Trane MCX512 G1, MCX512G1E, MWX512 G1, MCX518 G1, MCX518G1F Installation Manual

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Installation Manual
NEW STYLUS
Split System, 1-5 Tons Convertible Type MCX/MWX Series 60 Hz
Cooling Only Cooling Only
MCX512 G1 MCX512G1E MWX512 G1 MCX518 G1 MCX518G1F MWX518 G1 MCX524 G1 MCX524G1B MWX524 G1 MCX530 G1 MCX530G1H MWX530 G1 MCX536 G1 MCX536G1J MWX536 G1 MCX042 G1 MCX042G1J MWX042 G1 MCX048 G1 MCX048G1K MWX048 G1 MCX060 G1 MCX060G1L MWX060 G1
April 2009 MS-SVN15B-EN
Heat Pump with Electric Heater
Preface
General Information
This Installation Manual is given as a guide to good practice in the installation by the installer of MCX mini-split system. Installation procedures should be performed in the sequence that they appear in this manual.
For installing the unit to operate properly and reliably, it must be installed in accordance with these instructions. Also, the services of a qualified service technician should be employed, through the maintenance contract with a reputable service company.
Read these Installation Instructions completely before installing the air conditioning system.
About this Manual
Warnings and Cautions appear at appropriate places in this Instruction Manual. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
The Trane Company assumes no liability for installations or servicing performed by unqualified personnel. All phases of the installation of this air conditioning system must conform to all national, provincial, state and local codes.
NOTICE: Warnings and Cautions appear at appropriate sections throughout this
literature. Read these carefully.
WAR NING: Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, could
result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTICE: Indicates a situation that could result in equipment or property-damage only
accidents.
WARNI NG
Grounding Required!
Follow proper local and state electrical code on requirements for grounding. Failure to follow code could result in death or serious injury.
About the Unit
These MCX/MWX units are assembled, pressure tested, dehydrated, charged and run tested before shipment. They are charged with nitrogen, and could be used in applications with R-22 and R-410A refrigerant. For further information on refrigerant and piping connections refer to the outdoor unit manual or contact your Trane local office.
The information contained in this manual applies to MCX/MWX units are designed to operate in cooling mode only (MCX) and in cooling or heating modes (MWX).
Trane MCX/MWX series of mini-split systems offer three styles of installation: floor, low wall and under ceiling with both LCD wireless remote control or wired control. Trane MCX/MWX series provide flexibility and savings.
Note: For model MCX/MWX 042, MCX/MWX 048 and MCX/MWX 060, there are only two styles
of installation: under ceiling and low wall.
© 2009 Trane All rights reserved MS-SVN15B-EN
Preface
Reception
On arrival, inspect the unit before signing the delivery note. Specify any damage of the unit on the delivery note, and send a registered letter of protest to the last carrier of the goods within 72 hours of delivery. Notify the dealer at the same time.
The unit should be totally inspected within 7 days of delivery. If any concealed damage is discovered, send a registered letter of protest to the carrier within 7 days of delivery and notify the dealer.
Warranty
Warranty is based on the general terms and conditions by country. The warranty is void if the equipment is modified or repaired without the written approval of The Trane Company, if the operating limits are exceeded or if the control system or the electrical wiring is modified.
Damage due to inappropriate installation, lack of knowledge or failure to comply with the manufacturer’s instructions, is not covered by the warranty obligation.
If the installation does not conform to the rules described in Installation Manual, it may entail cancellation of warranty and liabilities by The Trane Company.
Important
This document is customer property and is to remain with unit. Please place in service information pack upon completion of work. These instructions do not cover all variations in systems, nor do they provide for every possible contingency to be met in connection with installation. Should further information be desired or should particular problems arise which are not covered sufficiently in this manual, the matter should be referred to your authorized Trane dealer.
