Trane YSC037E, YSC067E, YSC036E, YSC060E, YSC072F Installation, Operation And Maintenance Manual

...
Installation, Operation, and Maintenance
Packaged Rooftop Air Conditioners Precedent™ — Gas/Electric
3–10Tons–60Hz
Model Numbers
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air­conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
September 2013
YSC037E - YSC067E YHC037E - YHC067E YSC036E - YSC060E YHC036E - YHC072E YSC072F - YSC120F YHC120E YHC048F - YHC060F YHC072F - YHC102F
SAFETY WARNING
RT-SVX21N-EN
Warnings, Cautions and Notices
Warnings, Cautions and Notices. Note thatwarnings,
cautions and notices appear at appropriate intervals throughout this manual. Warnings are provided to alert installing contractors to potentialhazards that could result in death or personal injury. Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in equipment or property-damage-only accidents.
Your personal safety and the proper operation of this
machine depend upon the strict observance of these precautions.
Read this manual thoroughlybefore operatingor servicing this unit.
ATTENTION: Warnings, Cautions and Notices appear at
appropriate sections throughout this literature. Read these carefully:
WARNING
CAUTIONs
NOTICE:
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
Indicates a situationthat could resultin equipment or property-damage only accidents.
Important Environmental Concerns!
Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment.Trane advocates the responsiblehandling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs.
Responsible Refrigerant Practices!
Trane believes that responsible refrigerant practices are
important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified.The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain
refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
WARNING
Proper FieldWiring and Grounding Required!
All field wiring MUST be performed by qualified
personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.
WARNING
Personal Protective Equipment (PPE) Required!
Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards.
Before installing/servicing this unit, technicians MUST put on all Personal ProtectiveEquipment (PPE) recommended for the work being undertaken.
ALWAYS refer to appropriate MSDS sheets and OSHA
guidelines for proper PPE.
When working with or around hazardous chemicals,
ALWAYS refer to the appropriate MSDS sheets and
OSHA guidelines for information on allowable personal exposure levels, proper respiratory protection and handling recommendations.
If there is a risk of arc or flash, technicians MUST put on all Personal Protective Equipment (PPE) in accordance with NFPA 70E or other country-specific requirements for arc flash protection, PRIOR to servicing the unit.
Failure to follow recommendations could result in death or serious injury.
Revision Summary
RT-SVX21N-EN (04 Sep 2013)
1
Added 575 volt Wiring Matrix
5GIII update - Cooling and Gas/Electric - T/YHC120
Human Interface - 5 inch ColorTouchscreen
RT-SVX21M-EN (12 July 2013)
5GII update - Cooling and Gas/Electric -T/YHC036, 048,
060
to High Efficiency Units, updated
1
575 volt not available for order until Oct. 4, 2013
© 2013Trane All rights reserved RT-SVX21N-EN
Table of Contents
Model Number Description ............... 4
Model Number Description - 17 Plus ...... 6
General Information ..................... 8
Unit Dimensions ........................ 13
Installation ............................. 20
Pre-Installation ....................... 20
Procedure ........................... 20
Foundation .......................... 22
Ductwork ............................ 22
Roof Curb ........................... 24
General Unit Requirements ............ 25
Horizontal Discharge Conversion (3 Through 5 Ton Units)
TCO-1 Instructions .................... 27
Horizontal Discharge Conversion (6 Through 10 Ton Units)
TCO1 Instructions ..................... 28
Return Air Smoke Detector ............. 29
Main Electrical Power Requirements .... 30
Through-the-Base Gas Installation ...... 30
Requirements for Gas Heat ............ 30
Condensate Drain Configuration ........ 31
Filter Installation ...................... 32
Field Installed Power Wiring ........... 32
Main Unit Power ..................... 32
Smoke Detector Customer Low Voltage Wir­ing
.................................. 38
Space Temperature Averaging (ReliaTel™ On­ly)
.................................. 38
........................... 27
........................ 27
ReliaTel™ Control .....................58
System Status Checkout Procedure ......58
Resetting Cooling and Ignition Lockouts ..59
Zone Temperature Sensor (ZTS) Service Indi­cator
Clogged Filter Switch ..................60
Fan Failure Switch .....................60
Condensate Overflow Switch ...........60
Zone Temperature Sensor (ZTS) Tests ...60
Unit Economizer Control (ECA) Troubleshoot­ing
Resetting Cooling and Ignition Lockouts ..62
Unit Economizer Control (ECA) Test Proce­dures
Troubleshooting procedures for Direct Drive Plenum Fan
.................................60
...................................61
................................62
...........................63
Unit Wiring Diagrams Numbers ...........64
Limited Warranty ........................66
Combination Gas Electric Air Conditioner .66
Combination Gas Electric Air Conditioner .66
Pre-Start ............................... 42
Voltage Imbalance .................... 42
Electrical Phasing (Three Phase Motors) .42
Test Modes .......................... 44
Unit Start-Up ........................... 46
Verifying Proper Air Flow .............. 46
Maintenance ........................... 54
Fan Belt Adjustment - Belt Drive Units ... 54
Monthly Maintenance ................. 54
Annual Maintenance .................. 56
Troubleshooting ........................ 58
RT-SVX21N-EN 3
Model Number Description
YSC 036 E 3 R Z A ** 123 456 7 8 9 10 11 1213
Digit 1 - UnitType
Y DX Cooling, Gas Heat
Digit2-Efficiency
S Standard Efficiency H High Efficiency
Digit 3 - Airflow
C Convertible
Digit 4,5,6 - Nominal Gross Cooling Capacity (MBh)
036 3Ton 048 4Ton 060 5Ton 072 6Ton 090 7½Ton, Single Compressor 092 7½Ton, Dual Compressor 102 8½ Ton 120 10 Ton
