Transcell Technology CS Series Operation Manual

Page 1
CS Series
Digital Counting Scale
Operation Manual
Revision 1.0
October 31, 1994
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1994 Transcell Technology, Inc. Contents subject to change without notice. Transcell Technology, Inc.
975 Deerfield Parkway Buffalo Grove, IL 60089 Tel (847) 419-9180 Fax (847) 419-1515
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Calibration
Offset
Zero
The scale is calibrated by adjusting two potenti­ometers located on the left side of the scale, and
Span
by adjusting the potentiometer nearest the rear of
the scale. hidden by a rubber plug. These two adjustments must be done in order. Refer to the illustration above when executing these procedures.
The final adjustment is the span. This is set by
adjusting the potentiometer nearest the front of
the scale. The first adjustment is the zero offset. This is set
by adjusting
To adjust the zero offset value:
1. Press any key while turning on the power switch. The display blanks out and the triangle
indicators come on. Release the key.
2. Press the “1” key. The PIECES window shows the internal zero offset count.
3. With all objects removed from the stainless steel platter, adjust this value to 5,000 ± 20%
counts using the rear potentiometer. NOTE: To decrease this value, turn the trimmer clockwise. To increase this value, turn the trimmer counter-clockwise.
4. Turn the scale off to exit this mode.
To adjust the span value:
1. Turn the scale on without pressing any keys and without any objects on the stainless steel
platform.
2. Place a test weight(s) on the platter closest to the full scale capacity as possible. Adjust
the trimmer nearest the front of the scale to “dial in” the correct weight value. NOTE: To decrease this value, turn the trimmer counter-clockwise. To increase this value, turn the trimmer clockwise.
3. Remove the test weight(s) and re-zero the scale.
4. Repeat steps 2 and 3 until the correct weight value is obtained from the scale.
CS Series Calibration Procedure
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Table of Contents
Introduction ............................................................................................................................ 1
Getting Started....................................................................................................................... 2
Basics of Operation................................................................................................................ 2
Tare Operation....................................................................................................................... 4
Piece Counting Operation....................................................................................................... 5
Accumulator Function Operation ............................................................................................ 6
Check Limit Function Operation ............................................................................................. 7
APPENDIX A: Specifications.................................................................................................. 8
APPENDIX B: In Case of Trouble...........................................................................................9
APPENDIX C: Warranty and Service Information...................................................................10
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Introduction
The CS Series Counting Scale, available in three capacities, is an easy to use, high resolution counting scale featuring keyboard tare and unit weight entry, as well as a memory accumulator and check function. Housed in a durable ivory­colored plastic enclosure, the unit displays its
UNIT WEIGHTWEIGHT
LIGHT ADD SAMPLESTAREZERO
1 2 3 4 5 6 7 8 9 0
CLEAR M+ MR MC SET SAMPLE CHECK ZERO TARE
.
CS Series Front Panel
bright numerals on a 16-digit VFD type display. A
20-key membrane panel contains all of the
scale's functions and allows entry of numerical
data. A removable 8" x 9" stainless steel platform
allows for easy cleaning when used to count
greasy or dusty items.
PIECES
Counting Scale
Getting Started
After unpacking the scale, a small amount of assembly is required:
þ Locate the sub-platform, four (4) Hex screws, and enclosed Allen wrench. Place sub-platform onto
scale's load point with all rubber parts facing up. Install and tighten the four Hex screws.
Please Do...
þ Place the scale on a firm and stable floor or table. þ Plug the line cord into an AC outlet. þ Leave the scale on for at least 30 minutes before using. You will find the ON/OFF switch at the
bottom of the scale on the right, towards the front. You may leave the scale on at all times, if you wish.
þ Press the ZERO key before operating the scale.
Continued *
CS Series Operating Manual 1
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Getting Started / Continued
Please Do Not...
þ Share an AC outlet with other noise producing products; i.e. anything with an electrical motor or re-
lay.
þ Turn the scale ON with an object already on the platform. You will not be able to ZERO the scale. þ Operate the scale...
...in an area with changing ambient temperature. ...in direct sunlight. ...in an area with high humidity. ...in a dusty environment. ...in a windy area. ...in an area with vibration.
Basics of Operation
1. DISPLAY OVERVIEW
WEIGHT
CS Series Display Indication - Normal Mode
UNIT WEIGHT
LIGHT ADD SAMPLESTAREZERO
PIECES
INDICATION MEANING
Weight Indicates the gross or net weight in pounds on the platform. This reading is
blank when the full scale capacity has been exceeded.
