: If you wish to change the unit of measure, press the “Mode” soft key followed by the
“Unit” soft key.
3.3.2TARING AN ITEM OF UNKNOWN WEIGHT
To weigh an item in a container, the weight of that container must first be subtracted from the
overall weight to obtain an accurate weight reading. This is known as a Tare.
1. If your TC-2010 is connected to remote scale, use the LOCAL/REMOTE key to select
the scale you wish to use to do the weighing.
2. If necessary, press the “Zero” soft key to obtain a weight reading of zero.
3. Place the empty container on the scale’s platter and allow the weight indication to
stabilize.
4. Press the “Tare” soft key. The display shows zero weight and turns on the TARE and
NET annunciators.
5. Place the material to be weighed in the container and allow the weight indication to
stabilize.
6. Read the weight shown on the display.
3.3.3TARING AN ITEM OF KNOWN WEIGHT
If the weight of the container or object is known, you may enter this weight via the keyboard.
This value must be rounded to the nearest scale division. For example, on a 60 x 0.002 lb
scale, you must enter the tare weight value to the nearest 0.002 lb.
1. If your TC-2010 is connected to remote scale, use the Local/Remote key to select the
scale you wish to use to do the weighing.
2. Press the FUNCTIONS hard key.
3. Press the MORE soft key.
4. Press the KTARE soft key. Scale prompts “Key in tare value in XX” (either lb or kg
depending on unit selected)
5. Using the numeric keys, enter the known tare weight using the scale keyboard and press
ENT. The display shows minus weight and turns the NET annunciator on. Place the
material to be weighed in the container and allow the weight indication to stabilize.
6. Read the weight shown on the display.
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3.3.4CLEARING A TARE
1. To clear a tare, press the CLR key twice at any time. The TARE and NET annunciator
disappears and gross weight is displayed.
3.3.5PIECE COUNTING
This mode is used to indicate the number of pieces of an item you have placed on the scale’s
platform and is accessed by pressing the “Sample” soft key.
Piece counting is accomplished by determining an average piece weight (APW). The two
variables that affect the accuracy of the APW are the number of samples used and the total
weight of the samples. The TC-2010 allows you control over these two variables. See section
5.3.1 Minimum Accuracy Feature and see section 5.3.2 Minimum Sample Size. Setting these
two functions guards against an APW of the items that is too light and also guards against the
total weight of the sample being too light. Accuracy cannot be guaranteed without adequate
sample size and sample weight. If the sample pieces don’t meet the minimum requirements,
you will get an error message to add additional pieces to achieve the preset level of counting
accuracy.
3.3.5.1 Create a new APW from sampling
1. If the items you will be counting require a container, you must first place the empty
container on the scale platform and then press the “Tare” soft key. The scale switches
to NET mode and sets the displayed weight to zero.
NOTE: Enabling the Auto Tare feature in the Supervisor Menu (Chapter 5) can
eliminate this step.
2. Press the “Sample” soft key. The scale will display “Add X PCS to Platter then Press
the ENT key” as determined from section 5.3.2 Minimum Sample Size. You may
choose a larger sample size from the soft keys or press the KEYIN soft key and enter
any size sample number.
3. Place the sample pieces on the platform all at once and press the ENT key to complete
the sample process. If the sample pieces used meet the accuracy criteria set in section
5.3.1 Minimum Accuracy Feature and 5.3.2 Minimum Sample Size, the scale will
now calculate the APW and display the number of pieces and APW on the scale. If it
does not, the scale displays a prompting message to add a certain number of pieces to
continue piece counting.
NOTE 1: You can eliminate the need to press the ENT key by enabling the Auto
Sampling feature in the Supervisor Menu (Chapter 5).
NOTE 2: You can program the scale to automatically switch from the local scale to
the remote scale (if equipped) by enabling the Auto Switch Channel feature in the
Configuration Menu (Chapter 5). The scale will automatically switch channels after a
successfully sample has been made.
3.3.6CLEARING THE PIECE COUNT
1. To clear the piece count, either press the CLR key twice or press the SAMPLE soft key
and begin a new sample process.
NOTE: You can eliminate the need to press the CLR key by enabling the Auto Tare
APW Clear feature in the Configuration Menu (Chapter 5). Be careful here, enabling
auto clear functions require a new tare and APW input each time the scale weight goes to
zero.
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CHAPTER 4: ADVANCED FEATURES AND OPERATION
4.1UNIT WEIGHT ENTRY
The APW may already be known from using another scale, an engineered standard or from
a bar coded label. If you already know the APW (Average Piece Weight of the items you
wish to count, then use one of the following procedures.
4.1.1 APW ENTRY FROM KEYBOARD
1. Press the “Sample” soft key. The scale prompts you to add pieces to the platter.
2. Press the “APW” soft key. The scale prompts you to choose either KEYIN or
TCS.
3. Press the KEYIN soft key. The scale prompts you to input the average piece
weight.
4. Using the numeric and decimal point keys, key-in the actual APW value.
5. Press the ENT key. If the unit weight is large enough, the scale will now display
the number of pieces on the scale. If it does not, the scale briefly displays an
error message, but still allows piece counting.
NOTE 1: If the scale displays a “Low Resolution” message, the unit weight of
the items you wish to count is too light for your scale to process accurately.
4.1.2 APW ENTRY FROM SCANNER
To use this method, you must have a working CCD or laser scanner plugged into
the COM2 port and the TC-2010 scale must have printed the barcode you are
scanning. See section 5.4.7 for COM 2 setup.
1. If an APW is already showing on the display, press the CLR key twice to clear
APW from scale.
2. Aim the scanner at the APW barcode you wish to scan and press the trigger.
When the scanner beeps, the TC-2010 scale will briefly display the scanned-in
APW.
3. Place your parts on the TC-2010 scale. If the APW is large enough, the TC2010 scale will now display the number of pieces on the scale. If it does not, the
scale briefly displays an error message, but still allows piece counting.
4.1.3 UPLOAD APW FROM TC SERIES SCALE1
To use this method, you must have either a TC-100 or a TC-200 scale connected to
COM2. See Appendix B for pin outs. NOTE: Scanner must be selected for COM2 in
section 5.4.7.
NOTE: The TC-100 or TC-200 scale must be configured for “Transmit APW Mode”.
See scale manual for more information.
1. If an APW is already showing on the display, press the CLEAR key twice on the
1
Also works with PBS Series scale.
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TC-2010 scale to clear current APW.
2. Perform the sampling on the TC-100 or TC-200 scale.
3. On the TC-2010 scale, press the “Sample” soft key. The scale prompts you to
add pieces to the platter.
4. Press the “APW” soft key. The scale prompts you to choose either KEYIN or
TCS (TC Series).
5. Press the “TCS” soft key. The TC-2010 attempts to communicate with the TC
Series scale. If successful, the TC-2010 will briefly display the uploaded APW.
6. Place your parts on the TC-2010 scale. If the APW is large enough, the TC2010 scale will now display the number of pieces on the scale. If it does not, the
scale briefly displays an error message, but still allows piece counting.
4.2ITEM ID STORAGE
Your scale can store piece weight information for up to 2000 item records. These items are
stored and retrieved under an Item ID number. The Item ID numbers are sequential 0 –2000,
maintained automatically by the scale and cannot be changed. Each item record stores the
following information:
•Item ID – a 4 digit sequential number automatically assigned each time a new Item ID
is stored
• Product ID – an alphanumeric field consisting of up to 15 characters
• Name – an alphanumeric filed consisting of up to 25 characters
• Accumulator – whole number up to approx 99,999,999.