Digit 7 - Major Design Sequence
E R-410A Refrigerant F MicrochannelType Condenser
Coils
24
Digit 8 - Voltage Selection
1 208/230/60/1 3 208-230/60/3 4 460/60/3
W 575/60/3
Digit 9 - Unit Controls
E Electromechanical R ReliaTel™ Microprocessor
Digit 10 - Heating Capacity
L Low Heat M Medium Heat H High Heat X Low Heat, Stainless Steel Heat
Exchanger
Y Medium Heat, Stainless Steel Heat
Exchanger
Z High Heat, Stainless Steel Heat
Exchanger
Digit 11 - Minor Design Sequence
A First Sequence B Second Sequence
21
20
Digit 12,13 - Service Sequence
** Factory Assigned
Digit 14 - Fresh Air Selection
0 No Fresh Air A Manual Outside Air Damper 0-50% B Motorized Outside Air Damper
C Economizer, Dry Bulb 0-100%
D Economizer, Dry Bulb 0-100%
E Economizer, Reference Enthalpy
F Economizer, Reference Enthalpy
4 RT-SVX21N-EN
28
0-50%
without Barometric Relief
with Barometric Relief
7
7
0-100% without Barometric Relief
0-100% with Barometric Relief
3,7
3,7
G Economizer, Comparative
Enthalpy 0-100% without Barometric Relief
3,7
H Economizer, Comparative
Enthalpy 0-100% with Barometric
3,7
Relief
Digit 15 - Supply Fan/DriveType/ Motor
0 Standard Drive 1 Oversized Motor 2 Optional Belt Drive Motor 6 Single Zone VAV 7 Multi-Speed Indoor Fan E VAV Supply AirTemperature Control
Standard Motor
6
26
33
Digit 16 - Hinged Service
Access/Filters
0 Standard Panels/Standard Filters
A Hinged Access Panels/Standard
Filters B Standard Panels/2” MERV 8 Filters C Hinged Access Panels/2” MERV 8
Filters D Standard Panels/2” MERV 13 Filters E Hinged Access Panels/2” MERV 13
Filters
Digit 17 - Condenser Coil Protection
0 Standard Coil 1 Standard Coil with Hail Guard 2 Black Epoxy Pre-Coated Condenser
25
Coil 3 Black Epoxy Pre-Coated
Condenser Coil with Hail Guard 4 CompleteCoat™ Condenser Coil 5 CompleteCoat™ Condenser Coil
with Hail Guard
Digit 18 - Through-the-Base Provisions
0 NoThrough-the-Base Provisions
A Through-the-Base Electric
B Through-the-Base Gas Piping C Through-the-Base Electric and Gas
Piping
16
Digit 19 - Disconnect/Circuit Breaker (three-phase only)
0 No Disconnect/No Circuit Breaker 1 Unit Mounted Non-Fused
Disconnect 2 Unit Mounted Circuit Breaker
4
Digit 20 - Convenience Outlet
0 No Convenience Outlet
A Unpowered Convenience Outlet
B Powered Convenience Outlet
(three-phase only)
8
9
Digit 21 - Communications Options
0 No Communications Interface 1 Trane Communications Interface 2 LonTalk® Communications Interface 1 Trane Communications Interface 2 LonTalk® Communications
3 Novar 2024 Controls 4 Novar 3051 Controls without Zone
18
27
5 Novar 3051Controls Interface with
6 BACnet™ Communications Interface 6 BACnet™ Communications Interface
3
Interface
Sensor
30
DCV
30
30
Digit 22 - Refrigeration System Option
0 Standard Refrigeration System B Dehumidification Option
10
22,23
Digit 23 - Refrigeration Controls
Note: Applicable to Digit7=E,F
0 No Refrigeration Control 1 Frostat 2 Crankcase Heater 3 Frostat
11 ,29
11 ,29
and Crankcase Heater
Digit 24 - Smoke Detector
0 No Smoke Detector A Return Air Smoke Detector B Supply Air Smoke Detector C Supply and Return Air Smoke
Detectors
D Plenum Smoke Detector
25
Digit 25 - System Monitoring
12,13
5
2
2
17
12,13
Controls
0 No Monitoring Control 1 Clogged Filter Switch 2 Fan Failure Switch 3 Discharge Air Sensing Tube 4 Clogged Filter Switch and Fan
8
16
Failure Switch
5 Clogged Filter Switch and Discharge
Air SensingTube
6 Fan Failure Switch and Discharge Air
SensingTube
14
14
7 Clogged Filter Switch, Fan Failure
Switch and Discharge Air SensingTube
8 Novar Return Air Sensor
(NOVAR 2024)
8
9 Novar ZoneTemp Sensor
(NOVAR 3051)
14
15,30
19,30
A Condensate Drain Pan Overflow
Switch
B Clogged Filter Switch14and
Condensate Drain Pan Overflow Switch
C Fan Failure Switch14and Condensate
Drain Pan Overflow Switch
D Discharge Air Sensing14and
Condensate Drain Pan Overflow Switch
E Clogged Filter Switch14, Fan Failure
Switch14and Condensate Drain Pan
14
14
14
14
14
Model Number Description
Overflow Switch
F Clogged Filter Switch
Air SensingTube14and Condensate Drain Pan Overflow Switch
G Fan Failure Switch, Discharge Air
SensingTube14and Condensate Drain Pan Overflow Switch
H Clogged Filter Switch14, Fan Failure
Switch14, Discharge Air Sensing and Condensate Drain Pan Overflow Switch
14
, Discharge
14
Digit 26 - System Monitoring Controls
0 No Monitoring Controls A Demand Control Ventilation
(CO2)
31,32
Digit 27 - Unit Hardware Enhancements
0 No Enhancements 1 Stainless Steel Drain Pan
Digit 31 - Advanced Unit Controls
0 Standard Unit Controls 1 Human Interface
Model Number Notes
1. Available on 3-5 ton models.
2. Crankcase heaters are optional on (Y)SC (036, 048, 060, 072, 090, 102,120); standard on(Y)HC (036, 048, 060, 072, 092, 102, 120).
3. Not available with electromechanical controls.
4. Manual outside air damper will ship factory supplied within the unit, but must be field installed.
5. High pressurecontrol isstandard on all units.
6. On 3-5 ton, multispeed direct drive is standard on single phase and 15 SEER. On 6-10 ton, multispeed direct drive is standard on all 10 ton and 7.5-8.5 ton high efficiency. Belt drive is standard on all other units.
Digit 15 = 0
Standard Efficiency 1 Phase = High Efficiency Multispeed Direct Drive Motor 3 Phase (3-8½ Ton) = Belt Drive 3 Phase (10 Ton) = Ultra High Efficiency Direct Drive Plenum Fan High Efficiency 1 Phase = High Efficiency Multispeed Direct Drive Motor 3 Phase (3-5 ton) = High Efficiency Multispeed Direct Drive Motor 3 Phase (3-5 ton w/Dehumidification) = Belt Drive Motor 3 Phase (7½-10 ton) = Ultra High Efficiency Direct Drive Plenum Fan
7. Economizer with Barometric Relief is for downflow configured units only. Order Economizer without Barometric Relief for horizontal configuration. Barometric Relief for horizontal configured units mustbe ordered as field-installed accessory.
8. Through-the-base electric required when ordering disconnect/circuit breaker options.
9. Requires use of Disconnect or Circuit Breaker.
Not Available
Standard Efficiency 10 Ton w/575V High Efficiency 575V (any unit) 3-5 Ton w/ Standard Indoor Motor (except dehumidification) and w/460V
10. Standard metering devices are
TXVs.
