Electromagnetic Compatibility Statement for North America
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his/her own expense.
2
Page 3
TABLE OF CONTENTS
Chapter 1: Introduction to the Transcell TC-2005 Series Digital Counting Scale........................... 6
Chapter 2: Getting Started .............................................................................................................. 7
CHAPTER 1: INTRODUCTION TO THE TRANSCELL TC-2005 SERIES DIGITAL COUNTING
SCALE
The Transcell Model TC-2005 Series Digital Counting Scale is an easy to use, high-resolution counting
scale featuring a remote scale channel and a large (1”) LED screen for easy readout.
This model also features one full duplex serial port for connection to a computer, handheld barcode
scanner or remote display. A second serial port allows connection to a serial barcode label or receipt
printer.
Optional features include a rechargeable battery for portable applications.
The scale is available in four avoirdupois weight capacities and four metric weight capacities. Table 1-1
shows the TC-2005 series product matrix.
Prior to using the scale, please read this user’s guide carefully and completely. Store the manual in a
safe and convenient place so it will be available if you have questions concerning the operation of the
scale.
MODEL
CAPACITY / GRADUATION
MODEL
CAPACITY /
GRADUATION
TC-2005-12 12 x 0.001 lb TC-2005-6M 6 x 0.0005 kg (0.5 g)
TC-2005-30 30 x 0.002 lb TC-2005-15M 15 x 0.001 kg (1 g)
TC-2005-60 60 x 0.005 lb TC-2005-30M 30 x 0.002 kg (2 g)
TC-2005-120 120 x 0.01 lb TC-2005-60M 60 x 0.005 kg (5 g)
TABLE 1-1: TC-2005 Series Product Matrix
GROSS
TARE
NET
PIECES
ZERO
CZ
BATTCU
SAMPLE
TARE
APW%LOCREM
M+
SET
PRINTUNIT
ON/OFF
LB
KG
LB
STABLE
MODEL
TC-2005
SETUP
CAL
LOCAL
REMOTE
KEY
TARE
CLR
1
2
4
5
8
7
0
3
6
9
ENT
FIGURE 1-1: TC-2005 Series Front Panel
6
Page 7
CHAPTER 2: GETTING STARTED
)
After unpacking the scale, a small amount of preparation is required before the scale can be used.
Please refer to Figure 2-1 below as needed.
Battery Charger Switch
ON/OFF Switch
1
0
COM 2 Serial Port (RS-232)
COM 1 Serial Port (RS-232
Remote Scale Connector
DC Power Jack
Figure 2-1: TC-2005 Rear Panel
Step 1. Position the scale in its area of intended use. Observe the following guidelines for suitable
location.
1. Choose a firm, stable floor or table.
2. Do not share an AC outlet with electrical noise producing equipment, such as refrigeration
units. This includes products with electrical motors and/or relays.
3. Do not place the scale in an area with changing ambient temperature and/or high humidity.
4. Do not place the scale in an area prone to exposure to direct sunlight, wind, or dust.
5. Do not place the scale in an area with vibrating equipment.
S tep 2. Install the power supply - Non-battery-powered Units Only
1. After placing the scale in its area of use, locate the AC Adapter.
2. Connect the female end of the AC Adapter to the connector on the rear of scale, and then
plug the adapter into an AC outlet. Make sure that the AC voltage appearing at the wall
outlet matches the input voltage marked on the AC adapter.
S tep 3. If applicable, install the serial device(s).
1. Connect the optional serial printer to the COM1 port using the serial cable supplied with the
printer.
NOTE: If interfacing to a printer not supplied by Transcell, see Appendix B for pin outs.
2. Connect the optional scanner or TC Series scale to the COM2 port. The optional scanner
has its own built-in cable. The TC Series scale should be connected using the optional
NMC-2 serial cable.
NOTE: If interfacing to a computer or remote display, see Appendix B for pin outs.
3. Configure the communication parameters and select the device type as detailed in Section
5.3.
NOTE 1: If using a printer with your system, be sure to set the time and date. See Sections 5.4.3
and 5.4.5.
NOTE 2: The COM1 and COM2 ports cannot be used at the same time.
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S tep 4. If applicable, install the remote scale.
1. Connect the remote scale to the TC-2005’s remote scale port using the provided remote
scale cable. Consult Appendix D for proper cabling.
2. Configure the remote scale’s parameters in the User Menu as detailed in Chapter 5.
3. Calibrate the remote scale as detailed in Chapter 6.
4. Enable the remote scale in the User Menu as detailed in Chapter 5.
S tep 5. Switch the scale ON to begin use.
1. Locate the power switch on the rear panel and switch to the ON (1) position.
2. Push the ON/OFF key on the scale’s front panel.
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CHAPTER 3: OPERATION
3 .1 DISPLAY
The Model TC-2005 scale utilizes a 6 digit LED (Light-Emitting Diode) Display to display the weight
and system information.
3.1.1 LIGHT EMITTING DIODE DISPLAY (LED)
Figure 3-1 shows the display detail of the LED display. Table 3-1 lists the various annunciators you
may see and their meanings.
GROSS
TARE
NET
PIECES
CZ
BATT CU
FIGURE 3-1: TC-2005 Display Detail
APW
%LOC REMM+
LB
KG
LB
STABLE
Annunciator MEANING
GROSS
TARE
NET
PIECES
LB
KG
Indicates that the scale is displaying Gross weight.
Indicates that a tare has been established in the system.
Indicates that a tare has been established in the system and the scale is displaying
Net weight.
Indicates the number of pieces on the platform.
Indicates the unit of the displayed weight. “lb” stands for pounds.
Indicates the unit of the displayed weight. “kg” stands for kilograms.
STABLE
9
CZ
BATT
CU
M+
Indicates that the scale is in a stable weighing mode and sees no motion.
Indicates that the scale is within the center of zero band.
Indicates that the scale batteries need to be re-charged. NOTE: Re-chargeable
battery is an option with this scale. See Section 4.3.