• Average Piece Weight (APW)
NOTE: After sampling, the APW is automatically stored in this field.
• Tare Weight – of the Container for Local Scale
• Tare Weight – of the Container for Remote Scale (if equipped)
• Unit – unit of measure (saved automatically)
After sampling an item, you can store its information automatically by adding a new item entry.
Once created and stored, you can recall and modify the item’s information by calling up its Item
ID number. A list of all stored items can be called up very easily.
4.2.1RECALLING AN EXISTING ITEM ENTRY
1. Press the Item ID soft key. The scale prompts for the Item ID number.
2. Key-in the sequential four digit Item ID number and press the ENT key. The scale
automatically recalls the stored information.
NOTE 1: If you do not know the four digit Item ID number, press the LIST soft
key. The scale displays the screen shown in Figure 4-1. Four Item IDs are
shown for each screen. Use the up/down arrow soft keys to move within the four
Item Ids shown. Use the PgUp and PgDn soft to recall additional groups of four
Item Ids. If your list of Item Ids is long, press the ENT key and the scale prompts
“Input Item ID:” Enter the starting Item Id number and the list will begin with that
number. Some fields may be truncated due to display limitations. Once the
desired item is highlighted, press the Recall soft key.
NOTE 2: If you wish to key in the Product ID rather than the sequential Item ID,
Press the ITEM ID soft key, then press the KEYIN soft key and the scale
prompts “Enter Product ID”. Enter the Product ID and press ENT. The scale
loads the APW and other record information and begins counting.
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NOTE 3: If so equipped, you may use your scale’ s barcode scanner to scan in
the Product ID rather than the sequential Item ID number from a pre-printed
label. The scale loads the APW and other record information and begins
counting.
NOTE 4: If using the remote QWERTY keyboard, use the ENTER key from the
remote keyboard for Product ID.
.
FIGURE 4-1: Item ID List Screen
4.2.2ADDING A NEW ITEM ENTRY
1. Sample the new item or enter its APW into the scale as previously described.
2. Press the Item ID soft key. The scale prompts for the Item ID number. See FIGURE 4-2
3. The Product ID field is highlighted. If you want to enter a Product ID
a. Press the Edit soft key. You will see a flashing cursor.
b. Use the scale keyboard or optional QWERTY keyboard to enter the Product ID.
See TABLE 4-1: Entering Alphanumeric Characters
c. Press the ENT key.
4. Press the Done soft key. The scale confirms that you wish to save the changes.
5. Press the Yes soft key to save the changes.
NOTE: You may instead choose to download an item ID database from a PC. See separate
manual. If using the remote QWERTY keyboard, use the ENTER key from the remote
keyboard for Product ID and Name. Use the ENT keyboard from the scale for the other
fields.
4.2.3EDITING AN ITEM ENTRY
1. Press the Item ID soft key. The scale prompts for the Item ID number.
2. Press the List soft key to edit by Item ID (see note 1) or press the Product ID key (see
note 2) to edit by Product ID.
3. Key-in the sequential four digit Item ID number and press the ENT key. The scale
automatically recalls the stored information.
NOTE 1: If you do not know the four digit Item ID number, press the LIST soft
key. The scale displays the screen shown in Figure 4-1. Four Item Ids are
shown for each screen. Use the up/down arrow soft keys to move within the four
Item Ids shown. Use the PgUp and PgDn soft to recall additional groups of four
Item
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Ids. If your list of Item Ids is long, press the ENT key and the scale prompts
“Input Item ID:” Enter the starting Item Id number and the list will begin with that
number.
NOTE 2: If you wish to key in the Product ID rather than the sequential Item ID,
Press the ITEM ID soft key, then press the KEYIN soft key and the scale
prompts “Enter Product ID”. Enter the Product ID and press ENT. The scale
loads the record information.
NOTE 3: If using the remote QWERTY keyboard, use the ENTER key from the
remote keyboard for Product ID and Name. Use the ENT keyboard from the scale
for the other fields.
4. Once the desired item is highlighted, press the Edit soft key. The scale displays a list
of stored item entries. The scale displays a summary of the item’s information on the
screen shown in Figure 4-2.
Item 0001 INFO
Product ID:
123456789
16ACC:
Tare Wt (L):Tare Wt (R):0.1230
APW:
Unit: LB
0.085200000
0.9980
Name: EYEBOLT
Edit
FIGURE 4-2: Edit Item ID Screen
5. Use the Up and Down soft keys to highlight alphanumeric fields or the APW or TARE soft
key to select those numeric fields you wish to edit.
6. Once the desired field is highlighted, press the Edit soft key.
To edit a numeric field, simply enter in the new data using the numeric keys
followed by the ENT key, or you can use the optional QWERTY keyboard.
Numeric fields include APW, Tare Wt (Local) and Tare Wt (Remote). If you
make an entry mistake, press the CLR key to restore the original data.
To edit the Product ID and the Name field, use the numeric keys to enter
alphanumeric characters, or you can again use the optional QWERTY
keyboard. On the TC-2010, two numeric keystrokes are required to enter one
alphanumeric character. Use Table 4-1 to determine how to enter each alpha
character. When you are done entering the Name field, press the ENT key. If
you make an entry mistake, press the CLR key to restore the original data.
7. Once all fields are edited, press the Done soft key. The scale confirms that you wish to
save the changes.
8. Press the Yes soft key to save the changes. Otherwise, press the No soft key.
NOTE: By default, the operator is not allowed to make changes to the APW or Tare values.
You may edit the APW and Tare values by pressing the APW or TARE soft keys in the edit
item screen, and then continue to follow the prompts.
4.2.4DELETING AN ITEM ENTRY
1. Press the Item ID soft key. The scale prompts for the Item ID number.
2. Press the List soft key to delete by Item ID (see note 1) or press the Product ID key
(see note 2) to delete by Product ID.
NOTE 1: If you do not know the four digit Item ID number, press the LIST soft
key. The scale displays the screen shown in Figure 4-1. Four Item Ids are
shown for each screen. Use the up/down arrow soft keys to move within the four
Item Ids shown. Use the PgUp and PgDn soft to recall additional groups of four
Item Ids. If your list of Item Ids is long, press the ENT key and the scale prompts
“Input Item ID:” Enter the starting Item Id number and the list will begin with that
number
NOTE 2: If you wish to key in the Product ID rather than the sequential Item ID,
Press the ITEM ID soft key, then press the KEYIN soft key and the scale
prompts “Enter Product ID”. Enter the Product ID and press ENT. The scale
loads the record information.
3. Once the desired item is highlighted, press the More soft key.
4. Press the Delete soft key. The scale asks you to confirm this action.
5. Press the Yes soft key to delete the item or press the No soft key to exit without deleting.
4.2.5DELETING ALL ITEM ENTRIES
NOTE: This procedure erases ALL items from memory storage. Once
completed, this procedure cannot be undone. Use with extreme caution.
1. Press the * key. The scale prompts for the menu you wish to enter.
2. Select the Item ID soft key. The scale prompts for a password.
3. Enter in the password (6666). There is no need to press the ENT key.
4. Press the Int Item soft key. The scale asks you to confirm this action.
5. Press the Yes soft key to erase all of the items from memory. The scale confirms the
action and returns to the previous screen. Press the No soft key to exit without
deleting.
6. Press the CLR key twice to return to normal operating mode.
4.3MEMORY ACCUMULATOR
Your scale comes equipped with a handy memory accumulator, which can be used in
conjunction with the piece counting feature. As with a hand-held calculator, the memory
accumulator can be added to, displayed and cleared at anytime. If an item ID is loaded into
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memory, the accumulator field for that item is manipulated and stored every time you use
the accumulator.
