Trane TUD2D120A9V5VB, TUD2D140A9V5VB, TUD2C100A9V5VB, TUD2B080A9V3VB, TUD2C080B9V4VB User Manual

UPFLOW/HORIZONTAL
2-STAGE, VARIABLE SPEED
GAS-FIRED FURNACE

XV80

MODELS
TUD2B060A9V3VB, TUD2B080A9V3VB
TUD2C080A9V4VB, TUD2C080B9V4VB
TUD2B100A9V3VB, TUD2C100A9V5VB
TUD2C100B9V5VB, TUD2D120A9V5VB
TUD2D120B9V5VB, TUD2D140A9V5VB

Two-Stage FanAssisted
CombustionSystem

© 2011 Trane

PUB. NO. 22-1650-13

General
Features

NATURAL GAS MODELS

Central Heating furnace designs are cer­tified by the American Gas Association
for both natural and L.P. gas. Limit setting
and rating data were established and
approved under standart rating condi­tions using American National Standards
Instirute standards.

SAFE OPERATION

The Integrated System Control has solid
state devices, which continuously monitor
for presence of flame, when the system
is in the heaating mode of operation.
Dual solenoid combination gas valve and
regulator provide extra safety.

QUICK HEATING

Durable, cycle tested, heavy gauge
aluminized steel heat exchanger quickly
transfers heat to provide warm condi­tioned air to the structure. Low energy
power vent blower, to increase efficiency
and provide a positive discharge of gas
fumes to the outside.

BURNERS

Multiport In-shot burners will give years
of quiet and efficient service. All models
can be converted to L.P. gas.

INTEGRATED SYSTEM CONTROL

Exclusively designed operational program
provides total control of furnace limit
sensors, blowers, gas valve, flame control
and includes self diagnostics for ease of
service. Also contains connection points
for E.A.C./humidifier.

AIR DELIVERY

The variable speed, direct drive blower
motor, has sufficient airflow for most
heating and cooling requirements, will
switch from heating to cooling speeds
on demand from room thermostat. The
blower door safety switch will prevent or
terminate furnace operation when the
blower door is removed. Some models
are available with high efficiency blowers.

STYLING
Heavy gauge steel and “wrap-around”
cabinet construction is used in the

cabinet with baked-on enamel finish for
strength and beauty. The heat exchanger
section of the cabinet is completely
lined with foil faced fiberglass insulation.
This results in quiet and efficient opera­tion due to the excellent acoustical and
insulating qualities of fiberglass. Built-in
bottom pan and alternate bottom, left or
right side return air connection provision.

FEATURES AND GENERAL OPERA­TION

The XV80 High Efficiency Gas Furnaces
employ a Hot Surface Ignition system,
which eliminates the waste of a constant
burning pilot. The integrated system
control lights the main burners upon a de­mand for heat from the room thermostat.
Complete front service access.
a. Low energy power venter
b. Vent proving pressure switch.

© 2011 Trane

2

22-1650-13

Contents

Feature Summary

Features and Benefits

Standard Equipment
Optional Equipment

General Data

TUD2B060A9V3VB
TUD2B080A9V3VB
TUD2C080A9V4VB
TUD2C080B9V4VB
TUD2B100A9V3VB
TUD2C100A9V5VB
TUD2C100B9V5VB
TUD2D120A9V5VB
TUD2D120B9V5VB
TUD2D140A9V5VB

Performance Data

2

4

4
5

6

9

22-1650-13

Electric Data

Field Wiring Diagrams

Dimensions

3

19

19

24

Features
and Benefits

XV80 STANDARD EQUIPMENT

•Upow/Horizontaland

•Powersupply115/1/60

•2-stagegasvalve

•2-speedventer

•Variablespeedblowermotor

•SiliconNitridehotsurfaceigniterwith

adaptive heat up

•Integratedsolidstatecontrol

•Attractivecoloraccents

•Heavygaugealuminizedsteelheat

exchanger

•Multi-portIn-shotburners

•Completefrontserviceaccess

•Alternatebottom/left/rightreturnair

•Slideoutblowerassembly

•Hingedblowerdoor

•Perfecttdoorcatches

•Insulatedblowerdoor

•Gasketedblowerdoor

•Internallterrack

•Standardltersizes

•Two-tonecolor

•Directdrive,variablespeedmotor

•Integratedsolidstatecontrolwith

self-diagnostics

•Commonventcapability

•Cleanableframedlters

•OptionalL. P.conversionkit

•Left/rightgasconnection

•Accessoryhook-upcapability

•Selectablecoolingfanoffdelay

eliminates need for BAY24X045 time
delay kit

•Enhancedcoolingcontrol

4

22-1650-13

Features
and Benefits

XV80 OPTIONAL EQUIPMENT

Thermostat, Mechanical 2-Stage Heating/1-Stage Cooling ........................................................................................ TAYSTAT241 [ ]