11. Frostat cannot be field installedin electro-mechanical units.
12. The return air smoke detector may not fit up or work properly on the Precedent units when used in conjunction with 3rd party accessories such as bolt on heat wheels, economizers and power exhaust. Do not order the return air smoke detectors when using this type of accessory.
13. Return Air Smoke Detector cannot be ordered with Novar Controls.
14. These options are standard when ordering Novar Controls.
15. This option is used when ordering Novar Controls.
16. Includes gas piping and shutoff (field assembly required).
17. Not available with high temperature duct sensor accessory.
18. Digit 15 = 2
Standard Efficiency 1 Phase = Not Available 3 Phase = Not Available High Efficiency 1 Phase = Not Available 3 Phase (3-5 ton) = May be Ordered 3 Phase (3-5 ton w/Dehumidification) = Not Available 3 Phase (6-10 ton) = Not Available
19. Novar Sensor utilized with Digit 21 = (4)Novar 3051 Controls without Zone Sensor.
20. Available for 10 ton standard efficiency models only.
21. Available for 3, 4, 5, 6, 7½, 8½ ton standard/high efficiency models only.
22. Requires selection of 2” Pleated Filters (option B or C) for Digit 16.
23. Not available on all single phase or standard efficiency.
24. Standard onYSC 6, 7½ (single and dual systems), 8½, 10 ton standard efficiency models and
YHC 4, 5, 6, 7½, 8½ ton high
efficiency models (except for 4,5,6 ton dehumidification models).
25. Epoxy coil and epoxy with hailguard options are not available for units with microchannel condenser coil.
26. Single ZoneVAV is only available on 7.5-10 ton high efficiency and 10 ton standard efficiency products with ReliaTel™ controls.
27. Multi-speed indoor fan available only on 7.5 & 8.5 ton high efficiency, and 10 ton products with ReliaTel™ controls.
28. Motorized Outside Air Damper is not available on Multi-Speed or SZVAV (Single Zone Variable Air
Volume) products.
29. Frostat standard on Multi-Speed and SZVAV (Single Zone Variable
Air Volume) products.
30. Novar is not available with SZVAV products.
31. Demand Control Ventilation not available with electromechanical controls.
32. Demand Control Ventilation Option includes wiring only.The C0
sensor is afield-installed only
2
option.
33. Discharge Air Sensing is also standard equipment on units with Single Zone and Supply Air
Temperature Control VAV.
RT-SVX21N-EN 5
Model Number Description - 17 Plus
YHC 037 E 3 R Z B ** 123 456 7 8 9 10 11 1213
Digit 1 - UnitType
T DX Cooling Y DX Cooling, Gas Heat
Digit2-Efficiency
S Standard Efficiency H High Efficiency
Digit 3 - Airflow
C Convertible
Digit 4,5,6 - Nominal Gross Cooling Capacity (MBh)
037 3Ton 047 4Ton 067 5Ton
Digit 7 - Major Design Sequence
E R-410A Refrigerant
Digit 8 - Voltage Selection
3 208-230/60/3 4 460/60/3
Digit 9 - Unit Controls
R ReliaTel™ Microprocessor
Digit 10 - Heating Capacity
0=No Electric Heat G=18 kW (1&3 phase) B=6 kW (3 phase) J=23 kW (3 phase) E=12 kW (3 phase)
L Low Heat M Medium Heat H High Heat X Low Heat, Stainless Steel Heat
Exchanger
Y Medium Heat, Stainless Steel Heat
Exchanger
Z High Heat, Stainless Steel Heat
Exchanger
Digit 11 - Minor Design Sequence
A First Sequence
16
Digit 12,13 - Service Sequence
** Factory Assigned
Digit 14 - Fresh Air Selection
0 No Fresh Air
A Manual Outside Air Damper 0-50%
B Motorized Outside Air Damper
0-50%
C Economizer, Dry Bulb 0-100%
without Barometric Relief
D Economizer, Dry Bulb 0-100%
with Barometric Relief
E Economizer, Reference Enthalpy
0-100% without Barometric Relief
F Economizer, Reference Enthalpy
0-100% with Barometric Relief
5
5
5
5
G Economizer, Comparative
Enthalpy 0-100% without Barometric Relief
5
H Economizer, Comparative
Enthalpy 0-100% with Barometric
5
Relief
Digit 15 - Supply Fan/DriveType/ Motor
0 Standard Drive 6 Single Zone VAV E VAV Supply Air Temperature Control
Standard Motor
4
21
21
Digit 16 - Hinged Service
Access/Filters
0 Standard Panels/Standard Filters
A Hinged Access Panels/Standard
Filters B Standard Panels/2” MERV 8 Filters C Hinged Access Panels/2” MERV 8
Filters D Standard Panels/2” MERV 13 Filters E Hinged Access Panels/2” MERV 13
Filters
Digit 17 - Condenser Coil Protection
0 Standard Coil 1 Standard Coil with Hail Guard 2 Black Epoxy Pre-Coated Condenser
Coil 3 Black Epoxy Pre-Coated
Condenser Coil with Hail Guard 4 CompleteCoat™ Condenser Coil 5 CompleteCoat™ Condenser Coil
with Hail Guard
Digit 18 - Through-the-Base Provisions
0 NoThrough-the-Base Provisions
A Through-the-Base Electric
B Through-the-Base Gas Piping C Through-the-Base Electric and Gas
Piping
13
6
13
Digit 19 - Disconnect/Circuit Breaker (three-phase only)
2
0 No Disconnect/No Circuit Breaker 1 Unit Mounted Non-Fused
Disconnect
6
2 Unit Mounted Circuit Breaker
Digit 20 - Convenience Outlet
0 No Convenience Outlet A Unpowered Convenience Outlet B Powered Convenience Outlet
(three-phase only)
7
Digit 21 - Communications Options
0 No Communications Interface 1 Trane Communications Interface 2 LonTalk® Communications
Interface 3 Novar 2024 Controls 4 Novar 3051 Controls without Zone
Sensor 5 Novar 3051Controls Interface with
DCV 6 BACnet™ Communications Interface
Digit 22 - Refrigeration System Option
0 Standard Refrigeration System B Dehumidification Option
Digit 23 - Refrigeration Controls
Note: Applicable to Digit7=E
0 No Refrigeration Control 1 Frostat 2 Crankcase Heater
1
3 Frostat and Crankcase Heater
Digit 24 - Smoke Detector
0 No Smoke Detector A Return Air Smoke Detector B Supply Air Smoke Detector C Supply and Return Air Smoke
Detectors
9,10
D Plenum Smoke Detector
Digit 25 - System Monitoring Controls
0 No Monitoring Control 1 Clogged Filter Switch 2 Fan Failure Switch 3 Discharge Air Sensing Tube 4 Clogged Filter Switch and Fan
Failure Switch 5 Clogged Filter Switch and Discharge
Air SensingTube
6 Fan Failure Switch and Discharge Air
SensingTube 7 Clogged Filter Switch, Fan Failure
Switch and Discharge Air
SensingTube 8 Novar Return Air Sensor
(NOVAR 2024) 9 Novar ZoneTemp Sensor
(NOVAR 3051) A Condensate Drain Pan Overflow
Switch
11
11
11
11
11
12,20
15,20
6
8
17
3
1
14
9,10
11
11
11
6 RT-SVX21N-EN