Indicates the unit of the displayed weight. “CU” stands for custom unit.
Indicates that the scale is in the memory accumulation mode.
TABLE 3-1: TC-2005 Series Annunciator Definitions
Continued =>
Page 10
APW
%
LOC
REM
3 .2 KEYBOARD
The keyboard is composed of six function keys and sixteen function/numeric keys. Refer to Figures
3-2 and 3-3 for the overall layout and key locations.
Indicates that the scale is displaying the Average Piece Weight of the items you are
counting.
Indicates the present level of sample accuracy, if enabled in the User Menu. See
Chapter 5.
Indicates the weight currently on the TC-2005 scale (“local”).
Indicates the weight currently on the remote scale, if configured.
TABLE 3-1a: TC-2005 Series Annunciator Definitions - Continued
SET
3.2.1 FUNCTION KEYS
Z ERO - This key sets the scale to display zero.
TAREZERO
SAMPLE
FIGURE 3-2: Function Keys Layout
PRINT
UNIT
ON/OFF
TARE - This key is used to establish a Tare provided the scale is not at or below Gross zero.
ee Section 3.3.3 below for more information. S
SAMPLE – This key is used to sample the items currently on the scale’s platter for piece
ounting. Refer to Section 3.3.6 for more information. c
PRINT - This key is used to send weight information out to the serial interface port provided
he scale is in a state of stability. t
UNIT – This key toggles the scale among pound (lb), kilogram (kg) and custom unit (CU)
weight units when in Gross weight mode. When an APW (Average Piece Weight) exists, this
key toggles the scale among piece count (PIECES), weight units mentioned above, APW and
Sample Accuracy (%). NEW FOR VERISON 2.8 – remote scale will toggle between count –
ross weigh – net weigh. g
ON/OFF - When the scale is OFF, turns scale ON. When the scale is ON, turns the scale
OFF if pressed and held for five seconds, then released.
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SETUP
CAL
1
2
3
LOCAL
REMOTE
KEY
TARE
CLR
FIGURE 3-3: Function/Numeric Keys Layout
3.2.2 FUNCTION/NUMERIC KEYS
S ETUP/CAL - This key sets the scale to display zero.
LOCAL/REMOTE - This key is toggle the weight indication between local scale (TC-2005)
nd remote scale, if configured. See Section 3.3.2 below for more information. a
KEY TARE – This key is used to enter a known tare value utilizing the numeric keyboard.
efer to Section 3.3.4 for more information. R
CLR - This key is used primarily to clear the current APW (Average Piece Weight) and tare
weight from the scale. This key can also be used to clear a numeric entry in case an error
as been made. h
D ec Pt - This key is used to enter a decimal point during numeric entry.
ENT - This key is used to enter the currently keyed-in value into the system.
3.3 GENERAL SCALE OPERATION
3.3.1 WEIGHING AN ITEM ON THE TC-2005
1. Ensure that the LOC annunciator is lit. If it is not, press the Local/Remote key once.
2. If necessary, press the Zero key to obtain a weight reading of zero.
3. Place the object to be weighed on the scale’s platter and allow the weight indication to
stabilize. If the item weight exceeds the scale’s weight capacity, it displays “o o o o o”.
4. Read the weight shown on the display.
Note: If you wish to change the unit of measure, press the UNIT key.
4
7
5
8
0
6
9
ENT
Continued =>
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3.3.2 WEIGHING AN ITEM ON THE REMOTE SCALE
Note: The remote scale must be installed and configured properly for this feature to work.
For instructions, refer to Chapter 2.
1. Ensure that the REM annunciator is lit. If it is not, press the Local/Remote key once.
2. If necessary, press the Zero key to obtain a weight reading of zero.
3. Place the object to be weighed on the scale’s platter and allow the weight indication to
stabilize. If the item weight exceeds the scale’s weight capacity, it displays “o o o o o”.
4. Read the weight shown on the display.
Note: If you wish to change the unit of measure, press the UNIT key.
3.3.3 TARING AN ITEM OF UNKNOWN WEIGHT
To weigh an item in a container, the weight of that container must first be subtracted from the
overall weight to obtain an accurate weight reading. This is known as taring.
1. Ensure that the proper Local/Remote annunciator is lit, depending on which scale you
wish to use. If it is not, press the Local/Remote key once.
2. If necessary, press the Zero key to obtain a weight reading of zero.
3. Place the empty container on the scale’s platter and allow the weight indication to
stabilize.
4. Press the Tare key. The scale briefly displays “tArE”, the NET and TARE lights come on
and the scale displays a weight reading of zero.
5. Place the material to be weighed in the container and allow the weight indication to
stabilize.
6. Read the weight shown on the display.
3.3.4 TARING AN ITEM OF KNOWN WEIGHT
If the weight of the container or object is known, you may enter this weight via the numeric
keyboard. This value must be rounded to the nearest scale division. For example, on a 60 x
0.002 lb scale, you must enter the tare weight to the nearest 0.002 lb.
1. Ensure that the proper Local/Remote annunciator is lit, depending on which scale you
wish to use. If it is not, press the Local/Remote key once.
2. Press the Key Tare key. The scale displays a zero.
3. Using the numeric keys, key-in the known tare weight and press ENT. The scale displays
a negative (minus) weight reading and the NET and TARE lights come on.
4. Place the material to be weighed in the container and allow the weight indication to
stabilize.
5. Read the weight shown on the display.
3.3.5 CLEARING A TARE
1. To clear a tare, press the CLR key at any time. The NET and TARE annunciators
disappear and the gross weight is displayed.
NOTE: Enabling the Auto Tare Clear feature in the User Menu (Chapter 5) can eliminate
this step.
3.3.6 PIECE COUNTING
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This mode is used to indicate the number of pieces of an item you have placed on the scale’s
platform and is accessed by pressing the SAMPLE key. To ensure accuracy, the parts you are
counting must be consistent in weight.