To access the memory accumulator soft keys, press the FUNCTIONS key.
NOTE: This feature can be used when in PCS mode only.
4.3.1DISPLAYING THE MEMORY ACCUMULATOR
1. Press the MR soft key. The scale briefly displays the total number of pieces.
4.3.2ADDING TO THE MEMORY ACCUMULATOR
1. Press the M+ soft key. The scale adds the current number of pieces to the memory
accumulator, and then briefly displays the total number of pieces.
4.3.3SUBTRACTING FROM THE MEMORY ACCUMULATOR
1. Place the pieces you wish to subtract on the scale.
2. Press the FUNCTIONS key.
3. Press the M - soft key. The scale subtracts the current number of pieces from the
memory accumulator, and then briefly displays the total number of pieces.
4. When finished, press the CLR key to return to the main screen.
4.3.4CLEARING THE MEMORY ACCUMULATOR
1. Press the MC soft key. The scale asks if you wish to clear the memory accumulator.
2. Press the Yes soft key to clear the accumulator memory or press the No soft key if
you do not wish to clear the accumulator memory.
NOTE: To exit the memory accumulator function, press the CLR key once.
4.4USING THE OPTIONAL TARGET VALUE AND SETPOINT OUTPUTS
The set point function is an option that must be ordered with the scale or retrofitted at the
factory if the hardware & software of the TC-2010 are compatible. Some older versions
may not support this feature. This function works in conjunction with either the piece
counting or weighing mode feature and allows your scale to act as a check weigher. This is
useful if you are filling a container with a pre-determined amount of items or material. The
external output uses COM 1.
To enable the setpoint function for weight or pcs mode:
1. From the main screen, press the * key
2. Press the CONFIG soft key and the scale prompts for password. Enter 1111.
3. Press the MORE soft key
4. Press the SETPNT soft key.
5. Press the SP1 soft key.
6. Press either the weight or pcs soft key to enable the function.
7. Enter the upper and lower values in either pieces or weight depending on step 6.
8. Press the ENT key to accept.
9. Press clear to step back one level.
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10.
Press the SP2 key and enter the jog time in 1/10ths of a second. Press ENT to accpet.
11. Press clear to step back one level.
12. Press the SP3 key. Select enable or disable.
13. Press the CLEAR key repeatedly to step back to the main menu.
IF WEIGHT MODE IS SELECTED IN STEP 6:
1. Press the MODE soft key to select the weight only mode. The digits will be enlarged.
2. Press the FUNCTION hard key.
3. The TARGET soft key should be highlighted. If it is not, press the TARGET soft key
to select.
4. The outputs are now active.
5. The TARGET soft key will flash when the weight value is between => min and <=
max. COM 1 will output as shown below.
IF PIECES MODE IS SELECTED IN STEP 6:
1. From the main screen, count pieces by sampling or entering an APW.
2. Press the FUNCTION hard key
3. The TARGET soft key should be highlighted. If it is not, press the TARGET soft key
to select.
4. The outputs are now active.
5. The TARGET soft key will flash and beep when the weight value is => min and<=
max. COM 1 will output as shown below.
To enter or change target values from the main menu:
1. If the TARGET key has been enabled (highlighted), press the TARGET soft key to deselect.
2. Press the FUNCTION hard key.
3. Press the TARGET soft key. The scale prompts for the lower limit value.
4. Use the numeric keys to key-in the lower limit value then press the ENT key. The scale
prompts for the upper limit value.
5. Use the numeric keys to key-in the upper limit value then press the ENT key.
6. Place items on scale until the scale signals that the items are within the entered limits.
NOTES:
1. If the count/weight value is below the minimum value, set TTL 1 is high, TTL 2 and 3
are low.
2. If the count value is equal to or greater than the minimum value but less than or equal
the maximum value, TTL2 jogs high & low in 1/10ths of a sec., TTL 1 and 3 are low.
3. If the count/weight value is greater than the maximum value, TTL3 is high and TTL 1 &
2 are low.
MIN VALUE MAX VAULE
Jogs + 5V & 0V
+ 5V if < Min value if >= Min value & < = Max +5V if > Max value
SP1 SP2 SP3
Only one set point is active at a time. When a set point is high +5V, the others are low 0V.
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4.5CHARGING THE BATTERY
If your scale came equipped with the optional battery pack, follow this procedure to
properly charge your batteries.
NOTE: You should perform this procedure whenever the scale’s low battery annunciator
(BATT) turns on.
1. Push and hold the ON/OFF key for five seconds, then release or use the power switch to shut the
scale OFF.
2. Locate the battery charger switch on the rear panel of the scale.
NOTE: This may be hidden behind a metal plate held on by two drilled-head screws.
3. Position the switch as shown here:
4. Locate the AC adapter that shipped with the scale.
5. Connect the female end of the AC Adapter to the connector on the rear of scale, and then plug
the adapter into an AC outlet. Be sure to use the 24 VDC, 2A AC adapter that shipped with
the scale. Any other AC adapter may cause damage to the scale.
6. Allow at least three hours for the batteries to become fully charged. At the end of the charging
period, simply disconnect the AC adapter and resume normal use.
Continued =>
NOTE 1: The batteries will be charged regardless of the setting of the power switch (ON or OFF). You
may continue to use the scale while the batteries are charging if you wish.
NOTE 2: After charging the batteries, you may leave the battery charger switch in the position shown
above. If, however, you wish to store or ship the scale, you should position it the opposite way.
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CHAPTER 5: SETUP
5.1 SETUP OVERVIEW
Press the * key offers you 6 soft key choices – CONFIG, SUPER, SERVIC, PRT
FM, DIAG, ITEM ID
5.2CONFIG SUB-MENU
Table 5-1 lists the items which are contained in the Configuration sub-menu. The
CONFIG password is 1111.
To access the Configuration sub-menu, follow the instructions below.
1. Press the * button and scale prompts “Select a setup menu”.
2. Press the Config soft key. The prompts for “Input Password. Enter 1111. The
Configuration sub-menu items are listed above the six soft keys. Press the More
or Back soft keys to see more choices.
3. Press the soft key pertaining to the item you wish to modify. The scale shows
the current status or selection of that item in the form of a highlighted soft key
text.
4. Press the soft key corresponding to the desired status then press the ENT key.
You may exit this screen without making changes by pressing the CLR key.
5. Repeat steps 3 and 4 above until the configuration is complete.
6. Press the CLR key twice to return to normal operating mode.
ITEMSOFT
DESCRIPTION
KEY
Auto Sampling Enable/DisableAUSMPLAllows you to change the status of the auto
sampling feature. The default setting is disabled.
Auto Tare Enable/DisableAUTAREAllows you to change the status of the auto tare
feature. The default setting is disabled.
Auto Tare Clear Enable/DisableTRCLR
Auto Tare APW Clear Enable/DisableTRAWCL
Auto Switch Channel Enable/DisableAUTOSW
Allows you to change the status of the auto tare
clear feature. The default setting is disabled.
Allows you to change the status of the auto tare
APW clear feature. The default setting is
disabled.
Allows you to change the status of the auto
switch channel feature. The default setting is
disabled
ClockCLOCKSets time and date
TareTARESets basic menu soft key for tare entry or
keyboard tare entry
Time FormatTIMEMTSelects 12 hour or 24 hour clock
Date FormatDATEMTSets date format – standard or international
Setpoint SETPNTEnables or disables setpoints
TABLE 5-1: Configuration Sub-menu Items
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5.3 SUPER SUB MENU
Table 5-2 lists the items which are contained in the Supervisor sub-menu. The
SUPER password is 2222.