Unit Weight Indicates either the calculated or the keyed-in unit piece weight in thousandths
(0.001) of a pound.
Pieces Indicates the number of pieces currently on the platform. Zero Indicates that the weight reading is at the scale's zero position. Tare Indicates that the current weight reading is net weight. Light Indicates that the unit weight is not high enough to display an accurate piece
count.
Add Samples The total weight of the samples on the platform is below the limit.
2 Revision 10.94
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Basics of Operation / Continued
2. KEYPAD OVERVIEW
1 2 3 4 5 6 7 8 9 0
CLEAR M+ MR MC SET SAMPLE CHECK ZERO TARE
.
KEY FUNCTION
ZERO
TARE
Sets the scale in the correct zero position for accurate operation.
Establishes either the weight currently on the platform or the current keyed-in value as the tare weight.
Numeric Keys (0-9) Allows entry of numeric data.
.
SET
SAMPLE
CLEAR
CHECK
Allows entry of decimal point position when entering numeric data.
Establishes the current keyed-in value as unit weight.
Establishes the current keyed-in value as the piece count of items currently on platform.
Clears the current keyed-in value or the unit weight.
Toggles the scale between current indication and the check limit setting. Also allows programming of check limit.
M+
MR
MC
Adds the current number displayed in the PIECES window to the ac­cumulator. (Memory +)
Toggles the scale between current indication and the contents of the accumulator. (Memory Recall)
Clears the contents of the accumulator. (Memory Clear)
CS Series Operating Manual 3
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Tare Operation
In order to subtract the weight of the container or vessel from the scale's reading, it is necessary to enter that weight as the tare weight. This value can be entered into the CS Series Counting Scale by either the push button tare method or the keyboard tare method.
To use the push button tare method:
1. Place the empty container on the platform.
2. Press the TARE key. The TARE indicator comes on and the WEIGHT display window shows zero.
To use the keyboard tare method:
1. Enter the known tare weight in pounds into the scale using the numeric and decimal point keys.
NOTE: You must enter all three decimal places if the tare weight is not in whole pounds, i.e. enter
1.2 lbs as 1.200 lbs. This value will be blinking in the UNIT WEIGHT display window.
2. Press the TARE key. The TARE indicator comes on and the WEIGHT display window shows the
keyed-in tare weight as a negative value.
A tare weight may be entered up to and including
the scale's full capacity, however the maximum
negative weight that the scale can show is -9.999
lbs.
For greater accuracy, it is suggested that the
push button tare method be used.
To clear the tare weight from the scale:
1. Remove all weight from the platform and press the TARE key. The TARE indicator goes off and
the WEIGHT display window again shows zero.
Possible Tare Operation Errors:
You cannot enter a tare weight that is greater than the scale's full capacity. For example, for the CS-12, you cannot enter, say, 13.000 lbs.
Also, you cannot key in a decimal point value higher than the resolution of the scale. For ex-
ample, for the CS-12, you cannot enter 0.001 lbs.
since the resolution is 0.002 lbs.
In both cases, the scale will automatically reset
itself after three seconds, or you can press the
CLEAR key to key in a new value.
4 Revision 10.94
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Piece Counting Operation
There are two ways to use the piece counting operation. A unit weight value can be keyed into the CS Series Counting Scale by using the keyboard entry method. Alternatively, the
depends upon part consistency and sample
weight. When using the sampling method, al-
ways count the parts in your hand and place
them on the platform all at once. sampling method may be used.
Both the sample weight and the unit weight have For greater accuracy, the sampling method should be used. The accuracy of this operation
limits to assure accuracy. The limits for these are
found at the bottom of the page.
To use the sampling method:
1. Place a pre-determined number of pieces on the platform. The WEIGHT display window shows
the total weight.
2. Key in the number of pieces you have placed on the platform. This value will be blinking in the
UNIT WEIGHT display window.
3. Press the SAMPLE key. The UNIT WEIGHT display window now shows the calculated unit
weight, while the PIECES display window shows the actual number of pieces on the platform.
To use the keyboard entry method:
1. Key in the pre-determined unit weight in thousandths of a pound; i.e. enter 0.010 lbs as 10. This
value will be blinking in the UNIT WEIGHT display window.