The scale uses the sampling method to determine the average piece weight (APW) of the items
you wish to count. When sampling items, always count the parts in your hand and place them on
the platform all at once. If the APW of the items is too light or the total weight of the sample is too
light, accuracy cannot be guaranteed.
1. Ensure that the proper Local/Remote annunciator is lit, depending on which scale you wish to
use to perform the sampling. If it is not, press the Local/Remote key once.
2. If the items you will be counting require a container, you must first tare the container off by
pressing the TARE key.
3. Press the SAMPLE key. The scale will display “10 0”. The scale is prompting you to place ten
identical items on the platform.
NOTE: If you wish to change the sample number, simply press the SAMPLE key repeatedly
until the desired sample number appears. Available choices are 5, 10, 25, 50 and 100.
4. Place the sample items on the platform all at once. Once the scale stabilizes, the scale will
display “10 –“.
5. Press the SAMPLE key to take the sample. The scale will now display the number of pieces on
the scale. To see how accurate your piece counting will be based upon the sample, press the
UNIT key until the screen shows the % annunciator. If you are not happy with the results, you
should use a higher sample amount to achieve better piece count accuracy.
NOTE 1: If the scale displays an “Add” message, the unit weight of the items you wish to count
or total sample weight is too light for your scale to process at all.
NOTE 2: You can eliminate the need to press the SAMPLE key in Step 4 by enabling the Auto
Sample feature in the User Menu (Chapter 5).
NOTE 3: You can have the scale automatically switch from local to remote after sampling by
enabling the Auto Switch Channel feature in the User Menu (Chapter 5).
3.3.7 CLEARING THE PIECE COUNT
1. To clear the piece count, press the CLR key to erase the sample.
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CHAPTER 4: ADVANCED FEATURES AND OPERATION
4.1 AVERAGE PIECE WEIGHT ENTRY
If you already know the Average Piece Weight or APW of the items you wish to count, then use one
of the following procedures.
4.1.1 APW ENTRY FROM SCALE KEYBOARD
1 . Press the SAMPLE key. The display shows “10 0”.
2 . Press the UNIT key. The display will show "0”
3. Use the numeric keys to key-in the APW and press the ENT key. The display will show
"SET" momentarily and the scale will now display the number of pieces on the scale. If
the scale briefly displays an error message instead, please see Appendix C for an
explanation of the error message.
4.1.2 DOWNLOAD APW FROM TC SERIES SCALE
1
To use this method, you must have either a TC-100 or a TC-200 scale connected to
COM2. Also, TC Scale must be enabled in the User Menu. See Appendix B for pin outs.
See Chapter 5 for User Menu information.
NOTE: The TC-100 or TC-200 scale must be configured for “Transmit APW Mode”. See
scale manual for more information.
1 . Press the CLR key on the TC-2005 scale to clear current APW.
2 . Perform the sampling on the TC-100 or TC-200 scale.
3. Press the PRINT key on the TC-100 or TC-200 scale. The TC-2005 briefly displays the
downloaded APW. If the scale briefly displays an error message instead, please see
Appendix C for an explanation of the error message.
4. Place your parts on the TC-2005 scale. The scale will now display the number of pieces
on the scale.
4.1.3 APW ENTRY FROM SCANNER
To use this method, you must have a working scanner plugged into the COM2 port and
the Transcell TC-2005 scale must have printed the barcode you are scanning. Also,
Scanner must be enabled in the User Menu. If you have a printer installed, you must
unplug it at this time.
1. Press the CLR key to clear current APW from scale.
2. Aim the scanner at the APW barcode you wish to scan and press the trigger. When
the scanner beeps, the TC-2005 scale will briefly display the scanned-in APW. If the
scale briefly displays an error message instead, please see Appendix C for an
explanation of the error message.
3. Place your parts on the TC-2005 scale. The scale will now display the number of
pieces on the scale.
1
Also works with PBS Series scale.
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4.2 MEMORY ACCUMULATOR
Your scale comes equipped with a handy memory accumulator, which can be used in conjunction
with the piece counting feature. As with a hand-held calculator, the memory accumulator can be
added to, displayed and cleared at anytime.
NOTE: Make sure the scale is in piece counting mode. If it is not, follow the sampling procedure
found in Section 3.3.6 or the alternative sampling procedure found in Section 4.1.
4.2.1 ACCESSING THE MEMORY ACCUMULATOR
1. Press the UNIT key several times until the M+ annunciator becomes lit.
4.2.2 ADDING TO THE MEMORY ACCUMULATOR
1. Press the SAMPLE key. The scale adds the current number of pieces to the memory
accumulator, briefly shows “-ACC-“, and then briefly displays the total number of
pieces.
2. Repeat Step 1 as needed – up to 999,999 pieces.
4.2.3 PRINTING THE MEMORY ACCUMULATOR
1. Press the PRINT key.
4.2.4 CLEARING AND EXITING THE MEMORY ACCUMULATOR
1. Press the CLR key. This will clear the accumulator AND take you out of accumulator
mode.
4.3 CHARGING THE BATTERY
If your scale came equipped with the optional battery pack, follow this procedure to properly charge
your batteries.
NOTE: You should perform this procedure whenever the scale’s low battery annunciator (BATT)
turns on.
1. Push and hold the ON/OFF key for five seconds, then release or use the power switch to shut
the scale OFF.
2. Locate the battery charger switch on the rear panel of the scale.
NOTE: This may be hidden behind a metal plate held on by two drilled-head screws.
3. Position the switch as shown here:
4. Locate the AC adapter that shipped with the scale.
5. Connect the female end of the AC Adapter to the connector on the rear of scale, and then plug
the adapter into an AC outlet. Be sure to use the 24 VDC, 2A AC adapter that shipped with the scale. Any other AC adapter may cause damage to the scale.
6. Allow at least three hours for the batteries to become fully charged. At the end of the charging
period, simply disconnect the AC adapter and resume normal use.
NOTE 1: The batteries will be charged regardless of the setting of the power switch (ON or OFF). You
may continue to use the scale while the batteries are charging if you wish.