To access the Supervisor sub-menu, follow the instructions below.
1. Press the * button and scale prompts “Select a setup menu”.
2. Press the SUPER soft key. The prompts for “Input Password. Enter 2222. The
Supervisor sub-menu items are listed above the soft keys.
3. Press the soft key pertaining to the item you wish to modify. The scale shows
the current status or selection of that item in the form of a highlighted soft key
text.
4. Press the soft key corresponding to the desired status then press the ENT key.
You may exit this screen without making changes by pressing the CLR key.
5. Repeat steps 3 and 4 above until the Supervisor setup is complete.
6. Press the CLR key twice to return to normal operating mode.
ITEMSOFT
DESCRIPTION
KEY
Accuracy Enable DisableACCYAllows you to enable or disable the
controlled accuracy feature
Minimum SampleMINSPLSets the minimum sample size value
Local Scale FilterLOCFLTSets the amount of filtering on the TC2010
platform
Remote Scale FilterREMFLTSets the amount of filtering on a remote
platform
TABLE 5-2: Supervisor Sub-menu Items
5.3.1 ACCURACY
1. Pressing the accuracy soft key will prompt for a password. Enter 1111. You will
then be prompted to enable or disable. If you select enable, the scale prompts for
“ Accuracy Setup” with soft keys showing percentage amounts. The higher the
selected percentage, the greater the sample weigh must be regardless of the
number of pieces. Table 5-3 illustrates the weight required in pounds for each
capacity TC-2010 and percentage setting:
TABLE 5-3: Sample weight required for controlled accuracy
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2.
The percentage accuracy does not guarantee an accurate piece count. It
controls the performance of the scale but cannot overcome variances in part
weight. It is one half of controlled accuracy.
3. If the number of samples used does not meet the minimum weight required, the
scale will prompt for more pieces until the minimum weight is reached.
5.3.2 MINIMUM SAMPLE
1. Pressing the minimum sample soft key will prompt for a password. Enter 2222.
You will then be prompted to enter the minimum sample size from 1 – 100
pieces. This setting will require the scale operator to use your selected sample
size regardless of the size or weight of the sample pieces.
2. If a scale operator uses a sample size smaller than set here, the scale will
prompt for more pieces until the minimum number of samples is reached.
3. Used in conjunction with the accuracy feature, you can be assured that all scale
operators will use the same criteria for counting.
5.3.3 LOCAL FILTER & REMOTE FILTER
1. Pressing the local filter soft key allows access to soft keys for AUTO or numeric
levels of filtering. Auto filtering lets the scale set the required level of filtering
based on existing conditions. You can also set a fixed amount of filtering with
larger numbers offering more filtering. High filtering will cause the scale to react
more slowly. If large filtering values are required due to excessive air and or
vibration, consider taking steps to eliminate the source of air movement or
vibration.
2 Pressing the remote filter soft key allows the same adjustments for an optional
remote scale platform.
5.4 SERVICE SUB-MENU
Table 5-4 lists the items which are contained in the Service sub-menu. The
SERVICE password is 3333.
To access the Service sub-menu, follow the instructions below.
1. Press the * button and scale prompts “Select a setup menu”.
2. Press the SERVICE soft key. The prompts for “Input Password. Enter 3333.
The Service sub-menu items are listed above the six soft keys. Press the Other
or Back soft keys to see more choices.
7. Press the soft key pertaining to the item you wish to modify. The scale shows
the current status or selection of that item in the form of a highlighted soft key
text.
8. Press the soft key corresponding to the desired status then press the ENT key.
You may exit this screen without making changes by pressing the CLR key.
9. Repeat steps 3 and 4 above until the configuration is complete.
10. Press the CLR key twice to return to normal operating mode.
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ITEMSOFT
DESCRIPTION
KEY
Calibration of TC-2010 or remote
platform
CALIBAllows you to enable or disable the
controlled accuracy feature
Zero Count Value/ re-entryKCalZRAllows re-entry of zero point value without
going through calibration procedure
Full scale count value/ re-entryKcalSPSets the amount of filtering on the TC2010
platform
Allows setting and changing of TC2010 parameters
LOCALSets scale operation parameters for
graduation size, creep tracking, zero
tracking, zero range, motion band, digital
filter, overload point, calibration unit,
displayed division size, decimal point
Allows setting and changing of
REMOTE
remote platform parameters
Allows setting and changing of COM
SETCOMSets serial protocol for COM ports
port setups
Allows global scale reset to factory
defaults
SETDEFResets all scale parameters to factory
defauts
Sets display backlight. LIGHTEither always on or conservation mode to
save power for battery operation
TABLE 5-4: Service sub-menu items
5.4.1 CALIB – THREE POINT CALIBRATION
1. Press the soft key CALIB
2. Scale prompts “Select local or remote for calibration”.
3. Press the local or remote soft key or exit soft key to exit calibration
4. The scale prompts “Remove all weights and press enter”.
5. Remove all weight from the scale platform and press the ENT key.
6. The scale prompts “please weight” and briefly displays the zero count value and then
displays “Zero Calibration Done”
7. After computing the zero point the scale prompts “Input test weight in pounds (CAL
Point 1)
8. Enter the test weight value. For CAL point one use a test weight of at least 10% of the
scale capacity and press ENT.
9. The scale prompts “Put test weight on the press enter”
10. Place the test weight on scale and press ENT.
11. The scale briefly displays the count value for CAL point one.
12. Follow the prompts for CAL point 2 and 3. Use approximately 50% of the scale capacity
for CAL 2 and close to 100% of scale capacity for CAL 3.
13. If the calibration was completed successfully, the scale briefly display “Calibration
Passed”
5.4.2 CALIB – SINGLE POINT CALIBRATION
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1. Follow steps 1 – 11 in 5.4.1.
2. When the scale prompts “Input test weight in pounds (CAL Point 2) enter 0 the press
ENT
3. The scale prompts “Abort Point 2 CAL?”
4. Press the YES soft key.
5. The scale prompts “Multi point cal aborted” and returns to the service sub-menu.
5.4.3 KcalZR Allows re-entry of the zero counts from last calibration
1. Press the KcalZR soft key.
2. Scale prompts “Select local or remote for calibration”.
3. Press the local or remote soft key or exit soft key to exit calibration
4. Scale displays “Key in Zero Counts XXXXXX “ where XXXXXX is the existing value for
zero counts from the last calibration. The first digit is blinking and will accept new
values entered from the keyboard. Either enter a new value and press ENT or press
ENT to accept the displayed value.
5. Scale prompts “Zero count is:XXXXXX.
6. Press the Yes soft key to accept or No soft key to return to step 4.
5.4.4 KCalSP Allows re-entry of the full scale counts from last calibration
1. Press the KcalSP soft key
2. Scale prompts “Select local or remote for calibration”.
3. Press the local or remote soft key or exit soft key to exit calibration
4. Scale displays “Key in Full Scale Counts XXXXXX “ where XXXXXX is the existing
value for full scale counts from the last calibration. The first digit is blinking and will
accept new values entered from the keyboard. Either enter a new value and press ENT
or press ENT to accept the displayed value
5. Scale prompts “Full Scale counts is:XXXXXX.
6. Press the Yes soft key to accept or No soft key to return to step 4
5.4.5 LOCAL Sets scale operation parameters for graduation size, creep tracking,
zero tracking, zero range, motion band, digital filter, overload point, calibration unit,
displayed division size, decimal point See Table 5-4.
zero tracking, zero range, motion band, digital filter, overload point, calibration unit,
displayed division size, decimal point See Table 5-4
PARAMETER
(Soft Key Text)
Graduations
(Grads)
SpanN/A
Specifies number of full scale graduations. Value should be
consistent with legal requirements and environmental limits on the
useful system resolution.