Model Number Description - 17 Plus
11
B Clogged Filter Switch
Condensate Drain Pan Overflow Switch
C Fan Failure Switch11and Condensate
Drain Pan Overflow Switch
D Discharge Air Sensing11and
Condensate Drain Pan Overflow Switch
E Clogged Filter Switch11, Fan Failure
Switch11and Condensate Drain Pan Overflow Switch
F Clogged Filter Switch11, Discharge
Air SensingTube11and Condensate Drain Pan Overflow Switch
G Fan Failure Switch11, Discharge Air
SensingTube11and Condensate Drain Pan Overflow Switch
H Clogged Filter Switch11, Fan Failure
Switch11, Discharge Air Sensing and Condensate Drain Pan Overflow Switch
and
7. Requires use of Disconnect or
Not Available
High Efficiency 3-5 ton w/Standard Indoor Motor w/460V
8. Standard metering devices are
9. The return air smoke detector
11
Digit 26 - System Monitoring Controls
0 No Monitoring Controls A Demand Control Ventilation
18,19
(CO2)
Digit 27 - Unit Hardware
10. Return Air Smoke Detector
11. These options are standard when
Enhancements
0 No Enhancements 1 Stainless Steel Drain Pan
Digit 31 - Advanced Unit Controls
0 Standard Unit Controls 1 Human Interface
12. This option is used when
13. Includes gas piping and shutoff
14. Not available with high
Model Number Notes
1. Standard on all variable stage units.
2. Manual outside air damper will ship factory supplied within the unit, but must be field installed.
3. High pressurecontrol isstandard on all units.
4. Constant CFM direct drive is standard for 3-5Ton variable stage units.
Digit 15 = 0, 6
3 Phase (3-5 ton) - High Efficiency Constant cfm
5. Economizer with Barometric Relief is for downflow configured units only. Order Economizer without Barometric Relief for horizontal configuration. Barometric Relief for horizontal configured units mustbe ordered as field installed accessory.
6. Through-the-base electric required when ordering
15. Novar Sensor utilized with
16. Available forT/Y 3,4,5 ton high
17. Requires selection of 2” Pleated
18. Demand Control Ventilation not
19. Demand Control Ventilation
20. Novar is not available with SZVAV
21. Discharge Air Sensing is also
disconnect/circuit breaker options.
Circuit Breaker.
TXVs.
may not fit up or work properly on the Precedent units when used in conjunction with 3rd party accessories such as bolt on heat wheels, economizers and power exhaust. Do not order the return air smoke detectors when using this type of accessory.
cannot be ordered with Novar Controls.
ordering Novar Controls.
ordering Novar Controls.
(field assembly required).
temperature duct sensor accessory.
Digit 21 = (4)Novar 3051 Controls without Zone Sensor.
efficiency models.
Filters (option B or C) for Digit 16.
available with electromechanical controls.
Option includes wiring only.The CO
sensor is a field-installed
2
only option.
products.
standard equipment on units with Single Zone and Supply Air
Temperature Control VAV.
RT-SVX21N-EN 7
General Information
Unit Inspection
As soon as the unit arrives at the job site
Verify that the nameplate data matches the data on the sales order and bill of lading (including electrical data).
Verify that the power supply complies with the unit nameplate specifications.
Visually inspect the exterior of the unit, including the roof, for signs of shipping damage.
If the job site inspection of the unit reveals damage or material shortages, file a claim with the carrier immediately.Specify the type and extent of the damage on the “bill of lading” before signing.
Visually inspect the internal components for shipping damage as soon as possible after delivery and before it is stored. Do not walk on the sheet metal base pans.
If concealed damage is discovered, notify the carrier’s terminal of damage immediately by phone and by mail. Concealed damage must be reported within 15 days.
Request an immediate joint inspection of the damage by the carrier and the consignee. Do not remove damaged material from the receiving location.Take photos of the damage, if possible.The owner must provide reasonable evidence that the damage did not occur after delivery.
Notify the appropriate sales representative before installing or repairing a damaged unit.
Storage
Take precautions to prevent condensate from forming
inside the unit’s electrical compartments and motors if:
1. the unit is stored before it is installed; or,
2. the unit is set on the roof curb, and temporary heat is provided in the building. Isolate all side panel service entrances and base pan openings (e.g., conduit holes, Supply Air and Return Air openings, and flue openings) from the ambient air until the unit is ready for start-up.
Note: Do not use the unit’s heater for temporary heat
without first completing the start-up procedure detailed under “Unit Start-Up,” p. 46”.
The manufacturer will not assume any responsibility for
equipment damage resulting from condensate accumulation on the unit’s electrical and/or mechanical components.
Unit Nameplate
A Mylar unit nameplate is located on the unit’s corner support next to the filter access panel. It includes the unit model number, serial number, electrical characteristics, refrigerant charge, as well as other pertinent unit data.
Compressor Nameplate
The nameplate forthe compressors arelocated on the side
of the compressor.
Microchannel Condenser Barcode ID
Barcode decal used for condenser coil part identification can be located on the vertical header and top of coil's inlet/ outlet side.
Unit Description
Before shipment, each unit is leak tested, dehydrated, charged with refrigerant and compressor oil, and run tested for proper control operation.
The condenser coilsare either aluminumfin, mechanically
bonded to copper tubing or all aluminum microchannel.
Direct-drive, vertical discharge condenser fans are provided with built-in thermal overload protection.
There are two control systems offered for these units.The
electromechanical control option uses a thermostat to perform unit functions.The ReliaTel™ Control Module is a microelectronic control system that is referred to as “Refrigeration Module” (RTRM). The acronym RTRM is used extensively throughout this document when referring to the control system network.