Thermostat, Mechanical Heating Only With Fan Switch ............................................................................................. BAYSTAT303 [ ]

Thermostat, Mechanical Heating Only ....................................................................................................................... BAYSTAT388 [ ]

Thermostat, Heating/Cooling Single Stage (Mounts Horizontally) .................................................................................AY28X092 [ ]

Thermostat, Electronic Non-programmable 1-Stage Heating/1-Stage Cooling .......................................................... BAYSTAT370 [ ]

Thermostat, Electronic Programmable (5-2) 1-Stage Heating/1-Stage Cooling ......................................................... BAYSTAT340 [ ]

Thermostat, Heating/Cooling Single Stage (Mounts Vertically) .................................................................................. BAYSTAT305 [ ]

Thermostat, Electronic Programmable 2-Stage Heating/2-Stage Cooling ............................................................... TAYSTAT302C [ ]

Thermostat, Electronic Programmable 1-Stage Heating/1-Stage Cooling ............................................................... TAYSTAT300C [ ]

Propane Conversion Kit ........................................................................................................................................... BAYLPKT210A [ ]

Electronic Air Filter, “Perfect Fit” High Efficiency (17-1/2" Wide Gas Furnace) ........................................................ TFM175A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” High Efficiency (21" Wide Gas Furnace) .............................................................. TFM210A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” High Efficiency (24-1/2" Wide Gas Furnace) ........................................................ TFM245A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” Standard Efficiency (17-1/2" Wide Gas Furnace)..................................................TFP175A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” Standard Efficiency (21" Wide Gas Furnace) ........................................................TFP210A9FR0 [ ]

Electronic Air Filter, “Perfect Fit” Standard Efficiency (24-1/2" Wide Gas Furnace)..................................................TFP245A9FR0 [ ]

Coil Enclosure (17-1/2" Wide Cabinets) ............................................................................................................BAYCLE17A1722A [ ]

Coil Enclosure (21" Wide Cabinets) ..................................................................................................................BAYCLE21A2130A [ ]

Coil Enclosure (24-1/2" Wide Cabinets) ............................................................................................................BAYCLE24A2430A [ ]

Side Filter Rack .......................................................................................................................................................... BAYFLTR200 [ ]

High Altitude Switch ....................................................................................................................................................BAYHALT249 [ ]

Masonry Chimney Vent Kit (Upflow models only) ....................................................................................................BAYVENT800B [ ]

Filter Rack Kit 1 .................................................................................................................................................... BAYRACK960A [ ]

1 Available for models with 1800 CFM or greater which require an additional side return.

22-1650-13

5

MODEL

TYPE
RATINGS 2

1st Stage Input BTUH
1st Stage Capacity BTUH (ICS) 3

2nd Stage Input BTUH
2nd Stage Capacity BTUH (ICS) 3

Temp. rise (Min.-Max.) °F.

BLOWER DRIVE

Diameter - Width (In.)

No. Used

Speeds (No.)

CFM vs. in. w.g.

Motor HP

R.P.M.

Volts / Ph / Hz

COMBUSTION FAN - Type

Drive - No. Speeds

Motor HP - RPM

Volts / Ph / Hz

FLA

FILTER — Furnished?

Type Recommended

Hi Vel. (No.-Size-Thk.)

VENT — Size (In.)

HEAT EXCHANGER

Type -Fired

-Unfired

Gauge (Fired)

ORIFICES — Main

Nat. Gas. Qty. — Drill Size

L. P. Gas Qty. — Drill Size

GAS VALVE

PILOT SAFETY DEVICE

Type

BURNERS — Type

Number

POWER CONN. — V / Ph / Hz 4

Ampacity (In Amps)

Max. Overcurrent Protection (Amps)

PIPE CONN. SIZE (In.)

DIMENSIONS

Crated (In.)

WEIGHT

Shipping (Lbs.) / Net (Lbs.)

TUD-R9V PRODUCT SPECIFICATIONS1

TUD2B060A9V3VB

Upflow / Horizontal

39,000

31,200

60,000

48,000

30 - 60

Direct

10 x 7

1

Variable

See Airflow Table

1/2

Variable

115/1/60

Centrifugal

Direct - 2

1/50 - 3000

115/1/60

0.7

Ye s

High Velocity

1 - 17x25 - 1in.