Sets the range within which the scale will attempt to offset the
effects of load cell creep. Use a lower setting for lower capacity
load cells and vice-versa. Selections are in seconds.
Digital Filter (DFltr)Sets the scale’s digital filtering method. The auto setting is a
Overload Limit
(OverLd)
Calib. Unit
(CalUnt)
Selects the range within which the scale will automatically zero.
Note that the scale must be in standstill to automatically zero.
Selections are in Display Divisions.
Selects the range within which the scale may be zeroed. Note that
the scale must be in standstill to zero the scale.
Sets the level at which motion is detected by comparing the
present display update with the previous one. If motion is not
detected for two seconds or more, scale is in standstill and can
process a Print or Zero command. Maximum value varies
depending on local regulations.
dynamic filtering algorithm which optimizes stability and response
time. The settings 8 to 128 employ an averaging algorithm and
the settings Full 8 to Full 32 employ a hybrid averaging/dynamic
filtering algorithm.
Selects the desired formula which determines the point at which
the scale shows overload. All selections are based on the primary
calibration unit.
"FS" = Full scale in primary units.
Selects the primary base unit to be used in the calibration
process. Also the default unit for normal operation.
0 d, 0.5 d, 1 d
3 d√, 5 d
100%√
1.9%
0.25 d√ 0.5 d
1 d 3 d
5 d 10 d
Auto√
8, 16, 32, 64, 128
Full 8, Full 16,
Full 32
FS
FS + 2%√
FS + 1d
FS + 9d
lb√
kg
Display Divisions
(DspDiv)
Decimal Pt.
(DecPnt)
Determines the desired weight increments. Value should be
consistent with legal requirements.
Determines location of the decimal point. 0, 0.0, 0.00, 0.000
1 2 5
0.0000, 0.00000
00
TABLE 5-5: Local/Remote Scale Sub-menu Items
1. Press the soft key for each parameter listed in table 5-4. Each parameter will display
soft key choices for setup. Select the desired soft key and press ENT to select.
5.4.7 SETCOM Allows configuration and selection of COM ports
The configuration items for both serial ports (COM1 and COM2) are mostly identical in content. Table
5-5 lists the items which are available to be configured for each serial port.
1. From the service menu, press the SETCOM soft key.
2. Press the COM1 or COM2 soft key to configure the serial port of your choosing. The
sub-menu items are listed above the six soft keys.
3. Press the soft key pertaining to the parameter you wish to modify. The scale shows the
current status or selection of that item in the form of a highlighted soft key text.
4. Press the soft key corresponding to the desired status then press the ENT key. You may
exit this screen without making changes by pressing the CLR key.
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5.
Repeat steps 3 and 4 above until the configuration is complete.
6. Press the CLR key twice to return to normal operating mode.
PARAMETER
(Soft Key Text)
Device (Device)
for COM1
Device (Device)
for COM2
Baud Rate (Baud)Selects the baud rate for data transmission through the serial
Data Bits and
Parity (Bits)
Mode of Serial
Transmission
(Mode) for COM2
DESCRIPTION
Selects the device connected to the COM1 serial port. The default
setting is LP2742. DotPrt should be selected for a dot matrix
serial printer. BarPrt should be selected for bar code printing.
Selects the device connected to the COM2 serial port. The default
setting is Scanner. Scanner should be selected for a Symbol
LS2401 or compatible bar code scanner. PC should be selected
for a full duplex connection to a PC or remote display. See
Appendix B for serial data format.
port. The default setting for both ports is 9600.
Selects the number of data bits and parity of serial transmission.
The default setting is 8 None.
"8 None" = 8 data bits with no parity bit and 1 stop bit
"7 Odd" = 7 data bits with odd parity bit and 1 stop bit
"7 Even" = 7 data bits with even parity bit and 1 stop bit
Selects when data will be sent out of the COM2 serial port to a
computer or remote display. The default setting is Demand.
"Contiu" = Continuous mode; send data continuously
"Demand" = Demand mode; send data when a PRINT command
is issued from the computer.
AVAILABLE
CHOICES
DotPrt
MP20
TDP5
ET-LTP
Scanner
PC
QWERTY
keyboard
TCS
600
1200 2400
4800 9600
8 None
7 Odd
7 Even
Contiu
Demand
5.4.8 RESTORE SYSTEM DEFAULTS SUB-MENU (SysDft)
The Restore System Defaults sub-menu allows you completely restore all configuration
settings throughout the scale to those programmed at the factory. This procedure will not
overwrite your item ID storage.
Use with extreme caution – this process cannot be undone!
To access the Restore System Defaults sub-menu, follow the instructions below.
1. From the service menu, press the SYSDEF soft Key
2. Scale prompts “Restore Factory Defaults?”
3. Press the Yes soft key to restore factory settings or press the No soft key to exit.
TABLE 5-6: Com port Sub-menu Items
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4. Press the CLR key twice to return to normal operating mode.
5.4.9 LIGHT
1. From the service menu, press the LIGHT soft Key
2. Scale prompts “Setup BKLight”
3. Select either the ON soft key for always on or the Consva soft key where the back light
turns off
after 10 minutes of no scale activity to conserve power for battery operation.
5.5 PRT FM Print format
1. From the main menu, press the * key
2. Press the PRTFM soft key
3. Scale prompts “Input Password”
4. Enter 4444
5.5.1 MARGIN
1. Press the MARGIN SOFT KEY
2. Scale prompts “Enter left margin spaces”
3. Enter a numeric value to set left margin. Default is 90.
4. Press ENT to accept
5.5.2 Header
1. There are three header fields used commonly for company name, address and
city/state. These three header fields print on the default label and can be changed.
There are also 10 user fields that contain text messages and may be selected for a
custom label when using the FIELDS soft key. Header fields are 25 characters
maximum.
2. Press the Header soft key and the scale prompts “Enter Message No:”
3. Enter a two digit value – 01, 02 or 03 for default label header or 04 to 13 for user fields.
4. Scale displays HEADER MESSAGE SETUP screen.
5. The contents of the selected header are displayed and may be edited with the
displayed soft keys.
6. Press the ENT key when editing is complete and scale prompts “Save Changes?”
7. Press the Yes soft key to accept or No soft key to exit without saving.
5.5.3 PrtMdl Printer model selection
1. Press the PrtMdl soft key.
2. The scale displays the model printers that have printer drivers preset in the scale.
3. Select the desired model and press the ENT key to accept or Exit soft key to exit
without change.
NOTE: if there is a printer that you would like to use that is not listed, call the factory for a
price on adding the print driver for your printer.
5.5.4 Fields
1. Press the Fields soft key.
2. The scale displays the fields for selection on the left side and the fields selected on the
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right side. The fields are display four per screen. Use the PgUp or PgDn keys to see
more fields.
3. Use the arrow soft keys to move from side to side and up and down.
4. Use the Select soft key to add a field or the delete soft key to remove a field.
5. Some fields may print bar coded as well as human readable information. On the field
selected side, press the B code key to add bar code. The letter B will show on the right
side of the field selected screen. Press the B Code key again to remove.