2. Press the SET key. The UNIT WEIGHT display window now shows the keyed-in unit weight value.
To clear the unit weight from the scale:
1. Press the CLEAR key. The UNIT WEIGHT display window now shows zero.
Possible Sample Weight or Unit Weight Entry Errors:
Consult the table below for limits to both sample weight and unit weight. A light unit weight will still allow counting operation, but accuracy cannot be guaranteed.
MODEL NO. CAPACITY MIN. SAMPLE WEIGHT LIGHT UNIT WEIGHT
CS-1.2 1.2 lbs 0.005 lbs 0 to 0.00016 lbs CS-6 6 lbs 0.025 lbs 0 to 0.0008 lbs CS-12 12 lbs 0.050 lbs 0 to 0.0016 lbs CS-30 30 lbs 0.125 lbs 0 to 0.004 lbs CS-50/60 60 lbs 0.250 lbs 0 to 0.008 lbs
CS Series Operating Manual 5
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Accumulator Function Operation
The CS Series Counting Scale comes equipped with a handy accumulator function which works in conjunction with the piece counting operation.
counts. Much like a pocket calculator, this mem-
ory can be added to, displayed, and cleared at
any time. The accumulator uses a memory to store piece
To use the accumulator function:
1. Enter the Unit Weight of the objects you wish to count by one of the methods listed under "Piece
Counting Operation."
2. Press the MC key to clear the accumulator memory.
3. Place the objects to count on the platform. The number of pieces will be shown in the PIECES
display window.
4. Press the M+ key to add this value to the accumulator's memory.
5. Repeat steps 3 & 4 until all pieces are counted.
6. Press the MR to view the contents of the accumulator. The display shows the information in the
following format: The WEIGHT display window shows the number of times the M+ key was pressed. The PIECES display window shows the accumulator total.
WEIGHT
CS Series Display - Memory Recall
UNIT WEIGHT
LIGHT ADD SAMPLESTAREZERO
PIECES
7. To return to piece count mode, press the MR key again.
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Check Limit Function Operation
The CS Series Counting Scale comes equipped with a handy check limit function which works in conjunction with the piece counting operation.
count limit which is entered using the numeric
keys. Once set, the scale sounds an alarm when
the current piece count is equal to or greater than
the stored limit. This function was designed for The check limit uses a memory to store a piece
packing and filling applications.
To set the check limit value:
1. Press the CHECK key.
2. Key in the number of pieces you wish to set as the check limit value. This value will be blinking in
the UNIT WEIGHT display window.
3. Press the SET key. The display now shows the information in the following format:
The UNIT WEIGHT display window shows the number entered for check limit.
WEIGHT
CS Series Display - Check Limit Setting of 100
UNIT WEIGHT
LIGHT ADD SAMPLESTAREZERO
PIECES
4. Press the CHECK key again to return to previous operation.
To use the check limit function:
1. Enter the Unit Weight of the objects you wish to count by one of the methods listed under "Piece
Counting Operation."
2. Add pieces to the container until the scale "beeps" repeatedly and the value in the PIECES display
window blinks on and off.
To clear the check limit value:
1. Press the CHECK key.
2. Press the CLEAR key. The value in the UNIT WEIGHT display window becomes zero.
3. Press the SET key to clear the value from memory.
4. Press the CHECK key to return to previous operation.
CS Series Operating Manual 7
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Appendix A: Specifications
CAPACITY:
CS-1.2: 1.2 lb x 0.0002 lb CS-6: 6 lb x 0.001 lb CS-12: 12 lb x 0.002 lb CS-30: 30 lb x 0.005 lb CS-50/60: 60 lb x 0.01 lb
CONSTRUCTION:
Housing: Ivory ABS Base & Sub-Platform: Metal Platform: Stainless Steel Feet: Non-skid Hard Rubber
DISPLAY:
16 Character, 7-Segment VFD
KEYPAD:
20-key Membrane Type
PHYSICAL DIMENSIONS:
OVER CAPACITY ANNUNCIATION:
103% of Full Scale Capacity
OPERATING TEMPERATURE RANGE:
32°F to 104°F (0°C to 40°C)
POWER SOURCE:
AC Line, 120 VAC Fuse: 5 x 20 mm, 0.5 Amp, Quick Blow
WEIGHT:
Net Weight: 8.8 lb (4 kg) Shipping Weight: 14.2 lb (6.4 kg)
8.9in [226mm]
9.2in [234mm]
3.4in [85mm]
8.3in [210mm]
2.9in [72mm]
12.4in [316mm]
8 Revision 10.94
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Appendix B: In Case of Trouble...
