Trane TUD-R9V, TDD-R9V, TUD-AFV, TDD-ACV, TUD-ACV User's Information Manual
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WARNING
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WARNING
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WARNING
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If the information in this manual is not followed exactly,
a fire or explosion may result causing property
damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids or combustible materials in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch;
do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier,
call the fire department.
— DO NOT RELY ON SMELL ALONE TO DETECT
LEAKS. DUE TO VARIOUS FACTORS, YOU MAY
NOT BE ABLE TO SMELL FUEL GASES.
• U.L. recognized fuel gas and CO detectors are
recommended in all applications, and their
installation should be in accordance with the
manufacturer's recommendations and/or local
laws, rules, regulations, or customs.
— Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
User’s Information Guide
32- 5052- 06
Gas Furnaces — Non-Condensing
Fan Assisted Combustion System
Upflow / Horizontal
with Whole House Air Cleaner
IMPORTANT: Users MUST read all instructions in the manual.
All manuals MUST be kept for future reference.
SAFETY SECTION
Safety signal words are used to designate a degree or level
of seriousness associated with a particular hazard. The
signal words for safety markings are WARNING, and
CAUTION.
a. WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
b. CAUTION indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury. It is also used to alert against unsafe practices
and hazards involving only property damage.
Available in French Canadian (FC)
Contents
Safety Section 1
General Information 3
To Start the Furnace 4
Proper Maintenance 6
The Problem Solver 7
Regular Dealer Maintenance 8
Warranty 10
SAFETY WARNING
DO NOT USE THIS UNIT IF ANY PART HAS BEEN UNDER WATER. A FLOOD DAMAGED UNIT IS EXTREMELY
DANGEROUS. ATTEMPTS TO USE THE FURNACE CAN
RESULT IN FIRE OR EXPLOSION. A QUALIFIED SERVICE AGENCY SHOULD BE CONTACTED TO INSPECT
THE FURNACE AND TO REPLACE ALL GAS CONTROLS,
CONTROL SYSTEM PARTS, ELECTRICAL PARTS THAT
HAVE BEEN WET OR THE FURNACE IF DEEMED NECESSARY.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
SAFETY WARNING
IN THE EVENT THAT ELECTRICAL, FUEL OR MECHANICAL FAILURES OCCUR, THE OWNER SHOULD IMMEDIATELY TURN OFF THE GAS SUPPLY AT THE MANUAL
GAS VALVE LOCATED IN THE BURNER COMPARTMENT
AND ELECTRICAL POWER TO THE FURNACE AND CONTACT SERVICER.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
SAFETY WARNING
SHOULD OVERHEATING OCCUR, OR THE GAS SUPPLY
FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE
TO THE FURNACE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
User’s Information
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The following warning complies with State of California law, Proposition 65.
THIS PRODUCT CONTAINS FIBERGLASS WOOL INSULATION!
Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation.
Glasswool fibers may also cause respiratory, skin, or eye irritation.
PRECAUTIONARY MEASURES
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Avoid breathing fiberglass dust.
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Use a NIOSH approved dust/mist respirator.
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Avoid contact with the skin or eyes. Wear long-sleeved,
loose-fitting clothing, gloves, and eye protection.
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Wash clothes separately from other clothing: rinse
washer thoroughly.
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Operations such as sawing, blowing, tear-out, and
spraying may generate fiber concentrations requiring
additional respiratory protection. Use the appropriate
NIOSH approved respirator in these situations.
FIRST AID MEASURES
Eye Contact – Flush eyes with water to remove dust.
If symptoms persist, seek medical
attention.
Skin Contact – Wash affected areas gently with soap
and warm water after handling.
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CAUTION
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CAUTION
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CAUTION
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CAUTION
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CAUTION
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CARBON MONOXIDE POISONING HAZARD
FAILURE TO FOLLOW THE INSTALLATION AND OPERATION INSTRUCTIONS FOR THE VENTING SYSTEM’S
OPERATION COULD RESULT IN CARBON MONOXIDE
POISONING OR DEATH.
DEATH.
SAFETY WARNING
DO NOT ATTEMPT TO MANUALLY LIGHT THE FURNACE.
FAILURE TO FOLLOW THIS WARNING MAY RESULT IN
PERSONAL INJURY, PROPERTY DAMAGE, OR DEATH.
SAFETY WARNING
BODILY INJURY CAN RESULT FROM HIGH VOLTAGE
ELECTRICAL COMPONENTS, FAST MOVING FANS,
AND COMBUSTIBLE GAS. DURING INSTALLATION AND
SERVICING, THE ELECTRICAL SUPPLY MUST BE DISCONNECTED AND THE MAIN GAS VALVE MUST BE
TURNED OFF.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
SAFETY WARNING
TO PREVENT INJURY OR DEATH DUE TO CONTACT WITH
MOVING PARTS, TURN THE POWER TO THE FURNACE
OFF BEFORE CLEANING OR SERVICING THE WHOLE
HOUSE AIR CLEANER.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
ELECTRIC SHOCK HAZARD
THESE SERVICING INSTRUCTIONS ARE FOR USE BY
QUALIFIED PERSONNEL ONLY. TO REDUCE THE RISK OF
ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING
OTHER THAN THAT CONTAINED IN THESE OPERATING
INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
© 2009 Trane 32-5052-06
High Voltage is present within the air cleaner for operation.
Turn the power off and wait at least 15 seconds to allow
voltage to discharge.
If the furnace is shut down during the cold weather
months, provisions must be taken to prevent freeze-up of
all water pipes and water receptacles.
Never operate your unit for either heating or cooling with
filters removed.
Do NOT touch igniter. It is extremely hot.