6. Press the ENT key to accept and save the new label format.
7. The custom label is now set to print using the Print soft key from the main menu.
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5.5.5 LABEL - Allows six label formats to be downloaded from WYSIWYG
software and also allows selection of the label.
5.5.5.1 – Download label format from PC
1. Press the DnLoad soft key
2. Scale prompts “ Select Index to Download.”
3. Press a soft key 1 – 6 to store the label format and press ENT
4. Scale prompts “Ready to Download Ent – Save CLR - cancel”
5. Use test print from PC to download a formatted label.
6. Press ENT to accept label. Scale prompts “FMT SIZE = xxx” where xxx is the file size.
A test label is automatically printed. Each of the six label registers is limited to a
maximum of 10K bytes for a file size.
7. See table 5.6 for a list of the scale fields available to print. Other data may be included
on the label as fixed text.
COMMANDFUNCTION
%GRPrints GR followed by Gross Weight
%NTPrints NT followed by Net Weight
%APWPrints APW followed by Average Piece Weight
%TRPrints TR followed by Tare Weight
%PCPrints PC followed by Number of Pieces
%DATEPrints the current date from the TC-2010
%TIMEPrints the current time from the TC-2010
%IXPrints IX followed by the Item ID (1 – 2000)
%IDBefore printing, the TC-2010 will prompt for entry of a Product ID. IT then
prints ID followed by the Product ID entered
%PNBefore printing, the TC-2010 will prompt for entry of a Product Name. It
then prints PN followed by the Product Name entered
%CHPrints CH followed by the scale channel (1 or 2)
%LOT#Before printing, the TC-2010 will prompt for entry of a Lot #. It then prints
LOT# followed by the lot number entered.
TABLE 5-7: Print commands for formatting a label with WYSIWYG software
5.5.6 Deflt
1. Pressing the Deflt soft key changes the selected label format to the default label.
2. Use the clear key to move back to other menus. See appendix 2 figure B4 for label
example.
5.6 DIAGNOSTICS SUB-MENU (Diag)
The Diagnostics sub-menu allows you to test certain parts of the scale’s operation
for troubleshooting purposes. Available areas for testing include ADC (Analog-toDigital Converter) test, keyboard test and display test. This sub-menu also allows
you to key-in the scale’s calibration. Table 5-7 lists the items which are contained in
this sub-menu.
To access the Diagnostics sub-menu, follow the instructions below.
1. From the main menu. Press the * key.
2. Press the Diag soft key. Key-in the password (5555). The sub-menu items are
listed above the six soft keys.
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3. Press the soft key pertaining to the diagnostic function you wish to access.
4. Press the CLR key twice to return to normal operating mode.
ItemSoft KeyDescription
ADC (Analog-to-Digital Converter) TestADTstShows the selected scale’s internal counts. Useful for
troubleshooting calibration problems. Use the G?N soft key to
toggle between the original value and the zeroed value. Use the
Zero soft key to zero the internal counts. Use the L/R soft key to
toggle scales. Press the Exit soft key to exit this function.
Keyboard TestKeyTstShows the key code for any key pressed. Useful for
troubleshooting keyboard problems. Consult Table 5-8 for a listing
of key codes. Press the CLR key to exit this function.
Display TestDspTstDisplays a number of test screens for analysis of display problems.
Press any key to sequence through the test screens. Automatically
exits after displaying last screen.
This function is used to list, print or erase all items stored in the scale.
1. From the main menu. Press the * key.
2. Press the ItemID soft key. Scale prompts “Input Password”. Enter 6666. The
Configuration sub-menu items are listed above the six soft keys.
5.6.1 IntItem
INITIAL ITEM ID’s (Initial)
This function is used to erase all stored item ID’s.
Use with extreme caution – this process cannot be undone!
1. Press the IntItem soft key. The scale asks you to confirm this action.
2. Press the Yes soft key to proceed or press the No soft key to abort the operation.
5.6.2 EnSave
1. If Enable is selected with the soft key, any time the print command is used, the scale
will prompt “Save Item ID?” if the item being counted is not already in the database.
5.6.3 DnLoad & UpLoad
1. Dnload is used to send a database from a PC to the TC-2010. UpLoad sends the TC-
2010 database to a PC.
5.6.4 PRINT
1. Prints the TC-2010 database to a dot matrix printer.
5.6.5 LIST
1. Displays a list of items in the database. See 4.2.2.
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CHAPTER 6: CALIBRATION
6.1CALIBRATION OVERVIEW
Your TC-2010 scale ships from the factory fully calibrated as a stand alone unit. If you are
using the TC-2010 without a remote scale or the remote scale has been installed for you,
then calibration is not necessary. In general, there is no need to calibrate the scale unless
you feel that it has become inaccurate. It is a good idea to check the calibration of your
scale from time to time with a precision test weight. Transcell recommends that you
perform a new calibration on your digital scale at least once a year.
Note: If you wish to install the remote scale yourself - or you are a scale installer - then
you must configure and calibrate the remote scale before it can be used. The
remote scale’s installation and wiring instructions are found in Appendix D. The
Service Menu (Chapter 5) configures the scale to your remote weigh platform.
Transcell recommends letting a professional install the remote scale unless you
have previous experience in this field.
During calibration, up to four values are saved in the scale’s memory – the zero
value (deadweight) and up to three span values (test weights). If you are calibrating
the local scale, see Table 6-1 for a listing of minimum and recommend test weights.
In the unlikely event that either value is lost while in use, the Service menu makes
provisions for re-entering these values. See Chapter 5 for more information.
6.2 CALIBRATION MENU
6.2.1 CALIB – THREE POINT CALIBRATION
1. Press the soft key CALIB
2. Scale prompts “Select local or remote for calibration”.
3. Press the local or remote soft key or exit soft key to exit calibration
4. The scale prompts “Remove all weights and press enter”.
5. Remove all weight from the scale platform and press the ENT key.
6. The scale prompts “please weight” and briefly displays the zero count value and then
displays “Zero Calibration Done”
7. After computing the zero point the scale prompts “Input test weight in pounds (CAL
Point 1)
8. Enter the test weight value. For CAL point one use a test weight of at least 10% of the
scale capacity and press ENT.
9. The scale prompts “Put test weight on the press enter”
10. Place the test weight on scale and press ENT.
11. The scale briefly displays the count value for CAL point one.
12. Follow the prompts for CAL point 2 and 3. Use approximately 50% of the scale capacity
for CAL 2 and close to 100% of scale capacity for CAL 3.
13. If the calibration was completed successfully, the scale briefly display “Calibration
Passed”