NOTE 2: After charging the batteries, you may leave the battery charger switch in the position
shown above. If, however, you wish to store or ship the scale, you should position it the opposite
way.
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CHAPTER 5: CONFIGURATION
N
5.1 CONFIGURATION OVERVIEW
The scale contains three main setup menus: The Setup (“F”) menu configures the factory settings
for your scale. The Remote (“R”) menu configures the settings for the remote scale. The User (“A”)
menu configures the COM1 and COM2 serial communication ports and enables some user
options. The Setup, Remote and User menus consist of several menu selections, each with its own sub-menu
of choices.
To set up the scale, you must first enter the appropriate menu mode. Once there, four of the front panel keys
become directional navigators to move around in the menus, and one key is used to save or SET the
selections.
5.2 SETUP (“F”) MENU
To ENTER “F” menu, turn scale off. Press and hold the TARE key while pressing ON. Scale
displays F1. Use the LEFT or RIGHT arrow keys to change F number, the DOWN arrow key to
enter parameter, the LEFT or RIGHT arrow keys to change the existing value, the SET key to save
and return to “F” menu. To EXIT “F” menu, press the UP arrow key from any “F” number. Scale
resumes normal weighing mode.
F1
Graduations
F3
Zero Track
F5
Motion Band
F6
Dig Filter
15
20
F8
lb or kg
F17
Span Cal
Press
TARE to
12
243050
F9
Disp Div
1 25
Press
TARE to
F21
Restore
factory
defaults
0
0.5 1 35
one0.00.000.0000.000012
F10
Dec Point
12 lb 30 lb
1 3 5 10 1K 2K 5K 10
12 16 24 32 8
F23
Scale
Capacity
60 lb 120 lb
15 kg 6 kg
64 48
F16
Zero Cal
Press
TARE to
60 kg 30 kg
Figure 5.0 F menu flow chart
16
Page 17
PARAMETER
(Soft Key Text)
F1
Graduations
F3
Zero Track
F5
Motion Band
F6
Digital Filter
F8
lb or kg
DESCRIPTION AVAILABLE
Specifies number of full-scale graduations. Value should be
consistent with legal requirements and environmental limits on the
useful system resolution. Note – default for 30 lb or 15 kg is
15000 divisions.
Selects the range within which the scale will automatically zero.
Note that the scale must be in standstill to automatically zero.
Selections are in Display Divisions.
Sets the level at which motion is detected by comparing the
present display update with the previous one. If motion is not
detected for two seconds or more, scale is in standstill and can
process a Print or Zero command. Maximum value varies
depending on local regulations.
Averages weight readings to produce higher stability. The higher
the filter setting, the greater the stability but the slower the
indicator’s response time. Choose 8 unless a very fast response
is needed.
Determines the desired weight increments. Value should be
consistent with legal requirements.
Determines location of the decimal point. 0 0.0
Sets zero calibration. See chapter 6 for calibration instructions
Performs scale calibration. See chapter 6 for calibration
instructions
Restores all parameters to factory defaults
Selects capacity of scale 12 lb, 30 lb, 60 lb,
1
2
5
0.00 0.000
0.0000
120 lb, 6 kg, 15
kg, 30 kg, 60 kg
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5.3 REMOTE (“R”) MENU
5.3.1 ENTERING THE REMOTE MENU
1. Press the SETUP/CAL key at any time. The scale prompts for a password (“000000”).
2. Key-in the password (336699) and press ENT. The scale displays “CAL-L”.
3. Press the UNIT key until the scale displays “- R --“.
4. Press the TARE key to enter the User (“R”) Menu. The scale shows “R 1”.
5.3.2 NAVIGATING IN THE REMOTE MENU
Use the directional keys shown in Figure 5-1 to move around in the Remote Menu Chart
shown in Figure 5-2 on the following page. Detailed descriptions of the Remote Menu can be
found in Table 5-1.
1. To move to a new “R” heading, use the PRINT (left) or UNIT (right) key to move right
or left in the Remote Menu Chart.
2. To move to the selection level, press the TARE (down) key once. The current saved
selection is shown.
3. To view the available selections for the current “R” heading, use the PRINT (left) or
UNIT (right) key to move through the selection field.
4. To save a new selection, press the SAMPLE (Set) key .To exit without saving, press
the ZERO (up) key to return to the current “R” heading.
5. Repeat Steps 2 through 5 until the Remote Menu is programmed.
REMOTE MENU MODE KEY FUNCTIONS
ZERO
TARE
SAMPLE
PRINT
UNIT
SET
Figure 5-1: Remote Menu Key Assignments
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Page 19
R1
Remote Scale Enable
R2
Grads
R3
Dsp. Div.
R4
Dec. Pt.
R5
Calib. Unit
lb kg
R6
Auto Switch
OFF ON
OFF ON
500 .... 50000
125
0 0.0 0.00 0.000 0.0000 00
Figure 5-2: Remote Menu Chart
5.3.3 EXITING THE REMOTE MENU
1. Push the ZERO key a few times to get to the “-- R --“ level, then press the ZERO key once more.
The display will go through a digit check, then settle into Normal Operating mode. All front panel keys
will now return to their normal mode of operation.
1. Press the SETUP/CAL key at any time. The scale prompts for a password (“000000”).
2. Key-in the password (336699) and press ENT. The scale displays “CAL-L”.
3. Press the UNIT key until the scale displays “- A -“.
4. Press the TARE key to enter the User (“A”) Menu. The scale shows “A 1”.
Use the directional keys shown in Figure 5-3 to move around in the User Menu Chart shown
in Figure 5-4 on the following page. Detailed descriptions of the User Menu can be found in
Table 5-2 and Table 5-2a.
1. To move to a new “A” heading, use the PRINT (left) or UNIT (right) key to move right or
left in the User Menu Chart.
2. To move to the selection level, press the TARE (down) key once. The current saved
selection is shown.
3. To view the available selections for the current “A” heading, use the PRINT (left) or
UNIT (right) key to move through the selection field.