4 Round

Alum. Steel - Type 1

20

3 — 45

3 — 56

Redundant - Two Stage

Hot Surface Ignition

Multi-port In-shot

3

115/1/60

10.5

15

1/2

H x W x D

41-3/4 x 19-1/2 x 30-1/2

136 / 126

TUD2B080A9V3VB

Upflow / Horizontal

52,000

41,600

80,000

64,000

30 - 60

Direct

10 x 7

1

Variable

See Airflow Table

1/2

Variable

115/1/60

Centrifugal

Direct - 2

1/50 - 3000

115/1/60

0.7

Ye s

High Velocity

1 - 17x25 - 1in.

4 Round

Alum. Steel - Type 1

20

4 — 45

4 — 56

Redundant - Two Stage

Hot Surface Ignition

Multi-port In-shot

4

115/1/60

10.5

15

1/2

H x W x D

41-3/4 x 19-1/2 x 30-1/2

142 / 132

TUD2C080A9V4VB

Upflow / Horizontal

52,000

41,600

80,000

64,000

30 - 60

Direct

10 x 10

1

Variable

See Airflow Table

3/4

Variable

115/1/60

Centrifugal

Direct - 2

1/50 - 3000

115/1/60

0.7

Ye s

High Velocity

1 - 20x25 - 1in.

4 Round

Alum. Steel - Type 1

20

4 — 45

4 — 56

Redundant - Two Stage

Hot Surface Ignition

Multi-port In-shot

4

115/1/60

12.9

20

1/2

H x W x D

41-3/4 x 23 x 30-1/2

166 / 155

1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,

above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.

3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.

6 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22-1650-13

TUD-R9V PRODUCT SPECIFICATIONS1

MODEL

TYPE
RATINGS 2

1st Stage Input BTUH
1st Stage Capacity BTUH (ICS) 3

2nd Stage Input BTUH
2nd Stage Capacity BTUH (ICS) 3

Temp. rise (Min.-Max.) °F.

BLOWER DRIVE

Diameter - Width (In.)

No. Used

Speeds (No.)

CFM vs. in. w.g.

Motor HP

R.P.M.

Volts / Ph / Hz

COMBUSTION FAN - Type

Drive - No. Speeds

Motor HP - RPM

Volts / Ph / Hz

FLA

FILTER — Furnished?

Type Recommended

Hi Vel. (No.-Size-Thk.)

VENT — Size (In.)

HEAT EXCHANGER

Type -Fired

-Unfired

Gauge (Fired)

ORIFICES — Main

Nat. Gas. Qty. — Drill Size

L. P. Gas Qty. — Drill Size

GAS VALVE

PILOT SAFETY DEVICE

Type

BURNERS — Type

Number

POWER CONN. — V / Ph / Hz 4

Ampacity (In Amps)

Max. Overcurrent Protection (Amps)

PIPE CONN. SIZE (In.)

DIMENSIONS

Crated (In.)

WEIGHT

Shipping (Lbs.) / Net (Lbs.)

TUD2C080B9V4VB 5

Upflow / Horizontal

52,000

41,600

80,000

64,000

30 - 60

Direct

10 x 10

1

Variable

See Airflow Table

3/4

Variable

115/1/60

Centrifugal

Direct - 2

1/50 - 3000

115/1/60

0.7

Ye s

High Velocity

1 - 20x25 - 1in.

4 Round

Alum. Steel - Type 1

20

4 — 45

4 — 56

Redundant - Two Stage

Hot Surface Ignition

Multi-port In-shot

4

115/1/60

12.9

20

1/2

H x W x D

41-3/4 x 23 x 30-1/2

166 / 155

TUD2B100A9V3VB

Upflow / Horizontal

65,000

52,000

100,000

80,000

40 - 70

Direct

10 x 7

1

Variable

See Airflow Table

1/2

Variable

115/1/60

Centrifugal

Direct - 2

1/50 - 3000

115/1/60

0.87

Ye s

High Velocity

1 - 17x25 - 1in.

4 Round

Alum. Steel - Type 1

20

5 — 45

5 — 56

Redundant - Two Stage

Hot Surface Ignition

Multi-port In-shot

5

115/1/60

10.8

15

1/2

H x W x D

41-3/4 x 19-1/2 x 30-1/2

142 / 132

TUD2C100A9V5VB

Upflow / Horizontal

65,000

52,000

100,000

79,000

35 - 65

Direct

10 x 10

1

Variable

See Airflow Table

1

Variable

115/1/60

Centrifugal

Direct - 2

1/50 - 3000

115/1/60

0.87

Ye s

High Velocity

1 - 20x25 - 1in.