After reading your operating manual thoroughly, you should have no trouble using your scale. However, if you are still experiencing difficulty, please review the following points before calling or returning the scale.
PROBLEM
#1. Will not tare #2. Unstable Reading #3. No Weight Reading #4. Flashing Digits #5. No read out #6. Display stuck
XXX
X
XXX
X
X
X
X
X
X
X
X
X
X X X
X
X
X
X X
X X
X X X
PROBLEM:
1. Will not tare to zero.
2. When sample is placed on pan, display
reading will not stabilize, i.e. jumps one or more divisions.
3. Display will not change after sample is
placed on platform.
4. Displayed numbers flash on and off and
scale will not tare.
5. No readout appears in the display win-
dows or the WEIGHT window does not return to zero.
6. Display is stuck after power is turned on
and all digits show zero or are blank.
THINGS TO CHECK:
A. Proper warm-up time is at least 30
minutes. It is recommended that the unit be left on continuously.
B. Large machinery may cause vibration in
the work area. The scale should be placed on a stable surface.
C. Excessive air movement can affect
stability. Scale should be located away from air conditioners, fans, fume hoods, etc. A breeze shield may be required.
D. Extreme changes in room temperature
can affect the internal calibration of the unit.
E. The sub-platform is held in place by four
screws which may vibrate loose. Re­move the platform to check. IMPOR-
TANT: DISCONNECT THE SCALE FROM THE AC OUTLET PRIOR TO REMOVING THE PLATFORM. Do not over tighten screws.
F. Do not place the scale near magnetic
materials or instruments which incorpo­rate magnets in their design.
G. Power supply cord should fit snugly in
the socket.
H. The line voltage to the scale should be
reasonably constant and free from fluc­tuations. It is advisable not to share an outlet with fluorescent lights or other products which draw voltage in an in­consistent manner.
I. Where applicable, check for a blown
fuse. Replace with a metric 0.5 Amp quick blow fuse. IMPORTANT: DIS-
CONNECT THE SCALE FROM THE AC OUTLET PRIOR TO REMOVING THE FUSE.
J. A/D converter is not stable or load cell
has failed. Return scale for repair.
CS Series Operating Manual 9
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Appendix C: Warranty and Service Information
Seller warrants that the CS Series Counting Scale will conform to written specifications, drawings, and other descriptions made by the manufacturer, including any modifications thereof. The Seller warrants the goods against faulty workmanship and defective materials. If any goods fail to conform to these warranties, Seller will, as its sole and exclusive liability hereunder, repair or replace such goods if they are returned within the following warranty period:
Twelve (12) months from date of shipment from manufacturer.
These warranties are made upon the express condition that:
1) Transcell Technology, Inc. is given prompt written notice upon discovery by Buyer of such
non-conformity, with a detailed explanation of the alleged deficiencies;
2) Such goods are returned to the Seller at the expense of the Buyer;
3) Examination of such goods by Seller discloses that the nonconformity actually exists and was
not caused by accident, misuse, neglect, alteration, improper installation improper or un­authorized repair, or improper testing, and
4) Such goods have not been modified, altered, or changed by any person other than the Seller
or its duly authorized repair agents.
5) Transcell Technology, Inc. will have a reasonable time to repair or replace such goods. THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ORAL
OR WRITTEN, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. SELLER WILL NOT IN ANY EVENT BE LI­ABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
IN ACCEPTING THIS WARRANTY, THE PURCHASER OR BUYER AGREES TO WAIVE ANY AND ALL OTHER CLAIMS FOR RIGHT TO WARRANTY FROM TRANSCELL TECHNOLOGY, INC. SHOULD THE SELLER BE OTHER THAN TRANSCELL TECHNOLOGY, INC., THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR WARRANTY CLAIM OR CLAIMS.
No terms, conditions, understanding, or agreements purporting to modify the terms of this war­ranty shall have any legal effect unless made in writing and signed by a corporate officer of the Seller.
Transcell Technology, Inc 310 Anthony Trail Northbrook, IL 60062 USA
10 Revision 10.94
TEL (708) 559-9180 FAX (708) 559-9182
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