4. To save a new selection, press the SAMPLE (Set) key .To exit without saving, press
the ZERO (up) key to return to the current “A” heading.
5. Repeat Steps 2 through 5 until the User Menu is programmed.
USER MENU MODE KEY FUNCTIONS
ZERO
TARE
SAMPLE
PRINT
UNIT
SET
Figure 5-3: User Menu Key Assignments
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A1
Baud Rate
1200 2400 4800 9600
A10
Set Date
Press TARE
key to begin
A2
Data Bits, Parity
8n 7O 7E
A11
Chk Date
Press TARE
key to begin
OFF 3
A3
COM Mode
01 23
A12
Auto Off
5 ... 30
A4
Printer Type
01
A13
Print Fmt
A13U1
ID
01
A5
Display Check
Press TARE
key to begin
A13U2
TAD
201 201 2
A13U3
Gross
A14
Auto T Clr
A6
Custom Unit
Press TARE
key to begin
A13U4
Tare
01 201 2
A15
Auto Smpl
01
A13U5
Pieces
01
A7
ID No. Entry
Press TARE
key to begin
A13U6
APW
01 2
A16
% Accy
01
A8
Set Time
Press TARE
key to begin
A9
Chk Time
Press TARE
key to begin
Figure 5-4: User Menu Chart
21
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5.4.3 EXITING THE USER MENU
1. Push the ZERO key a few times to get to the “-- A --“ level, then press the ZERO key
once more. The display will go through a digit check, then settle into Normal Operating
mode. All front panel keys will now return to their normal mode of operation.
NAME/CO
DE
A1
Baud Rate
A2
Data Bits and
Parity
A3
COM Port
Device
A4
Printer Type
A5
Display Check
A6
Custom Unit
DESCRIPTION CODE/VALUE
Selects the baud rate for data transmission through the serial port. 1200 2400
4800 9600√
Selects the number of data bits and parity of serial transmission.
"8n" = 8 data bits with no parity bit
"7O" = 7 data bits with odd parity bit
"7E" = 7 data bits with even parity bit
Selects the device and function of the COM1 and COM2 serial ports:
Actuates the function that illuminates all digit segments, decimal
points, and LCD annunciators in a test sequence. Pressing the TARE
key to scroll down one level begins the test sequence.
Actuates the function that allows you to enter a multiplier for the
custom unit. Pressing the TARE key to scroll down one level begins
the test sequence.
8n√
7O
7E
0√
1
2
3
0
1√
Press TARE key
to begin sequence
(1.0)√
A7
ID No. Entry
A8
Set Time
A9
Check Time
A10
Set Date
Actuates the function that allows entry of a one ID No. up to 6
characters long. Pressing the TARE key to scroll down one level
begins the sequence.
Actuates the function that allows entry of the current time. Pressing
the TARE key to scroll down one level begins the sequence.
Allows you to check the present time set on the scale. Pressing the
TARE key to scroll down one level begins the sequence.
Actuates the function that allows entry of the current date. Pressing
the TARE key to scroll down one level begins the sequence.
Table 5-2: User Menu Descriptions – A1 to A10
Page 22
(123456)√
Press TARE key
to begin sequence
Press TARE key
to begin sequence
Press TARE key
to begin sequence
Page 23
NAME/CO
DE
A11
Check Date
A12
Auto Power Off
A13
Print Format
A14
Auto Tare
Clear
A15
Auto Sample
DESCRIPTION CODE/VALUE
Allows you to check the present date set on the scale. Pressing the
TARE key to scroll down one level begins the sequence.
Selects the auto power off time period in minutes:
“Off” = Disabled (Always ON)
Selects which of the available fields will be printed on the print ticket
and their format. This menu selection has six sub-menus:
A13U1 = ID A13U2 = Time and Date
A13U3 = Gross Weight A13U4 = Tare Weight
A13U5 = Pieces A13U6 = APW
All: “0” = Not printed
“1” = Text Only
“2” = Both (Text and Barcode)
Allows you to program the Auto Tare Clear feature ON or OFF.
“0” = Disabled and “1” = Enabled
Allows you to program the Auto Sample feature ON or OFF.
Allows you to program the scale to disallow the user to view the
Sample Accuracy from the front panel keypad.
“0” = Disabled and “1” = Enabled
Table 5-2a: User Menu Descriptions – A11 to A16
5.5 USER MENU PROCEDURES
This section provides instructions for all of the User Menu procedures.
5.5.1 Custom Unit Multiplier Entry (A6)
The custom unit multiplier is the conversion factor that you would multiply the
calibration unit by in order to obtain the custom unit of weight. For example, if
your scale is calibrated in pounds and you wish to display weight in ounces, you
would enter in a multiplier value of 16.0. The scale automatically determines the
proper display increment for your custom unit.
1. While in the User Menu mode, scroll to "A 6", then scroll down once using
the TARE key to enter the custom unit multiplier menu.
2. The display will momentarily show "CU PT" for the custom unit, followed by
the current value for the custom unit multiplier with the decimal point.
0
1√
2
Non-battery powered scales only. For battery-powered scales, this is preset to 3 minutes at the factory.
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3. Use the left or right directional keys (shown in Figure 5-1 above) to move
the decimal point position to the correct position. Pressing the PRINT key or
the UNIT key will change the position of the decimal point.
4. After setting the correct decimal point position, press the SAMPLE key to
save it.
5. The display will momentarily show “CU” and then a value with one flashing
digit. This value will be the current multiplier value with the decimal point
position programmed above.
6. Use the four directional keys (shown in Figure 5-1 above) to adjust the
displayed value to the actual custom unit multiplier value. Increase the
flashing digit by pressing the ZERO key. Decrease the flashing digit by
pressing the TARE key. Pressing the PRINT key or the UNIT key will
change the position of the flashing digit.
7. After setting the exact value, press the SAMPLE key to save the custom
unit multiplier value. The display will show "Set-CU" momentarily, then
revert back up to A6.