MS-SVN15B-EN 3
Contents
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Location and Preparation of Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Unit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Indoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Outdoor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Connection of Refrigerant Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Condensate Drain Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Remote Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Typical Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4 MS-SVN15B-EN
Typical Installation
Return air grille contains air lter
Indoor unit
Supply air grille Adjustable louvers direct air
Ceiling mounted
Supply air grille Adjustable louvers direct air
Refrigerant tubing/wiring
Outdoor unit
Drain
Low wall mounted
Note: For models MCX/MWX 042, MCX/MWX 048, MCX/MWX 060 there are only two styles of
installation: under ceiling and low wall
MS-SVN15B-EN 5
Return air grille contains air lter
Floor mounted
Location and Preparation of Units
1. Select an appropriate position that allows every corners of the room to be uniformly air conditioned and where it is easy to route the refrigerant tubing.
2. Ensure that the floor or ceiling construction is sufficient to fully support the weight of the indoor unit.
3. Consideration must be given to assure an unobstructed flow of supply and return air.
4. Refrigerant tubes between indoor and outdoor units should be as short as possible.
5. Length of the condensate drain hose should be kept as short as possible (Figure 1).
Figure 1.
6. Recommended service clearance as shown in figure 2, 3 and 4.
Figure 2.
Min.
20 cm.
Min.
20 cm.
Maintenance area (Celling mounted)
Figure 3.
Min.
20 cm.
Min.
30 cm.
30 cm.
Maintenance area (Floor mounted)
Min.
6 MS-SVN15B-EN
Location and Preparation of Units
Min. 120 cm.
Min.
30 cm.
Min.
20 cm.
Min.
20 cm.
Maintenance area
(Low wall mounted)
Figure 4.
7. Do not install unit in direct sunlight or near other heat sources as this may affect performance. Do not allow outside air to directly enter unit or condensate may form at the unit’s discharge.
Note: For MCX/MWX 042-060, the unit should be installed over the floor at least 20 cm.
MS-SVN15B-EN 7
Indoor Unit
Pull
Pull
Unit installation
1. Select a location to route tubing, wiring and drain pipe between the indoor and outdoor units.
2. Make a hole in the wall using a key hole saw or hole-cutting drill attachment.
The hole should be made at a slight downward slant to the outdoor side (Figure 5).
Figure 1.
Outdoor side
Indoor side
Before cutting, check that no pipes or studs are directly behind the place to be cut. Avoid areas where electrical wiring or conduits are located.
3. Place the unit on a solid and level foundation.
4. Tubing, wiring through and drain pipe of low wall and floor mounted units can be routed, rear or right side of unit when facing front. Ceiling mounted can be routed straight downward.
5. Pull air filters upward (Figure 6).
Figure 2.
6. Unscrew at the return grille (Figure 7).
Figure 3.
8 MS-SVN15B-EN
Unit installation
0.83"(21)
0.83"(21)
8.5"(215)
B
A
7. Unscrew at the grille bottom hinges, pull out the screw, and unscrew at the side panel front (Figure 8). Then, push down on the side panel front and pull up (Figure 9).
Figure 4.
Figure 5.
Figure 6.
Note: A= 0.49" x 1.575" - 4 SLOT (Mounting hole) (12.5 mm 40.0 mm)
Unit Size B
MCX/MWX 512-518 36.2" (920)
MCX/MWX 524 46.1" (1,170) MCX/MWX 530-536 55.9" (1,420) MCX/MWX 042-048 65.7" (1,670)
MCX/MWX 060 75.6" (1,920)
MS-SVN15B-EN 9
Unit installation
WARNING
Improper Unit Lift!
Test lift unit approximately 24 inches to verify proper center of gravity lift point. To avoid dropping of unit, reposition lifting point if unit is not level. Failure to properly lift unit could result in death or serious injury or possible equipment or property-only damage.
8. Place or hang the unit at the selected position.
9. Replace both right and left side panels, and the return grille after the installation of wiring,
Outdoor Unit
See the proper installation method provided in the Installation Manual for the outdoor unit.
tubing and piping is complete.
10 MS-SVN15B-EN
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