These modules through Proportional/Integral control
algorithms perform specific unit functions that governs unit operation in response to; zone temperature, supplyair temperature, and/or humidity conditions depending on the application.The stages of capacity control for these units are achieved by starting and stopping the compressors.
The RTRM is mounted in the control panel and is factory
wired to the respective internal components.The RTRM receives and interprets information from other unit modules, sensors, remote panels, and customer binary contacts to satisfy the applicable request for cooling.
Economizer Control Actuator (Optional)
Electromechanical Control
The ECA monitors themixed air temperature, ambient dry
bulb temperature and local minimum position setpoint sensors, if selected, to control dampers to an accuracy of +/- 5% of stroke.The actuator is spring returned to the closed position any time that power is lost to the unit. It is capable of delivering up to 25 inch pounds of torque and is powered by 24 VAC.
ReliaTel™ Control
The ECA monitors the mixed air temperature, return air
temperature, minimum position setpoint (local or remote), power exhaust setpoint, CO ambient dry bulb/enthalpy sensor or comparative humidity (return air humidity against ambient humidity)
setpoint, CO2, and
2
8 RT-SVX21N-EN
General Information
sensors, if selected, to control dampers to an accuracy of +/- 5% of stroke.The actuator is spring returned to the closed position any time that power is lost to the unit. It is capable of delivering up to 25 inch pounds of torque and is powered by 24 VAC.
RTCI - ReliaTel™ Trane Communication Interface (Optional)
This module is used when the application calls for an
ICSTM building management type control system. It allows the control and monitoring of the system through an ICS panel.The module can be ordered from the factory or ordered as a kit to be field installed. Follow the installation instruction that ships with each kit when field installation is necessary.
RLCI - ReliaTel™ LonTalk Communication Interface (Optional)
This module is used when the application calls for an
ICSTM building management type control system that is LonTalk. Itallows the controland monitoring of the system through an ICS panel.The module canbe ordered from the factory or ordered as a kit to be field installed. Follow the installation instruction that ships with each kit when field installation is necessary.
RBCI - ReliaTel™ BACnet Communications Interface (Optional)
This module is used whenthe application calls for an open
BACnet protocol. It allows the control and monitoring of the system through an ICS panel.The module can be ordered from the factory or as a kit to be field installed. Follow the installation instructions that ships with each kit when field installation is necessary.
RTOM - ReliaTel™ Options Module (Standard on 17 Plus, 7.5 Ton & 8.5 Ton High Efficiency with ReliaTel, 10 Ton with ReliaTel)
The RTOMmonitors the supply fanproving, clogged filter,
supply air temperature, exhaust fan setpoint, supply air tempering, Frostat™, smoke detector, andVariable Speed Fan Control (17 Plus units only). Refer to system input devices and functions for operation.
System Input Devices & Functions
The RTRM must have a zone sensor or thermostat input in
order to operate the unit.The flexibility of having several mode capabilities depends upon thetype of zone sensor or thermostat selected to interface with the RTRM.
The descriptions of the following basic InputDevices used
within the RTRM network are to acquaint the operator with their function as they interface with the various modules. Refer to the unit’s electrical schematic for the specific module connections.
The following controls are available from the factory for
field installation.
Supply Fan Failure Input (Optional)
The Fan Failure Switch can be connected to sense indoor
fan operation:
FFS (Fan Failure Switch) If air flow through the unit is not proven by the differential pressure switchconnected to the RTOM (factory set point 0.07 “w.c.) within 40 seconds nominally, the RTRM will shut off all mechanical operations, lock the system out, send a diagnostic to ICS, and the SERVICE output will flash.The system will remain locked out until a reset is initiated either manually or through ICS.
Clogged Filter Switch (Optional)
The unit mounted clogged filter switch monitors the
pressure differential across the return air filters. It is mounted in the filter section and is connected to the RTOM. A diagnostic SERVICE signal is sent to the remote panel if the pressure differential across the filters isat least
0.5" w.c.The contacts will automatically open when the pressure differential across the filters decreases to approximately 0.4" w.c.The clogged filter output is energized when the supply fan is operating and the clogged filter switch has beenclosed for atleast 2 minutes.
The system will continue to operate regardless of the
status of the filter switch.
Note: On units equipped with factory installed MERV 13
filters, a clogged filter switch with different pressure settings will be installed.This switch will close when the differential pressure is approximately 0.8' w.c. and open when the differential falls to 0.7" w.c.
Condensate Drain Pan Overflow Switch (Optional)
ReliaTel™ Option
This input incorporates the Condensate Overflow Switch
(COF) mounted on the drain pan and the ReliaTel Options Module (RTOM).When the condensate level reaches the trip point for 6 continuous seconds, the RTOM will shut down all unit functions until the overflow condition has cleared.The unit will return to normal operation after 6 continuous seconds with the COF in a non-tripped condition. If the condensate level causes unit shutdown more than 2 times in a 3 days period, the unit will be locked-out of operation requiring manual reset of diagnostic system through Zone Sensor or Building Automation System (BAS). Cycling unit power will also clear the fault.
Electromechanical Option
This input incorporates the condensate overflow switch
(COF), COF Relay, COFTime Delay.When the condensate level reaches the trip point, the COF relay energizes and opens the 24VAC control circuit which disables the unit. Once the 24VAC control circuit is opened,a delay timerwill prevent unit start-up for three minutes.
RT-SVX21N-EN 9
General Information
Compressor Disable (CPR1/2)
This input incorporates the low pressure control (LPC) of
each refrigeration circuit and can be activated by opening a field supplied contact installed on the LTB.
If this circuit is open before the compressor is started, the compressor will not be allowed to operate. Anytime this circuit is opened for 1 continuous second during compressor operation, the compressor for that circuit is immediately turned “Off”. The compressor will not be allowed to restart for a minimum of 3 minutes should the contacts close.
If four consecutive open conditions occur during the first three minutes of operation,the compressorfor that circuit will be locked out, a diagnostic communicated to the remote panel (if installed), and a manual reset will be required to restart the compressor.
Low Pressure Control
ReliaTel™ Control
When the LPC is opened for 1 continuous second, the
compressor for that circuit is turned off immediately.The compressor will not be allowed to restart for a minimum of 3 minutes.
If four consecutive open conditions occur during an active call for cooling, the compressor will be locked out, a diagnostic communicated to ICS™, if applicable, and a manual reset required to restart the compressor. On dual compressor units only the affected compressor circuit is locked out.
Electromechanical Control
When the LPC is opened, the compressor for that circuit is
turned off immediately.The compressor will restart when the LPC closes.
High Pressure Control
ReliaTel™ Control
The high pressure controls are wired in series between the
compressor outputs on the RTRM and the compressor contactor coils. If the high pressure control switch opens, the RTRM senses a lack of current while calling for cooling and locks the compressor out.