5.5.2 ID Number Entry (A7)
1. While in the User Menu mode, scroll to "A 7", then scroll down once using
the TARE key to enter the ID Number menu.
2. The display will momentarily show "ID NO", followed by a value with one
flashing digit. This value will be the current ID number value.
3. Use the four directional keys (shown in Figure 5-1 above) to adjust the
displayed value to the actual ID Number value. Increase the flashing digit by
pressing the ZERO key. Decrease the flashing digit by pressing the TARE
key. Pressing the PRINT key or the UNIT key will change the position of the
flashing digit.
4. After setting the exact value, press the SAMPLE key to save the ID Number
value. The display will show "SET" momentarily, then revert back up to A7.
5.5.3 Set Time (A8)
Your scale will keep track of the current time for you, which can then be printed
on the print ticket. Use this procedure to set the current time, which must be set
in military (24-hr) format. For example, for 9:00 AM, you would enter 9.00.00. For
5:00 PM, you would enter 17.00.00. The extra zeroes are for seconds.
1. While in the User Menu mode, scroll to "A 8", then scroll down once using
the TARE key to enter the time entry menu.
2. The display will momentarily show "SET T", followed by a value with one
flashing digit. This value will be the current time in military (24-hr) format.
3. Use the four directional keys (shown in Figure 5-1 above) to adjust the
displayed value to the actual time value. Increase the flashing digit by
pressing the ZERO key. Decrease the flashing digit by pressing the TARE
key. Pressing the PRINT key or the UNIT key will change the position of the
flashing digit.
4. After setting the exact value, press the SAMPLE key to save the time value.
The display will show "SET" momentarily, then revert back up to A8.
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5.5.4 Check Time (A9)
Use this menu to verify the current time set on the scale.
1. While in the User Menu mode, scroll to "A 9", then scroll down once using
the TARE key to enter the check time menu.
2. The display will momentarily show "t - - -", followed by the current time in
military (24-hr) format.
3. After checking the time, press the SAMPLE key to exit and revert back up to
A9.
5.5.5 Set Date (A10)
Your scale will also keep track of the current date for you, which can then be
printed on the print ticket. Use this procedure to set the current date, which must
be set in mm/dd/yy format. For example, for January 7, 1998, you would enter
01.07.98. For November 30, 1998 you would enter 11.30.98.
1. While in the User Menu mode, scroll to "A 10", then scroll down once using
the TARE key to enter the date entry menu.
2. The display will momentarily show "SET D", followed by a value with one
flashing digit. This value will be the current date in mm/dd/yy format.
3. Use the four directional keys (shown in Figure 5-1 above) to adjust the
displayed value to the actual date value. Increase the flashing digit by
pressing the ZERO key. Decrease the flashing digit by pressing the TARE
key. Pressing the PRINT key or the UNIT key will change the position of the
flashing digit.
4. After setting the exact value, press the SAMPLE key to save the date value.
The display will show "SET" momentarily, then revert back up to A10.
5.5.6 Check Date (A11)
Use this menu to verify the current date set on the scale.
1. While in the User Menu mode, scroll to "A 11", then scroll down once using
the TARE key to enter the check date menu.
2. The display will momentarily show "d- - -", followed by the current date in
mm/dd/yy format.
3. After checking the date, press the SAMPLE key to exit and revert back up to
A11.
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CHAPTER 6: CALIBRATION
6.1 CALIBRATION OVERVIEW
Your TC-2005 scale ships from the factory fully calibrated. There is no need to calibrate the
scale unless you feel that it has become inaccurate. It is a good idea to check the
calibration of your scale from time to time with a precision test weight. Transcell
recommends that you perform a new calibration on your digital scale at least once a year.
During calibration, at least two values are saved in the scale’s memory – the zero
value (deadweight) and the up to three span values (test weights). See Table 6-1
for a listing of minimum and recommend test weights.
If you plan to use a remote scale, you must calibrate it before use. The remote
scale calibration allows only one span value (test weight). The recommended
test weight is 67% of full scale and the minimum test weight is 1% of full scale.
6.2 CALIBRATION MODE – TC-2005 SCALE
1. Press the SETUP/CAL key at any time. The scale prompts for a password (“000000”).
2. Key-in the password (336699) and press ENT. The scale displays “CAL-L”.
3. Press the TARE key. The scale shows ”C 0” followed by a value. The value shown is
for troubleshooting purposes only. Allow a 20-minute warm-up period for the load cell
and electronic components to become thermally stable.
4. Remove all items from the scale’s platter. Press ZERO to zero the value.
5. Press the SAMPLE key to save the zero point value. The scale briefly shows “SAVE”,
followed by “SET” and “ENDC0”. The scale then shows “C 1” followed by "0.000". The
“C 1” indicates that the scale is prompting for the first span calibration value.
6. Use the four directional keys (shown in Figure 6-1 below) to adjust the displayed value
to the actual test weight value. Increase the flashing digit by pressing the ZERO key.
Decrease the flashing digit by pressing the TARE key. Pressing the PRINT key or the
UNIT key will change the position of the flashing digit.
7. Place the test weight(s) onto the scale’s platter, then press the SAMPLE key. The scale
briefly shows “SAVE”, followed by “SET” and “ENDC1”. If the calibration was
successful, the display will prompt for the next span calibration value.
8. If you wish to use up to two more calibration test weights, repeat Step 7 twice. Each
subsequent test weight must be greater than the last. If you do not wish to use more
calibration test weights, simply press SAMPLE twice.
9. Press the ZERO key once to exit calibration mode and enter Normal Operating Mode.
Remove the test weight from the platter
NOTE: If you encounter a failure, consult Appendix C for possible causes and
remedies.