The combustion air for your furnace must be fresh uncontaminated air. Paints, varnishes, laundry bleaches, detergents, many household cleaners, water softening salts,
adhesives, and all such products release fumes containing compounds which could lead to early heat exchanger
and vent system deterioration. Do NOT store these types
of products near your furnace.
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WARNING
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General Information
SAFETY WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN CAUSE INJURY OR
PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER.
FAILURE TO FOLLOW THIS WARNING COULD RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
IMPORTANT FACTS
This unit is equipped with an integrated high efficiency
whole house electronic air cleaner. Careful consideration
must be taken in the installation process to avoid personal
injury or equipment damage. These instructions do not
cover all variations in systems or provide for every possible contingency. Should further information be desired or
particular problems arise which are not covered sufficiently
by this manual, contact your local distributor or the manufacturer as listed on the furnace nameplate.
User’s Information
NOTE: The manufacturer of your furnace does not test any
detectors and makes no representations regarding any
brand or type of detector.
Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and
qualified personnel should install, repair or service heating
equipment.
Untrained personnel can perform basic maintenance functions such as cleaning the whole house air cleaner COLLECTION CELL. All other operations must be performed
by trained service personnel.
Parts and controls of this furnace are unique. Should service or modification be required, be sure your servicer uses
only factory authorized parts, kits, or accessories for this
furnace.
If you experience a problem with the operation of your
furnace, check the “Problem Solver” section of this manual
before you call for a possibly unneeded service call.
The flow of combustion and ventilating air must not be obstructed from reaching the furnace. Air openings provided
in the casing of the furnace must be kept free of obstructions which would restrict airflow, thereby affecting efficiency and safe operation of your furnace.
Also, air openings provided to the area in which the furnace
is installed and the space around the furnace shall not be
blocked or obstructed. Keep this in mind should you choose
to remodel the area which contains your furnace. If additional insulation is added after the furnace is installed, the
area around the furnace must be inspected to ensure it is
free and clear of insulation. If this furnace is installed in an
attic or other insulated space it must be kept free and clear
of all insulating materials as some insulating materials are
combustible.
Never stop the heating system by shutting off
the main power.
Furnaces must have air for proper performance. There
must be a free flow of fresh air sufficient for efficient combustion and safe ventilation of your furnace.
Never store gasoline, combustible materials, or other
flammable liquids or vapors near your furnace.
Carbon monoxide, fire or smoke can cause serious bodily
injury, death, and/or property damage.
A variety of potential sources of carbon monoxide can be
found in a building or dwelling such as gas-fired clothes
dryers, gas cooking stoves, water heaters, furnaces and
fireplaces. The U.S. Consumer Product Safety Commission
recommends that users of gas-burning appliances install
carbon monoxide detectors as well as fire and smoke detectors, listed by a nationally recognized agency (e.g. Underwriters Laboratories or International Approval Services), to
help alert dwelling occupants of the presence of fire, smoke
or unsafe levels of carbon monoxide.
32-5052-06 3
User’s Information
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WARNING
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CAUTION
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To Start the Furnace
Lighting instructions.
Your furnace does not use a continuously burning pilot
flame. Therefore, manually lighting your furnace is not required. Your furnace is equipped with an automatic ignition
system. It uses a hot surface ignition device that automatically lights the burners each time the thermostat signals the
furnace to start.
SAFETY HAZARD
DO NOT ATTEMPT TO MANUALLY LIGHT THE FURNACE.
FAILURE TO FOLLOW THIS WARNING MAY RESULT IN
PERSONAL INJURY, PROPERTY DAMAGE, OR DEATH.
If the furnace is shut down during the cold weather
months, provisions must be taken to prevent freeze-up of
all water pipes and water receptacles.
1. Please read all safety information in this book before
operating furnace.
2. Set thermostat to lowest setting. Turn off all electric
power to furnace.
3. Remove the furnace front panel to gain access to the
main gas valve.
4. Turn gas cock knob clockwise or the toggle switch
located on the main gas valve inside the unit to “OFF”
position (see illustration on this page). If external gas
cock is used, turn to “OFF” position (see illustration on
next page). Allow 5 minutes for any gas within the unit
to escape. LP gas being heavier than air may require
forced ventilation. If you smell gas STOP! Follow
the “What To Do If You Smell Gas” instructions
on the front cover of this book. If you don’t smell
gas, go to next step.
5. Turn gas cock knob counterclockwise or the toggle
switch to “ON” marker (see illustration on this page).
Turn the external gas cock back to the on position if
you expect the furnace to light.
6. Replace the furnace front access panel.
7. Turn on main electrical supply and set thermostat to desired setting. Combustion blower will start and ignition
device will start to heat up. After approximately 15 seconds main gas valve will open and burners will ignite.
8. When thermostat is satisfied, main burners will
extinguish.
9. Restore electrical supply panel. If main burners fail
to ignite, lower Comfort Control setting or disconnect
electrical supply, wait 5 minutes, raise Comfort Control
setting above indicated temperature.
10. If furnace will not light, turn “OFF” all gas and electricity to unit and call servicer or gas supplier.
For complete shutdown.
Turn gas cock knob on main gas valve to “OFF” position.
Disconnect electrical supply to unit.
Whenever your house is to be vacant, arrange to have
someone inspect your house for proper temperature. If your
furnace should fail to operate, damage could result, such as
frozen water pipes.
Flame Roll-out Device.
All models are equipped with a manual resetting roll-out
switch located near the burners. In case of flame roll-out,
the switch trips automatically shutting off all flow of gas.
The switch must be manually reset by pressing the red
reset button on the top of the switch.
On/Off Switch
Your furnace may have a “Knob Switch” or a “Toggle Switch” to turn the gas ON or OFF.
4 32-5052-06
Gas Valve On / Off
Toggle Switch
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