If four consecutive open conditions occur during an active call for cooling, the compressor will be locked out, a diagnostic communicated to ICS™, if applicable, and a manual reset required to restart the compressor. On dual compressor units only the affected compressor circuit is locked out.
Electromechanical Control
When the HPC is opened, the compressor for that circuit is
turned off immediately.The compressor will restart when the HPC closes.
Power Exhaust Control (Optional)
ReliaTel™ Control
The power exhaust fan is started whenever the position of
the economizer dampers meets or exceed the power exhaust setpoint when the indoor fan is on.
With the optional ventilation override accessory, the
power exhaust fan is independent of the indoor fan.
The setpoint panel is located in the return air section and
is factory set at 25%.
Electromechanical Control
The power exhaust fan is started whenever the indoor fan
is on and the adjustable damper limit switch DLS is closed.
Lead/Lag Control (Dual Circuit Only)
ReliaTel™ Control Only
Lead/Lag is a selectable input located on the RTRM.The RTRM is configured from the factory with the Lead/Lag control disabled.To activate the Lead/Lag function, simply cut the wire connected to J3-8 at the RTRM. When it is activated, each time the designated lead compressor is shut off due to the load being satisfied, the lead compressor or refrigeration circuit switches. When the RTRM is powered up, i.e. after a power failure, the control will default to the number one circuit compressor. Lead/ Lag is not available on Multi-Speed Indoor Fan, or Single Zone Variable Air Volume (SZVAV) products.
Zone Sensor Module (ZSM) (BAYSENS106*)
This electronic sensor features three system switch
settings (Heat, Cool, and Off) and two fan settings (On
and Auto). It is a manual changeover control with single setpoint. (Cooling Setpoint Only)
Zone Sensor Module (ZSM) (BAYSENS108*)
This electronic sensorfeatures four systemswitchsettings
(Heat, Cool, Auto, and Off) and two fan settings (On and
Auto). It is a manual or auto changeover control with dual
setpoint capability. It can be used with a remote zone temperature sensor BAYSENS077*.
Zone Sensor (BAYSENS110*)
This electronic sensorfeatures four systemswitchsettings
(Heat, Cool, Auto, and Off) and two fan settings (On and
Auto) with four system status LED’s. It is a manual or auto
changeover control with dual setpoint capability. It can be used with a remote zone temperature sensor BAYSENS077*.
Wall Mounted Relative Humidity Sensor
(BAYSENS036*)
Field installed, wall mounted humidity sensor is used to control activation of Enhanced Dehumidification and the Hot Gas Reheat Dehumidification options. Humidity set points can beselected for relative humidity levels between
10 RT-SVX21N-EN
General Information
40% and 60% by adjusting the DEHUMID setting on the ReliaTel Options Module. See Figure 42, p. 34.
Duct Mounted Relative Humidity Sensor (BAYSENS037*)
Field installed, duct mounted humidity sensor is used to control activation of Enhanced Dehumidification and the hot gas reheat dehumidification options. Humidity set points can beselected for relative humidity levels between 40% and 60% by adjusting the DEHUMID setting on the ReliaTel Options Module. See Figure 42, p. 34.
Programmable Zone Sensor - (BAYSENS119*)
This 7 day programmable sensor features 2, 3or 4periods
for Occupied or Unoccupied programming per day. If the power is interrupted, the program is retained in permanent memory. If power is off for an extended period of time, only the clock and day may have to be reset.
The Zone Sensor allows selection of 2, 3 or 4 system
modes (Heat, Cool,Auto, and Off), two fan modes (On and Auto). It has dual temperature selection with programmable start time capability.
The occupied cooling set point ranges between 45 and 98
º F. The heating set point ranges between 43 and 96ºF.
A liquid crystal display (LCD) displays zone temperature, temperature set points, day of the week, time, and operational mode symbols.
The Option Menu is used to enable or disable applicable
functions, i.e.; Morning Warm-up, Economizer minimum position override during unoccupied status, Fahrenheit or Centigrade, Supply air tempering, Remote zone temperature sensor, 12/24 hour time display, Smart fan, and Computed recovery.
During an occupied period, anauxiliary relay rated for 1.25 amps @ 30 volts AC with one set of single pole double throw contacts is activated.
Status Inputs (4 Wires Optional)
The ZSM can be wired to receive four (4) operating status
signals from the RTRM (HEAT, COOL, SYSTEM “ON”, SERVICE).
Four (4) wires from the RTRM should be connected to the appropriate terminals (7, 8,9&10)ontheZSM.
Remote Zone Sensor (BAYSENS073*)
This electronic sensor features remote zone sensing and
timed override with override cancellation. It is used with a
Trane Integrated Comfort™ building management
system.
Remote Zone Sensor (BAYSENS074*)
This electronic sensor features single setpoint capability
and timed override with override cancellation. It is used with aTrane Integrated Comfort™ building management system.
Remote Zone Sensor (BAYSENS016*)
This bullet type temperature sensor can be used for
outside air (ambient) sensing, return air temperature sensing, supply air temperature sensing, remote temperature sensing (uncovered).Wiring procedures vary according to the particular application and equipment involved. Refer to the unit’s wiring diagrams for proper connections.
Remote Zone Sensor (BAYSENS077*)
This electronic sensor can be used with BAYSENS106*,
108*, 110*, 119* Remote Panels.When this sensor is wired to a BAYSENS119* Remote Panel, wiring must be 18AWG ShieldedTwisted Pair (Belden 8760 or equivalent). Refer to the specific Remote Panel for wiring details.
Wireless Zone Sensor (BAYSENS050*)
This electronic sensor features five system settings (Auto,
Off, Cool, Heat, and Emergency Heat) and with On and
Auto fan settings. It isa manual orauto changeover control
with dual setpoint capability. Other features include a timed override function, lockable system settings, and Fahrenheit or Celsius temperature display. Included with the wireless zone sensor will be a receiver that is to be mounted inside the unit, a mounting bracket, and a wire harness.
Electromechanical Control
The unit must have a thermostat to operate.
•BAYSTAT151
Single Stage - 1 Heat/1 Cool
•BAYSTAT155
Multi Stage - 3 Heat/2 Cool - Can be Used for
Economizer Operation
BAYSENS150
Multi stage - 3 Heat/2 Cool Programmable
Thermostat
High Temperature Sensor (BAYFRST001*)
This sensor connects to the RTRM Emergency Stop Input
on the LTB andprovides high limit “shutdown” of the unit.