CALIBRATION MODE KEY FUNCTIONS
ZERO
TARE
SAMPLE
PRINT
UNIT
SET
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Figure 6-1: Calibration Mode Key Assignments
MODEL Capacity / Graduation Minimum Test Weight Recommended Test Weight
TC-2005-12 12 x 0.0005 lb 0.12 lb 8 lb to 12 lb
TC-2005-30 30 x 0.001 lb 0.3 lb 20 lb to 30 lb
TC-2005-60 60 x 0.002 lb 0.6 lb 40 lb to 60 lb
TC-2005-120 120 x 0.005 lb 1.2 lb 80 lb to 120 lb
TC-2005-6M 6000 g x 0.2 g 60 g 4 kg to 6 kg
TC-2005-15M 15000 g x 0.5 g 150 g 10 kg to 15 kg
TC-2005-30M 30 x 0.001 kg (1 g) 300 g 20 kg to 30 kg
TC-2005-60M 60 x 0.002 kg (2 g) 600 g 40 kg to 60 kg
TABLE 6-1: Minimum / Recommended Calibration Test Weights
6.3 CALIBRATION MODE – REMOTE SCALE
1. Press the SETUP/CAL key at any time. The scale prompts for a password (“000000”).
2. Key-in the password (336699) and press ENT. The scale displays “CAL-L”.
3. Press the UNIT key until the scale shows “CAL-R”.
4. Press the TARE key. The scale shows ”R 0” followed by a value. The value shown is
for troubleshooting purposes only. Allow a 20-minute warm-up period for the load cell
and electronic components to become thermally stable.
5. Remove all items from the scale’s platter. Press ZERO to zero the value.
6. Press the SAMPLE key to save the zero point value. The scale briefly shows “SAVE”,
followed by “SET” and “ENDR0”. The scale then shows “R 1” followed by "0". The “R
1” indicates that the scale is prompting for the first span calibration value.
7. Use the four directional keys (shown in Figure 6-1 below) to adjust the displayed value
to the actual test weight value. Increase the flashing digit by pressing the ZERO key.
Decrease the flashing digit by pressing the TARE key. Pressing the PRINT key or the
UNIT key will change the position of the flashing digit.
8. Place the test weight(s) onto the scale’s platter, then press the SAMPLE key. The scale
briefly shows “SAVE”, followed by “SET” and “ENDR1”.
9. Press the ZERO key once to exit calibration mode and enter Normal Operating Mode.
Remove the test weight from the platter
NOTE: If you encounter a failure, consult Appendix C for possible causes and
remedies.
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APPENDIX A: SPECIFICATIONS
CONSTRUCTION:
Housings: Gray ABS
Sub-Platform: Metal
Platter: Stainless Steel
Feet: Non-skid Hard Rubber
DISPLAY:
6 Digit, 7-Segment LED
KEYPAD:6-key Tactile Keypad
OVER CAPACITY ANNUNCIATION:
103% of Full Scale Capacity
OPERATING TEMPERATURE RANGE:
32°F to 104°F (0°C to 40°C)
PHYSICAL DIMENSIONS:
10.2" [258 mm]
POWER SOURCE:
AC Adapter, 12VDC, 800 mA, included
OPTIONAL POWER SOURCE:
Two 12VDC, 1200 mAH NiMH battery packs Charger: 24VDC, 2 A Charge Period: 3 hours, max. Battery Life: 24 hours, approx.
COM1 SERIAL PORT:
Full Duplex RS-232, DSUB9M
COM2 SERIAL PORT:Full Duplex RS-232, DSUB9F
WEIGHT:
Net Weight: 23.0 lb (10.4 kg)
Shipping Weight: 24.0 lb (10.8 kg))
13.2" [336 mm]
14.5" [368 mm]
13.5" [343 mm]
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APPENDIX B: SERIAL PORT INFORMATION
B.1 COM1 SERIAL PORT
B.1.1 CONNECTING THE SERIAL DEVICE
The COM1 serial port is a full duplex RS-232 port designed for connection to one of the
following:
• Serial barcode printer - label or receipt
• Serial non-barcode printer - label, ticket or receipt
Figure B-1 shows the serial port pin out. Use the cable that came with your optional printer
or consult the printer’s user guide to fashion one of your own.
1. Plug the serial device cable (not included) directly into the DSUB9 serial port
connector.
2
3
Pin No.Pin Name
2
Transmit Data
3
Receive Data
5
Signal GroundRS-232
Signal Level
RS-232
RS-232
5
Front View
Figure B-1: Pin assignments for the COM1 serial port connector
B.1.2 DEFAULT PRINT FORMAT
Figure B-2 shows the fixed format of the print format. The TC-2005 scale prints all barcodes
in Code 39 format.
NOTE: The PCS and APW fields are blank when an APW has not been established in the
system.
FIGURE B-2: Default Print Format
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B.2 COM2 SERIAL PORT
B.2.1 CONNECTING THE SERIAL DEVICE
The COM2 serial port is a full duplex RS-232 port designed for connection to one of the
following:
• Computer
• Remote display
• Transcell TC-100, TC-200 or PBS Series scale
• Scanner
Figure B-3 shows the serial port pin out. To connect to a PC-type computer, use the optional
Transcell cable – Model NMC-1. To connect to a Transcell scale, use the optional Transcell
cable – Model NMC-2.
1 . Plug the serial device cable (not included) directly into the DSUB9 serial port connector.
Pin No.Pin Name
2
Receive Data
3
Transmit Data
5
Signal GroundRS-232
9
Scanner Power+5 VDC
Signal Level
RS-232
RS-232
Figure B-3: Pin assignments for the COM2 serial port connector
B.2.2 FULL DUPLEX MODES FOR COM2
5
9
Front View
2
3
B.2.2.1 CONTINUOUS MODE
The Continuous mode is used to interface to computers, scoreboards and other remote
devices requiring constant data updating. The transmission occurs at the end of each
display update. Set A3 to “3” to get this output. Figure B-4 shows the serial data format for
the Continuous Mode. Table B-1 shows the recognized host commands.