6.2.2 CALIB – SINGLE POINT CALIBRATION
1. Follow steps 1 – 11 in 5.4.1.
6. When the scale prompts “Input test weight in pounds (CAL Point 2) enter 0 the press
ENT
7. The scale prompts “Abort Point 2 CAL?”
8. Press the YES soft key.
9. The scale prompts “Multi point cal aborted” and returns to the service sub-menu.
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MODELCapacity / GraduationMinimum Test WeightRecommended Test Weight
DCSG-1212 x 0.001 lb0.12 lb8 lb to 12 lb
DCSG-3030 x 0.002 lb0.3 lb20 lb to 30 lb
DCSG-6060 x 0.005 lb0.6 lb40 lb to 60 lb
DCSG-120120 x 0.01 lb1.2 lb80 lb to 120 lb
DCSG-6M6 x 0.0005 kg (0.5 g)60 g4 kg to 6 kg
DCSG-15M15 x 0.001 kg (1 g)150 g10 kg to 15 kg
DCSG-30M30 x 0.002 kg (2 g)300 g20 kg to 30 kg
DCSG-60M60 x 0.005 kg (5 g)600 g40 kg to 60 kg
TABLE 6-1: Minimum / Recommended Calibration Test Weights for Local Scale
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APPENDIX A: SPECIFICATIONS
CONSTRUCTION:
Housings: Gray ABS
Sub-Platform: Metal
Platter: Stainless Steel
Feet: Non-skid Hard Rubber
DISPLAY:
240 x 64 Graphic LCD,
EL Backlighting
KEYPAD:
22-key Tactile Keypad
OVER CAPACITY ANNUNCIATION:
103% of Full Scale Capacity
PHYSICAL DIMENSIONS:
OPERATING TEMPERATURE RANGE:
32°F to 104°F
(0°C to 40°C)
POWER SOURCE:
AC Adapter, 12VDC, 800 mA,
included
COM1 SERIAL PORT:
Simplex RS-232, DSUB9M
COM2 SERIAL PORT:
Full Duplex RS-232, DSUB9F
WEIGHT:
Net Weight: 23.0 lb (10.4 kg)
Shipping Weight: 24.0 lb (10.8 kg)
13.2" [336 mm]
10.2" [258 mm]
14.5" [368 mm]
13.5" [343 mm]
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APPENDIX B: SERIAL PORT INFORMATION
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B.1COM1 SERIAL PORT
B.1.1CONNECTING THE SERIAL PRINTER
The COM1 serial port is a simplex RS-232 port designed for connection to a serial
printer. Figure B-1 shows the serial port pinout. Figure B-2 shows a suggested
cable diagram for a dot matrix serial printer. Figure B-3 shows a suggested cable
diagram for a thermal serial printer. The cable shown in Figure B-3 is a standard
Transcell cable – Model NMC-1.
Note: The COM1 serial port contains a non-standard pinout for a DSUB9 connector.
Earlier DCSG models may contain a standard pinout for a DSUB9 connector. In
this case, pin 3 is the Transmit Data (TXD) pin.
1. Plug the serial printer cable (not included) directly into the DSUB9 serial port
connector.
25
Pin No.Pin Name
2Transmit Data
5Signal GroundRS-232
Signal Level
RS-232
Figure B-1: Pin assignments for the COM1 serial port connector
SCALEPRINTER
3 RXD
TXD 2
S. GND 57 S. GND
DSUB9FDSUB25M
FIGURE B-2: Cable Diagram for Scale to Dot Matrix
Printer
Front Vie
SCALEPRINTER
3 RXD
TXD 2
S. GND 55 S. GND
DSUB9FDSUB9M
FIGURE B-3: Cable Diagram for Scale to Thermal
Printer
5 SIG GND
37
6 TTL 1
7 TTL 2
8 TTL 3
9 + 5V
FIGURE B-2: Cable Diagram for
Scale to external relays
Page 38
B.1.2Default print format
Figure B-4 shows the fixed format of the print format. The fields can be enabled or
disabled as described in Section 5.5.4.
FIGURE B-4: Default Print Format for Thermal Printer
DSUB9F
B.1.3 CONNECTING TO MP-20
When connecting the MP20 to the TC2010, use an NMC-1 cable from COM 1. Connect the
other end of the NMC-1 cable to the printer cable supplied with the MP-20. Configure
section 5.5.3 to select the MP-20. Create a label using section 5.5.4. Select the fields to
print in human readable only. If a field has a bar code selected, it may not fit the entire bar
code across the two inch width of the label causing an incomplete, unreadable bar code.
B.2COM2 SERIAL PORT
B.2.1CONNECTING THE SCANNER, REMOTE DISPLAY, OR COMPUTER
The COM2 serial port is a full duplex RS-232 port designed for connection to a computer,
scanner or remote display. Figure B-5 shows the serial port pinout. Figure B-6 shows a
suggested cable diagram for a PC-type computer. Figure B-7 shows a suggested cable
diagram for a scanner. The cable shown in Figure B-6 is a standard Transcell cable –
Model NMC-1.
Note: Earlier TC-2010 models may not be equipped with a COM2 serial port.
1. Plug the scanner, remote display or computer communication cable (not
included) directly into the DSUB9 serial port connector.
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2
w
3
Pin No.Pin Name
2Receive Data
3Transmit Data
5Signal GroundRS-232
5
Signal Level
RS-232
RS-232
Front Vie
Figure B-5: Pin assignments for the COM2 serial port connector
SCALECOMPUTER
RXD 2
TXD 3
S. GND 55 S. GND
DSUB9MDSUB9F
2 RXD
3 TXD
4
DTR
6
DSR
8
CTS
FIGURE B-6: Cable Diagram for Scale to ComputerFIGURE B-7: Cable Diagram for Scale to Scanner
B.2.2FULL DUPLEX MODES FOR COM2
B.2.2.1DEMAND MODE
The Demand mode allows control from a host device, usually a PC, and can be activated
by pressing the Print soft key. Figure B-8 shows the serial data format for the
Demand Mode. Table B-1 shows the recognized host commands.
<STX> <POL> xxxxx.xx<LB/KG><GR/NT> <CR> <LF>
<SP><SP>
Start
Transmission
Polarity:
<SP> = Positive
"–" = Negative
FIGURE B-8. Consolidated Controls Demand Mode
Weight Data
Units:
lb = pound
kg = kilogram
pc = pieces
39
SpaceSpace
Gross/Net:
GR = Gross
NT = Net
Carriage
Return
Line
Feed
Page 40
“P” - This command is sent to the scale to print the indicated display. The
scale will not respond if the scale is in motion, positive overload or
negative overload.
“Z” - This command is sent to the scale to zero the scale. If the scale is in
motion, the scale will wait until a state of equilibrium is achieved. The
scale will not respond at all if the scale is in positive overload or
negative overload. The scale will also not respond if it is not in gross
mode or within the zero range specified in F4 of the Setup Menu.
“T” - This command is sent to the scale to tare the scale. If the scale is in
motion, the scale will wait until a state of equilibrium is achieved. The
scale will not respond at all if the scale is in positive overload or
negative overload. The scale will also not respond if it displaying a
negative gross value.
“G” - This command is sent to the scale to revert to gross mode. The scale
will not respond if the scale is in motion, positive overload or negative
overload. The scale will also not respond if it is not in net mode.
“N” - This command is sent to the scale to revert to net. The scale will not
respond if the scale is in motion, positive overload or negative
overload. The scale will also not respond if it is not in gross mode or a
tare has yet to be established.
“C” - This command is sent to the scale to toggle among the configured
units.
TABLE B-1. Recognized Host Commands
B.2.2.2CONTINUOUS MODE
The Demand mode is used to interface to computers, scoreboards and other remote
devices requiring constant data updating. The transmission occurs at the end of
each display update. Figure B-9 shows the serial data format for the Continuous
Mode.
<STX> <POL> xxxxx.xx<L/K> <G/N> <STAT> <CR> <LF>
Start
Transmission
Polarity:
<SP> = Positive
"–" = Negative
Weight Data
Units:
L = pound
K = kilogram
P = pieces
Gross/Net:
G = Gross
N = Net
Carriage
Return
Line
Feed
Status:
<SP> = Valid
M = Motion
O = Over/under range
FIGURE B-9. Consolidated Controls Continuous Mode
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B.2.3 CONNECTION TO A TC-100 OR TC-200
A TC-100 or TC-200 may be used for high precision calculations of average piece
weights. The TC-100 or TC-200 can transmit the APW to the TC2010.