The sensor is used to detect high temperatures due to a
high thermal event in the air conditioning or ventilation ducts.The sensor is designed to mount directly to the sheet metal duct. Each kit containstwo sensors.The return air duct sensor (X1310004001) is set to open at 135ºF. The supply air duct sensor (X1310004002) is set to open at 240ºF. The control can be reset after the temperature has been lowered approximately 25ºF below the cutout setpoint.
Evaporator Frost Control
ReliaTel™ Option
This input incorporates the Frostat™ control (FOS)
mounted in the indoor coil circuit and can be activated by
RT-SVX21N-EN 11
General Information
closing a field supplied contact installed in parallel with the FOS.
If this circuit is closed before the compressor is started, the compressor will not be allowed to operate. Anytime this circuit is closed for 1 continuous second during compressor operation, the compressor for that circuit is immediately turned “Off”. The compressor will not be allowed to restart for a minimum of 3 minutes should the FOS open.
Frostat is standard on multi-speed indoor motors and single zone VAV products (SZVAV).
Electromechanical Option
This input incorporates the Frostat™ control (FOS)
mounted in the indoor coil circuit and can be activated by opening a field supplied contact installed in series with the FOS.
If this circuit is open before the compressor is started, the compressor will not be allowed to operate. Anytime this circuit is opened during compressor operation, the compressor for that circuit is immediately turned “Off”.The compressor will restart when the FOS closes.
Discharge LineTemp Switch (DLTS)
The DLTS is looped in series with HPC and LPC. It prevents
compressor from overheating (over 300 Fº dome temp) in case of indoor fan failure (cooling) or outdoor fan failure (heating).
Smoke Detector Sensor (Optional)
This sensor provideshigh limit “shutdown” of the unit and
requires a manual reset.The sensor is used to detect smoke in the air conditioning or ventilation ducts.
Notes:
The supply air smoke detector samples supply air.The
return and plenum air smoke detectors sample return air.The smoke detectors are designed to shut off the unit if smoke is sensed.This function is performed by sampling the airflow entering the unit at the return air opening. Follow the instructions provided below to assure that the airflow through the unit is sufficient for adequate sampling. Failure to follow these instructions will prevent the smoke detectors from performing its design function.
Airflow through the unit is affected by the amount of dirt and debris accumulated on the indoor coil and filters.To insure that airflow through the unit is adequate for proper sampling by the return air smoke detector, complete adherence to the maintenance procedures, including recommended intervals between filter changes, and coil cleaning is required.
Periodic checks and maintenance procedures must be performed on the smoke detector to insure that it will function properly. For detailed instructions concerning these checks and procedures, refer to the appropriate section(s) of the smoke detector Installation and
Maintenance Instructions provided with the literature package for this unit.
In order for the supply air smoke detector or return air smoke detector to properly sense smoke in the supply air stream or return air stream, the air velocity entering the smoke detector unit must be between 500 and 4000 feet per minute. Equipment covered in this manual will develop an airflow velocity that falls within these limits over the entire airflow range specified in the evaporator fan performance tables.
Phase Monitor
This sensor monitors voltage between the 3 conductors of
the 3 phase power supply.Two LED lights are provided:
• The green light indicates that a balanced 3 phase supply circuit is properly connected.
• The red light indicates that unit operation has been prevented.There are two conditions that will prevent unit operation:
The power supply circuit is not balanced with the
proper phase sequence of L1, L2, L3 for the 3 conductors of a 3 phase circuit.
The line to line voltage isnot between180 volts and
633 volts.
Single Zone Variable AirVolume / Displacement Ventilation (Optional)
This sensor offers full supply fan modulation across the
available airflow range. In addition to full supply fan modulation, the unit controls the discharge air temperature to a varying discharge air temperature setpoint in order to maintain SpaceTemperature.
Human Interface - 5 Inch Color
Touchscreen (Optional)
The 5 inch ColorTouchscreen Human Interface provides an
intuitive user interface to the rooftop unit that speeds up unit commissioning, shortens unit troubleshooting times, and enhances preventative maintenance measures.The human interface includes several features including:
Data trending capabilities by means of time series graphs
Historical alarm messages
Real-time sensor measurements
On board system setpoints
USB port that enables the downloading of component runtime information as well as trended historical sensor data
Customized reports
12 RT-SVX21N-EN
Unit Dimensions
Figure 1, p. 13 illustrates the minimum operating and
service clearances for either a single or multiple unit installation.These clearances are the minimum distances necessary to assure adequate serviceability, cataloged unit capacity, and peak operating efficiency.
Figure 1. Typical installation clearances for single & multiple unit applications
Providing less than the recommended clearances may result in condenser coil starvation, “short-circuiting” of exhaust and economizer airflows, or recirculation of hot condenser air.
YSC036-060E & YHC036E, YHC037E Units
RT-SVX21N-EN 13
YSC072-120F, YHC048-102F, YHC047-120E Units
Unit Dimensions
44 MMMM
44 MMMM
1038 MMMM
1053 MMMM
Figure 2. 3-5 ton standard efficiency, 3 ton high efficiency
Notes:
1. All dimensions are in inches/millimeters.
2. ½ NPT Gas Connection
Figure 3. 3-5 ton standard efficiency, 3 ton high efficiency - roof curb
Note: All dimensions are in inches/millimeters.
44
44
7
1038
1053
14 RT-SVX21N-EN
Figure 4. 3-5 ton standard efficiency, 3 ton high efficiency - unit clearance and roof opening
Note: All dimensions are in inches/millimeters.
CLEARANCE 36” (914 MM)
Figure 5. 6, 7½ (single) ton standard efficiency, 4-5 ton high efficiency
Note: All dimensions are in inches/millimeters.
Unit Dimensions
RT-SVX21N-EN 15
Unit Dimensions
Figure 6. 6, 7½ (single) ton standard efficiency, 4-5 ton high efficiency - roof curb
Note: All dimensions are in inches/millimeters.
(356 MM)
(2130 MM)
Figure 7. 6, 7½ (single) ton standard efficiency, 4-5 ton high efficiency - unit clearance and roof opening
Note: All dimensions are in inches/millimeters.
16 RT-SVX21N-EN
Unit Dimensions
Figure 8. 7½ ton (dual) - 10 ton standard efficiency,6-8½(MCHE) ton high efficiency, 6 ton dehumidification
Note: All dimensions are in inches/millimeters.
(TC MODELS)
2” ELECTRICAL CONNECTION
(SINGLE POINT POWER WHEN HEAT INSTALLED)
1/2 NPT GAS CONNECTION
(80 mbh, 120 mbh)
3/4 NPT GAS CONNECTION
(150 mbh, 200 mbh, 250 mbh)
(YC MODELS)
Figure 9. 7½ ton (dual) - 10 ton standard efficiency,6-8½(MCHE) ton high efficiency, 6 ton dehumidification
roof curb
Note: All dimensions are in inches/millimeters.