<STX> <POL> xxxxx.xx<L/K> <G/N> <STAT> <CR> <LF>
Start
Transmission
Polarity:
<SP> = Positive
"–" = Negative
Weight Data
Units:
L = pound
K = kilogram
C = custom unit
P = pieces
Gross/Net:
G = Gross
N = Net
Carriage
Return
Line
Feed
Status:
<SP> = Valid
M = Motion
O = Over/under range
FIGURE B-4. Consolidated Controls Continuous Mode
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“z” - This command is sent to the scale to zero the scale. If the scale is in
motion, the scale will wait until a state of equilibrium is achieved. The
scale will not respond at all if the scale is in positive overload or
negative overload.
“t” - This command is sent to the scale to tare the scale. If the scale is in
motion, the scale will wait until a state of equilibrium is achieved. The
scale will not respond at all if the scale is in positive overload or
negative overload. The scale will also not respond if it displaying a
negative gross value.
“c” - This command is sent to the scale to toggle among the configured
units.
TABLE B-1. Recognized Host Commands
NOTE 1: Host device must send lower case characters to scale.
NOTE 2: No output for APW or % modes at this time.
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APPENDIX C: ERROR MESSAGES
C.1 ERROR MESSAGES
If the scale encounters an error condition, it will display a message alerting the operator. A
description of each display follows:
C.1.1 OPERATOR ERRORS
Explanation
Message
❐❐❐❐❐❐
Indicates that the weighing capacity of the selected scale has been exceeded.
Add Indicates that there is not enough internal resolution to calculate the APW of
an item. This means that the items you are counting are too light for the
scale to process at all.
OL The result is too large to display. You are most likely to see this while piece
counting on a high capacity remote scale.
Err 9 Span calibration value has been lost. Re-calibrate scale.
Err 14 The keyed-in value for APW is equal to zero or exceeds the capacity of the
scale. Key-in a valid APW value.
tErr 6 Indicates that the tare weight value you are entering is not rounded to the
nearest scale division. For example, you cannot enter 0.01 lb for a 0.05 lb
increment scale.
tErr 1 Indicates that the tare weight value or APW value you are entering exceeds
the capacity of the scale.
C.1.2 CALIBRATION ERRORS
Message Explanation
Err 0 Indicates that the test weight value you have chosen
exceeds the scale’s capacity.
Err 1 Indicates that the test weight value you have chosen is
less than 1% of the scale’s capacity.
Err 2 Occurs when you do not place the test weight on the
scale during calibration. Can also indicate that there is
an internal error in the scale.
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APPENDIX D: REMOTE SCALE WIRING
D.1 REMOTE SCALE WIRING
The TC-2005 ships with a 15 ft shielded load cell cable for connection to the remote
platform’s load cell(s) or junction box. The TC-2005 supplies enough current to drive up to
-350Ω load cells. 4
1. Plug the cable’s 14-pin Centronics-type connector into the load cell port on the
rear panel of the scale.
2. Wire the bare wires and shield to the remote platform’s load cell(s) or junction box
using the color codes shown in Figure D-1.
ColorWire Name
RED
BLK
GRN
WHT
+Excitation
–Excitation
+Signal
–Signal
Figure D-1: Color Codes for Shielded Load Cell Cable
3. If you do not wish to use the shielded load cell cable, you may use own,
following the pin assignments shown in Figure D-2. (A 14-pin Male Centronics-type
connector is required).
Pin Nos.Pin Name
1/8
3/10
5/12
7/14
+Excitation
–Excitation
+Signal
–Signal
7
14
3
12108
15
Figure D-2: Pin assignments for the Load Cell Port
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LIMITED WARRANTY
Seller warrants that the TC Series Digital Counting Scale line will conform to written specifications,
drawings, and other descriptions made by the manufacturer, including any modifications thereof. The
Seller warrants the goods against faulty workmanship and defective materials. If any goods fail to conform
to these warranties, Seller will, as its sole and exclusive liability hereunder, repair or replace such goods if
they are returned within the following warranty period:
Twelve (12) months from date of shipment from manufacturer.
These warranties are made upon the following TERMS and CONDITIONS:
This warranty is limited to the original equipment manufactured by TRANSCELL TECHNOLOGY,
INC. Items not covered under this warranty are batteries and normal wear items like connectors,
shrouds, front panels and fuses.
For the first sixty (60) days from the date of installation, the warranty covers parts, on-site labor,
and limited travel time and mileage. (3 hrs/150 miles maximum per occurrence). After sixty (60)
days, the warranty covers the cost of replacement parts only. However, at the discretion and prior
approval of TRANSCELL, certain equipment may be returned , freight pre-paid, for repair, free of
any parts or labor charges.
TRANSCELL’s responsibility is confined to repair, replacement or credit of equipment of parts.
The warranty does not extend coverage to labor, material, freight or service charges involved in
removal, shipping or reinstallation of equipment or parts.
CONDITIONS WHICH VOID LIMITED WARRANTY:
This warranty shall not apply to equipment which:
A. Examination of such goods discloses that the nonconformity exists and was caused by
accident, misuse, neglect, alteration, improper installation improper or unauthorized repair,
improper testing, or an act of GOD including lightning and such goods have not been
modified, altered, or changed by any person other than the Seller or its duly authorized repair
agents.
Transcell Technology, Inc. will have a reasonable time to repair or replace such goods.
THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ORAL
OR WRITTEN, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. SELLER WILL NOT IN ANY EVENT BE LIABLE
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
IN ACCEPTING THIS WARRANTY, THE PURCHASER OR BUYER AGREES TO WAIVE ANY
AND ALL OTHER CLAIMS FOR RIGHT TO WARRANTY FROM TRANSCELL TECHNOLOGY,
INC. SHOULD THE SELLER BE OTHER THAN TRANSCELL TECHNOLOGY, INC., THE
BUYER AGREES TO LOOK ONLY TO THE SELLER FOR WARRANTY CLAIM OR CLAIMS.
No terms, conditions, understanding, or agreements purporting to modify the terms of this
warranty shall have any legal effect unless made in writing and signed by a corporate officer of
the Seller.
Page 34
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