TC-2010 CONFIGURATION
1. Use COM 2 and set to scanner – see B.2.1
2. Use an NMC-2 male to male cable.
TC-100 OR TC-200 CONFIGURATION
1. Set A 6 to APW transmit mode
2. Connect MNC-2 cable to COM 1
TO USE THE APW FROM THE TC-2010, TC100 OR TC-200
1. From the TC-2010
2. Make sure the TC-100 is counting the pieces you want the average piece
weight from.
3. Press the SAMPLE soft key on the TC-2010.
4. Press the APW soft key on the TC-2010.
5. Press the TCS soft key on the TC-2010.
6. The APW from the TC-100 is retrieved and the TC-2010 begins counting
1. From the TC-100 OR TC-200
2. Use the TC-100 or TC-200 to count pieces. This establishes an average piece
weight in the TC-100 or TC-200.
3. Press the PRINT key on the TC-100 OR TC-200 to transmit the APW to the TC-
2010.
CAUTION: this will over-write any existing APW currently being used in the
TC-2010.
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TC-2010 Database Software
UPLOAD DATA FROM SCALE
1. Connect Com 2 on the TC-2010 to a COM port on your computer using a NMC-1
cable.
2. Make sure the TC2010 has PC selected for COM 2. From the main menu press
the * key and then press the SERVIC soft key. Enter 3333 as the password. Press
the OTHER soft key, SETCOM soft key and then Com 2 soft key. Press the
DEVICE soft key and PC soft key. Press ENTER to save changes. Press CLR to
go back one level. Review and change the baud rate, bits and set mode to
demand. Press ENTER to save changes. Press CLR, CLR, CLR to return to main
menu.
3. Press the * key and the ITEM ID key
4. Enter 6666 as the password.
5. Press the UpLoad soft key.
6. Start the Database software.
7. Click the PORT key and set the serial protocol
to match the TC-2010.
8. Click communication and select upload.
9. The data is sent from the scale to the PC.
10. To save the data, click on File, save as and
enter a file name and directory path.
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APPENDIX C: ERROR MESSAGES
C.1ERROR MESSAGES
If the scale encounters an error condition, it will display a message alerting the operator. A
description of each display follows:
C.1.1OPERATOR ERRORS
MessageExplanation
Maximum Scale Weight
Exceeded
Indicates that the weighing capacity of the selected scale has
been exceeded.
Not Enough ResolutionIndicates that there is not enough internal resolution to
calculate the unit weight of an item. This means that
the items you are counting are too light for the scale to
process at all.
Unit Weight too LightIndicates that unit weight of the items you are sampling
or manually entering is too light for the scale to process
accurately.
Sample Weight too LightIndicates that total weight of the items you are
sampling is too light for the scale to process accurately.
Invalid Tare Value EnteredIndicates that the tare weight value you are entering is
not rounded to the nearest scale division. For example,
you cannot enter 0.01 lb for a 0.05 lb increment scale.
Value Exceeds the Scale
Capacity
Remote Scale Error – Cannot
Switch
Indicates that the tare weight value or unit weight value
you are entering exceeds the capacity of the scale.
Indicates that there is a problem with the remote scale
or the remote scale has been disconnected.
Remote Scale DisabledIndicates that the remote scale is disabled. Occurs
No Such ID in SystemIndicates that the ID number you have entered or
No Pieces for AccumulatingOccurs when you press the M+ soft key with nothing
when you press the Local / Remote key.
scanned does not exist in the scale.
on the scale platform.
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C.1.2CALIBRATION ERRORS
MessageExplanation
Scale Not Ready
ERROR: Value Exceeds Scale
Capacity
ERROR: Value <1% of Scale
Capacity
ERROR: Internal Resolution
Too Low
Scale is unstable or there is an internal error in the scale.
Indicates that the test weight value you have chosen
exceeds the scale’s capacity.
Indicates that the test weight value you have chosen is
less than 1% of the scale’s capacity.
Occurs when you do not place the test weight on the
scale during calibration. Can also indicate that there is
an internal error in the scale.
Wrong Test WeightDuring a multi-point calibration, the entered test weight
value did not match the test weight applied to the
scale. This error can also occur if the following
relationship is not true:
Cal Point 1 < Cal Point 2 < Cal Point 3
Invalid DataOccurs when you enter a value of zero for the KcalZR
or KcalSP functions. See Chapter 5 for more
information.
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APPENDIX D: REMOTE SCALE WIRING
D.1REMOTE SCALE WIRING
The TC-2010 ships with a 15 ft shielded load cell cable for connection to the remote
platform’s load cell(s) or junction box. The TC-2010 supplies enough current to drive up to
4-350Ω load cells.
1. Plug the cable’s 14-pin Centronics-type connector into the load cell port on the
rear panel of the scale.
2. Wire the bare wires and shield to the remote platform’s load cell(s) or junction box
using the color codes shown in Figure D-1.
Figure D-1: Color Codes for Shielded Load Cell Cable
3. If you do not wish to use the shielded load cell cable, you may use own,
following the pin assignments shown in Figure D-2. (A 14-pin Male Centronics-type
connector is required).
Figure D-2: Pin assignments for the Load Cell Port
15
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LIMITED WARRANTY
Seller warrants that the TC Series Digital Counting Scale line will conform to written
specifications, drawings, and other descriptions made by the manufacturer, including any
modifications thereof. The Seller warrants the goods against faulty workmanship and defective
materials. If any goods fail to conform to these warranties, Seller will, as its sole and exclusive
liability hereunder, repair or replace such goods if they are returned within the following warranty
period:
Twelve (12) months from date of shipment from manufacturer.
These warranties are made upon the following TERMS and CONDITIONS:
This warranty is limited to the original equipment manufactured by TRANSCELL
TECHNOLOGY, INC. Items not covered under this warranty are batteries and normal wear
items like connectors, shrouds, front panels and fuses.
For the first sixty (60) days from the date of installation, the warranty covers parts, on-site labor,
and limited travel time and mileage. (3 hrs/150 miles maximum per occurrence).
After sixty (60) days, the warranty covers the cost of replacement parts only.
However, at the discretion and prior approval of TRANSCELL, certain equipment may be
returned , freight pre-paid, for repair, free of any parts or labor charges.
TRANSCELL’s responsibility is confined to repair, replacement or credit of equipment of parts.
The warranty does not extend coverage to labor, material, freight or service charges involved in
removal, shipping or reinstallation of equipment or parts.
CONDITIONS WHICH VOID LIMITED WARRANTY:
This warranty shall not apply to equipment which:
A. Examination of such goods discloses that the nonconformity exists and was caused by
accident, misuse, neglect, alteration, improper installation improper or unauthorized repair,
improper testing, or an act of GOD including lightning and such goods have not been
modified, altered, or changed by any person other than the Seller or its duly authorized repair
agents.
Transcell Technology, Inc. will have a reasonable time to repair or replace such goods.
THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ORAL
OR WRITTEN, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. SELLER WILL NOT IN ANY EVENT BE LIABLE
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
IN ACCEPTING THIS WARRANTY, THE PURCHASER OR BUYER AGREES TO WAIVE ANY
AND ALL OTHER CLAIMS FOR RIGHT TO WARRANTY FROM TRANSCELL TECHNOLOGY,
INC. SHOULD THE SELLER BE OTHER THAN TRANSCELL TECHNOLOGY, INC., THE
BUYER AGREES TO LOOK ONLY TO THE SELLER FOR WARRANTY CLAIM OR CLAIMS.
No terms, conditions, understanding, or agreements purporting to modify the terms of this
warranty shall have any legal effect unless made in writing and signed by a corporate officer of
the Seller.
46
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