(356 MM)
(2130 MM)
RT-SVX21N-EN 17
Unit Dimensions
(
)
(
)
(
)
Figure 10. 7½ ton (dual) - 10 tons standard efficiency,6-7½(MCHE) ton high efficiency, 6 ton dehumidification
unit clearance and roof opening
Note: All dimensions are in inches/millimeters.
Figure 11. 10 ton high efficiency
Notes:
1. All dimensions are in inches/millimeters.
2. ½ or ¾ NPT Gas Connection
UNIT CONTROL WIRE 7/8”
22MM
DIA HOLE
CONTROL BOX SECTION
ACCESS PANEL
EVAPORATOR SECTION
ACCESS PANEL
ALTERNATE CONDENSATE DRAIN CONNECTION 3/4-14 NPT DIA.HO LE
27 5/8”
701 MM
47 7/8”
1216 MM
99 11/16” 2532 MM
1/2 NPT GAS CONNECTION
˄80 mbh, 120mbh˅;
3/4 NPT GAS CONNECTION
150mbh, 200mbh, 250mbh
or 2” ELECTRICAL CONNECTION (SINGLE POINT POWER WHEN HEAT INSTALLED)
UNIT POWER WIRE
35MM
1 3/8”
DIA. HOLE
INDOOR TOP PANEL
SERVICE GAUGE PORT ACCESS 1 3/8” (35MM) DIA. HOLE
OUTDOOR TOP PANEL
63 3/16”
1605 MM
COMPRESSOR ACCESS PANEL
50 7/8” 1292 MM
CONDENSER COIL
18 RT-SVX21N-EN
Figure 12. 10 ton high efficiency - roof curb
(
)
(
)
(
)
(
)
(
)
(
)
(
)
(
)
(
)
Notes:
1. All dimensions are in inches/millimeters.
34 3/8”
(873 MM)
84 1/2”
(2146 MM)
14”
356 MM
13/4”
44 MM
56 3/8”
(1432 MM)
25 MM
1”
51 MM
2”
18 1/2”
(470 MM)
2”
51 MM
CLEARANCE36”(914MM) FOR DOWNFLOW
CLEARANCE 18” (457 MM) FOR HORIZONTAL
65/8”
168 MM
1”
25 MM
34 3/8”
(873 MM)
18 1/2”
(470 MM)
1”
25 MM
(2130 MM)
83 7/8”
80 1/2”
(2045 MM)
60 3/8”
(1534 MM)
59 7/8”
1521 MM
Unit Dimensions
Figure 13. 10 ton high efficiency- unit clearance and roof opening
Notes:
1. All dimensions are in inches/millimeters.
99 11/16”
(2532 MM)
63 3/16”
(1605 MM)
RT-SVX21N-EN 19
Installation
Pre-Installation
WARNING
Fiberglass Wool!
Product contains fiberglass wool. Disturbing the insulation in this product during installation, maintenance or repair will expose you to airborne particles of glass wool fibers and ceramic fibers known to the state of California to cause cancer through inhalation. You MUST wear all necessary Personal Protective Equipment (PPE) including gloves, eye protection, mask, long sleeves and pants when working with products containing fiberglass wool. Exposure to glass wool fibers without all necessary PPE equipment could result in cancer, respiratory, skin or eye irritation, which could result in death or serious injury.
Precautionary Measures
Avoid breathing fiberglass dust.
Use a NIOSH approved dust/mist respirator.
Avoidcontact with the skin or eyes.Wearlong-sleeved, loose-fitting clothing, gloves, and eye protection.
Wash clothes separately from other clothing: rinse washer thoroughly.
Operations such as sawing, blowing, tear-out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respiration in these situations.
WARNING
Improper Unit Lift!
Test lift unit approximately 24 inches to verify proper
center of gravity lift point. To avoid dropping of unit, reposition lifting point if unit is not level. Failure to properly lift unit could result in unit dropping and possibly crushing operator/technician which could result in death or serious injury and possible equipment or property-only damage.
.
Figure 14. Corner weights
First Aid Measures
Eye Contact - Flush eyes with water to remove dust. If symptoms persist, seek medical attention.
Skin Contact - Wash affected areas gently with soap and warm water after handling.
Procedure
WARNING
Heavy Objects!
Ensure that all the lifting equipment used is properly rated for the weight of the unit being lifted. Each of the cables (chains or slings), hooks, and shackles used to lift the unit must be capable of supporting the entire weight of the unit. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even unit lift. Other lifting arrangements could cause equipment or property damage. Failure to follow instructions above or properly lift unit could result in unit dropping and possibly crushing operator/ technician which could result in death or serious injury.
20 RT-SVX21N-EN
Installation
Table 1. Maximum unit & corner weights (lbs) and center of gravity dimensions (in.) - gas/electric models
Tons Shipping Net A B C D Length Width
3 YSC036E/YHC036E 607 532 165 137 95 134 31 19 4 YSC048E 638 563 175 145 101 142 31 19 5 YSC060E 688 613 190 158 110 155 31 19
6 YSC072F 805 710 222 217 121 150 41 22 7½ YSC090F 862 767 243 221 155 149 45 21 7½ YSC092F 990 847 265 249 173 160 46 21 8½ YSC102F 1047 904 279 252 187 186 44 22
10 YSC120F 1156 1058 345 242 258 213 41 23
3 YHC037E 676 606 178 162 126 139 33 19
4 YHC048E/YHC047E 858 763 238 200 148 176 40 23
4 YHC048F 806 711 226 199 144 143 44 22
5 YHC060E/YHC067E 917 822 261 218 156 187 40 22
5 YHC060F 850 755 239 214 152 151 44 21
6 YHC072E 1025 927 296 198 205 228 41 24
6 YHC072F 965 822 250 245 174 153 47 21 7½ YHC092F 1124 1026 340 233 249 204 41 23 7½ YHC092F 1144 1046 342 241 257 206 49 23 8½ YHC102F 1133 1035 341 236 253 205 49 23 8½ YHC102F 1153 1055 343 244 261 207 49 23
10 YHC120E 1589 1372 384 378 302 308 49 28
(a)Weights are approximate. (b)Corner weights are given for information only.
Model No.
Unit
Maximum Model Weights
(a)
Corner Weights
(b)
Center of Gravity (in.)
Figure 15. Rigging and center of gravity
RT-SVX21N-EN 21
Loading...
+ 47 hidden pages