4 Round

Alum. Steel - Type 1

20

5 — 45

5 — 56

Redundant - Two Stage

Hot Surface Ignition

Multi-port In-shot

5

115/1/60

14.9

20

1/2

H x W x D

41-3/4 x 23 x 30-1/2

166 / 155

1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,

above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.

3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
5 Model uses high efficiency blower.

22-1650-13 DATA SUBJECT TO CHANGE WITHOUT NOTICE 7

MODEL

TYPE
RATINGS 2

1st Stage Input BTUH
1st Stage Capacity BTUH (ICS) 3

2nd Stage Input BTUH
2nd Stage Capacity BTUH (ICS) 3

Temp. rise (Min.-Max.) °F.

BLOWER DRIVE

Diameter - Width (In.)

No. Used

Speeds (No.)

CFM vs. in. w.g.

Motor HP

R.P.M.

Volts / Ph / Hz

COMBUSTION FAN - Type

Drive - No. Speeds

Motor HP - RPM

Volts / Ph / Hz

FLA

FILTER — Furnished?

Type Recommended

Hi Vel. (No.-Size-Thk.)

VENT — Size (In.)

HEAT EXCHANGER

Type -Fired

-Unfired

Gauge (Fired)

ORIFICES — Main

Nat. Gas. Qty. — Drill Size

L. P. Gas Qty. — Drill Size

GAS VALVE

PILOT SAFETY DEVICE

Type

BURNERS — Type

Number

POWER CONN. — V / Ph / Hz 4

Ampacity (In Amps)

Max. Overcurrent Protection (Amps)

PIPE CONN. SIZE (In.)

DIMENSIONS

Crated (In.)

WEIGHT

Shipping (Lbs.) / Net (Lbs.)

TUD-R9V PRODUCT SPECIFICATIONS1

TUD2C100B9V5VB 5

Upflow / Horizontal

65,000

52,000

100,000

79,000

35 - 65

Direct

10 x 10

1

Variable

See Airflow Table

1

Variable

115/1/60

Centrifugal

Direct - 2

1/50 - 3000

115/1/60

0.87

Ye s

High Velocity

1 - 20x25 - 1in.

4 Round

Alum. Steel - Type 1

20

5 — 45

5 — 56

Redundant - Two Stage

Hot Surface Ignition

Multi-port In-shot

5

115/1/60

14.9

20

1/2

H x W x D

41-3/4 x 23 x 30-1/2

166 / 155

TUD2D120A9V5VB

Upflow / Horizontal

78,000

62,400

120,000

97,000

35 - 65

Direct

10 x 10

1

Variable

See Airflow Table

1

Variable

115/1/60

Centrifugal

Direct - 2

1/50 - 3000

115/1/60

1.14

Ye s

High Velocity

1 - 24x25 - 1in.

4 Round

Alum. Steel - Type 1

20

6 — 45

6 — 56

Redundant - Two Stage

Hot Surface Ignition

Multi-port In-shot

6

115/1/60

15.3

20

1/2

H x W x D

41-3/4 x 26-1/2 x 30-1/2

193 / 181

TUD2D120B9V5VB 5

Upflow / Horizontal

78,000

62,400

120,000

97,000

35 - 65

Direct

10 x 10

1

Variable

See Airflow Table

1

Variable

115/1/60

Centrifugal

Direct - 2

1/50 - 3000

115/1/60

1.14

Ye s

High Velocity

1 - 24x25 - 1in.

4 Round

Alum. Steel - Type 1

20

6 — 45

6 — 56

Redundant - Two Stage

Hot Surface Ignition

Multi-port In-shot

6

115/1/60

15.3

20

1/2

H x W x D

41-3/4 x 26-1/2 x 30-1/2

193 / 181

TUD2D140A9V5VB

Upflow / Horizontal

91,000

72,800

140,000

111,000

40 - 70

Direct

10 x 10

1

Variable

See Airflow Table

1

Variable

115/1/60

Centrifugal

Direct - 2

1/50 - 3000

115/1/60

1.16

Ye s

High Velocity

1 - 24x25 - 1in.

4 Round

Alum. Steel - Type 1

20

7 — 45

7 — 56

Redundant - Two Stage

Hot Surface Ignition

Multi-port In-shot

7

115/1/60

15.3

20

1/2

H x W x D

41-3/4 x 26-1/2 x 30-1/2

197 / 185

1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications,

above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.

3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
5 Model uses high efficiency blower.

8 DATA SUBJECT TO CHANGE WITHOUT NOTICE 22-1650-13